Three-in-one cleaning tank

Abstract

The three-in-one cleaning tank comprises a cylinder body, a feeding opening is formed in the cylinder body, and a washing and decolorizing module is installed in the cylinder body. According to the three-in-one mixing, washing and decolorizing tank, materials are fed through the feeding port, kieselguhr or activated carbon and the like are added and mixed through the stirring module, adsorption or decolorizing is completed, then one or more solvents are added into the tank, the materials are washed, gas is introduced through the back flushing port in the washing process, adsorbates such as the kieselguhr and the like are subjected to back flushing, and therefore the adsorbates are washed. The adsorbate is prevented from precipitating to form blockage; the heat insulation layer reduces the heat loss of the tank body and ensures that the temperature in the tank body is relatively constant; the working process comprises the following steps: adding materials, adding adsorbates such as diatomite, starting stirring to improve the washing efficiency and avoid the adsorbates from precipitating, introducing gas for back flushing to avoid precipitation, discharging the materials after the adsorption process is finished, introducing a solvent for dissolving the attachments of the adsorption soil so as to reuse the adsorption soil, and circulating without refilling the diatomite.

Description

Technical Field

[0001] The invention belongs to the technical field of extraction tanks, and in particular relates to a three-in-one cleaning tank. Background Art

[0002] The extraction tank is a commonly used leaching and extraction equipment in pharmaceutical and chemical industries, and is particularly suitable for the leaching and extraction of components contained in plant products.

[0003] The washing tank in the prior art is a dynamic stirring extraction tank, which basically has no washing and decolorizing functions. When diatomaceous earth is added to the material for washing, precipitation will gradually cause clogging of the bottom filter screen, and the washed white clay cannot be recycled. Summary of the invention

[0004] The present invention is implemented as follows: a three-in-one cleaning tank includes a cylinder body, the cylinder body is provided with a feed inlet, a washing and decolorization module is installed in the cylinder body, a stirring module for driving the washing and decolorization module to rotate is also installed on the cylinder body, a back-blowing port for blowing away precipitated materials is also installed on the outer surface of the lower end of the cylinder body, and a pneumatic slag discharge module is also installed on the outer surface of the lower end of the cylinder body.

[0005] As a preferred embodiment of the present invention, the washing and decolorizing module includes an anchor stirring system, the anchor stirring system is installed in the cylinder body, and the stirring module drives the anchor stirring system to rotate on the cylinder body.

[0006] As a preferred embodiment of the present invention, the stirring module includes an explosion-proof reducer, which is installed at the upper end of the barrel, and the explosion-proof reducer drives the anchor stirring system to rotate.

[0007] As a preferred embodiment of the present invention, a filter screen is also installed on the inner wall of the lower end of the barrel, and the filter screen is located at the lower end of the anchor stirring system.

[0008] As a preferred embodiment of the present invention, the pneumatic slag discharge module includes a slag discharge port switch cylinder, a slag discharge port locking cylinder and a slag discharge door, the slag discharge port switch cylinder and the slag discharge port locking cylinder are respectively installed on both sides of the cylinder body, the slag discharge door is installed at the lower end of the cylinder body, and the backblowing port is located on one side of the slag discharge door.

[0009] As a preferred embodiment of the present invention, the outer surface of the barrel is covered with a jacket.

[0010] As a preferred embodiment of the present invention, the outer surface of the jacket is provided with a heat-insulating layer.

[0011] As a preferred embodiment of the present invention, the jacket is also provided with a steam inlet, a condensed water outlet, a cooling water outlet and a cooling water inlet, and the steam inlet, the condensed water outlet, the cooling water outlet and the cooling water inlet are respectively connected to the insulation layer.

[0012] As a preferred embodiment of the present invention, an exhaust port and a CIP cleaning port are installed at intervals on the outer surface of the upper end of the cylinder body.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] The three-in-one mixed washing and decolorizing tank is fed through the feed port, and diatomaceous earth or activated carbon is added and mixed through the stirring module to complete adsorption or decolorization, and then one or more solvents are added into the tank to wash the materials. During the washing process, gas is introduced through the backflush port to backflush the diatomaceous earth and other adsorbents to prevent the adsorbents from settling and forming blockages; the thermal insulation layer reduces the heat loss of the tank body and ensures that the temperature inside the tank body is relatively constant; the working process is to add materials → add diatomaceous earth and other adsorbents → start stirring to improve washing efficiency and avoid adsorbent precipitation → introduce gas backflush to avoid precipitation → discharge materials after the adsorption process is completed → introduce solvent to dissolve adsorbent soil attachments to reuse the adsorbent soil → cycle, without refilling diatomaceous earth, washing and decolorization are carried out again, reducing material loss and equipment disassembly and cleaning, adsorbent soil reinstallation and other processes, and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure provided by an embodiment of the present invention;

[0016] Figure 2 It is a top view provided by an embodiment of the present invention.

[0017] In the figure: 1. Explosion-proof reducer; 2. Cylinder body; 3. Jacket; 4. Insulation layer; 5. Anchor stirring system; 6. Steam inlet; 7. Condensate outlet; 8. Cooling water outlet; 9. Cooling water inlet; 10. Slag outlet switch cylinder; 11. Slag outlet locking cylinder; 12. Filter; 13. Backflush port; 14. CIP cleaning port; 15. Feed port; 16. Exhaust port; 17. Slag outlet door. DETAILED DESCRIPTION

[0018] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.

[0019] The structure of the present invention is described in detail below in conjunction with the accompanying drawings.

[0020] like Figure 1 to Figure 2 As shown, the three-in-one cleaning tank provided by the embodiment of the present invention comprises a barrel 2, a feed port 15 is provided on the barrel 2, a washing and decolorizing module is installed in the barrel 2, a stirring module for driving the washing and decolorizing module to rotate is also installed on the barrel 2, a back-blowing port 13 for blowing away precipitated materials is also installed on the outer surface of the lower end of the barrel 2, and a pneumatic slag discharge module is also installed on the outer surface of the lower end of the barrel 2;

[0021] Add materials through the feed port 15, add diatomaceous earth and other adsorbents, and then the explosion-proof reducer 1 drives the anchor stirring system 5 to rotate to improve the washing efficiency;

[0022] The anchor type stirring system 5 is composed of a vertical rod and stirring blades, and the stirring blades are installed on the vertical rod at intervals;

[0023] The back-blowing port 13 is used to blow air into the cylinder body 2. Since the adsorbed sediment will block the filter screen 12 after it falls, the adsorbed sediment can be blown up through the back-blowing port 13 to prevent the adsorbed sediment from being precipitated and forming a blockage.

[0024] As a preferred embodiment of the present invention, the washing and decolorizing module includes an anchor stirring system 5 , which is installed in the cylinder body 2 , and the stirring module drives the anchor stirring system 5 to rotate on the cylinder body 2 .

[0025] As a preferred embodiment of the present invention, the stirring module includes an explosion-proof reducer 1, which is installed at the upper end of the barrel 2, and the explosion-proof reducer 1 drives the anchor stirring system 5 to rotate;

[0026] The explosion-proof reducer 1 drives the anchor stirring system 5 to rotate, thereby improving the material mixing and washing efficiency.

[0027] As a preferred embodiment of the present invention, a filter screen 12 is also installed on the inner wall of the lower end of the barrel 2, and the filter screen 12 is located at the lower end of the anchor stirring system 5; the filter screen 12 is detachably connected.

[0028] The purpose of the filter screen 12 through the back-blowing port 13 is to prevent the adsorption of sediment on the filter screen 12 and prevent the adsorption of sediment from blocking the filter screen 12 .

[0029] As a preferred embodiment of the present invention, the pneumatic slag discharge module includes a slag discharge port switch cylinder 10, a slag discharge port locking cylinder 11 and a slag discharge door 17, the slag discharge port switch cylinder 10 and the slag discharge port locking cylinder 11 are respectively installed on both sides of the cylinder body 2, the slag discharge door 17 is installed at the lower end of the cylinder body 2, and the back-blowing port 13 is located on one side of the slag discharge door 17;

[0030] Slag outlet locking cylinder 11: When the washing tank is in operation, such as washing, stirring and other operations, it is necessary to prevent the liquid, solid slag and other substances in the tank from leaking from the slag outlet. The locking cylinder can push the relevant sealing components, such as the sealing cover or the sealing valve, to fit tightly around the slag outlet, thereby forming a good sealing effect. This is like a box with a lid. The role of the locking cylinder is like putting the lid tightly on the box to prevent the contents from leaking out.

[0031] The slag outlet switch cylinder 10 is usually used in industrial equipment, especially in the fields of metal smelting, mining and chemical industry, to control the opening and closing of the slag outlet to facilitate the discharge of waste or slag. As an actuator, the cylinder can drive mechanical movement through air pressure to achieve automatic operation;

[0032] The slag discharge door 17 is the outlet for waste material to be discharged.

[0033] As a preferred embodiment of the present invention, the outer surface of the barrel 2 is covered with a jacket 3.

[0034] As a preferred embodiment of the present invention, the outer surface of the jacket 3 is provided with a heat-insulating layer 4;

[0035] The insulation layer of the washing tank refers to a layer of insulating material coated on the outside of the washing tank, which is designed to maintain the temperature of the liquid inside and prevent heat loss or the influence of the external temperature on the liquid in the tank. The insulation layer is very important in many industries, especially in areas such as food, beverage, pharmaceutical and chemical industries where specific temperatures need to be maintained to ensure product quality and process stability.

[0036] The main functions of the washing tank insulation layer:

[0037] 1. Maintain temperature: effectively isolate the influence of the external environment on the liquid in the washing tank and maintain the required cleaning or storage temperature.

[0038] 2. Energy saving: Reduce heat loss, thereby reducing the energy consumption of the heating or cooling system and improving energy efficiency.

[0039] 3. Prevent condensation: In low temperature environments, the insulation layer can prevent condensation on the surface of the tank, thereby reducing the risk of corrosion and contamination.

[0040] 4. Improve safety: By lowering the temperature of the tank surface, the risk of burns to operators caused by contact with high temperature surfaces is reduced.

[0041] Common insulation materials:

[0042] 1. Polyurethane foam: It has excellent thermal insulation properties and is often used for thermal insulation of industrial equipment.

[0043] 2. Rock wool or glass wool: These mineral materials have good thermal insulation properties and are fire-resistant.

[0044] 3. Rubber and plastic materials: suitable for low temperature insulation, with certain elasticity and pressure resistance.

[0045] 4. Vacuum insulation panels: Although the cost is higher, they have excellent insulation effect and are suitable for high-demand applications.

[0046] Insulation layer design considerations:

[0047] 1. Thickness: Choose the appropriate insulation thickness according to specific application requirements and environmental conditions to achieve the best effect.

[0048] 2. Moisture resistance: Choose materials with good moisture resistance to avoid moisture infiltration and reduce the insulation effect.

[0049] 3. Durability: Considering factors such as chemical corrosion and mechanical impact in the working environment, choose durable and easy-to-maintain materials.

[0050] 4. Installation and maintenance: Ensure that the insulation layer is easy to install and remove to facilitate subsequent inspection and maintenance.

[0051] Maintenance and inspection:

[0052] 1. Regularly check whether the insulation layer is intact, damaged, falling off or damp.

[0053] 2. Insulation layers with obvious signs of damage or aging should be repaired or replaced in a timely manner to ensure their effectiveness.

[0054] 3. By rationally designing and maintaining the insulation layer of the washing tank, the energy efficiency and safety of the production process can be effectively improved while ensuring product quality;

[0055] The extraction tank jacket 3 is mainly used to extract and concentrate the active ingredients in plants. Its working principle is to increase the temperature of the solvent in the extraction tank by heating the heat medium such as water or steam in the jacket 3, thereby improving the solubility and extraction efficiency of the plant components. Specific functions include: Heating: Heating through the jacket 3 to increase the extraction temperature and promote the dissolution of active ingredients. Temperature control: The temperature during the extraction process can be accurately controlled to ensure the best extraction effect. Improve efficiency: Compared with conventional extraction methods, the jacket 3 design can complete the extraction faster and improve production efficiency. Energy saving: By optimizing heat exchange, energy consumption can be reduced.

[0056] In conclusion, the extraction tank jacket 3 is widely used in traditional Chinese medicine, food, cosmetics and other industries to improve the quality and output of products.

[0057] As a preferred embodiment of the present invention, the jacket 3 is also provided with a steam inlet 6, a condensed water outlet 7, a cooling water outlet 8 and a cooling water inlet 9, and the steam inlet 6, the condensed water outlet 7, the cooling water outlet 8 and the cooling water inlet 9 are respectively connected to the insulation layer 4;

[0058] Steam inlet 6, which is a channel for introducing steam, and the steam is usually used to heat the jacket 3 to increase the temperature in the extraction tank. By controlling the flow rate and pressure of the steam, the temperature during the extraction process can be adjusted, thereby optimizing the extraction efficiency of the active ingredients;

[0059] Condensate outlet 7: The main function of the condensate outlet 7 of the extraction tank is to discharge or recycle the condensate generated during the extraction process. Condensate refers to the part of gas or steam that condenses into liquid water due to the decrease in temperature during the cooling process of gas or steam;

[0060] Cooling water outlet 8: Cooling water outlet 8 refers to the pipe or interface used to discharge or circulate cooling water in the cooling system. Cooling water is usually used to reduce the temperature of equipment or process to ensure the safety and efficiency of the system;

[0061] Cooling water inlet 9: Cooling water inlet 9 refers to the pipe or interface in the cooling system for introducing cooling water. Cooling water is usually used to reduce the temperature of equipment or process to ensure the safe and efficient operation of the system.

[0062] As a preferred embodiment of the present invention, the outer surface of the upper end of the barrel 2 is also provided with an exhaust port 16 and a CIP cleaning port 14 at intervals;

[0063] The scrubbing tank exhaust port 16 is an outlet provided on a scrubbing tank (usually used in liquid storage and processing equipment in the chemical, pharmaceutical and other industries) for exhausting gas or steam. During the scrubbing process, the liquid may release gas, which needs to be safely discharged through the exhaust port 16 to prevent excessive pressure or gas accumulation in the tank.

[0064] The design of the exhaust port 16 generally needs to consider the following aspects:

[0065] 1. Safety: Ensure that the exhaust port 16 can effectively prevent the leakage of harmful gases and comply with relevant safety standards.

[0066] 2. Prevent backflow: Prevent external air or pollutants from entering the washing tank.

[0067] 3. Material selection: Choose appropriate materials according to the properties of the cleaning fluid to prevent corrosion and damage.

[0068] 4. Flow control: Sometimes it is necessary to equip valves or other control devices to adjust the exhaust flow.

[0069] In practical applications, the exhaust system of the scrubber is usually connected to other equipment (such as condensers, filters, etc.) to ensure the safety and efficiency of the entire process;

[0070] The CIP cleaning port 14 of the washing tank is an interface specially designed for online cleaning of the washing tank. The CIP system is widely used in many industries, especially in the fields of food, beverage, pharmaceutical and chemical industries, to ensure the hygiene and cleanliness inside the equipment.

[0071] Functions and features of the washing tank CIP cleaning port 14:

[0072] 1. Online cleaning: Through the CIP cleaning port 14, effective cleaning can be carried out without disassembling the equipment. This method saves time and labor costs and reduces equipment downtime.

[0073] 2. High efficiency: The CIP system can use a nozzle or nozzle to evenly distribute the cleaning liquid to all parts of the washing tank, ensuring that every corner can be fully cleaned.

[0074] 3. Automated operation: Many modern CIP systems can be integrated with automatic control systems to achieve a fully automated cleaning process, reduce human operating errors, and improve consistency and reliability.

[0075] 4. Environmental protection and water conservation: CIP systems are usually designed to make efficient use of water resources and can reduce environmental impact by recycling and reusing part of the cleaning fluid.

[0076] 5. Safety: The design of the CIP cleaning port 14 takes operational safety into consideration, can prevent cross-infection of pollutants, and ensure that operators will not be exposed to harmful substances during use.

[0077] 6. Components of the washing tank CIP cleaning port 14:

[0078] 7. Liquid inlet: used to introduce cleaning liquid, such as hot water, alkaline or acidic detergent.

[0079] 8. Drain port: used to discharge sewage or waste liquid.

[0080] 9. Nozzle / Spray Head: Specially designed to evenly spray the cleaning liquid onto the inner surface of the tank. Sometimes a rotating spray head is used to enhance the coverage effect.

[0081] 10. Valves and pipes: used to control the flow direction and flow rate of fluid to ensure the effective operation of the entire system.

[0082] Precautions for use:

[0083] 1. Regular inspection and maintenance: Regularly inspect the CIP system and its components to ensure they are in normal working condition.

[0084] 2. Choose the right cleaning agent: Choose the right cleaning agent according to the characteristics of the product being treated and follow the instructions for use.

[0085] 3. Follow operating procedures: Before starting the CIP procedure, make sure all valves are in the correct position and follow relevant operating procedures.

[0086] 4. Recording and Monitoring: Keep detailed records to track the parameters of each cleaning process (such as temperature, time, chemical concentration, etc.) for subsequent analysis and improvement.

[0087] 5. By properly using the CIP cleaning port 14 of the washing tank, production efficiency can be effectively improved, product quality can be guaranteed, and environmental impact can be reduced.

[0088] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0089] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Three-in-one cleaning tank, characterized by: The invention comprises a barrel (2), wherein a feed port (15) is provided on the barrel (2), a washing and decolorizing module is installed in the barrel (2), a stirring module for driving the washing and decolorizing module to rotate is also installed on the barrel (2), a back-blowing port (13) for blowing away precipitated materials is also installed on the outer surface of the lower end of the barrel (2), and a pneumatic slag discharge module is also installed on the outer surface of the lower end of the barrel (2).

2. The three-in-one cleaning tank according to claim 1, characterized in that: The washing and decolorizing module comprises an anchor stirring system (5), wherein the anchor stirring system (5) is installed in the cylinder body (2), and the stirring module drives the anchor stirring system (5) to rotate on the cylinder body (2).

3. The three-in-one cleaning tank according to claim 2, characterized in that: The stirring module comprises an explosion-proof reducer (1), which is installed at the upper end of the barrel (2), and the explosion-proof reducer (1) drives the anchor stirring system (5) to rotate.

4. The three-in-one cleaning tank as claimed in claim 3, characterized in that: A filter screen (12) is also installed on the inner wall of the lower end of the barrel (2), and the filter screen (12) is located at the lower end of the anchor stirring system (5).

5. The three-in-one cleaning tank according to claim 1, characterized in that: The pneumatic slag discharge module comprises a slag discharge port switch cylinder (10), a slag discharge port locking cylinder (11) and a slag discharge door (17); the slag discharge port switch cylinder (10) and the slag discharge port locking cylinder (11) are respectively installed on both sides of the cylinder body (2); the slag discharge door (17) is installed at the lower end of the cylinder body (2); and the back-blowing port (13) is located on one side of the slag discharge door (17).

6. The three-in-one cleaning tank according to claim 1, characterized in that: The outer surface of the barrel (2) is covered with a jacket (3).

7. The three-in-one cleaning tank according to claim 6, characterized in that: The outer surface of the jacket (3) is provided with a heat-insulating layer (4).

8. The three-in-one cleaning tank according to claim 7, characterized in that: The jacket (3) is also provided with a steam inlet (6), a condensed water outlet (7), a cooling water outlet (8) and a cooling water inlet (9); the steam inlet (6), the condensed water outlet (7), the cooling water outlet (8) and the cooling water inlet (9) are respectively connected to the thermal insulation layer (4).

9. The three-in-one cleaning tank according to claim 1, characterized in that: An exhaust port (16) and a CIP cleaning port (14) are also installed at intervals on the outer surface of the upper end of the barrel (2).

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