Dust suppression cleaning device for stone processing plant and use method of dust suppression cleaning device
By designing a dust-resistance cleaning device for gravel processing plants including support table, reservoir and support plate, the cylinder vibration and spray water curtain combined with the detection of dust concentration and pressure sensors, the problems of low cleaning efficiency and high resource consumption in the existing technology are solved, and efficient and automated cleaning of gravels are achieved.
Patent Information
- Application Number
- CN202510186369.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2045-02-20
AI Technical Summary
The dust-repressing and cleaning devices of existing gravel processing plants need to consume more water and electricity when dealing with gravels containing more dust, and the cleaning efficiency is low, making it difficult to completely remove dirt on the surface of the gravel.
A dust-resistance cleaning device for gravel processing plants is designed, including a support table, reservoir and support plate. Through the vibration effect of the cylinder and the comprehensive coverage of the spray water curtain, combined with the detection of dust concentration sensors and pressure sensors, the automatic and continuous cleaning treatment of gravels is realized.
It improves the cleaning efficiency of dust on the surface of gravel, reduces water resources and electricity consumption, realizes rapid and thorough cleaning of gravel, and reduces dust pollution during subsequent processing.
Smart Images

Figure CN119657556A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stone cleaning, and in particular to a dust suppression and cleaning device for a stone processing plant and a use method thereof. Background Art
[0002] During the construction period of marine engineering, the main construction contents include embankments, land formation and foundation treatment, hydraulic engineering, etc., which are specifically divided into embankment engineering, land formation and foundation treatment engineering, hydraulic structures, dredging, reef blasting, anchorage improvement, as well as mountain excavation and slope support. Among them, mountain excavation produces a large amount of earth and stone, and it is necessary to build a new gravel processing plant nearby to reduce the distance of stone transportation.
[0003] The processing plant processes the raw materials into gravel through crushing, vibrating screening and cone workshop. However, since the stone itself is dry and the gravel raw materials contain a large amount of dust and other pollutants, the processing plant lacks wind protection ability. The ambient wind can easily cause the dust to spread and pollute the surrounding environment. At present, the control of dust pollution mainly relies on manual and spray systems to suppress and clean the dust-producing points.
[0004] A Chinese patent with application number CN201821827755.9 discloses a dust suppression device for a concrete production space, comprising a base, a support column fixedly installed on the top of the base, a water tank provided at the inner upper end of the support column, a water outlet pipe fixedly connected to the right side of the water tank, fine water mist nozzles evenly installed at the bottom of the water outlet pipe, a cleaning box provided in the support column, a screen provided in the cleaning box, a shock-absorbing spring provided on the lower end surface of the cleaning box, and a support member provided at the lower end of the shock-absorbing spring.
[0005] A Chinese patent with application number CN201921678705.3 discloses a mine stone cleaning device, comprising an outer cover frame, a perforated plate is arranged on the inner side of the outer cover frame, the perforated plate is welded and fixed to the outer cover frame, a conveyor belt is arranged above the perforated plate, a bent plate frame is arranged above the conveyor belt, the bent plate frame is fixedly connected to the outer cover frame through a bracket, a hair dryer is arranged at the top of the outer cover frame, a water storage trough is arranged at the bottom end of the outer cover frame, a hollow gear shaft is installed on the bent plate frame, a hollow brush cylinder is arranged at the bottom end of the hollow gear shaft, and an air outlet is opened on the hollow brush cylinder.
[0006] However, when the above-mentioned cleaning device contains a lot of dust in the stone, this part of small dust particles cannot be removed in advance, resulting in the need to consume more water and electricity resources for cleaning the stone, and the cleaning efficiency of the stone is low.
[0007] In addition, during the storage stage of the stones after processing, dirt such as lumps with strong adhesion will form on the stones or in the gaps between the stones. Not only is it difficult to determine the distribution points of these dirt in the stones, but the dirt is also difficult to form sufficient contact with the spray water, resulting in incomplete cleaning of the stones, which affects the subsequent reprocessing of the stones.
[0008] Therefore, the present invention proposes a dust suppression and cleaning device for a gravel processing plant and a method of using the same to solve the above-mentioned problems. Summary of the invention
[0009] The purpose of the present invention is to disclose a dust suppression and cleaning device for a gravel processing plant and a method of using the same, so as to solve the problems raised in the above-mentioned background technology.
[0010] To achieve the above objectives, the present invention is implemented through the following technical solutions: A dust suppression and cleaning device for a gravel processing plant, comprising a support platform, a water reservoir and a support plate, wherein the top of the support platform is provided with a water reservoir, one end of the support plate is rotatably connected to a rotating seat through a rotating shaft, the rotating seat is fixedly connected to the water reservoir, one end of the support plate away from the rotating seat is movably hinged to a movable end of a cylinder, and the fixed end of the cylinder is rotatably connected to the bottom of the water reservoir; A support frame is provided on the top of the supporting plate, a spray pipeline and an angle-adjustable rotating plate are provided on the inner side of the support frame, a spray head is provided on the spray pipeline, the rotating plate is located directly below the spray pipeline, a cover body is provided on the top of the supporting plate, the top of the cover body is connected to a suction pipe through a suction hood, and a feeding door is movably installed on the top of one end of the cover body.
[0011] Optionally, a motor and an electric telescopic rod are provided on the inner side of the support frame, the rotating end of the motor is fixedly connected to the middle part of the rotating plate, the telescopic end of the electric telescopic rod is fixedly connected to the motor, and the fixed end of the electric telescopic rod is provided on the inner side of the support frame.
[0012] Optionally, an outer frame extending toward the supporting plate is provided at the bottom of the air suction hood, a connecting plate is provided on the inner side of the outer frame, the connecting plate divides the outer frame into a plurality of troughs, and a dust concentration sensor is provided inside each of the troughs.
[0013] Optionally, a pressure sensor is provided at the inner bottom of the support plate, a turbidity sensor is provided at the inner bottom of the support plate, a guide plate is provided at the top of the support platform, the guide plate is obliquely arranged, and the top end of the guide plate corresponds to the discharge port.
[0014] Optionally, a discharge port is provided at one end of the cover body away from the feed door, a baffle is movably hinged at one end of the support plate away from the feed door, the baffle corresponds to the discharge port, and an electric-controlled telescopic rod is provided at one end of the support plate away from the feed door, the telescopic end of the electric-controlled telescopic rod is slidably connected to the baffle.
[0015] Optionally, a lifting slot is provided on the inner side of the support frame, and a limit block is provided at one end of the motor close to the support frame, and the limit block corresponds to the lifting slot.
[0016] Optionally, a connection cover is provided on the outer side of the feeding door, a connecting head is provided on the connection cover, and the connection cover is connected to the feeding pipe of the external conveying equipment through the connecting head.
[0017] Optionally, the suction pipe is provided with a suction fan and a filter box; The spray pipeline is provided with a water pump, the water storage tank is connected with a sedimentation tank through a pipeline, and the water purification area of the sedimentation tank is fixedly connected with the water inlet end of the spray pipeline.
[0018] The present invention also discloses a method for using the dust suppression and cleaning device in a gravel processing plant, comprising the following steps: S1. First, the stones to be cleaned are transported from the feed gate to the support plate in batches through an external conveying device; S2, using the extension of the cylinder to increase the inclination angle of the support plate, and with the help of the influence of natural gravity on the stone, the vibration generated between the stone and the cylinder during the repeated contraction and extension process causes the stone to move to the other side of the support plate; S3. The dust generated by the movement of the stones is carried by the gas and discharged synchronously as the air suction hood continuously draws the gas outwards; S4, then start the switch of the spray pipeline to clean and remove the pollutants on the surface of the stone through the spray pipeline.
[0019] Technical effects and advantages of the present invention: 1. The present invention evenly spreads the stones on the supporting plate and uses a spray water curtain to fully cover and clean the stones, thereby improving the cleaning efficiency of dust on the stone surface and realizing automatic and continuous cleaning of the stones.
[0020] 2. The present invention detects the concentration of dust overflowing upward from the gravel pile on the supporting plate to determine the area with high dust content in the gravel pile on the supporting plate, and accelerates the efficiency of removing dust from the area with high dust content in the gravel pile by adjusting the angle of the rotating plate corresponding to the area, in combination with the vibration effect between the supporting plate and the gravel pile and the outward suction effect of the suction pipe. By reducing the dust content in the gravel pile, the efficiency of flushing and cleaning the gravel pile as a whole by subsequent spraying water is improved.
[0021] 3. The present invention uses pressure sensors and turbidity sensors to accurately detect areas with more dirt in the gravel pile, and starts the rotating plates at the corresponding positions to clean the areas in a targeted manner, saving energy consumption. At the same time, the rotating plates and supporting plates disturb the gravel and water bodies, ensuring efficient mixing of the gravel and water bodies, thereby achieving rapid and thorough cleaning of the gravel. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the internal structure of the cover body of the present invention; Figure 3 It is a schematic diagram of the connection structure between the cylinder and the supporting plate of the present invention; Figure 4 It is a schematic diagram of the discharge port and baffle structure of the present invention; Figure 5 It is a schematic diagram of the outer frame structure of the present invention; Figure 6 For the present invention Figure 2 Schematic diagram of the enlarged structure of area A in the middle.
[0023] In the figure: 1. support platform; 101. connecting frame; 102. rotating seat; 103. rotating shaft; 104. cylinder; 2. water reservoir; 3. supporting plate; 301. leakage hole; 302. spray pipeline; 3021. spray head; 303. support frame; 401. cover body; 4011. feeding door; 4012. connecting cover; 4013. discharge port; 4014. baffle; 4015. electric telescopic rod; 402. suction cover; 403. suction pipe; 404. outer frame; 405. connecting plate; 501. rotating plate; 502. motor; 5021. lifting slot; 503. electric telescopic rod; 6. guide plate. DETAILED DESCRIPTION
[0024] In order to more clearly understand the above-mentioned purposes, features and advantages of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from the description. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.
[0026] Example 1: Please refer to Figures 1 to 6The present embodiment discloses a dust suppression and cleaning device for a gravel processing plant, comprising a support platform 1, a water reservoir 2 and a support plate 3. The water reservoir 2 is arranged on the top of the support platform 1. One end of the support plate 3 is rotatably connected to a rotating seat 102 via a rotating shaft 103. The rotating seat 102 is fixedly connected to the water reservoir 2. One end of the support plate 3 away from the rotating seat 102 is movably hinged to the movable end of a cylinder 104. The fixed end of the cylinder 104 is rotatably connected to the bottom of the water reservoir 2. The support plate 3 is rotated with the rotating seat 102 and the rotating shaft 103 as the center through the rotational coordination of the support plate 3 and the rotating seat 102 and the extension of the cylinder 104. The inclination angle of the support plate 3 is controlled by the telescopic length of the cylinder 104.
[0027] A support frame 303 is provided on the top of the supporting plate 3, a spray pipeline 302 and an angle-adjustable rotating plate 501 are provided on the inner side of the support frame 303, a spray head 3021 is provided on the spray pipeline 302, the rotating plate 501 is located directly below the spray pipeline 302, and the support frame 303 installs and supports the spray pipeline 302.
[0028] Specifically, a motor 502 and an electric telescopic rod 503 are provided on the inner side of the support frame 303, the rotating end of the motor 502 is fixedly connected to the middle part of the rotating plate 501, the telescopic end of the electric telescopic rod 503 is fixedly connected to the motor 502, and the fixed end of the electric telescopic rod 503 is provided on the inner side of the support frame 303, the electric telescopic rod 503 controls the horizontal height of the motor 502 and the rotating plate 501, and adjusts the distance between the rotating plate 501 and the sprinkler head 3021 and the supporting plate 3, wherein a lifting groove 5021 is provided on the inner side of the support frame 303, and a limit block is provided at one end of the motor 502 close to the support frame 303, the limit block corresponds to the lifting groove 5021, and the cooperation between the lifting groove 5021 and the limit block provides a limiting effect when the motor 502 moves up and down, thereby maintaining the stability of the motor 502 and the rotating plate 501 when they move up and down, and the length of the rotating plate 501 is adapted to the width of the internal groove of the supporting plate 3.
[0029] A cover body 401 is provided on the top of the supporting plate 3, and a feed door 4011 is movably installed on the top of one end of the cover body 401, and the feed door 4011 is hingedly connected to the cover body 401, and a torsion spring is provided at the hinge between the feed door 4011 and the cover body 401. Through the setting of the torsion spring, the stone presses down the feed door 4011 to open the feed door 4011. After the stone falls onto the supporting plate 3, the rebound force of the torsion spring itself resets the feed door 4011 and forms a closure on one end of the cover body 401 to prevent dust from flowing out.
[0030] The top of the cover body 401 is connected to a suction pipe 403 through a suction hood 402. The suction pipe 403 is provided with a suction fan and a filter box. After the suction fan is started, the gas and dust in the cover body 401 are continuously discharged outward through the suction pipe 403, and the dust is blocked and collected by the filter box.
[0031] Among them, a connecting cover 4012 is provided on the outer side of the feeding door 4011, and a connecting head is provided on the connecting cover 4012. The connecting cover 4012 is connected to the feeding pipe through the connecting head. Through the arrangement of the cover body 401 and the connecting cover 4012, the influence of the ambient wind on the stone caused by the lack of windproof ability of the stone processing plant is avoided. Specifically, the stone with dust is separated from the outside world by the cover body 401 and the connecting cover 4012, so as to prevent the dust from being blown away by the wind during the stone cleaning process, resulting in unorganized dust emission. The cover body 401 and the connecting cover 4012 can reduce the pollution of the surrounding environment by the dust in the stone, and improve the environmental protection level during the stone processing process.
[0032] A water pump is provided on the spray pipeline 302, and the water reservoir 2 is connected to a sedimentation tank through a pipeline. The clean water area of the sedimentation tank is fixedly connected to the water inlet end of the spray pipeline 302. Driven by the water pump, the clean water in the water reservoir 2 is discharged into the sedimentation tank through the pipeline. After flocculation and sedimentation in the sedimentation tank, the clean water area in the sedimentation tank is re-transported to the spray pipeline 302 under the drive of the water pump, and used as spray water to spray and clean the gravel.
[0033] A guide plate 6 is provided on the top of the support platform 1. The guide plate 6 is arranged obliquely. The top of the guide plate 6 corresponds to the discharge port 4013. The stones guided out from the supporting plate 3 are transferred to other equipment through the guide plate 6.
[0034] A discharge port 4013 is provided at one end of the cover body 401 away from the feed door 4011, and a baffle 4014 is movably hinged at one end of the supporting plate 3 away from the feed door 4011. The baffle 4014 corresponds to the discharge port 4013. During the gravel cleaning process, the baffle 4014 closes the discharge port 4013 to prevent dust from flowing out through the discharge port 4013. An electrically controlled telescopic rod 4015 is provided at one end of the supporting plate 3 away from the feed door 4011. The telescopic end of the electrically controlled telescopic rod 4015 is slidably connected to the baffle 4014. After the gravel is cleaned, the electrically controlled telescopic rod 4015 controls the baffle 4014 to open the discharge port 4013, so that the gravel on the supporting plate 3 is discharged outward through the discharge port 4013.
[0035] When in use, the feeding pipe of the external conveying equipment is fixedly connected to the connecting head of the connecting cover 4012, and a batch of stones to be cleaned of a certain weight are conveyed from the stone pile to the supporting plate 3 by the input end of the external conveying equipment. The feeding pipe and the suction pipe 403 are partially flexible tubes, which do not interfere with the turning movement of the supporting plate 3. After the stones are conveyed, the cylinder 104 continues to extend, and the supporting plate 3 turns upward with the rotating shaft 103 as the center point, so that the supporting plate 3 gradually tilts and reaches the preset position. At this time, the influence of natural gravity on the stones after the supporting plate 3 tilts is utilized. At the same time, the cylinder 104 repeatedly expands and contracts over a short distance and at a high frequency, and vibrations are generated between the stones, so as to prompt the stones to move toward the supporting plate 3 close to the discharge port 4013, so that the stones are more evenly distributed on the supporting plate 3. During this process, the electrically controlled telescopic rod 4015 remains extended and the baffle 4014 is close to the supporting plate 3. The discharge port 4013 prevents the stones from sliding down in advance. After the preset time is reached, the cylinder 104 stops the short-distance high-frequency repeated extension and retraction, and then the continuous contraction of the cylinder 104 causes the support plate 3 to flip downward with the rotating shaft 103 as the center point, and the support plate 3 is reset to remain horizontal. At the same time, the suction fan on the suction pipe 403 is started, and the air in the cover body 401 is discharged outward through the suction pipe 403 to form a negative pressure in the cover body 401, and the air outside the cover body 401 is replenished into the cover body 401 through the leakage hole 301. While the air in the cover body 401 is continuously discharged outward through the suction pipe 403, the dust in the cover body 401 is discharged from the cover body 401 together with the airflow, thereby reducing the dust content in the cover body 401. By reducing the dust content in the cover body 401, the cleaning burden of the subsequent spray pipeline 302 on the pollutants on the surface of the stones is further reduced.
[0036] In the initial state, the electric telescopic rod 503 is in a retracted state, the rotating plate 501 is in a vertical state, and the top of the rotating plate 501 is close to the sprinkler head 3021. Through the shielding effect of the top of the rotating plate 501 on the sprinkler head 3021, the water sprayed downward from the sprinkler head 3021 forms a uniform water curtain after impacting the top of the rotating plate 501. The water curtain covers the supporting plate 3 as a whole, firstly fully wetting the surface of the stone. During the continuous spraying process of the water body, the dust on the surface of the stone is washed away and flows into the water reservoir 2 through the leakage hole 301 with the water flow. After reaching the preset spraying time, the valve on the spray pipeline 302 is closed, and the electric control telescopic rod 4015 is contracted, driving the baffle 4014 to flip around the hinge of the baffle 4014 and the supporting plate 3, so that the baffle 4014 and the guide plate 6 are parallel to each other. The discharge port 4013 is opened, and the stones move along the supporting plate 3 toward the discharge port 4013 under the action of gravity. During this process, the rotating plate 501 is driven by the motor 502 to rotate, and at the same time, the telescopic end of the electric telescopic rod 503 extends and drives the motor 502 and the rotating plate 501 to move downward, so that the outer side of the rotating plate 501 is close to the lower surface of the internal groove body of the supporting plate 3. In the rotating state, the rotating plate 501 forms a scraping effect on the stones, thereby increasing the falling speed of the stones from the supporting plate 3. The stones discharged from the discharge port 4013 are transferred to other equipment through the guide plate 6 for subsequent processing. In this way, the cleaning and transportation of this batch of stones are completed, the subsequent processing efficiency is improved, and the dust pollution during the subsequent stone processing is reduced. Then, each component is reset, and the device enters the preparation state for cleaning the next batch of stones.
[0037] In summary, by evenly spreading the stones on the support plate 3 and using a spray water curtain to fully cover and clean the stones, the cleaning efficiency of dust on the stone surface is improved, and an automated and continuous cleaning process for the stones is achieved.
[0038] Example 2: Please refer to Figures 1 to 6 As shown, in actual use, due to the different thickness of dust covering the stones, after the stones are laid flat on the supporting plate 3, the dust in the dusty area of the stone pile is difficult to escape upward from the stone pile within a preset time, especially the dust in the lower half of the stone pile is more difficult to be washed clean by the water curtain, resulting in more dust residue inside the stone pile, and the overall cleaning efficiency of the water body on the stone pile is low. In this regard, the following embodiment 2 is provided to solve the above problem: An outer frame 404 extending toward the supporting plate 3 is provided at the bottom of the suction hood 402, and a connecting plate 405 is provided on the inner side of the outer frame 404. There are multiple connecting plates 405, and the multiple connecting plates 405 divide the outer frame 404 into multiple slots. A dust concentration sensor is provided inside each slot. When the suction pipe 403 draws the airflow in the hood 401 upward, the dust concentration sensors in the multiple slots correspondingly detect the dust content in the stones at different positions on the supporting plate 3.
[0039] When the stones are laid flat on the supporting plate 3 and the supporting plate 3 is kept horizontal under the action of the contraction of the cylinder 104, the cylinder 104 is started again and repeatedly expands and contracts over a short distance and at a high frequency, so that the stone pile on the supporting plate 3 repeatedly collides with the supporting plate 3 and generates vibration. Under the action of the suction pipe 403 to discharge the gas in the cover body 401 to the outside, the gas passes through the leaking hole 301 upward through the gaps between the stones, carrying the dust between the stones to move upward and pass through the connecting plate 405. In this process, the dust concentration in the passing gas is detected by the dust concentration sensor, and the area with higher dust content in the stone pile on the supporting plate 3 is determined according to the dust concentration value in the gas detected by the dust concentration sensor, and then the two adjacent motors 502 corresponding to the area are started, and the two motors 502 drive the rotating plate 501 to rotate, so that the bottom ends of the two adjacent rotating plates 501 are close to each other. At the same time, driven by the electric telescopic rod 503, the rotating plate The bottom end of 501 is inserted into the stone pile and close to the supporting plate 3. At this time, the stone pile with high dust content is gathered between the two rotating plates 501. Under the repeated collision and vibration between the supporting plate 3 and the stone pile, a certain gap is continuously maintained between the stones. Since the bottoms of the two rotating plates 501 are closer, when the suction pipe 403 draws the gas in the cover body 401 outward, the two rotating plates 501 make the airflow attracted upward more concentrated when the airflow passes through the stone pile with high dust content, so that the suction pipe 403 can attract more dust to move upward per unit time, thereby improving the upward movement efficiency of the dust in the stone pile with high dust content, and continuously detecting the dust concentration in the upward gas through the dust concentration sensor, finally making the dust concentration in the stone pile on the supporting plate 3 basically flat and lower than the preset threshold value in the dust concentration sensor, and then starting the spray pipeline 302 to spray and clean the stones through the spray head 3021.
[0040] To summarize, by detecting the concentration of dust overflowing upward from the gravel pile on the supporting plate 3, the area with high dust content in the gravel pile on the supporting plate 3 is determined, and by adjusting the angle of the rotating plate 501 corresponding to the area, in combination with the vibration effect between the supporting plate 3 and the gravel pile and the outward suction effect of the suction pipe 403, the dust removal efficiency in the high dust content area in the gravel pile is accelerated, and by reducing the dust content in the gravel pile, the overall flushing and cleaning efficiency of the gravel pile by subsequent spraying water is improved.
[0041] Furthermore, in order to improve the spray cleaning efficiency of the spray head 3021 on the stones, after the spray pipeline 302 is started, the rotating plate 501 is driven to rotate by the motor 502, and the rotating plate 501 is used as a water guide plate when the spray head 3021 sprays downward. Therefore, in the process of the motor 502 driving the rotating plate 501 to adjust the angle, the downward spraying direction of the spray head 3021 is changed synchronously, and the rotating plate 501 is used to guide the direction of the spray water, so that the spray water can be targeted according to the stone pile area with high dust content.
[0042] However, when the thickness of the stones carried on the supporting plate 3 is relatively thick, the stones on the upper layer can be quickly cleaned by the spray water, and the stones on the lower layer lack the opportunity to directly contact with the spray water, so the following improvements are made: The rotating seat 102 is fixedly connected to the water reservoir 2 through the connecting frame 101, and the rotating seat 102 is slidably connected to the connecting frame 101. An electromagnetic lock is provided at the connection between the bottom of the rotating seat 102 and the connecting frame 101. When the electromagnetic lock is powered on, the rotating seat 102 can slide on the connecting frame 101. When the electromagnetic lock is powered off, the rotating seat 102 and the connecting frame 101 are locked and fixed. Filters are provided at the top and bottom ends of the rotating plate 501 respectively. An electromagnetic latch is provided at the connection between the rotating shaft 103 and the rotating seat 102, which is used to lock and fix the rotating shaft 103 and the rotating seat 102.
[0043] When in use, when thicker stones are carried on the supporting plate 3, the extension of the telescopic end of the electric telescopic rod 503 is used to drive the rotating plate 501 and the motor 502 to approach the center line position of the inner groove of the supporting plate 3, that is, the boundary position of the upper stone layer and the lower stone layer. At this time, the supporting plate 3 is in a horizontal state, and the electromagnetic plug at the connection between the rotating shaft 103 and the rotating seat 102 is powered off, so that the rotating shaft 103 and the rotating seat 102 are locked. At the same time, the electromagnetic lock between the rotating seat 102 and the connecting frame 101 is powered on and opened, and the cylinder 104 starts The telescopic end of the cylinder 104 is driven and controlled to telescope over a short distance at a high frequency, so that the rotating seat 102 repeatedly moves horizontally on the connecting frame 101. This process causes the stones on the supporting plate 3 to produce horizontal displacement relative to the supporting plate due to the inertial force, prompting the upper stones to transfer to the filter screen on the rotating plate 501. Subsequently, the rotating plate 501 is turned over by controlling the motor 502, which drives the stones on the filter screen to turn over, thereby exposing the lower stone layer, thereby improving the flushing efficiency of the lower stone layer and ensuring uniform cleaning of the entire stone layer.
[0044] Example 3: Please refer to Figures 1 to 6 As shown, although the vibration between the supporting plate 3 and the stone pile can make the stones evenly spread on the supporting plate 3, and the stones can be evenly washed by the spray head 3021 cooperating with the rotating plate 501, in actual use, dirt such as plate agglomerates are still attached to the stones. This part of the dirt cannot be quickly separated from the stones under the influence of vibration and airflow, and the spray head 3021 is difficult to quickly and thoroughly clean the dirt on the stones, resulting in the dirt falling off the stones during the subsequent transportation and processing of the stones, causing pollution to the environment. In this regard, the following embodiment 3 is proposed to solve the above problems: A pressure sensor and a turbidity sensor are provided at the inner bottom of the supporting plate 3. The stones are evenly spread on the supporting plate 3. Dirt such as agglomerates are tightly attached to the surface of the stones or accumulated in the gaps between the stones. The areas with more dirt in the stone pile are heavier. In this regard, the weight of different areas of the stone pile is detected by the pressure sensor on the supporting plate 3. For the heavier areas in the stone pile, the two adjacent motors 502 at the corresponding positions are started, and the two motors 502 respectively drive the bottom ends of the two rotating plates 501 to approach each other, so that the two rotating plates 501 are moved closer to each other. A bucket-like structure is formed between the two rotating plates 501 and the supporting plate 3, that is, the distance between the top ends of the two rotating plates 501 is greater than the distance between the bottom ends of the two rotating plates 501. At the same time, the electric telescopic rod 503 extends and drives the rotating plate 501 to approach the supporting plate 3. The spray pipe 302 remains in the started state. The spray water sprayed by the two rows of spray heads 3021 gathers toward the inner side of the two rotating plates 501 under the guidance of the rotating plate 501. Since the bottom area of the two rotating plates 501 is narrower than the top area, and the two adjacent rows of spray pipes 302 spray water into the area, the spray water sprayed by the two rows of spray heads 3021 is concentrated toward the inner side of the two rotating plates 501. The speed of water gathering between the two rotating plates 501 is greater than the speed of water falling through the water leakage hole 301, so that the water quickly gathers between the two rotating plates 501, forming a local high water level between the two rotating plates 501. Due to the rapid gathering of the spray water in this area, the liquid level of the water between the two rotating plates 501 is kept higher than the upper surface of the stone pile, so that the dirt such as the plate lumps on the stones in this area can quickly and fully contact with the water. In this process, the two motors 502 respectively drive the two rotating plates 501 to swing back and forth, so that the two rotating plates 501 can be turned back and forth. The bottom end of the moving plate 501 repeatedly disturbs the stones and the water between the two rotating plates 501, so that the stones keep colliding with each other, thereby increasing the speed at which the compacted materials on the stones are detached. The cylinder 104 is started synchronously, and the short-distance and high-frequency extension and contraction of the cylinder 104 drives the supporting plate 3 to move up and down with the rotating shaft 103 as the center point, thereby improving the fluidity of the water between the two rotating plates 501 and preventing the stones from gathering locally under the drive of the rotating plate 501 during the swinging process of the rotating plate 501, thereby achieving efficient and full mixing of the stones and the water.
[0045] Among them, the turbidity sensor at the inner bottom of the supporting plate 3 is used to detect the turbidity of the water in the inner bottom area of the supporting plate 3 during the stone spray cleaning process. When the turbidity sensor detects that the turbidity value of the water is lower than the preset value, it indicates that the stone cleaning process is completed. The supporting plate 3 is flipped upward by extending the cylinder 104, and the baffle 4014 is removed by the electrically controlled telescopic rod 4015, so that the cleaned stones slide to the discharge port 4013 and are transferred through the guide plate 6.
[0046] To sum up, through the pressure sensor and the turbidity sensor, the area with more dirt in the gravel pile can be accurately detected, and the rotating plate 501 at the corresponding position can be started to clean the area in a targeted manner, saving energy consumption. At the same time, the rotating plate 501 and the supporting plate 3 can disturb the gravel and the water body to ensure efficient mixing of the gravel and the water body, so as to achieve rapid and thorough cleaning of the gravel and effectively avoid the pollution to the environment caused by the falling of dirt.
[0047] Embodiment 4: The present invention also provides a method for using the dust suppression and cleaning device of a gravel processing plant as described above, comprising the following steps: S1. First, the stones to be cleaned are transported from the feed gate 4011 to the support plate 3 in batches through an external conveying device.
[0048] S2. The cylinder 104 is extended to increase the inclination angle of the support plate 3. With the influence of natural gravity on the stones, the vibration generated between the cylinder 104 and the stones during the repeated contraction and extension process causes the stones to move to the other side of the support plate 3.
[0049] S3. The dust generated by the movement of the stones is carried by the gas and discharged synchronously while the air suction hood 402 continuously draws the gas outward.
[0050] S4, then start the switch of the spray pipeline 302 again, and clean and remove the pollutants on the surface of the stone through the spray pipeline 302.
[0051] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent transformations made using the contents of the present invention's specification and drawings, or directly or indirectly applied in related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A dust suppression and cleaning device for a gravel processing plant, comprising a support platform (1), a water reservoir (2) and a support plate (3), characterized in that: A water reservoir (2) is provided on the top of the support platform (1); one end of the support plate (3) is rotatably connected to a rotating seat (102) via a rotating shaft (103); the rotating seat (102) is fixedly connected to the water reservoir (2); one end of the support plate (3) away from the rotating seat (102) is movably hinged to the movable end of a cylinder (104); the fixed end of the cylinder (104) is rotatably connected to the bottom of the water reservoir (2); the support plate (3) is driven to flip via the cylinder (104), so that collision vibration is generated between the support plate (3) and the stone pile; A support frame (303) is provided on the top of the support plate (3), a spray pipeline (302) and an angle-adjustable rotating plate (501) are provided on the inner side of the support frame (303), a spray head (3021) is provided on the spray pipeline (302), the rotating plate (501) is located directly below the spray pipeline (302), a cover body (401) is provided on the top of the support plate (3), a suction pipe (403) is connected to the top of the cover body (401) via a suction cover (402), and a feeding door (4011) is movably installed on the top of one end of the cover body (401).
2. The dust suppression and cleaning device for a stone processing plant according to claim 1, characterized in that: A motor (502) and an electric telescopic rod (503) are provided on the inner side of the support frame (303); the rotating end of the motor (502) is fixedly connected to the middle part of the rotating plate (501); the telescopic end of the electric telescopic rod (503) is fixedly connected to the motor (502); and the fixed end of the electric telescopic rod (503) is provided on the inner side of the support frame (303).
3. The dust suppression and cleaning device for a stone processing plant according to claim 1, characterized in that: An outer frame (404) extending in the direction of the supporting plate (3) is provided at the bottom of the air suction hood (402); a connecting plate (405) is provided on the inner side of the outer frame (404); the connecting plate (405) divides the outer frame (404) into a plurality of slots; a dust concentration sensor is provided inside each of the slots.
4. The dust suppression and cleaning device for a stone processing plant according to claim 1, characterized in that: A pressure sensor is provided at the inner bottom of the support plate (3), a turbidity sensor is provided at the inner bottom of the support plate (3), a guide plate (6) is provided at the top of the support platform (1), the guide plate (6) is arranged obliquely, and the top end of the guide plate (6) corresponds to the discharge port (4013).
5. The dust suppression and cleaning device for a stone processing plant according to claim 1, characterized in that: A discharge port (4013) is provided at one end of the cover body (401) away from the feed door (4011); a baffle (4014) is movably hingedly connected to one end of the support plate (3) away from the feed door (4011); the baffle (4014) corresponds to and cooperates with the discharge port (4013); an electric-controlled telescopic rod (4015) is provided at one end of the support plate (3) away from the feed door (4011); and the telescopic end of the electric-controlled telescopic rod (4015) is slidably connected to the baffle (4014).
6. The dust suppression and cleaning device for a stone processing plant according to claim 2, characterized in that: A lifting groove (5021) is provided on the inner side of the support frame (303), and a limit block is provided at one end of the motor (502) close to the support frame (303), wherein the limit block corresponds to the lifting groove (5021).
7. The dust suppression and cleaning device for a stone processing plant according to claim 1, characterized in that: A connection cover (4012) is provided on the outer side of the feed door (4011), and a connection head is provided on the connection cover (4012). The connection cover (4012) is connected to a feed pipe of an external conveying device via the connection head.
8. The dust suppression and cleaning device for a stone processing plant according to claim 1, characterized in that: The air suction pipe (403) is provided with an air suction fan and a filter box; The spray pipeline (302) is provided with a water pump, the water reservoir (2) is connected to a sedimentation tank via a pipeline, and the water purification area of the sedimentation tank is fixedly connected to the water inlet end of the spray pipeline (302).
9. A method for using the dust suppression and cleaning device for a stone processing plant as claimed in any one of claims 1 to 8, characterized in that: The following steps are involved: S1. First, the stones to be cleaned are transported in batches from the feed gate (4011) to the support plate (3) through an external transport device; S2, using the extension of the cylinder (104) to increase the inclination angle of the support plate (3), and using the influence of natural gravity on the stone, the vibration generated between the stone and the cylinder (104) during the repeated contraction and extension process causes the stone to move to the other side of the support plate (3); S3, the dust generated by the movement of the stones is carried by the gas and discharged synchronously during the process in which the air suction hood (402) continuously draws the gas outwards; S4, then start the switch of the spray pipeline (302) to clean and remove the pollutants on the surface of the stone through the spray pipeline (302).
Citation Information
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