Automatic edge cutting equipment for sealing ring machining
By designing automatic edge cutting equipment, and using cylinders and servo motors to drive cutters for automatic positioning and edge cutting, the problems of low manual edge cutting efficiency and inconsistent quality are solved, and the production efficiency and quality of seal rings are improved.
Patent Information
- Application Number
- CN202411887221.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-03-21
AI Technical Summary
The existing sealing ring edge cutting process mainly relies on manual operations, resulting in inefficiency, inconsistent quality and increased production costs.
An automatic edge cutting device for seal ring processing is designed, including an inner ring cutting mechanism and an outer ring cutting mechanism. The inner cutting knife and the outer cutting knife are driven by a cylinder and a servo motor to realize automatic positioning and edge cutting of the seal ring.
Improve the production efficiency of the sealing ring, ensure consistency and accuracy of cutting edges, reduce waste rate and production costs, and reduce labor intensity for workers.
Smart Images

Figure CN119658778A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sealing ring trimming, in particular to automatic trimming equipment for sealing ring processing. Background Art
[0002] A sealing ring is a sealing element used to prevent leakage of liquid, gas or solid pollutants, and is widely used in machinery, automobiles, home appliances, etc. It is usually made of elastic materials (such as rubber, polyurethane, fluororubber, etc.) and achieves sealing function by pressing against the mating surface.
[0003] In the process of producing and processing sealing rings, trimming is an essential process. However, most factories still use manual trimming. This traditional method is not only labor-intensive but also inefficient, which seriously restricts the efficiency of production and processing. Workers need to maintain high concentration and fine operation for a long time to ensure the quality of trimming. However, due to the uncontrollability of human factors, this operation method often leads to errors and waste in the production process, thereby increasing production costs.
[0004] In order to improve production efficiency and quality and reduce human errors, many factories have begun to seek automated equipment to replace manual trimming. Automated trimming equipment can not only improve production efficiency, but also ensure the consistency and accuracy of trimming, thereby reducing scrap rate and production costs. By introducing advanced automation technology, factories can achieve higher production efficiency and better product quality, thus occupying a favorable position in the fierce market competition. Summary of the invention
[0005] In response to the problems in the related technology, the present invention proposes an automatic trimming device for sealing ring processing to overcome the above-mentioned technical problems existing in the existing related technology. The purpose of the present invention is not only to improve the production efficiency of the sealing ring, but also to ensure the consistency and accuracy of the trimming of the sealing ring, thereby reducing the scrap rate and production costs and alleviating the labor intensity of workers.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic trimming device for sealing ring processing, comprising a workbench, the top of the workbench is connected to a movable plate through a movable mechanism, the movable plate is provided with a plurality of through holes 1, one side of the top of the workbench is connected to a support plate through a pillar, one side of the top of the support plate is provided with an inner ring cutting mechanism, the other side of the top of the support plate is provided with an outer ring cutting mechanism, the inner ring cutting mechanism comprises a cylinder 1, a positioning plate 1, a cylinder 2, an inner cutting knife, a base and a bracket 1, the cylinder 1 and the cylinder 2 are both installed on the top of the support plate, the cylinder 1 is provided with two, the positioning plate 1 is arranged below the support plate, the output ends of the two cylinders 1 are respectively fixedly connected to the two sides of the top of the positioning plate 1, the positioning plate 1 is provided with a plurality of through holes 2, the bracket 1 is arranged Above the positioning plate one, the output end of the cylinder two is fixedly connected to the top center of the bracket one, a plurality of inner cutters are provided and are respectively installed at the bottom of the bracket one, a plurality of through holes three are provided on the base, the outer ring cutting mechanism includes cylinder three, positioning plate two, outer cutter, cylinder four and bracket two, the cylinder three and cylinder four are both installed on the support plate, two cylinders are provided, the positioning plate two is arranged below the support plate, the output ends of the two cylinders three are respectively fixedly connected to the top two sides of the positioning plate two, the bracket two is arranged above the positioning plate two, the output end of the cylinder four is fixedly connected to the top of the bracket two, a plurality of outer cutters are provided and are respectively installed at the bottom of the bracket two, a plurality of through holes four are provided on the positioning plate two, and opening one and opening two are respectively provided on the workbench.
[0007] Preferably, the moving mechanism includes a servo motor, a screw and a moving block, the servo motor is installed on a workbench, one end of the screw is fixedly connected to the servo motor, the other end of the screw is movably connected to a support, the support is fixedly connected to the workbench, the moving block is sleeved on the screw and cooperates with the screw thread, and one end of the moving block is fixedly connected to one side of the moving plate.
[0008] Preferably, sliders are provided on both sides of the bottom of the movable plate, and guide rails matching the sliders are installed on the top of the workbench.
[0009] Preferably, support legs are arranged around the bottom of the workbench, and a bottom plate is arranged on the support legs.
[0010] Preferably, a waste collection box is provided below the first opening.
[0011] Preferably, a material guide plate is provided below the second opening.
[0012] Preferably, the diameter of the outer cutting knife is larger than the diameter of the inner cutting knife.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] (1) The present invention is an automatic trimming device for processing sealing rings. By setting an inner ring cutting mechanism, starting cylinder 1 can drive positioning plate 1 to move up and down, so as to position or move away the sealing ring on the movable plate. Starting cylinder 2 can drive the inner cutting knife on bracket 1 to move up and down, so as to cut off the excess waste in the sealing ring, thereby ensuring the cutting accuracy and quality.
[0015] (2) The present invention is an automatic trimming device for processing sealing rings. By setting an outer ring cutting mechanism, starting cylinder three can drive positioning plate two to move up and down, which is convenient for positioning or moving the sealing ring on the movable plate. Starting cylinder four can drive the outer cutting knife on bracket two to move up and down, thereby cutting off excess waste materials outside the sealing ring. This can not only improve the production efficiency of the sealing ring, but also ensure the consistency and accuracy of the cutting of the sealing ring, thereby reducing the scrap rate and production costs, and alleviating the labor intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0017] Figure 2 It is a schematic structural diagram of a front cross-section of the present invention;
[0018] Figure 3 It is a schematic diagram of the structure of the second bracket of the present invention.
[0019] In the accompanying drawings: 1. workbench; 2. moving plate; 3. servo motor; 4. screw; 5. moving block; 6. through hole one; 7. support plate; 8. cylinder one; 9. positioning plate one; 10. cylinder two; 11. inner cutter; 12. base; 13. bracket one; 14. through hole two; 15. through hole three; 16. cylinder three; 17. positioning plate two; 18. outer cutter; 19. cylinder four; 20. bracket two; 21. through hole four; 22. opening one; 23. opening two; 24. bottom plate; 25. waste collection box; 26. guide plate. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0021] Example
[0022] See also Figure 1-3The present invention proposes a technical solution for an automatic trimming device for processing a sealing ring: an automatic trimming device for processing a sealing ring, comprising a workbench 1, the top of the workbench 1 is connected to a movable plate 2 through a movable mechanism, specifically, the movable mechanism can drive the movable plate 2 to move left and right on the workbench 1; a plurality of through holes 6 are opened on the movable plate 2, one side of the top of the workbench 1 is connected to a support plate 7 through a pillar, specifically, the support plate 7 plays a role in supporting the inner ring cutting mechanism and the outer ring cutting mechanism, one side of the top of the support plate 7 is provided with an inner ring cutting mechanism, the other side of the top of the support plate 7 is provided with an outer ring cutting mechanism, and the inner ring cutting mechanism The invention comprises a cylinder 18, a positioning plate 19, a cylinder 210, an inner cutter 11, a base 12 and a bracket 13. The cylinder 18 and the cylinder 210 are both mounted on the top of the support plate 7. Two cylinders 18 are provided. The positioning plate 19 is provided below the support plate 7. The output ends of the two cylinders 18 are respectively fixedly connected to the top sides of the positioning plate 9. The positioning plate 19 is provided with a plurality of through holes 214. The bracket 13 is provided above the positioning plate 19. The output end of the cylinder 210 is fixedly connected to the top center of the bracket 13. A plurality of inner cutters 11 are provided and are respectively mounted on the bottom of the bracket 13. The base 12 is provided with a plurality of through holes 214. A plurality of through holes 3 15 are provided. Specifically, starting the cylinder 1 8 can drive the positioning plate 1 9 to move up and down, so as to locate or move away the sealing ring on the movable plate 2. Starting the cylinder 2 10 can drive the inner cutter 11 on the bracket 13 to move up and down, so as to cut off the excess waste in the sealing ring. The outer ring cutting mechanism includes a cylinder 3 16, a positioning plate 2 17, an outer cutter 18, a cylinder 4 19 and a bracket 20. The cylinder 3 16 and the cylinder 4 19 are both installed on the support plate 7. Two cylinders 3 16 are provided. The positioning plate 2 17 is provided below the support plate 7. The output ends of the two cylinders 3 16 are respectively connected to the positioning plate 2 17. The two sides of the top are fixedly connected, the bracket 20 is arranged above the positioning plate 21, the output end of the cylinder 419 is fixedly connected to the top of the bracket 20, a plurality of external cutting knives 18 are provided, and are respectively installed at the bottom of the bracket 20, a plurality of through holes 421 are provided on the positioning plate 21, and an opening 1 22 and an opening 23 are respectively provided on the workbench 1. Specifically, starting the cylinder 3 16 can drive the positioning plate 2 17 to move up and down, which is convenient for positioning or moving away from the sealing ring on the movable plate 2, and starting the cylinder 4 19 drives the external cutting knife 18 on the bracket 20 to move up and down, thereby removing excess waste outside the sealing ring.
[0023] See also Figure 1 As shown, further, the moving mechanism includes a servo motor 3, a screw 4 and a moving block 5, the servo motor 3 is installed on the workbench 1, one end of the screw 4 is fixedly connected to the servo motor 3, the other end of the screw 4 is movably connected to a support, the support is fixedly connected to the workbench 1, the moving block 5 is sleeved on the screw 4 and cooperates with the screw 4 thread, and one end of the moving block 5 is fixedly connected to one side of the moving plate 2.
[0024] In this embodiment, the servo motor 3 is started to drive the screw 4 to rotate clockwise or counterclockwise. When the screw 4 rotates, it drives the moving block 5 that is threadedly matched with it to move. When the moving block 5 moves, it drives the moving plate 2 fixedly connected to it to move.
[0025] See also Figure 1 As shown, further, sliders are provided on both sides of the bottom of the movable plate 2, and guide rails matching the sliders are installed on the top of the workbench 1.
[0026] In this embodiment, the moving plate 2 drives the slider to move on the guide rail when moving, which effectively improves the stability of the movement of the moving plate 2.
[0027] See also Figure 1-2 As shown, further, support legs are arranged around the bottom of the workbench 1, and a bottom plate 24 is arranged on the support legs.
[0028] In this embodiment, the supporting legs serve to support the workbench 1 , and the bottom plate 24 serves to support the waste collection box 25 .
[0029] See also Figure 1-2 As shown, further, a waste collection box 25 is provided below the opening 1 22 .
[0030] In this embodiment, the waste collection box 25 is convenient for collecting excess waste.
[0031] See also Figure 1-2 As shown, further, a material guide plate 26 is provided below the second opening 23 .
[0032] In this embodiment, the guide plate 26 facilitates the guide of the processed sealing ring.
[0033] See also Figure 2 As shown, further, the diameter of the outer cutting blade 18 is greater than the diameter of the inner cutting blade 11.
[0034] Working principle of the present invention:
[0035] Place the sealing ring that needs to be processed on the movable plate 2 to ensure that its position is accurate. Then, start the servo motor 3, which starts working and drives the screw 4 to rotate in a clockwise direction. During the rotation of the screw 4, since its thread cooperates with the thread of the movable block 5, the movable block 5 moves accordingly. During the movement of the movable block 5, it will drive the movable plate 2 fixed to it to move together until the movable plate 2 reaches the lower position of the inner ring cutting mechanism. At this time, start the cylinder 8, and the cylinder 8 will push the positioning plate 9 to move downward to achieve accurate positioning of the sealing ring on the movable plate 2. The function of the positioning plate 9 is to ensure that the sealing ring will not move during the cutting process, thereby ensuring the accuracy and quality of the cutting. After the positioning is completed, start the cylinder 2 10, and the cylinder 2 10 will drive the inner cutting knife 11 on the bracket 13 to move downward to accurately cut off the excess waste inside the sealing ring. After the cutting work is completed, the positioning Plate 1 9 and the inner cutting knife 11 will both move upward and reset to their initial positions. Then, the moving block 5 will drive the moving plate 2 to continue moving until the moving plate 2 reaches the lower position of the outer ring cutting mechanism. At this time, start the cylinder 3 16, and the cylinder 3 16 will push the positioning plate 2 17 to move downward, so as to achieve precise positioning of the sealing ring on the moving plate 2 to prevent movement during the cutting process. After the positioning is completed, start the cylinder 4 19, and the cylinder 4 19 will drive the outer cutting knife 18 on the bracket 2 20 to move downward, and accurately cut off the excess waste outside the sealing ring. After the cutting work is completed, the positioning plate 2 17 and the outer cutting knife 18 will both move upward and reset to their initial positions. Finally, the sealing ring is discharged through the opening 2 23 and the guide plate 26, and the opening 1 22 collects the excess waste inside the sealing ring to ensure the smoothness and efficiency of the entire processing process.
[0036] In the description of the present invention, it is necessary to understand that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0037] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic trimming device for sealing ring processing, characterized in that: The invention comprises a workbench (1), the top of the workbench (1) is connected to a moving plate (2) through a moving mechanism, the moving plate (2) is provided with a plurality of through holes (6), one side of the top of the workbench (1) is connected to a support plate (7) through a support, one side of the top of the support plate (7) is provided with an inner ring cutting mechanism, the other side of the top of the support plate (7) is provided with an outer ring cutting mechanism, the inner ring cutting mechanism comprises a cylinder (8), a positioning plate (9), a cylinder (10), an inner cutting knife (11), and a base (12). and a bracket (13), the cylinder (8) and the cylinder (10) are both mounted on the top of the support plate (7), the cylinder (8) is provided with two, the positioning plate (9) is provided below the support plate (7), the output ends of the two cylinders (8) are respectively fixedly connected to the top two sides of the positioning plate (9), the positioning plate (9) is provided with a plurality of through holes (14), the bracket (13) is provided above the positioning plate (9), the output end of the cylinder (10) is fixedly connected to the top of the bracket (13), The inner cutting knife (11) is fixedly connected at the center, and a plurality of inner cutting knives (11) are provided and are respectively installed at the bottom of the bracket one (13). The base (12) is provided with a plurality of through holes three (15). The outer ring cutting mechanism includes a cylinder three (16), a positioning plate two (17), an outer cutting knife (18), a cylinder four (19) and a bracket two (20). The cylinder three (16) and the cylinder four (19) are both installed on the support plate (7). The cylinder three (16) is provided with two, and the positioning plate two (17) is arranged on the support plate (7). At the bottom, the output ends of the two cylinders three (16) are respectively fixedly connected to the two sides of the top of the positioning plate two (17), the bracket two (20) is arranged above the positioning plate two (17), the output end of the cylinder four (19) is fixedly connected to the top of the bracket two (20), a plurality of external cutting knives (18) are arranged and are respectively installed at the bottom of the bracket two (20), a plurality of through holes four (21) are opened on the positioning plate two (17), and an opening one (22) and an opening two (23) are respectively opened on the workbench (1).
2. The automatic trimming equipment for sealing ring processing according to claim 1 is characterized in that: The moving mechanism comprises a servo motor (3), a screw rod (4) and a moving block (5); the servo motor (3) is mounted on a workbench (1); one end of the screw rod (4) is fixedly connected to the servo motor (3); the other end of the screw rod (4) is movably connected to a support; the support is fixedly connected to the workbench (1); the moving block (5) is sleeved on the screw rod (4) and is threadably matched with the screw rod (4); one end of the moving block (5) is fixedly connected to one side of the moving plate (2).
3. The automatic trimming equipment for sealing ring processing according to claim 1 is characterized in that: Slide blocks are provided on both sides of the bottom of the movable plate (2), and guide rails matching the slide blocks are installed on the top of the workbench (1).
4. The automatic trimming equipment for sealing ring processing according to claim 1 is characterized in that: The bottom of the workbench (1) is provided with supporting legs all around, and a bottom plate (24) is provided on the supporting legs.
5. The automatic trimming equipment for sealing ring processing according to claim 1 is characterized in that: A waste collection box (25) is provided below the opening 1 (22).
6. The automatic trimming equipment for sealing ring processing according to claim 1 is characterized in that: A material guide plate (26) is provided below the second opening (23).
7. The automatic trimming equipment for sealing ring processing according to claim 1 is characterized in that: The diameter of the outer cutting knife (18) is greater than the diameter of the inner cutting knife (11).
Citation Information
Patent Citations
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