Vibration sensor system and vibration test system

Abstract

The invention provides a vibration sensor system and a vibration test system. A vibration sensor system comprises an integrated vibration sensor, a data line storage mechanism and a connector, the integrated vibration sensor is connected with a data line, the data line is wound in the data line storage mechanism, and the connector is connected with the data line. By integrating the connecting line and the data line storage mechanism, the problems of connection, management and storage of the sensor and the data line are solved, the installation process is simplified, and the data line is convenient to manage and store, so that the vibration test is more efficient and convenient, and the preparation time and the risk of data line damage are reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of vibration testing equipment, and in particular to a vibration sensor system and a vibration testing system. Background Art

[0002] Vibration sensors are widely used in various industrial and scientific applications to detect and measure the vibration of structures and equipment. These sensors can detect the amplitude, frequency and speed of vibration, thus helping to analyze the operating status and performance of mechanical equipment.

[0003] The vibration test process is as follows: prepare the necessary equipment and materials one day before the test, and check that the equipment is fault-free. The equipment includes vibration sensors, data collectors, laptops, data cables (nut connectors, several snap-on connectors), mobile power supplies, quick-drying powder, and tape. The technical problem is that it takes too long to prepare and check the instruments, and the tape can easily damage the data cables. On the day of the test, use quick-drying powder and tape to fix the sensor to the test location, use a data cable to connect the vibration sensor to the data collector, and connect the data collector to the laptop. The test usually takes more than 8 hours.

[0004] Connection issues: In traditional vibration testing, different types of connectors (nut connectors and snap-on connectors) are required between the sensor and the data logger, which requires a large number of different types of connecting wires. This makes it cumbersome to select and prepare the appropriate connecting wires, increasing the preparation time and complexity of the test.

[0005] Data cable management issues: Vibration testing requires multiple long data cables, which need to extend from the data logger by at least four cables, each of which needs to be at least 7.5 meters long and at most 30 meters long. In traditional methods, data cables need to be manually fixed and managed using tape, which not only wastes time but may also damage the data cables.

[0006] Data cable storage problem: In traditional methods, there is no effective way to conveniently manage and store these multiple data cables, which makes the data cables easily confused and entangled, and also increases the difficulty of maintaining and protecting the data cables.

[0007] 1. The traditional method requires a large number of nut connectors and snap connectors to connect the vibration sensor and the data collector, and auxiliary tools such as tape are needed to manage the data line, resulting in time waste and the risk of data line damage. This connection method is cumbersome and prone to errors, which is not conducive to installation and operation.

[0008] 2. Under the traditional method, multiple long data cables are often easily confused and damaged, increasing the risk of inaccuracy and unreliability in data transmission. In addition, the fixing of data cables requires additional tools and materials, increasing the cost of management and maintenance.

[0009] 3. Due to the limitations of traditional methods, the accuracy and reliability of vibration data cannot be well guaranteed, and the high precision and high quality requirements of modern vibration testing cannot be met. Summary of the invention

[0010] The technical problem to be solved by the present invention is to provide a vibration sensor system and a vibration test system in view of the deficiencies in the prior art.

[0011] The technical solution of the present invention to solve the above technical problems is as follows: a vibration sensor system, comprising: an integrated vibration sensor, a data cable storage mechanism and a connecting connector, the integrated vibration sensor is connected to a data cable, the data cable is coiled in the data cable storage mechanism, and the connecting connector is connected to the data cable.

[0012] The beneficial effects of the technical solution of the present invention are: by integrating the connecting wire and data cable storage mechanism, the connection, management and storage problems of sensors and data cables are solved, the installation process is simplified, and the data cables are conveniently managed and stored, thereby making vibration testing more efficient and convenient, and reducing preparation time and the risk of data cable damage.

[0013] Furthermore, the data cable storage mechanism is connected to a sensor storage mechanism for storing an integrated vibration sensor, and the data cable passes through the sensor storage mechanism and is coiled in the data cable storage mechanism.

[0014] The beneficial effect of adopting the above further technical solution is that the sensor storage mechanism stores the integrated vibration sensor, protects the integrated vibration sensor, and prevents the integrated vibration sensor from being bumped.

[0015] Furthermore, the sensor storage mechanism is provided with a first storage location for storing an integrated vibration sensor.

[0016] The beneficial effect of adopting the above further technical solution is that the integrated vibration sensor can be placed in the first storage place for storage, and the integrated vibration sensor is protected to prevent the integrated vibration sensor from being bumped.

[0017] Furthermore, the integrated vibration sensor is an integrated vibration sensor in which the vibration sensor is fixedly connected to a data line.

[0018] The beneficial effect of adopting the above further technical solution is that the sensor and the data line are fixed and no additional connection is required, which simplifies the installation process.

[0019] Furthermore, the data cable storage mechanism includes: a shell, a knob, a shaft and a wheel, the shaft is rotatably installed in the shell, the wheel is sleeved on the shaft, the knob is located outside the shell and connected to the shaft, and the data cable is coiled on the wheel.

[0020] The beneficial effect of adopting the above further technical solution is: after the data cable is put away by turning the knob, the integrated vibration sensor is placed in the sensor storage mechanism; the data cable can be completely put into the data cable storage mechanism by turning the knob, eliminating the process of tidying up the data cable and sticking the data cable with tape.

[0021] Furthermore, a receiving groove is provided on the outer periphery of the rotating wheel, and the data cable is located in the receiving groove.

[0022] The beneficial effect of adopting the above further technical solution is that the provision of the storage groove facilitates the winding and stretching of the data cable.

[0023] Furthermore, the shell is a circular structure.

[0024] The beneficial effects of adopting the above further technical solution are: facilitating the placement and removal of the vibration sensor system and improving the compactness of the structure.

[0025] Furthermore, the connecting joint is a nut joint and a bayonet joint, and both the nut joint and the bayonet joint are connected to the data cable.

[0026] The beneficial effect of adopting the above further technical solution is that the integrated vibration sensor is connected to the data collector through a nut joint and a bayonet joint, which is convenient for quick connection and disassembly.

[0027] Furthermore, the data line storage mechanism is connected to a connection connector storage mechanism for storing a connection connector, and the connection connector storage mechanism is provided with a second storage location for storing a connection connector.

[0028] The beneficial effect of adopting the above further technical solution is that the connection joint storage mechanism is used to store the connection joint, protect the connection joint, and prevent the connection joint from being bumped.

[0029] In addition, the present invention also provides a vibration testing system, including a vibration sensor system described in any one of the above items, and also including: a data collector, a computer and a power supply, the connecting connector is detachably connected to the data collector, the data collector is connected to the computer via a line, and the power supply is connected to the computer.

[0030] The beneficial effects of the technical solution of the present invention are: by integrating the connecting wire and data cable storage mechanism, the connection, management and storage problems of sensors and data cables are solved, the installation process is simplified, and the data cables are conveniently managed and stored, thereby making vibration testing more efficient and convenient, and reducing preparation time and the risk of data cable damage.

[0031] Advantages of additional aspects of the present invention will be given in part in the following description, and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 This is one of the structural schematic diagrams of the vibration sensor system provided by an embodiment of the present invention.

[0033] Figure 2 The second structural schematic diagram of the vibration sensor system provided in the embodiment of the present invention.

[0034] Figure 3 A schematic structural diagram of a snap-on connector provided in an embodiment of the present invention.

[0035] Figure 4 A schematic structural diagram of a nut joint provided in an embodiment of the present invention.

[0036] Figure 5 A schematic structural diagram of an integrated vibration sensor provided in an embodiment of the present invention.

[0037] Explanation of the accompanying drawings: 1. Integrated vibration sensor; 2. Data cable storage mechanism; 3. Connection connector; 4. Data cable; 5. Sensor storage mechanism; 6. First storage location; 7. Shell; 8. Knob; 9. Nut connector; 10. Snap connector; 11. Connection connector storage mechanism; 12. Second storage location. DETAILED DESCRIPTION

[0038] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention but not to limit the scope of the present invention.

[0039] A vibration sensor system comprises: an integrated vibration sensor 1, a data line storage mechanism 2 and a connection connector 3, wherein the integrated vibration sensor 1 is connected to a data line 4 which is coiled in the data line storage mechanism 2, and the connection connector 3 is connected to the data line 4.

[0040] The beneficial effects of the technical solution of the present invention are: by integrating the connecting wire and data cable storage mechanism, the connection, management and storage problems of sensors and data cables are solved, the installation process is simplified, and the data cables are conveniently managed and stored, thereby making vibration testing more efficient and convenient, and reducing preparation time and the risk of data cable damage.

[0041] A vibration sensor system provided by an embodiment of the present invention can be a new type of vibration sensor system. By integrating a connecting line and a data line management device (data line storage mechanism), it solves the connection, management and storage problems of sensors (vibration sensors) and data lines, thereby making vibration testing more efficient and convenient, and reducing preparation time and the risk of data line damage.

[0042] Furthermore, the data cable storage mechanism 2 is connected to a sensor storage mechanism 5 for storing the integrated vibration sensor 1 , and the data cable 4 passes through the sensor storage mechanism 5 and is coiled in the data cable storage mechanism 2 .

[0043] The beneficial effect of adopting the above further technical solution is that the sensor storage mechanism stores the integrated vibration sensor, protects the integrated vibration sensor, and prevents the integrated vibration sensor from being bumped.

[0044] Furthermore, the sensor storage mechanism 5 is provided with a first storage location 6 for storing the integrated vibration sensor 1 .

[0045] The beneficial effect of adopting the above further technical solution is that the integrated vibration sensor can be placed in the first storage place for storage, and the integrated vibration sensor is protected to prevent the integrated vibration sensor from being bumped.

[0046] Furthermore, the integrated vibration sensor 1 is an integrated vibration sensor in which the vibration sensor is fixedly connected to a data line.

[0047] The beneficial effect of adopting the above further technical solution is that the sensor and the data line are fixed and no additional connection is required, which simplifies the installation process.

[0048] Furthermore, the data cable storage mechanism 2 includes: a shell 7, a knob 8, a rotating shaft and a rotating wheel, the rotating shaft is rotatably installed in the shell 7, the rotating wheel is sleeved on the rotating shaft, the knob 8 is located outside the shell 7 and connected to the rotating shaft, and the data cable 4 is coiled on the rotating wheel.

[0049] The beneficial effect of adopting the above further technical solution is: after the data cable is put away by turning the knob, the integrated vibration sensor is placed in the sensor storage mechanism; the data cable can be completely put into the data cable storage mechanism by turning the knob, eliminating the process of tidying up the data cable and sticking the data cable with tape.

[0050] Furthermore, a receiving groove is provided on the outer periphery of the rotating wheel, and the data cable 4 is located in the receiving groove.

[0051] The beneficial effect of adopting the above further technical solution is that the provision of the storage groove facilitates the winding and stretching of the data cable.

[0052] Furthermore, the housing 7 is a circular structure.

[0053] The beneficial effects of adopting the above further technical solution are: facilitating the placement and removal of the vibration sensor system and improving the compactness of the structure.

[0054] Furthermore, the connection connector 3 is a nut connector 9 and a bayonet connector 10 , and both the nut connector 9 and the bayonet connector 10 are connected to the data cable 4 .

[0055] The beneficial effect of adopting the above further technical solution is that the integrated vibration sensor is connected to the data collector through a nut joint and a bayonet joint, which is convenient for quick connection and disassembly.

[0056] Furthermore, the data cable storage mechanism 2 is connected to a connection connector storage mechanism 11 for storing the connection connector 3 , and the connection connector storage mechanism 11 is provided with a second storage location 12 for storing the connection connector 3 .

[0057] The beneficial effect of adopting the above further technical solution is that the connection joint storage mechanism is used to store the connection joint, protect the connection joint, and prevent the connection joint from being bumped.

[0058] The traditional method has problems such as cumbersome connection, confusing and inaccurate data lines. The vibration sensor system provided by the present invention simplifies the installation process by integrating the connection line and the data line management device (data line storage mechanism), conveniently manages and stores the data line, and improves the accuracy and reliability of the vibration data.

[0059] In view of the problems of difficulty in organizing data cables and confusion of connectors in traditional testing methods, the present invention designs an integrated vibration sensor, in which the sensor and the data cable are fixed and do not require additional connection; the data cable can be put away by turning the knob 8 and then the integrated vibration sensor 1 can be placed in the sensor storage mechanism 5; the data cable can be completely put into the data cable storage mechanism 2 by turning the knob 8, eliminating the process of tidying up the data cable and sticking the data cable with tape; the integrated vibration sensor 1 can be connected to the data collector by using the nut connector 9 and the bayonet connector 10.

[0060] 1. It provides a more convenient method for the preparation and testing phases of vibration testing.

[0061] 2. The data cable collection is separated from the tape, which can greatly reduce the damage rate of the data cable.

[0062] In addition, the present invention also provides a vibration testing system, including a vibration sensor system described in any one of the above items, and also including: a data collector, a computer and a power supply, the connecting connector is detachably connected to the data collector, the data collector is connected to the computer via a line, and the power supply is connected to the computer.

[0063] The beneficial effects of the technical solution of the present invention are: by integrating the connecting wire and data cable storage mechanism, the connection, management and storage problems of sensors and data cables are solved, the installation process is simplified, and the data cables are conveniently managed and stored, thereby making vibration testing more efficient and convenient, and reducing preparation time and the risk of data cable damage.

[0064] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A vibration sensor system, characterized in that: include: An integrated vibration sensor, a data line storage mechanism and a connection connector, wherein the integrated vibration sensor is connected to a data line, the data line is coiled in the data line storage mechanism, and the connection connector is connected to the data line.

2. A vibration sensor system according to claim 1, characterized in that: The data line storage mechanism is connected to a sensor storage mechanism for storing an integrated vibration sensor, and the data line passes through the sensor storage mechanism and is coiled in the data line storage mechanism.

3. A vibration sensor system according to claim 2, characterized in that: The sensor storage mechanism is provided with a first storage location for storing an integrated vibration sensor.

4. A vibration sensor system according to claim 1, characterized in that: The integrated vibration sensor is an integrated vibration sensor in which the vibration sensor is fixedly connected to a data line.

5. A vibration sensor system according to claim 1, characterized in that: The data cable storage mechanism includes: a shell, a knob, a shaft and a wheel. The shaft is rotatably installed in the shell, the wheel is sleeved on the shaft, the knob is located outside the shell and connected to the shaft, and the data cable is coiled on the wheel.

6. A vibration sensor system according to claim 5, characterized in that: A receiving groove is arranged on the outer periphery of the rotating wheel, and the data line is located in the receiving groove.

7. A vibration sensor system according to claim 5, characterized in that: The shell is a circular structure.

8. A vibration sensor system according to claim 1, characterized in that: The connecting joint is a nut joint and a snap joint, and both the nut joint and the snap joint are connected to the data line.

9. A vibration sensor system according to claim 1, characterized in that: The data line storage mechanism is connected to a connection connector storage mechanism for storing a connection connector, and the connection connector storage mechanism is provided with a second storage location for storing a connection connector.

10. A vibration testing system, characterized in that: A vibration sensor system comprising any one of claims 1 to 9, further comprising: a data collector, a computer and a power supply, wherein the connecting connector is detachably connected to the data collector, the data collector is connected to the computer via a line, and the power supply is connected to the computer.

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