Textile fuzzing and pilling abrasion resistance testing device
By designing cleaning mechanisms and electrostatic elimination mechanisms in textile wool pilling testing devices, fiber drop and static problems are solved, the accuracy of test results is improved, and the safety of operators is ensured.
Patent Information
- Application Number
- CN202510200422.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2045-02-24
AI Technical Summary
Existing textile wool pilling test devices are susceptible to external interference during the test process, resulting in inaccurate test results and difficult to solve fiber drop and static electricity problems.
A textile wool ball wear resistance test device is designed, equipped with a cleaning mechanism and an electrostatic elimination mechanism. The cleaning mechanism includes a roller brush and a counterweight head to clean up the fibers on the inner wall of the roller; the electrostatic elimination mechanism releases the static electricity in the roller through the contact sheet.
Clean the fibers on the inner wall of the roller box by cleaning the mechanism to prevent the fibers from falling, affecting the test results, the electrostatic elimination mechanism prevents the impact of static electricity on the test results, and prevents the operator from being electrostatically electrocuted.
Smart Images

Figure CN119666643A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of textile testing equipment, in particular to a textile pilling and abrasion resistance testing device. Background Art
[0002] Fabric wear test refers to the friction test of textile products, and the wear resistance of fabrics is tested through this test. Wear resistance is an important indicator of textile product quality, which directly affects the durability, use effect and appearance of the product. Wear resistance refers to the property of fabrics to resist wear during repeated friction between fabrics or other substances. In order to control the quality of textiles, it is necessary to strictly test the wear resistance of textiles to prevent quality problems. Therefore, the wear resistance test of textiles plays a very important role in related industrial production. Among them, the pilling performance of fabrics is the process of generating hair balls on the surface of fabrics. It is an important performance indicator of textiles. The test principle is mainly to simulate the actual wearing and washing process. The textiles are constantly subjected to friction, resulting in hair balls on the surface. The rolling box pilling tester is used for fabrics, especially wool knitted fabrics, to test the pilling degree of fabrics under no pressure. Specifically, the sample is put on a polyurethane tube and placed in a square rolling box lined with friction pads, and then rolled at a constant rotation speed. After a certain rolling time, the sample is visually graded for pilling.
[0003] In the prior art, the utility model with application number CN201720066875.0 discloses a textile rolling box pilling instrument, including a base, a shell is provided on the base, a motor seat is provided in the shell, a motor is installed on the motor seat, an active V-belt pulley is installed on the output shaft of the motor, a lower rotating shaft is also provided in the shell, a driven V-belt pulley cooperating with the active V-belt pulley is provided on the lower rotating shaft, both ends of the lower rotating shaft extend out of the shell, a seat bearing supporting the lower rotating shaft is provided on the inner side wall of the shell, and fixed blocks are provided at both ends of the lower rotating shaft extending out of the shell, and a rolling box is fixedly installed on the fixed block. However, this patent still has some shortcomings: 1. During the test, the fibers of the textile are easy to fall into the rolling box, which is not only difficult to clean, but also the fallen fibers repeatedly rub against the textiles, which will affect the results of the pilling test. 2. During the repeated friction of the textiles in the rolling box, a large amount of static electricity will be generated, and the operator is easily electrocuted by the static electricity when taking out the textiles. Summary of the invention
[0004] In order to solve the problem that the textile pilling test process is easily affected by external interference, resulting in inaccurate test results, and to minimize the interference factors that affect the accuracy of the test results, the present invention provides a textile pilling and abrasion resistance testing device to solve the above problem.
[0005] The technical solution adopted by the present invention to solve the technical problem is: a textile pilling wear resistance test device, comprising a base, a shell is arranged on the base, a motor is arranged in the shell, spindles are rotatably installed on both sides of the shell, the spindles are connected to the output shaft of the motor through a pulley group, and also comprises a rolling box and a fixed plate, the front of the rolling box is provided with an outward opening door, a plurality of the rolling boxes are provided, the rolling box is used to place the test fabric, the fixed plate is fixed to one side of the rolling box, the spindle passes through the fixed plate and is coaxially fixedly connected with the fixed plate, and the end of the spindle is located inside the rolling box; The roller box is also provided with a cleaning mechanism and a static elimination mechanism, the cleaning mechanism comprises a rotating sleeve, a rod seat, a sliding rod and a roller brush, the rotating sleeve is rotatably mounted on one end of the main shaft located in the roller box, the rod seat is vertically fixed on the outer wall of the rotating sleeve, the sliding rod is inserted in the rod seat, the roller brush is rotatably mounted on the sliding rod, and the roller brush is always in contact with the inner wall of the roller box; The static elimination mechanism comprises a contact piece, one side of which is connected to the slide bar, and the other side of which can be in contact with the inner wall of the rolling box.
[0006] Preferably, the cleaning mechanism also includes a counterweight head, a compression spring and a spring plate, the counterweight head being fixed at the bottom of the slide rod, the counterweight head being used to keep the slide rod in an inclined state and the counterweight head always being downward, the spring plate being fixed on the slide rod near the upper end, the compression spring being sleeved on the slide rod, the two ends of the compression spring being respectively abutted against the rod seat and the spring plate, and the compression spring being used to push the slide rod to move upward along the length direction of the slide rod.
[0007] Preferably, a semicircular shoe support is fixed to the top of the slide rod, slots are provided at both ends of the semicircular shoe support, and plug-in fixing seats are rotatably connected to both ends of the roller brush, and the plug-in fixing seats can be engaged with the slots at both ends of the semicircular shoe support.
[0008] Preferably, an arc-shaped cleaning plate is detachably connected to the outer side of the semicircular tile holder, a plurality of comb teeth are evenly distributed on the inner side of the arc-shaped cleaning plate, a plurality of through holes are opened on the semicircular tile holder, the comb teeth can be inserted into the through holes, and when the arc-shaped cleaning plate is fitted with the semicircular tile holder, the ends of the comb teeth can be inserted into the gap of the roller brush.
[0009] Preferably, the static elimination mechanism also includes a connecting shaft, a connecting plate and a support frame, the connecting shaft is rotatably mounted on the sliding rod, the connecting plate is fixedly connected to one end of the connecting shaft, the other end of the connecting shaft is connected to the sliding rod via a torsion spring, the support frame is fixed to the connecting plate, and the contact sheet is a metal sheet, which is fixed to the support frame.
[0010] Preferably, the roller brush is a wire roller brush or a carbon fiber roller brush.
[0011] Preferably, the counterweight head adopts a metal spherical structure, the rotating sleeve, rod seat, sliding rod, connecting shaft, connecting plate and supporting frame are all made of metal and are connected to the ground wire, and the weight of the counterweight head is greater than the sum of the weights of the cleaning mechanism and the static elimination mechanism.
[0012] The beneficial effects of the present invention are as follows: a cleaning mechanism and an electrostatic elimination mechanism are provided, and the fibers adhered to the inner wall of the roller box are cleaned by the roller brush of the cleaning mechanism to prevent the fallen fibers from continuing to rub against the test fabric, thereby improving the accuracy of the test results; at the same time, the contact piece of the electrostatic elimination mechanism can release the charge generated by the friction in the roller box, which can prevent static electricity from affecting the pilling test results on the one hand, and prevent the operator from being electrocuted by static electricity when taking and placing the test fabric on the other hand. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0014] Figure 1 It is a schematic diagram of the overall structure of a textile pilling and abrasion resistance testing device according to the present invention; Figure 2 It is a schematic diagram of the internal structure of a rolling box of a textile pilling and abrasion resistance testing device of the present invention; Figure 3 It is a structural schematic diagram of a connecting plate of a textile pilling and abrasion resistance testing device according to the present invention; Figure 4 It is a schematic structural diagram of a roller brush of a textile pilling and abrasion resistance testing device of the present invention; Figure 5 It is a structural schematic diagram of a rotating sleeve of a textile pilling and abrasion resistance testing device of the present invention; Figure 6 The invention is a schematic structural diagram of an arc-shaped cleaning plate of a textile pilling and abrasion resistance testing device.
[0015] Figure numerals: 1. base; 2. shell; 3. main shaft; 4. roller box; 5. fixed plate; 6. outward opening door; 7. test fabric; 8. cleaning mechanism; 9. static electricity elimination mechanism; 10. rotating sleeve; 11. rod seat; 12. sliding rod; 13. roller brush; 14. contact piece; 15. counterweight head; 16. compression spring; 17. spring plate; 18. semicircular tile support; 19. plug-in fixing seat; 20. arc cleaning plate; 21. comb teeth; 22. connecting shaft; 23. connecting plate; 24. supporting frame. DETAILED DESCRIPTION
[0016] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0017] like Figures 1 to 6 As shown, the present invention provides an embodiment of a textile pilling and abrasion resistance testing device, comprising a base 1, a shell 2 is arranged on the base 1, a motor is arranged in the shell 2, spindles 3 are rotatably mounted on both sides of the shell 2, the spindle 3 is transmission-connected to the output shaft of the motor through a pulley set, and also comprises a rolling box 4 and a fixed plate 5, an outward-opening door 6 is arranged on the front of the rolling box 4, and the rolling box 4 is provided with multiple rolling boxes, the rolling box 4 is used to place test fabrics 7, the fixed plate 5 is fixed on one side of the rolling box 4, the spindle 3 passes through the fixed plate 5 and is coaxially fixedly connected with the fixed plate 5, and the end of the spindle 3 is located on the inner side of the rolling box 4.
[0018] A cleaning mechanism 8 and a static elimination mechanism 9 are also provided in the rolling box 4. The cleaning mechanism 8 includes a rotating sleeve 10, a rod seat 11, a sliding rod 12 and a rolling brush 13. The rotating sleeve 10 is rotatably installed on one end of the main shaft 3 located in the rolling box 4, the rod seat 11 is vertically fixed on the outer wall of the rotating sleeve 10, the sliding rod 12 is inserted in the rod seat 11, and the rolling brush 13 is rotatably installed on the sliding rod 12, and the rolling brush 13 is always in contact with the inner wall of the rolling box 4.
[0019] The cleaning mechanism 8 also includes a counterweight head 15, a compression spring 16 and a spring plate 17. The counterweight head 15 is fixed at the bottom of the slide bar 12. The weight of the counterweight head 15 is greater than the sum of the weights of the cleaning mechanism 8 and the static elimination mechanism 9. Therefore, during the rotation of the roller box 4, the counterweight head 15 is always located at a lower position, while the cleaning mechanism 8 and the static elimination mechanism 9 are always located at a higher position, so that the roller brush 13 and the contact sheet 14 can abut against the position close to the upper side when the roller box 4 rotates, and when the roller box 4 rotates, the test fabric 7 is always located at the lower position of the rotating roller box 4 due to the action of gravity, thereby preventing the test fabric 7 from being damaged when the roller brush 13 comes into contact with the roller brush 13.
[0020] The counterweight head 15 is used to keep the slide bar 12 in an inclined state and the counterweight head 15 is always downward. The spring plate 17 is fixed to the slide bar 12 near the upper end. The compression spring 16 is sleeved on the slide bar 12. The two ends of the compression spring 16 are respectively in contact with the rod seat 11 and the spring plate 17. The compression spring 16 is used to push the slide bar 12 to move upward along the length direction of the slide bar 12. That is, after the upper end of the slide bar 12 is tilted, the height position of the square rolling box 4 in contact with the rolling brush 13 is constantly changing during the rolling process. At this time, the compression spring 16 pushes the slide bar 12 to move upward, so that the rolling brush 13 can always keep in contact with the inner wall of the rolling box 4, thereby improving the cleaning effect of the inner wall of the rolling box 4.
[0021] A semicircular shoe 18 is fixed to the top of the slide rod 12 , and slots are provided at both ends of the semicircular shoe 18 . Both ends of the roller brush 13 are rotatably connected to plug-in fixing seats 19 , which can be engaged with the slots at both ends of the semicircular shoe 18 .
[0022] The outer side of the semicircular tile support 18 is detachably connected with an arc-shaped cleaning plate 20, and a plurality of comb teeth 21 are evenly arranged on the inner side of the arc-shaped cleaning plate 20. A plurality of through holes are opened on the semicircular tile support 18, and the comb teeth 21 can be inserted into the through holes. When the arc-shaped cleaning plate 20 is fitted with the semicircular tile support 18, the ends of the comb teeth 21 can be inserted into the gap of the roller brush 13. When the roller brush 13 rolls along the inner wall of the rolling box 4, the fibers dropped from the fabric will adhere to the roller brush 13. In order to maintain the cleaning effect of the roller brush 13, when the roller brush 13 is in contact with the roller box 4, the roller brush 13 is pressed against the roller box 4. After the comb teeth 21 come into contact, the fibers adhered to the roller brush 13 will be torn off by the comb teeth 21 and trapped in the semicircular tile holder 18. When the test is completed, the roller brush 13 can be removed first, and then the arc cleaning plate 20 can be removed. When the arc cleaning plate 20 is separated from the semicircular tile holder 18, the comb teeth 21 are also pulled out from the through holes of the semicircular tile holder 18 at the same time. Therefore, no fibers will remain on the comb teeth 21, and the fibers dropped on the fabric will be blocked in the semicircular tile holder 18. At this time, the fibers remaining in the semicircular tile holder 18 can be cleaned.
[0023] The static elimination mechanism 9 includes a contact piece 14, one side of which is connected to the slide bar 12, and the other side of the contact piece 14 can fit with the inner wall of the rolling box 4. The static elimination mechanism 9 also includes a connecting shaft 22, a connecting plate 23 and a support frame 24. The connecting shaft 22 is rotatably installed on the slide bar 12, the connecting plate 23 is fixedly connected to one end of the connecting shaft 22, and the other end of the connecting shaft 22 is connected to the slide bar 12 through a torsion spring. The support frame 24 is fixed on the connecting plate 23. The contact piece 14 is a metal sheet, and the contact piece 14 is fixed on the support frame 24. The contact piece 14 contacts the inner wall of the rolling box 4, so that the charge accumulated in the rolling box 4 can be released through the contact piece 14.
[0024] The counterweight head 15 adopts a metal sphere structure. When the roller box 4 rotates, the test fabric 7 located inside the roller box 4 occasionally touches the metal sphere during movement. The charge accumulated on the test fabric 7 is released through the metal sphere, which has the effect of eliminating static electricity and avoids the operator from being electrocuted when taking out the test fabric 7. The rotating sleeve 10, rod seat 11, sliding rod 12, connecting shaft 22, connecting plate 23 and supporting frame 24 are all made of metal and are connected to the ground wire to release the charge near the contact piece 14.
[0025] The roller brush 13 is made of a steel wire roller brush 13 or a carbon fiber roller brush 13 , so that the roller brush 13 can conduct electricity, thereby further preventing the generation of static electricity.
[0026] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0027] Based on the above ideal embodiments of the present invention, the relevant staff can make various changes and modifications without departing from the technical concept of the present invention through the above description. The technical scope of the present invention is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A textile pilling wear resistance testing device, comprising a base (1), a housing (2) disposed on the base (1), a motor disposed in the housing (2), a main shaft (3) rotatably mounted on both sides of the housing (2), the main shaft (3) being connected to the output shaft of the motor via a pulley set, characterized in that: It also comprises a rolling box (4) and a fixed plate (5), the front of the rolling box (4) being provided with an outward opening door (6), the rolling box (4) being provided with a plurality of rolling boxes, the rolling box (4) being used to place a test fabric (7), the fixed plate (5) being fixed on one side of the rolling box (4), the main shaft (3) passing through the fixed plate (5) and being coaxially fixedly connected to the fixed plate (5), and the end of the main shaft (3) being located on the inner side of the rolling box (4); The roller box (4) is also provided with a cleaning mechanism (8) and a static electricity elimination mechanism (9). The cleaning mechanism (8) comprises a rotating sleeve (10), a rod seat (11), a sliding rod (12) and a rolling brush (13). The rotating sleeve (10) is rotatably mounted on one end of the main shaft (3) located in the roller box (4). The rod seat (11) is vertically fixed on the outer wall of the rotating sleeve (10). The sliding rod (12) is inserted into the rod seat (11). The rolling brush (13) is rotatably mounted on the sliding rod (12). The rolling brush (13) is always in contact with the inner wall of the roller box (4). The static electricity elimination mechanism (9) comprises a contact piece (14), one side of the contact piece (14) is connected to the slide bar (12), and the other side of the contact piece (14) is capable of fitting with the inner wall of the rolling box (4).
2. A textile pilling wear resistance testing device according to claim 1, characterized in that: The cleaning mechanism (8) further comprises a counterweight head (15), a compression spring (16) and a spring plate (17); the counterweight head (15) is fixed to the bottom of the slide bar (12); the counterweight head (15) is used to keep the slide bar (12) in an inclined state and the counterweight head (15) is always at the bottom; the spring plate (17) is fixed to a portion of the slide bar (12) close to the upper end; the compression spring (16) is sleeved on the slide bar (12); the two ends of the compression spring (16) are respectively in contact with the rod seat (11) and the spring plate (17); the compression spring (16) is used to push the slide bar (12) to move upward along the length direction of the slide bar (12).
3. A textile pilling wear resistance testing device according to claim 2, characterized in that: A semicircular shoe support (18) is fixed to the top of the slide rod (12), and slots are provided at both ends of the semicircular shoe support (18). Both ends of the roller brush (13) are rotatably connected to plug-in fixing seats (19), and the plug-in fixing seats (19) can be engaged with the slots at both ends of the semicircular shoe support (18).
4. A textile pilling wear resistance testing device according to claim 3, characterized in that: The outer side of the semicircular tile support (18) is detachably connected to an arc-shaped cleaning plate (20), and the inner side of the arc-shaped cleaning plate (20) is evenly provided with a plurality of comb teeth (21). The semicircular tile support (18) is provided with a plurality of through holes, and the comb teeth (21) can be inserted into the through holes. When the arc-shaped cleaning plate (20) is fitted with the semicircular tile support (18), the ends of the comb teeth (21) can be inserted into the gaps of the roller brush (13).
5. A textile pilling wear resistance testing device according to claim 4, characterized in that: The static elimination mechanism (9) further comprises a connecting shaft (22), a connecting plate (23) and a support frame (24); the connecting shaft (22) is rotatably mounted on the sliding rod (12); the connecting plate (23) is fixedly connected to one end of the connecting shaft (22); the other end of the connecting shaft (22) is connected to the sliding rod (12) via a torsion spring; the support frame (24) is fixed on the connecting plate (23); the contact sheet (14) is a metal sheet, and the contact sheet (14) is fixed on the support frame (24).
6. A textile pilling wear resistance testing device according to claim 4, characterized in that: The rolling brush (13) is a steel wire rolling brush (13) or a carbon fiber rolling brush (13).
7. The textile pilling wear resistance testing device according to claim 5, characterized in that: The counterweight head (15) adopts a metal spherical structure, and the rotating sleeve (10), the rod seat (11), the sliding rod (12), the connecting shaft (22), the connecting plate (23) and the supporting frame (24) are all made of metal and are connected to the ground wire. The weight of the counterweight head (15) is greater than the sum of the weights of the cleaning mechanism (8) and the static electricity elimination mechanism (9).
Citation Information
Patent Citations
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