Integrated forming device for industrial ceramics

Abstract

The invention discloses an integrated forming device for industrial ceramics, and relates to the technical field of ceramic machining, counterpoint electric sliding rails are symmetrically fixed to the top end of a fixed supporting frame, the top ends of the counterpoint electric sliding rails are connected with an integrated counterpoint box through sliding rail seats, and inlet and outlet electric push rods are symmetrically installed at one end of the integrated counterpoint box at equal intervals; an alignment moving strip is fixed to the middle of the top end of the fixed supporting frame, the side end of the alignment moving strip is symmetrically sleeved with a sintering fixing frame, a fixed magnetic suction plate is fixed to the bottom end of the sintering fixing frame, and a plurality of exhaust fixing holes are formed in the inner side of the sintering fixing frame at equal intervals; the problems that in the prior art, due to the fact that treatment positions are separated, multi-section repeated carrying is needed, and the working efficiency is affected are effectively solved, through sintering internal heat cycle treatment, resource waste is reduced, meanwhile, the drying speed and the cooling speed can be effectively increased, and the forming speed and the product production efficiency are guaranteed.

Description

Technical Field

[0001] The invention relates to the technical field of ceramic processing, in particular to an integrated molding device for industrial ceramics. Background Art

[0002] Industrial ceramics are ceramics used in industrial production and industrial products. They are a type of fine ceramics. Industrial ceramics have a series of advantages such as high temperature resistance, corrosion resistance, wear resistance, and erosion resistance. They can replace metal materials and organic polymer materials for use in harsh working environments.

[0003] The patent with application number 202121447393.2 mentions "a ceramic honeycomb forming device". This patent has the advantages of easy operation, integrated forming, drying and cooling operations, and easy removal.

[0004] However, in the prior art, when industrial ceramics are molded, pressing, sintering, cooling and preheating and drying are performed separately, resulting in the need for multi-stage handling during ceramic production and molding, which increases the number of operating steps. At the same time, the heat generated by sintering and cooling is discharged externally, resulting in a waste of resources. At the same time, natural air drying is used, resulting in uneven drying speeds due to the different wind forces and air contact areas on the inner and outer ceramics, which affects the molding speed. Summary of the invention

[0005] The present invention provides an integrated molding device for industrial ceramics, which can effectively solve the problem that when the existing technology proposed in the above background technology is used to mold industrial ceramics, pressing molding, sintering, cooling and preheating and drying are performed separately, resulting in the need for multi-stage transportation processing during ceramic production and molding, increasing the operation steps, and the heat generated by sintering and cooling is discharged externally, resulting in waste of resources. At the same time, natural air drying is used, resulting in different wind forces and contact areas between the inner and outer ceramics and the air, resulting in uneven drying speed, affecting the molding speed.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: an integrated molding device for industrial ceramics, comprising a fixed support frame, a molding assembly being arranged at the top of the fixed support frame;

[0007] The molding assembly includes an alignment electric slide rail;

[0008] The top of the fixed support frame is symmetrically fixed with an alignment electric slide rail, the top of the alignment electric slide rail is connected with an integrated alignment box through a slide rail seat, one end of the integrated alignment box is symmetrically installed with an in-and-out electric push rod, one end of the two in-and-out electric push rods is fixed with a fixed electromagnet, the middle part of the top of the fixed support frame is fixed with an alignment moving bar, the side end of the alignment moving bar is symmetrically sleeved with a sintering fixed frame, the bottom end of the sintering fixed frame is fixed with a fixed magnetic suction plate, and a plurality of exhaust fixing holes are equidistantly opened on the inner side of the sintering fixed frame;

[0009] In the middle of the top end of the fixed support frame, a sintering furnace is fixed. In the middle of the inner side of the sintering furnace, an electro-thermal treatment box is fixed. A number of circulating fixing holes are equidistantly arranged at the side end of the electro-thermal treatment box. Electro-thermal fixing plates are symmetrically installed inside the electro-thermal treatment box. A number of opening and closing electric push rods are equidistantly fixed at both ends of the sintering furnace. An isolation and sealing cover is installed at the top ends of the two opening and closing electric push rods.

[0010] According to the above technical solution, the fixed electromagnet is placed inside the integration and alignment box. The integration and alignment box is slidably installed at the top end of the fixed support frame. The side end of the fixed magnetic attraction plate is attached to one end of the fixed electromagnet.

[0011] According to the above technical solution, the isolation and sealing cover is inserted and installed inside the sintering furnace. The longitudinal section of the electro-thermal treatment box is in a C shape.

[0012] According to the above technical solution, inside the top end of the fixed support frame, inlet and outlet electric slide rails are symmetrically installed. One ends of the two inlet and outlet electric slide rails are installed with an inlet and outlet fixing plate through a motor seat. An elevating electric push rod is fixed at the top end of the inlet and outlet fixing plate. An installation support frame is fixed at the top end of the elevating electric push rod. A commutation motor is installed inside the installation support frame through a motor seat. A commutation and collection frame is installed at the top end of the output shaft of the commutation motor. Placing electric slide rails are symmetrically installed at the bottom end of the commutation and collection frame. The bottom end of the placing electric slide rail is connected with a vacuum suction disc through a slide rail seat. A fixed air pipe frame is connected through the top end of the vacuum suction disc. A fixed air pump is installed through a motor seat at the position corresponding to the fixed air pipe frame at the top end of the commutation and collection frame;

[0013] A number of circulating pipe frames are equidistantly connected through one end of the sintering furnace. A number of air inlet matching pipes are equidistantly connected through one side of the other end of the sintering furnace. An outer exhaust pipe frame is connected through the other side of the other end of the sintering furnace. An exhaust fan is fixed at the top end of the outer exhaust pipe frame. A circulating fan is fixed at one end inside the circulating pipe frame and the air inlet matching pipe. An interception support box is fixed at one end of the sintering furnace. An air inlet operation frame is sleeved at one end of the interception support box. A number of interception wire cages are equidistantly clamped at the position corresponding to the interception support box at one end of the air inlet operation frame.

[0014] According to the above technical solution, the inlet and outlet fixing plate is slidably installed inside the fixed support frame. There are two fixed air pipe frames, fixed air pumps and vacuum suction discs.

[0015] According to the above technical solution, one end of the fixed air pipe frame is connected with one end of the fixed air pump through a connector. The fixed air pipe frame is installed through the top end of the commutation and collection frame.

[0016] According to the above technical solution, the interception wire cage is inserted and installed inside the interception support box;

[0017] The input ends of the alignment electric slide rail, the incoming and outgoing electric push rods, the fixed electromagnet, the incoming and outgoing electric slide rail, the lifting electric push rod, the transposition motor, the placing electric slide rail, the fixed air pump, the electric heating fixing plate, the opening and closing electric push rod, the exhaust fan and the circulation fan are all electrically connected to the output end of an external controller;

[0018] The input end of the external controller is electrically connected to the output end of an external power supply.

[0019] According to the above technical solution, the fixed support frame is provided with a processing component;

[0020] The processing component includes a linkage electric slide rail;

[0021] A plurality of linkage electric slide rails are symmetrically installed at equal intervals at one end of the fixed support frame. One end of the two linkage electric slide rails is connected to an incoming and outgoing mating plate through a slide rail seat. The top of the incoming and outgoing mating plate is symmetrically clamped with a mating electric slide rail. The top of the mating electric slide rail is connected to a mating C-shaped plate through a slide rail seat. Both ends of the inner side of the mating C-shaped plate are installed with mating electromagnets;

[0022] The bottom die is symmetrically installed at the bottom end inside the fixed support frame. The fixed hydraulic cylinders are symmetrically installed at equal intervals at the top of the fixed support frame. The bottom ends of the plurality of fixed hydraulic cylinders are installed with a top die. A plurality of clamping electric slide rails are installed at equal intervals at one end of the fixed support frame. One end of the clamping electric slide rail is connected to a socket integration block through a slide rail seat. An isolation fixing core is clamped at the side end of the socket integration block. An input pipe rack penetrates through the inner side of the isolation fixing core. An injection fixing pipe penetrates through the top of the top die. Isolation fixing rings are fixed inside the input pipe rack and the injection fixing pipe. Combination electric push rods are clamped at positions corresponding to the isolation fixing rings inside the input pipe rack and the injection fixing pipe. One end of the combination electric push rod is installed with a combination operation block. Restriction valves are embedded at one ends of the input pipe rack and the injection fixing pipe;

[0023] A blanking input box is fixed at the top of the fixed support frame. Pick-and-place electric push rods are symmetrically installed at the side end of the blanking input box. A pick-and-place fixing cover is installed at the top of the plurality of pick-and-place electric push rods. Stirring motors are installed at equal intervals through motor seats at the top of the pick-and-place fixing cover. A stirring operation frame is clamped at the bottom end of the output shaft of the stirring motor.

[0024] According to the above technical solution, the mating C-shaped plate is slidably sleeved on the top of the incoming and outgoing mating plate, and the top die, the bottom die and the isolation fixing core are sleeved and connected.

[0025] According to the above technical solution, the combination operation block is slidably sleeved with the isolation fixing ring;

[0026] The input ends of the linkage electric slide rail, the matching electric slide rail, the matching electromagnet, the fixed hydraulic cylinder, the engaging electric slide rail, the combined electric push rod, the limiting valve, the discharging push rod and the stirring motor are all electrically connected to the output end of the external controller.

[0027] Compared with the prior art, the present invention has the following beneficial effects:

[0028] 1. A forming component is provided. The in-and-out electric push rod drives the fixed electromagnet to push the sintering fixed frame and the fixed magnetic suction plate into the inside of the sintering furnace. The sintering furnace is separated into three layers with the isolation sealing cover to realize preheating, drying, sintering and cooling at the same time. The feed is continuously pushed to change the position of the raw materials. The feed is continuously transposed. The intercepting mesh cage, circulating fan and air intake pipe drive the air to continuously cool the finished product. The hot steam generated by the preheating and drying in the sintering furnace is extracted through the exhaust fan and the external pipe rack to realize air circulation and introduce the cooling and overflow heat to the air-dried product side. At the end, the product is dried and preheated through heat cycle treatment, and low-temperature air is introduced into the sintered ceramic position through the air intake matching pipe, and the ceramic is cooled by low-temperature air. The hot air is discharged into the preheated semi-finished product position along the circulation pipe rack and the circulation fan. Through the circulation preheating, air intake cooling cycle and exhaust steam drying treatment, a steady dry heat cycle is achieved to ensure the speed of the overall molding. At the same time, the heat is recycled to preheat the product, which can reduce the waste of resources and improve the speed of sintering. At the same time, the parallel feeding and discharging treatment can reduce the handling steps;

[0029] The electric slide rail drives the in-and-out fixed plate to move, the transposition motor drives the transposition collection rack to rotate, the lifting electric push rod drives the installation support rack and the transposition collection rack to move, and the vacuum suction plate, fixed air pump and fixed air pipe rack are used for adsorption and placement processing to achieve continuous loading and unloading processing. The circulating fixed hole and the electric heating fixed plate are used to perform electric heating treatment on the inside, and the heat exchange and air pressure flow from high to low are used to achieve uniform heating and heat balance treatment. The air flow is driven in the sintering furnace, and the exhaust fixed hole is used to drive the internal air circulation. The semi-finished products on the sintering fixed rack are heat-baked and formed by high heat to achieve ceramic forming processing, realize material transposition and cyclic heat treatment, and ensure the speed and efficiency of forming;

[0030] Through multi-stage separation processing, internal in-and-out circulation and internal-external coordinated circulation, heat recovery processing, cooling and drying processing, preheating and dehumidification processing, coordinated adsorption and discharge operations and internal heat circulation processing are realized, which effectively solves the problem in the prior art that the separation of processing positions leads to the need for multiple-stage repeated handling, affecting work efficiency, and through the sintering internal heat circulation processing, the waste of resources is reduced, and at the same time the drying speed and cooling speed can be effectively improved, ensuring the molding speed and product production efficiency.

[0031] 2. A processing component is provided, and the linkage electric slide rail drives the in-and-out matching plate to rise and fall, and the matching electric slide rail drives the matching molding plate and the matching electromagnet to move, thereby driving the sintering fixed frame to move, realizing loading and unloading operations, stirring the mixed raw materials through the stirring motor and the stirring operation frame, and pushing the mixed raw materials along the input pipe rack and the injection fixed pipe to discharge downward, and the combined electric push rod drives the combined operation block to move, and at the same time opens the limiting valve, so that the mixed raw materials enter the gap between the bottom mold, the isolation fixed core and the top mold along the input pipe rack and the injection fixed pipe. After the feeding is completed, the top mold is driven downward by the fixed hydraulic cylinder. At this time, the engaging electric slide rail drives the sleeve integration block and the isolation fixed core to move downward again, and the two ends are moved to cooperate with pressurization and multi-position unloading to realize rapid shaping production, and the product shaping processing is realized through hydraulic dry pressing. Through two-way loading and unloading processing, circulating stirring, mixing and pushing processing and multi-point feeding processing, and using hydraulic pressing and two-stage pressing and forming, steady shaping operation is realized, and the feeding speed and forming effect can be effectively improved to ensure product quality and production efficiency.

[0032] In summary, by cooperating with each other in the forming components and the processing components, utilizing multi-stage material inlet and outlet coordination and internal and external multi-stage circulation processing, in conjunction with pressing production, synchronous material inlet and outlet, and segmented inlet and outlet sintering processing, steady production and processing of products can be achieved. This can effectively reduce product transportation waiting and forming waiting, improve production efficiency, and effectively achieve the speed of ceramic one-piece molding through the cooperation of multiple components. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.

[0034] In the attached picture:

[0035] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;

[0036] Figure 2 is a schematic structural diagram of a molding assembly of the present invention;

[0037] Figure 3 It is a schematic diagram of the installation structure for placing the electric slide rail of the present invention;

[0038] Figure 4 It is a schematic diagram of the installation structure of the interception support box of the present invention;

[0039] Figure 5 It is a schematic diagram of the installation structure of the air intake operating frame of the present invention;

[0040] Figure 6 is a schematic diagram of the structure of the processing component of the present invention;

[0041] Figure 7 It is a schematic diagram of the installation structure of the combined electric push rod of the present invention;

[0042] Figure 8 It is a schematic diagram of the installation structure of the discharge push rod of the present invention;

[0043] Numbers in the figure: 1. Fixed support frame;

[0044] 2. Molding components; 201. Alignment electric slide rail; 202. Integrated alignment box; 203. In-and-out electric push rod; 204. Fixed electromagnet; 205. Alignment moving bar; 206. Sintering fixed frame; 207. Fixed magnetic plate; 208. Exhaust fixing hole; 209. In-and-out electric slide rail; 210. In-and-out fixed plate; 211. Lifting electric push rod; 212. Install support frame; 213. Transposition motor; 214. Transposition collection frame; 215. Place electric slide rail; 216 , vacuum suction plate; 217, fixed air pipe rack; 218, fixed air pump; 219, sintering furnace; 220, electric heat treatment box; 221, circulation fixing hole; 222, electric heating fixing plate; 223, opening and closing electric push rod; 224, isolation sealing cover; 225, circulation pipe rack; 226, air intake matching pipe; 227, external pipe rack; 228, exhaust fan; 229, circulation fan; 230, interception support box; 231, air intake operation frame; 232, interception cage;

[0045] 3. Processing components; 301. Linked electric slide rail; 302. Inlet and outlet matching plate; 303. Matching electric slide rail; 304. Matching shaped plate; 305. Matching electromagnet; 306. Bottom mold; 307. Fixed hydraulic cylinder; 308. Top mold; 309. Engaging electric slide rail; 310. Socket integration block; 311. Isolation fixed core; 312. Input pipe rack; 313. Injection fixed pipe; 314. Isolation fixed ring; 315. Combined electric push rod; 316. Combined operating block; 317. Limiting valve; 318. Unloading box; 319. Take-out discharge push rod; 320. Take-out fixed cover; 321. Stirring motor; 322. Stirring operating rack. DETAILED DESCRIPTION

[0046] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0047] Example: Figure 1-8 As shown, the present invention provides a technical solution, an integrated molding device for industrial ceramics, comprising a fixed support frame 1, and a molding component 2 is arranged at the top of the fixed support frame 1;

[0048] The molding assembly 2 includes an electric slide rail 201, an integrated alignment box 202, an in-and-out electric push rod 203, a fixed electromagnet 204, an alignment moving bar 205, a sintering fixed frame 206, a fixed magnetic suction plate 207, an exhaust fixing hole 208, an in-and-out electric slide rail 209, an in-and-out fixed plate 210, a lifting electric push rod 211, an installation support frame 212, a transposition motor 213, a transposition collection frame 214, a placement electric slide rail 215, a vacuum Suction plate 216, fixed air pipe rack 217, fixed air pump 218, sintering furnace 219, electric heat treatment box 220, circulation fixing hole 221, electric heat fixing plate 222, opening and closing electric push rod 223, isolation sealing cover 224, circulation pipe rack 225, air intake matching pipe 226, outer pipe rack 227, exhaust fan 228, circulation fan 229, interception support box 230, air intake operation frame 231 and interception net cage 232;

[0049] The top of the fixed support frame 1 is symmetrically fixed with an alignment electric slide rail 201, and the top of the alignment electric slide rail 201 is connected with an integrated alignment box 202 through a slide rail seat. The integrated alignment box 202 is slidably installed on the top of the fixed support frame 1 to achieve steady support alignment and sliding limit. One end of the integrated alignment box 202 is symmetrically installed with in-and-out electric push rods 203, and one end of the two in-and-out electric push rods 203 is fixed with a fixed electromagnet 204, which is placed on the integrated alignment box 202 inner side, realize steady movement alignment and collection fixation, the middle part of the top of the fixed support frame 1 is fixed with an alignment moving bar 205, the side end of the alignment moving bar 205 is symmetrically sleeved with a sintering fixed frame 206, the bottom end of the sintering fixed frame 206 is fixed with a fixed magnetic suction plate 207, the side end of the fixed magnetic suction plate 207 is fitted with one end of the fixed electromagnet 204, realizes alignment, retraction and limited support, and a number of exhaust fixing holes 208 are equidistantly opened on the inner side of the sintering fixed frame 206;

[0050] On the inner top end of the fixed support frame 1, inlet and outlet electric slide rails 209 are symmetrically installed. One end of the two inlet and outlet electric slide rails 209 is installed with an inlet and outlet fixed plate 210 through a motor base. The inlet and outlet fixed plate 210 is slidably installed inside the fixed support frame 1 to ensure the stable linkage of the inlet and outlet operations. The top end of the inlet and outlet fixed plate 210 is fixed with a lifting electric push rod 211. The top end of the lifting electric push rod 211 is fixed with an installation support frame 212. Inside the installation support frame 212, a position-changing motor 213 is installed through a motor base. The top end of the output shaft of the position-changing motor 213 is installed with a position-changing collection frame 214. On the bottom end of the position-changing collection frame 214, placement electric slide rails 215 are symmetrically installed. The bottom end of the placement electric slide rails 215 is connected with a vacuum suction disc 216 through a slide rail seat. The top end of the vacuum suction disc 216 is connected through a fixed air pipe frame 217. At the position corresponding to the fixed air pipe frame 217 on the top end of the position-changing collection frame 214, a fixed air pump 218 is installed through a motor base. There are two fixed air pipe frames 217, two fixed air pumps 218, and two vacuum suction discs 216. One end of the fixed air pipe frame 217 is connected with one end of the fixed air pump 218 through a connector. The fixed air pipe frame 217 is installed through the top end of the position-changing collection frame 214 to achieve stable suction operation and ensure the stability of material picking and placing;

[0051] In the middle of the top end of the fixed support frame 1, a sintering furnace 219 is fixed. In the middle of the inner side of the sintering furnace 219, an electric heat treatment box 220 is fixed. The longitudinal section of the electric heat treatment box 220 is in a C shape to ensure the stable operation of heat baking treatment and electric heat treatment. A number of circulating fixed holes 221 are equidistantly arranged on the side end of the electric heat treatment box 220. Inside the electric heat treatment box 220, electric heat fixed plates 222 are symmetrically installed. A number of opening and closing electric push rods 223 are equidistantly fixed at both ends of the sintering furnace 219. At the top ends of the two opening and closing electric push rods 223, an isolation sealing cover 224 is installed. The isolation sealing cover 224 is inserted and installed inside the sintering furnace 219 to achieve stable isolation treatment;

[0052] A number of circulating pipe frames 225 are equidistantly connected through one end of the sintering furnace 219. A number of air inlet matching pipes 226 are equidistantly connected through the other side of one end of the sintering furnace 219. An outer exhaust pipe frame 227 is connected through the other side of the other end of the sintering furnace 219. An exhaust fan 228 is fixed at the top end of the outer exhaust pipe frame 227. At one end of the circulating pipe frames 225 and the air inlet matching pipes 226, a circulating fan 229 is fixed. At one end of the sintering furnace 219, an interception support box 230 is fixed. One end of the interception support box 230 is sleeved with an air inlet operation frame 231. At the position corresponding to the interception support box 230 at one end of the air inlet operation frame 231, a number of interception wire cages 232 are equidistantly clamped. The interception wire cages 232 are inserted and installed inside the interception support box 230 to achieve stable interception of water vapor and impurities;

[0053] For the stable operation of the device, the input ends of the alignment power rail 201, the incoming and outgoing power push rods 203, the fixed electromagnet 204, the incoming and outgoing power rails 209, the lifting power push rod 211, the transposition motor 213, the placement power rail 215, the fixed air pump 218, the electric heating fixing plate 222, the opening and closing power push rod 223, the exhaust fan 228, and the circulation fan 229 are all electrically connected to the output end of an external controller;

[0054] The input end of the external controller is electrically connected to the output end of an external power supply.

[0055] The fixed support frame 1 is provided with a processing component 3;

[0056] The processing component 3 includes a linkage power rail 301, an incoming and outgoing mating plate 302, a mating power rail 303, a mating C-shaped plate 304, a mating electromagnet 305, a bottom mold 306, a fixed hydraulic cylinder 307, a top mold 308, a clamping power rail 309, a socket integration block 310, an isolation fixed core 311, a feeding pipe rack 312, an injection fixing pipe 313, an isolation fixing ring 314, a combined power push rod 315, a combined operation block 316, a limiting valve 317, a blanking feeding box 318, a picking and placing power push rod 319, a picking and placing fixing cover 320, a stirring motor 321, and a stirring operation frame 322;

[0057] A plurality of linkage power rails 301 are equidistantly and symmetrically installed at one end of the fixed support frame 1. One end of two linkage power rails 301 is connected to an incoming and outgoing mating plate 302 through a rail seat. The top of the incoming and outgoing mating plate 302 is symmetrically clamped with mating power rails 303. The top of the mating power rails 303 is connected to a mating C-shaped plate 304 through a rail seat. The mating C-shaped plate 304 is slidably sleeved on the top of the incoming and outgoing mating plate 302 to realize the stable operation of support alignment and support limit. Both ends of the inner side of the mating C-shaped plate 304 are installed with mating electromagnets 305;

[0058] A bottom mold 306 is symmetrically installed at the bottom of the inner side of the fixed support frame 1, and a fixed hydraulic cylinder 307 is symmetrically installed at the top of the fixed support frame 1. A top mold 308 is installed at the bottom of multiple fixed hydraulic cylinders 307. A plurality of engaging electric slide rails 309 are equidistantly installed at one end of the fixed support frame 1. A sleeve integration block 310 is connected to one end of the engaging electric slide rail 309 through a slide rail seat. An isolation fixed core 311 is clamped at the side end of the sleeve integration block 310. The top mold 308, the bottom mold 306 and the isolation fixed core 311 are sleeved and connected to ensure the stability of the pressed molding. The inner side of the isolation fixed core 311 is penetrated and connected The injection pipe rack 312 and the top mold 308 are connected with an injection fixed pipe 313 running through the top. The inner sides of the injection pipe rack 312 and the injection fixed pipe 313 are fixed with an isolation fixed ring 314. The positions of the isolation fixed ring 314 on the inner sides of the injection pipe rack 312 and the injection fixed pipe 313 are clamped with a combined electric push rod 315. A combined operating block 316 is installed at one end of the combined electric push rod 315. The combined operating block 316 is slidably sleeved with the isolation fixed ring 314 to achieve steady alignment support and limit. A limiting valve 317 is embedded and installed at one end of the injection pipe rack 312 and the injection fixed pipe 313.

[0059] A material feeding box 318 is fixed on the top of the fixed support frame 1, and a discharging push rod 319 is symmetrically installed on the side end of the material feeding box 318. A discharging and taking fixed cover 320 is installed on the top of multiple discharging and taking fixed covers 320. A stirring motor 321 is equidistantly installed on the top of the discharging and taking fixed cover 320 through a motor seat, and a stirring operation frame 322 is clamped on the bottom end of the output shaft of the stirring motor 321;

[0060] In order to ensure the stable operation of the equipment, the input ends of the linked electric slide rail 301, the matching electric slide rail 303, the matching electromagnet 305, the fixed hydraulic cylinder 307, the engaging electric slide rail 309, the combined electric push rod 315, the limiting valve 317, the discharge push rod 319 and the stirring motor 321 are all electrically connected to the output end of the external controller.

[0061] The working principle and use process of the present invention are as follows: when producing industrial ceramics, the equipment is powered by an external controller and an external power supply. At this time, the electric heat fixing plate 222 in the electric heat treatment box 220 in the sintering furnace 219 begins to perform electric heat treatment on the inside. When the electric heat fixing plate 222 generates heat, a pressure difference is generated inside due to the temperature difference. The pressure difference is used to drive the internal air flow, realizing the flow from high pressure to low pressure and from high temperature to low temperature, thereby realizing the internal heat balance treatment. At the same time, the staff places the sintering fixing frame 206 on the matching plate at the top of the inlet and outlet matching plate 302. On the inner side of 304, the linkage electric slide rail 301 drives the in-and-out matching plate 302 to rise, and moves the in-and-out matching plate 302 to the top position of the side end of the fixed support frame 1, and the matching electric slide rail 303 drives the matching mold plate 304 to push the sintering fixed frame 206 to move to the top of the fixed support frame 1, and the side end of the fixed electromagnet 204 fits with the side end of the fixed magnetic plate 207. By using the magnetic connection, the alignment electric slide rail 201 drives the integrated alignment box 202, the fixed electromagnet 204 and the sintering fixed frame 206 to slide along the alignment moving bar 205 to the loading position, so as to realize the loading process of the sintering fixed frame 206;

[0062] The pick-up and discharge push rod 319 drives the pick-up and placement fixed cover 320 to rise, separates the pick-up and placement fixed cover 320 from the material feeding box 318, and feeds the mixed raw materials for producing industrial ceramics into the inner side of the material feeding box 318. After the feeding is completed, the pick-up and placement fixed cover 320 is reset by the pick-up and discharge push rod 319, and the mixing motor 321 drives the mixing operation frame 322 to mix the mixed raw materials. During the mixing process, the mixed raw materials are pushed down along the feeding pipe frame 312 and the injection fixed pipe 313. The engaging electric slide rail 309 drives the sleeve integration block 310 and the isolation fixed core 311 to move down and fit on the side end of the bottom mold 306. The fixed hydraulic cylinder 307 drives the top mold 308 to move and fit on the side end of the bottom mold 306, so that the bottom mold 306, the isolation fixed core 311 and the top mold 308 are sleeved and connected;

[0063] The combined electric push rod 315 drives the combined operating block 316 to move along the isolation fixed ring 314, and at the same time opens the limiting valve 317, opens the input pipe rack 312 and the injection fixed pipe 313, and at this time the mixed raw materials enter the gap between the bottom mold 306, the isolation fixed core 311 and the top mold 308 along the input pipe rack 312 and the injection fixed pipe 313. After the feeding is completed, the top mold 308 is driven downward by the fixed hydraulic cylinder 307. At this time, the engaging electric slide rail 309 drives the sleeve integration block 310 and the isolation fixed core 311 to move downward again. Through the movement of the two ends, the pressurization and multi-position unloading are coordinated to achieve rapid finalization production, and the product finalization processing is achieved through hydraulic dry pressing molding;

[0064] The in-and-out electric slide 209 drives the in-and-out fixed plate 210 to move along the fixed support frame 1, the transposition motor 213 drives the transposition collection frame 214 to rotate and transpose along the installation support frame 212, the lifting electric push rod 211 drives the installation support frame 212 and the transposition collection frame 214 to move down to the top of the semi-finished product that has been pressed and formed, the placement electric slide 215 drives the vacuum suction plate 216 to fit the side end of the semi-finished product, and the fixed air pump 218 and the fixed air pipe frame 217 are used to absorb the air of the vacuum suction plate 216 to achieve negative pressure adsorption, and the semi-finished product is adsorbed and fixed, and the semi-finished product is driven by the in-and-out electric slide 209 and the transposition motor 213 to move to the discharge position of the sintering fixed frame 206, and by repeating the above operations, continuous loading and semi-finished product manufacturing processing are achieved;

[0065] After the loading is completed, the isolation sealing cover 224 is driven to rise by the opening and closing electric push rod 223 to open the sintering furnace 219, and the fixed electromagnet 204 is driven by the in-and-out electric push rod 203 to push the sintering fixed frame 206 and the fixed magnetic suction plate 207 along the positioning moving bar 205 into the inner side of the sintering furnace 219. Through continuous feeding and in conjunction with the isolation sealing cover 224, the sintering furnace 219 is divided into three layers. When the pressed and formed raw materials enter the sintering furnace 219, the finished product sintered at the position of the electric heat treatment box 220 will be pushed out of the electric heat treatment box 220, and the finished product cooled in the sintering furnace 219 will be pulled out, so as to realize a steady discharge operation. On the inner side of the sintering furnace 219, the air flow is driven to flow in the sintering furnace 219 through the circulation fixed hole 221, and the internal air circulation is driven in conjunction with the exhaust fixed hole 208. The semi-finished product on the sintering fixed frame 206 is heat-baked and formed by high heat to realize the ceramic forming process;

[0066] The formed ceramic leaves the electric heat treatment box 220 at the position of the sintering furnace 219, and the formed ceramic and the sintering fixing frame 206 are moved to the cooling position in the sintering furnace 219. The hot steam generated by the preheating and drying in the sintering furnace 219 is extracted through the exhaust fan 228 and the outer pipe rack 227, and the hot steam is discharged along the outer pipe rack 227. At this time, the circulating fan 229 and the air intake matching pipe 226 extract the air in the interception support box 230, and the external air enters the air intake operation frame 231 and the interception mesh cage 232. The air is passed into the interception support box 230, and the water vapor and impurities in the air are intercepted and absorbed by the interception mesh cage 232 to achieve air drying and purification. The low-temperature air enters the sintered ceramic position through the air intake matching pipe 226, and the ceramic is cooled by the low-temperature air. The hot air is discharged to the preheated semi-finished product position along the circulation pipe rack 225 and the circulation fan 229. Through the circulation preheating, air intake cooling cycle and exhaust steam drying treatment, a steady drying heat cycle is achieved to ensure the speed of the overall molding.

[0067] Finally, it should be noted that the above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An integrated molding device for industrial ceramics, comprising a fixed support frame (1), characterized in that: A forming component (2) is provided at the top of the fixed support frame (1); The forming component (2) includes a positioning electric slide rail (201); Positioning electric slide rails (201) are symmetrically fixed at the top of the fixed support frame (1). The top of the positioning electric slide rail (201) is connected to an integrated positioning box (202) through a slide rail seat. One end of the integrated positioning box (202) is equidistantly and symmetrically provided with incoming and outgoing electric push rods (203). Fixed electromagnets (204) are fixed at one ends of the two incoming and outgoing electric push rods (203). A positioning moving bar (205) is fixed in the middle at the top of the fixed support frame (1). Sintering fixing frames (206) are symmetrically sleeved on the side of the positioning moving bar (205). Fixed magnetic attraction plates (207) are fixed at the bottom ends of the sintering fixing frames (206). A number of exhaust fixing holes (208) are equidistantly formed inside the sintering fixing frames (206); A sintering furnace (219) is fixed in the middle at the top of the fixed support frame (1). An electric heat treatment box (220) is fixed in the middle inside the sintering furnace (219). A number of circulation fixing holes (221) are equidistantly formed on the side of the electric heat treatment box (220). Electric heat fixing plates (222) are symmetrically installed inside the electric heat treatment box (220). A number of opening and closing electric push rods (223) are equidistantly fixed at both ends of the sintering furnace (219). An isolation sealing cover (224) is installed at the top ends of the two opening and closing electric push rods (223).

2. The one-piece molding device for industrial ceramics according to claim 1, characterized in that: The fixed electromagnet (204) is placed inside the integrated positioning box (220). The integrated positioning box (202) is slidably installed at the top of the fixed support frame (1). The side end of the fixed magnetic attraction plate (207) is attached to one end of the fixed electromagnet (204).

3. The one-piece molding device for industrial ceramics according to claim 1, characterized in that: The isolation sealing cover (224) is inserted and installed inside the sintering furnace (219). The longitudinal section of the electric heat treatment box (220) is in a C shape.

4. The one-piece molding device for industrial ceramics according to claim 1, characterized in that: Incoming and outgoing electric slide rails (209) are symmetrically installed at the top inside the fixed support frame (1). One ends of the two incoming and outgoing electric slide rails (209) are installed with incoming and outgoing fixing plates (210) through a motor seat. A lifting electric push rod (211) is fixed at the top of the incoming and outgoing fixing plate (210). An installation support frame (212) is fixed at the top of the lifting electric push rod (211). A commutation motor (213) is installed inside the installation support frame (212) through a motor seat. A commutation collection frame (214) is installed at the top end of the output shaft of the commutation motor (213). Placing electric slide rails (215) are symmetrically installed at the bottom end of the commutation collection frame (214). A vacuum suction disc (216) is connected to the bottom end of the placing electric slide rail (215) through a slide rail seat. A fixed air pipe frame (217) is connected through the top end of the vacuum suction disc (216). A fixed air pump (218) is installed at the position corresponding to the fixed air pipe frame (217) at the top of the commutation collection frame (214) through a motor seat; One end of the sintering furnace (219) is connected to a plurality of circulating pipe racks (225) at equal distances, one side of the other end of the sintering furnace (219) is connected to a plurality of air intake matching pipes (226) at equal distances, and the other end of the sintering furnace (219) is connected to an outer row pipe rack (227) at the other side, an exhaust fan (228) is fixed to the top of the outer row pipe rack (227), a circulating fan (229) is fixed to one end of the inner side of the circulating pipe rack (225) and the air intake matching pipe (226), an interception support box (230) is fixed to one end of the sintering furnace (219), an air intake operating frame (231) is sleeved on one end of the interception support box (230), and a plurality of interception mesh cages (232) are equidistantly connected to one end of the air intake operating frame (231) at a position corresponding to the interception support box (230).

5. The one-piece molding device for industrial ceramics according to claim 4, characterized in that: The in-and-out fixed plate (210) is slidably mounted on the inner side of the fixed support frame (1), and there are two fixed air pipe frames (217), two fixed air pumps (218) and two vacuum suction discs (216).

6. The one-piece molding device for industrial ceramics according to claim 4, characterized in that: One end of the fixed air pipe rack (217) is connected to one end of the fixed air pump (218) via an adapter, and the fixed air pipe rack (217) is installed through the top of the transposition collection rack (214).

7. The one-piece molding device for industrial ceramics according to claim 4, characterized in that: The interception net cage (232) is inserted and installed inside the interception support box (230); The input ends of the alignment electric slide rail (201), the in-and-out electric push rod (203), the fixed electromagnet (204), the in-and-out electric slide rail (209), the lifting electric push rod (211), the transposition motor (213), the placement electric slide rail (215), the fixed air pump (218), the electric heating fixed plate (222), the opening and closing electric push rod (223), the exhaust fan (228) and the circulation fan (229) are all electrically connected to the output end of the external controller; The input end of the external controller is electrically connected to the output end of the external power supply.

8. The one-piece molding device for industrial ceramics according to claim 7, characterized in that: The fixed support frame (1) is provided with a processing component (3); The processing component (3) comprises a linkage electric slide rail (301); A plurality of linked electric slide rails (301) are symmetrically installed at one end of the fixed support frame (1), one end of two of the linked electric slide rails (301) is connected to an inlet and outlet matching plate (302) through a slide rail seat, the top of the inlet and outlet matching plate (302) is symmetrically clamped with a matching electric slide rail (303), the top of the matching electric slide rail (303) is connected to a matching shaped plate (304) through a slide rail seat, and matching electromagnets (305) are installed at both ends of the inner side of the matching shaped plate (304); A bottom mold (306) is symmetrically installed at the bottom inner end of the fixed support frame (1), a fixed hydraulic cylinder (307) is symmetrically installed at the top end of the fixed support frame (1), and a top mold (308) is installed at the bottom end of multiple fixed hydraulic cylinders (307). A plurality of engaging electric slide rails (309) are equidistantly installed at one end of the fixed support frame (1), and one end of the engaging electric slide rail (309) is connected to a sleeve integration block (310) through a slide rail seat, and an isolation fixed core (311) is clamped at the side end of the sleeve integration block (310), and the inner side of the isolation fixed core (311) is penetrated and connected A feeding pipe rack (312), the top of the top mold (308) is connected with an injection fixed pipe (313), the inner sides of the feeding pipe rack (312) and the injection fixed pipe (313) are both fixed with an isolation fixed ring (314), the inner sides of the feeding pipe rack (312) and the injection fixed pipe (313) are clamped with a combined electric push rod (315) at the position corresponding to the isolation fixed ring (314), one end of the combined electric push rod (315) is installed with a combined operating block (316), and one end of the feeding pipe rack (312) and the injection fixed pipe (313) are both embedded with a limiting valve (317); A material discharge box (318) is fixed on the top of the fixed support frame (1), and discharge push rods (319) are symmetrically installed on the side ends of the material discharge box (318). A plurality of discharge push rods (319) are installed on the top ends of the discharge push rods (319). A stirring motor (321) is installed at an equal distance on the top of the stirring motor (320) through a motor seat, and a stirring operation frame (322) is clamped on the bottom end of the output shaft of the stirring motor (321).

9. The one-piece molding device for industrial ceramics according to claim 8, characterized in that: The matching mold plate (304) is slidably sleeved on the top of the inlet and outlet matching plate (302), and the top mold (308), the bottom mold (306) and the isolation fixed core (311) are sleeved and connected.

10. The one-piece molding device for industrial ceramics according to claim 8, characterized in that: The combined operating block (316) is slidably sleeved with the isolation fixing ring (314); The input ends of the linkage electric slide rail (301), the matching electric slide rail (303), the matching electromagnet (305), the fixed hydraulic cylinder (307), the engaging electric slide rail (309), the combined electric push rod (315), the limiting valve (317), the discharge push rod (319) and the stirring motor (321) are all electrically connected to the output end of the external controller.

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