Sustainable fiber dyeing test method
By using the Rapid ECO DYER sample dyeing machine and a specific dye combination method on the "MAMI'S" sustainable aerogel fiber, the problem of poor melting and dyeing in sodium sulfate solution is solved, and colorful dyeing and high color fastness are achieved, meeting green environmental protection standards.
Patent Information
- Application Number
- CN202411876615.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-03-25
AI Technical Summary
The new "MAMI'S" sustainable aerogel fiber dissolves in 10 g/l sodium sulfate solution, and has poor dyeing and single color, which limits its application in the textile field.
The dyeing rate was detected by using the Rapid ECO DYER sample dyeing machine, and the dyeing rate of the dye was detected by combining Eris DHS dye with glacial acetic acid through the tacolor 600TOOLS color matching system. The suitable dispersed or cationic dyes were selected for dyeing. To address the problem of poor sweat fastness of cationic dyes, sweat-enhancing additives were added to improve color fastness.
It improves the dyeing properties of "MAMI'S" sustainable aerogel fiber, expands the color gamut, solves the problem of single color, and does not contain harmful substances after dyeing, low-carbon, green, and environmentally friendly, fully meeting the Stamdard 100 standard.
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Figure CN119688577A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fiber textile, in particular to a sustainable fiber dyeing test method. Background Art
[0002] Using natural plants or crops as raw materials, high-purity monomers are prepared through genetic engineering, microbial fermentation, filtration, purification and other processes, and polymers with a certain molecular weight are obtained through polymerization reaction. Bio-based synthetic fibers prepared through melt spinning technology have the properties of natural antibacterial, ecological and environmental protection, human affinity, and waste biodegradability. They are widely used in various fields such as clothing, home textiles, and industrial use, and have broad development prospects. "MAMI'S" sustainable aerogel fiber extracted from corn fiber belongs to the category of bio-based textile materials. "MAMI'S" sustainable aerogel fiber contains very dense nano-voids and the same fineness and strength as wool fiber. It is 36% lighter than wool and 25% warmer than wool. Textiles produced with it can reduce carbon footprint by at least 40%, and it is the best choice to replace wool and blend with wool.
[0003] The new "MAMI'S" sustainable aerogel fiber is acid-resistant but not sodium sulfate-resistant. It dissolves in a 10g / l sodium sulfate solution. The fiber has poor dyeability and a single color, which restricts the application of the new "MAMI'S" sustainable fiber in the textile field. Summary of the invention
[0004] In order to solve the above technical problems, the present invention provides a sustainable fiber dyeing test method for improving fiber dyeability and solving the problem of color uniformity.
[0005] The present invention provides a sustainable fiber dyeing test method, step 1, putting the new "MAMI'S" sustainable aerogel fiber into a Rapid ECO DYER sample dyeing machine, injecting a quantitative aqueous solution into the Rapid ECO DYER sample dyeing machine, putting Iris DHS dye with a certain weight ratio to the aqueous solution and glacial acetic acid (98%) with a certain weight ratio into the Rapid ECO DYER sample dyeing machine for degassing, defoaming and penetration for a fixed time; then the Rapid ECO DYER sample dyeing machine continues to operate for 10 minutes,
[0006] Step 2: Inject the test dye into the Rapid ECO DYER sample dyeing machine;
[0007] Step 3: Inject a certain weight ratio of lotion ART-XD18 and set the heating time and heating temperature;
[0008] Step 4: Add 0.5% by weight of glacial acetic acid (98%) and run for 15 minutes;
[0009] Step 5: Use the tacolor 600TOOLS color matching system to test the dye uptake of the new "MAMI'S" sustainable aerogel fiber and test the heavy metals of the new "MAMI'S" sustainable aerogel fiber;
[0010] Step 6: Use the detection instrument to test the dyed "MAMI'S" sustainable aerogel fiber; after studying the dyeing of the new "MAMI'S" sustainable aerogel fiber, select the dye suitable for dyeing the new "MAMI'S" sustainable aerogel fiber, and use the dye for dyeing. According to the different needs of customers, choose disperse or cationic dyes for dyeing. The problem of poor perspiration fastness of cationic dyes can be solved by increasing the perspiration auxiliary agent during the dyeing process. The color fastness can meet the requirements. The dyed product does not contain harmful substances, is low-carbon, green, and environmentally friendly, and the product fully meets Stamdard100 standard is the new "MAMI'S" sustainable aerogel fiber dyeing optimization technology.
[0011] Preferably, the step six includes testing the washing fastness of the dyed "MAMI'S" sustainable aerogel fiber by using a SW-12D washing fastness tester;
[0012] The perspiration fastness of the dyed "MAMI'S" sustainable aerogel fiber was tested using the Y902C perspiration color fastness tester;
[0013] The Y571B friction color fastness tester was used to test the friction fastness of the dyed "MAMI'S" sustainable aerogel fiber. The SW-12D washing color fastness tester, Y902C sweat color fastness tester and Y571B friction color fastness tester were used to test the washing fastness, sweat fastness and friction fastness of the dyed "MAMI'S" sustainable aerogel fiber, and the color fastness was tested from multiple aspects.
[0014] Preferably, the weight ratio of Iris DHS dye in step 1 is 0.5%.
[0015] Preferably, the fixed time in step 1 is 5 minutes.
[0016] Preferably, the test dye in step 2 is a cationic dye, and the cationic dye is black XO, blue X-BL or red X-6BN;
[0017] The cationic dye is wetted with acid and heated with 95°C hot water;
[0018] In the step 3, the weight ratio of lotion ART-XD18 is 1%, the heating time is 20 minutes, and the heating temperature is 70°C.
[0019] Preferably, the test dye in step 2 is a disperse dye, and the disperse dye is black EBD, blue 2BLN or red 3B;
[0020] The disperse dye is heated to 50°C.
[0021] The weight ratio of the lotion ART-XD18 in the step three is 2%, the heating time is 20*2min, and the heating temperature is 85°C.
[0022] Compared with the prior art, the present invention has the following beneficial effects: after studying the dyeing of the new "MAMI'S" sustainable aerogel fiber, a dye suitable for dyeing the new "MAMI'S" sustainable aerogel fiber is selected, and the dye is used for dyeing. According to different needs of customers, disperse or cationic dyes are selected for dyeing. The problem of poor perspiration fastness of cationic dyes can be solved by increasing the perspiration auxiliary agent during the dyeing process, and the color fastness can meet the requirements. The dyed product does not contain harmful substances, is low-carbon, green, and environmentally friendly, and the product fully meets Stamdard 100 standard is the preferred technology for dyeing the new "MAMI'S" sustainable aerogel fibers. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a flow chart of the present invention; DETAILED DESCRIPTION
[0024] In order to facilitate understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0025] Example 1
[0026] The present invention provides a sustainable fiber dyeing test method, step 1, putting the new "MAMI'S" sustainable aerogel fiber into a Rapid ECO DYER sample dyeing machine, injecting a quantitative aqueous solution into the Rapid ECO DYER sample dyeing machine, putting Iris DHS dye with a certain weight ratio to the aqueous solution and glacial acetic acid (98%) with a certain weight ratio into the Rapid ECO DYER sample dyeing machine for degassing, defoaming and penetration for a fixed time; then the Rapid ECO DYER sample dyeing machine continues to operate for 10 minutes,
[0027] Step 2: Inject the test dye into the Rapid ECO DYER sample dyeing machine;
[0028] Step 3: Inject a certain weight ratio of lotion ART-XD18 and set the heating time and heating temperature;
[0029] Step 4: Add 0.5% by weight of glacial acetic acid (98%) and run for 15 minutes;
[0030] Step 5: Use the tacolor 600TOOLS color matching system to test the dye uptake of the new "MAMI'S" sustainable aerogel fiber and test the heavy metals of the new "MAMI'S" sustainable aerogel fiber;
[0031] Step 6: Use a testing instrument to perform dyeing testing on the dyed "MAMI'S" sustainable aerogel fiber;
[0032] The step six includes testing the washing fastness of the dyed "MAMI'S" sustainable aerogel fiber by using a SW-12D washing fastness tester;
[0033] The perspiration fastness of the dyed "MAMI'S" sustainable aerogel fiber was tested using the Y902C perspiration color fastness tester;
[0034] The Y571B type friction color fastness tester was used to test the friction fastness of the dyed "MAMI'S" sustainable aerogel fiber;
[0035] The weight ratio of Iris DHS dye in step 1 is 0.5%; the fixing time in step 1 is 5 minutes
[0036] The test dye in step 2 is a cationic dye, and the cationic dye is black XO, blue X-BL or red X-6BN;
[0037] The cationic dye is wetted with acid and heated with 95°C hot water;
[0038] In the step 3, the weight ratio of lotion ART-XD18 is 1%, the heating time is 20 minutes, and the heating temperature is 70°C.
[0039] Example 2
[0040] The present invention provides a sustainable fiber dyeing test method, step 1, putting the new "MAMI'S" sustainable aerogel fiber into a Rapid ECO DYER sample dyeing machine, injecting a quantitative aqueous solution into the Rapid ECO DYER sample dyeing machine, putting Iris DHS dye with a certain weight ratio to the aqueous solution and glacial acetic acid (98%) with a certain weight ratio into the Rapid ECO DYER sample dyeing machine for degassing, defoaming and penetration for a fixed time; then the Rapid ECO DYER sample dyeing machine continues to operate for 10 minutes,
[0041] Step 2: Inject the test dye into the Rapid ECO DYER sample dyeing machine;
[0042] Step 3: Inject a certain weight ratio of lotion ART-XD18 and set the heating time and heating temperature;
[0043] Step 4: Add 0.5% by weight of glacial acetic acid (98%) and run for 15 minutes;
[0044] Step 5: Use the tacolor 600TOOLS color matching system to test the dye uptake of the new "MAMI'S" sustainable aerogel fiber and test the heavy metals of the new "MAMI'S" sustainable aerogel fiber;
[0045] Step 6: Use a testing instrument to perform dyeing testing on the dyed "MAMI'S" sustainable aerogel fiber;
[0046] The step six includes testing the washing fastness of the dyed "MAMI'S" sustainable aerogel fiber by using a SW-12D washing fastness tester;
[0047] The perspiration fastness of the dyed "MAMI'S" sustainable aerogel fiber was tested using the Y902C perspiration color fastness tester;
[0048] The Y571B type friction color fastness tester was used to test the friction fastness of the dyed "MAMI'S" sustainable aerogel fiber;
[0049] The weight ratio of Iris DHS dye in step 1 is 0.5%; the fixing time in step 1 is 5 minutes
[0050] The test dye in step 2 is a disperse dye, and the disperse dye is black EBD, blue 2BLN or red 3B;
[0051] The disperse dye is heated to 50°C.
[0052] The weight ratio of the lotion ART-XD18 in the step three is 2%, the heating time is 20*2min, and the heating temperature is 85°C.
[0053] Table 1: Supplier and dye supply details
[0054]
[0055] Table 2: Experimental prescription
[0056]
[0057] Table 3: Dye uptake rate test table
[0058]
[0059]
[0060] The dyeing rate of cationic dyes on "MAMI'S" is 80%, and the dyeing rate of disperse dyes on "MAMI'S" is 75%.
[0061] Table 4: Heavy Metal Test Table
[0062]
[0063] Disperse and cationic dyes dye "MAMI'S" fibers, do not contain heavy metals, the product fully meets Stamdard 100 Standard.
[0064] Table 5 is the washing fastness test table
[0065]
[0066] "MAMI'S" fiber dyed with cationic dyes changes 3 or more grades, cotton staining 3 or more grades. Dyed with disperse dyes changes 3-4 grades or more grades, cotton staining 3 or more grades, disperse blue 2BLN nylon or polyester staining is heavier.
[0067] Table 6: Perspiration fastness test table
[0068]
[0069] "MAMI'S" fiber is dyed with cationic dyes, and its alkaline perspiration fastness is poor, so special auxiliaries need to be added to improve it. "MAMI'S" fiber is dyed with disperse dyes, and its alkaline perspiration fastness is better, which can reach level 4.
[0070] Table 7: Rubbing fastness test table
[0071]
[0072] "MAMI'S" fiber is dyed with disperse or cationic dyes in medium and light colors, and has good rubbing fastness, dry rubbing 4, wet rubbing 3-4.
[0073] Table 8: Production Application Table Raw materials: 70% wool, 30% "MAMI'S" fiber blended products
[0074]
[0075]
[0076] 70% wool 30% "MAMI'S" fiber blended products, the production process is two kinds of fibers are scattered dyed separately and then mixed spinning. 70% wool is dyed with active or acid dyes, and 30% "MAMI'S" fiber is dyed with disperse dyes, dyed light blue, mouse gray and apricot respectively. The soap and perspiration fastness can reach 3.5 or above, dry friction 4 or above, wet friction 3-4 or above, and the dyed product does not contain heavy metals, the product fully meets Stamdard 100 Standard.
[0077] The main functions achieved by the present invention are:
[0078] 1. "MAMI'S" fiber can be dyed with disperse or cationic dyes in medium and light colors to expand the color range, solving the problem of "MAMI'S" fiber being difficult to dye and having a single color.
[0079] 2. "MAMI'S" fiber is dyed with cationic dyes in medium and light colors. The advantages are bright colors and decent soap fastness. The disadvantage is that the perspiration fastness is poor and sweat fastness needs to be improved by adding perspiration additives.
[0080] 3. "MAMI'S" fiber is dyed with disperse dyes in medium and light colors. The advantage is that it can be dyed at room temperature of 98℃, and no reduction cleaning is required for post-treatment. The perspiration fastness is better than that of cationic dyes. The disadvantage is that the color is darker and the dyeing rate is lower than that of cationic dyes.
[0081] 4. "MAMI'S" fibers are dyed with disperse dyes or cationic dyes in medium and light colors. The dyes are metal-free and the products fully meet Stamdard 100 standard, meeting the requirements of green and environmentally friendly textiles.
[0082] 5. "MAMI'S" fiber can be dyed with medium and light colors using cationic disperse dyes or ionic dyes. The dyeing process is easy and the fiber damage is minimal.
[0083] In summary, the new "MAMI'S" sustainable aerogel fiber can be dyed with disperse and cationic dyes, which can solve the problem that the fiber is not easy to dye and has a single color. "MAMI'S" fiber is dyed with cationic dyes for medium and light colors. The advantages are bright colors and decent soap fastness. The disadvantage is that the sweat fastness is poor and sweat fastness needs to be added to improve it. "MAMI'S" fiber is dyed with disperse dyes for medium and light colors. The advantage is that it can be dyed at 98°C at room temperature, and post-treatment does not require reduction cleaning. The sweat fastness is better than that of cationic dyes. The disadvantage is that the color is darker and the dyeing rate is lower than that of cationic dyes. Both dyes do not contain heavy metals and can meet the demand that products do not contain heavy metals. However, "MAMI'S" fiber is dyed with cationic dyes for medium and light colors, and the sweat fastness is poor and can only reach about level 2, so sweat fastness needs to be added to improve it. Compared with "MAMI'S" fiber dyed with disperse dyes for medium and light colors, it can be dyed at 98℃, and there is no need for reduction cleaning in post-treatment. The perspiration fastness can meet the requirements, and the fiber damage is low during the dyeing process. The operation is simple. The dark color can be solved by choosing dyes with good brightness, and the dyed product fully meets the requirements. Stamdard100 standard.
[0084] The sustainable fiber dyeing test method of the present invention has common mechanical installation, connection or setting methods, which can be implemented as long as they can achieve the beneficial effects.
[0085] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A sustainable fiber dyeing test method, characterized in that: Step 1: Place the new "MAMI'S" sustainable aerogel fiber into the Rapid ECO DYER sample dyeing machine, inject a quantitative aqueous solution into the Rapid ECO DYER sample dyeing machine, and place Iris DHS dye and glacial acetic acid (98%) with a certain weight ratio to the aqueous solution into the Rapid ECO DYER sample dyeing machine for a fixed time of degassing, defoaming and penetration; then the Rapid ECO DYER sample dyeing machine continues to operate for 10 minutes. Step 2: Inject the test dye into the Rapid ECO DYER sample dyeing machine; Step 3: Inject a certain weight ratio of lotion ART-XD18 and set the heating time and heating temperature; Step 4: Add 0.5% by weight of glacial acetic acid (98%) and run for 15 minutes; Step 5: Use the tacolor 600TOOLS color matching system to test the dye uptake of the new "MAMI'S" sustainable aerogel fiber and test the heavy metal content of the new "MAMI'S" sustainable aerogel fiber; Step 6: Use a testing instrument to perform dyeing testing on the dyed "MAMI'S" sustainable aerogel fiber.
2. A sustainable fiber dyeing test method according to claim 1, characterized in that: The step six includes testing the washing fastness of the dyed "MAMI'S" sustainable aerogel fiber by using a SW-12D washing fastness tester; The perspiration fastness of the dyed "MAMI'S" sustainable aerogel fiber was tested using the Y902C perspiration color fastness tester; The rubbing fastness of the dyed "MAMI'S" sustainable aerogel fiber was tested using a Y571B rubbing color fastness tester.
3. A sustainable fiber dyeing test method as claimed in claim 2, characterized in that: The weight ratio of Iris DHS dye in the step 1 is 0.5%.
4. A sustainable fiber dyeing test method as claimed in claim 3, characterized in that: The fixed time in the step 1 is 5 minutes.
5. A sustainable fiber dyeing test method as claimed in claim 1, characterized in that: The test dye in step 2 is a cationic dye, and the cationic dye is black XO, blue X-BL or red X-6BN; The cationic dye is wetted with acid and heated with 95°C hot water; In the step 3, the weight ratio of lotion ART-XD18 is 1%, the heating time is 20 minutes, and the heating temperature is 70°C.
6. A sustainable fiber dyeing test method according to claim 1, characterized in that: The test dye in step 2 is a disperse dye, and the disperse dye is black EBD, blue 2BLN or red 3B; The disperse dye is heated to 50°C. The weight ratio of the lotion ART-XD18 in the step three is 2%, the heating time is 20*2min, and the heating temperature is 85°C.