Turnover welding tool and welding device
By designing flip welding tooling, the shortcomings in the control of welding angle, speed and heat input of traditional welding processes are solved, and the stable clamping and precise positioning of welded parts are achieved, which significantly improves welding quality and production efficiency.
Patent Information
- Application Number
- CN202510033636.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-03-28
AI Technical Summary
Traditional welding processes are difficult to accurately control the welding angle, speed and heat input, resulting in severe fluctuations in the weld quality, and lack of effective positioning tools specifically for the welded parts of the earth loosening machine, resulting in unstable welding parts and affecting welding accuracy and quality.
A flip welding tool is designed, including two mutually symmetrical support positioning bodies, rotating parts, driving units, adjustment bases and positioning bases. Through the coordinated work of these components, stable clamping, precise positioning and 360-degree flip welding of the welded parts are achieved.
Through stable clamping and precise positioning, the welding quality is significantly improved, and the problems of uneven welds, slag inclusion, air holes and other problems are avoided, the strength and sealing of the welded joints are enhanced, the reliability and service life of the soil loosening machine are improved, and the automatic flip and precise position adjustment of the workpiece are realized, which improves production efficiency.
Smart Images

Figure CN119703600A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a welding device, in particular to a flip welding tool and a welding device. Background Art
[0002] In the scarifier manufacturing industry, traditional welding processes have many significant defects when processing their workpieces. Scarifier workpieces usually have complex shapes and structures, such as the curved surfaces, edges and corners of their key components, and internal reinforcement ribs, which bring great challenges to welding. Traditional welding mainly relies on manual handheld welding tools for operation. When welding these complex parts, it is difficult to accurately control the welding angle, speed and heat input, resulting in drastic fluctuations in weld quality; problems such as uneven welds, slag inclusions, and pores often occur, which seriously weaken the strength and sealing of welded joints and reduce the reliability and service life of scarifiers under harsh working conditions; in terms of tooling adaptability, the existing welding technology lacks special For the effective positioning tooling of the ripper welded parts, the traditional general tooling is difficult to meet the precise positioning requirements of the ripper workpieces due to the significant size differences and structural diversity between different models. These general tooling usually only have simple fixing or rough manual adjustment methods, and cannot be targeted and firmly clamped and accurately positioned according to the unique shape and size of the ripper welded parts. In actual operation, the operator has to rely on experience and multiple attempts to place the welded parts, which makes the welded parts unstable in the initial stage of welding. During the welding process, due to the lack of reliable positioning constraints, the welded parts are prone to displacement and shaking, which seriously interferes with the stability of the welding arc and the forming process of the welding pool. This unstable condition directly leads to a significant decrease in welding accuracy, and the welds are prone to defects such as deviation and distortion, which makes it difficult to ensure the welding quality and significantly increases the scrap rate. At the same time, due to repeated adjustments and reprocessing after welding failures, the production cost and production cycle are greatly increased, which seriously restricts the production efficiency and product quality improvement of the ripper. With the rapid development of agricultural mechanization, the market demand for tillers continues to grow, and the requirements for their production efficiency and quality are also increasing. However, the traditional welding process has a low degree of automation, making it difficult to achieve automatic flipping and precise position adjustment of workpieces. It relies heavily on manual operation and cannot meet the needs of large-scale production. Under the pressure of efficient production, the limitations of traditional welding processes have become increasingly prominent, becoming a key factor restricting the development of the tiller manufacturing industry. There is an urgent need for a new type of welding tooling and device that can effectively solve the above problems, so as to improve the welding process level and production efficiency of tiller manufacturing and ensure the stability and reliability of product quality. Summary of the invention
[0003] In view of the above-mentioned defects in the prior art, the technical problem to be solved by the present invention is to provide a flip welding tool and a welding device that can effectively solve the above-mentioned technical problems.
[0004] To achieve the above object, the present invention provides a flip welding tool, comprising Two supporting and positioning bodies arranged symmetrically to each other are used to install the rotating part; Two rotating parts are rotatably arranged on the upper half of each of the supporting and positioning bodies, and are used to clamp and position the welding parts; At least one driving unit is installed on the outer side of the supporting and positioning body and is used for driving the rotating member to rotate.
[0005] Furthermore, it also includes an adjustment base and a positioning base, and each of the supporting positioning bodies is respectively arranged on the adjustment base and the positioning base; The positioning base is detachably connected to the upper end of the supporting box body by screws, and a plurality of guide seats are provided at the lower end of the adjusting base. A plurality of adjustment openings are provided at the upper end of the supporting box body, and the lower end of each of the guide seats extends into the supporting box body through each of the adjustment openings and is connected to the adjustment mechanism, and the adjustment mechanism is used to adjust and position the adjusting base along the length direction of the supporting box body.
[0006] Furthermore, the adjustment mechanism includes an adjustment seat slidably connected to the inner wall of the supporting box, the lower end of each guide seat is simultaneously connected to the upper end of the adjustment seat, the lower end of the adjustment seat is provided with a rack, and a gear meshing with the rack is provided below the rack, the gear sleeve is arranged on the rotating shaft, the rotating shaft is passed through the supporting box, and at least one end extends out of the supporting box and is provided with a connecting groove, and the connecting groove is used to connect to the output end of the power source that drives the rotating shaft to rotate.
[0007] Furthermore, it also includes a movable tooth used in conjunction with the gear, the upper end of the movable tooth is slidably connected to the lower end of the adjustment seat, a first support is provided on both sides of the movable tooth, a positioning rod is passed through each of the first supports, the rear end of each of the positioning rods is respectively connected to the lower end of the adjustment seat through each second support, a limiting cap is removable and provided at the front end of each of the positioning rods, and a return spring is provided between the first support and the second support and is sleeved on the positioning rod.
[0008] Furthermore, the supporting box body includes a box body and a top plate, the upper and lower ends of the box body are both provided with guide wheel grooves, the lower end of the adjustment base is provided with an upper limit guide wheel, and the upper end of the adjustment seat is provided with a lower limit guide wheel, and each of the upper limit guide wheels and the lower limit guide wheels are slidably arranged in the guide wheel grooves respectively.
[0009] The welding device matched with the flip welding tooling includes: A welding unit, arranged on one side of the flip welding tool, for welding the welded part positioned by the flip welding tool; Two feeding installation units are arranged on one side of the welding unit, and are used to support the support box and transport the support box to be close to or away from the welding unit.
[0010] Furthermore, the welding unit comprises a mounting seat, a welding robot arm is arranged on the mounting seat, and a detachable welding gun head for welding the weldment is arranged on the welding robot arm.
[0011] Furthermore, the feed installation unit includes a positioning seat, a plurality of supporting feet are arranged at the lower end of the positioning seat, a feed plate is slidably arranged at the front half of the upper end of the positioning seat, and the feed plate is driven by a propulsion cylinder installed on the positioning seat; The front end of the feed plate is symmetrically provided with first sprockets on both sides, and the rear end of the feed plate is symmetrically provided with second sprockets on both sides; The front ends of the positioning seat are symmetrically provided with third sprockets, the rear end of the positioning seat is provided with an elevated seat, the upper end of the elevated seat is higher than the upper end of the feed plate, the two sides of the elevated seat are provided with fourth sprockets, the lower end of the positioning seat is provided with a power box, the power box is provided with a motor for driving two fifth sprockets to rotate, each of the fifth sprockets is provided on both sides of the power box, and a tensioning adjustment wheel is provided obliquely below the fifth sprocket; The driving chain is sequentially wound around the first sprocket, the fourth sprocket, the tensioning adjustment wheel, the fifth sprocket, the third sprocket and the second sprocket.
[0012] Furthermore, two guide rails are provided at the upper end of the positioning seat, and the feed plate has a mounting groove opened at the upper end of the positioning seat through the guide rails and the positioning seat, and the propulsion cylinder is arranged in the mounting groove.
[0013] Furthermore, it also includes a support unit, the support unit includes two support boxes, each of the support boxes is located between the feeding installation unit and the welding unit; A box door is provided on the outside of each of the support boxes, and a limit column for limiting the support box body is provided on the outer side of the upper end of each of the support boxes. A support guide roller is rotatably provided between the two support boxes, and a support guide roller guide groove is provided at the lower end of the feed plate. Each of the support guide rollers is located at the support guide roller guide groove and is fitted with the lower end of the feed plate to support the feed plate.
[0014] The beneficial effects of the present invention are: Improved welding quality: For the workpieces with complex shapes and structures of the ripper, the rotating parts can stably clamp and position them, and cooperate with the drive unit to achieve 360-degree flip welding, ensuring stable welding arc and good molten pool formation, effectively avoiding problems such as uneven welds, slag inclusions, and pores, significantly enhancing the strength and sealing of welded joints, improving the reliability and service life of the ripper under harsh working conditions, and ensuring high-quality output of products; Enhanced adaptability of tooling: The design of the adjustment base, positioning base and adjustment mechanism can be accurately adjusted and firmly clamped according to the different sizes of scarifier welded parts; operators can quickly and accurately install welded parts without complicated experience judgment and multiple attempts, reducing installation errors and displacement and shaking during welding, greatly improving welding accuracy and stability, and reducing scrap rate; Improved automation: The robotic arm of the welding unit can accurately control the position of the welding gun head. Combined with the automated transmission system of the feeding and installation unit and the auxiliary function of the support unit, it realizes the automatic conveying, positioning and flipping of the workpiece during the welding process, reduces the manual operation links, improves production efficiency, meets the needs of large-scale production of scarifiers, reduces labor costs and production cycles, and improves the production efficiency and market competitiveness of enterprises; Operational safety and stability guarantee: The safety protection mechanism composed of the movable teeth and related components in the adjustment mechanism effectively prevents the risk of tooling damage and welded parts displacement caused by accidental operation, and ensures the stability and safety of the device operation. The reasonable design and coordinated work of each component, such as the coordination between the guide wheel groove and the guide wheel, further improves the reliability of the entire device, provides a solid foundation for the smooth and stable development of welding work, and helps promote the intelligent development of welding technology in the field of scarifier manufacturing. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of a specific implementation mode of the present invention.
[0016] Figure 2 It is a schematic diagram of the structure of the welding parts arranged on the flip welding tool.
[0017] Figure 3 yes Figure 1 The structural schematic diagram of components such as the flip welding fixture and the feed installation unit is only set on one side of the welding unit.
[0018] Figure 4 It is a structural schematic diagram of the supporting box.
[0019] Figure 5 It is a schematic diagram of the internal structure of the support box.
[0020] Figure 6 It is a structural schematic diagram of a guide wheel groove provided on a support box.
[0021] Figure 7 It is a structural schematic diagram of an adjustment mechanism disposed in a support box.
[0022] Figure 8 yes Figure 7 Schematic diagram of the local enlarged structure at point A in the middle.
[0023] Fig. 9 It is a structural schematic diagram in which a guide seat is arranged at the lower end of the adjustment base.
[0024] Fig.10 It is a structural schematic diagram of a rack being arranged on an adjusting seat.
[0025] Fig.11 yes Fig.10 Schematic diagram of the local enlarged structure at point B in the middle.
[0026] Fig.12 It is a three-dimensional structural schematic diagram of the feed installation unit.
[0027] Fig.13 It is a structural schematic diagram of the support unit.
[0028] Fig.14 It is a schematic diagram of the three-dimensional structure of the feed plate when viewed from above.
[0029] Fig.15 It is a structural diagram of the feed plate and the positioning plate used in conjunction. DETAILED DESCRIPTION
[0030] The present invention will be further described below in conjunction with the accompanying drawings and embodiments: In the description of the present invention, it should be noted that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0031] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "setting", and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0032] like Figures 1 to 15 As shown, a flip welding tool includes Two supporting and positioning bodies 1 arranged symmetrically to each other are used to mount the rotating member 2; Two rotating parts 2 are rotatably arranged on the upper half of each of the supporting and positioning bodies 1, and are used to clamp and position the welding parts 3; At least one driving unit is installed on the outside of the supporting and positioning body 1 and is used to drive the rotating member 2 to rotate.
[0033] It also includes an adjustment base 5 and a positioning base 6, and each of the supporting and positioning bodies 1 is respectively arranged on the adjustment base 5 and the positioning base 6; The positioning base 6 is detachably connected to the upper end of the supporting box 7 by screws, and a plurality of guide seats 8 are provided at the lower end of the adjusting base 5. A plurality of adjustment openings 9 are provided at the upper end of the supporting box 7. The lower end of each of the guide seats 8 extends into the supporting box 7 through each of the adjustment openings 9 and is connected to an adjustment mechanism 10, and the adjustment mechanism 10 is used to adjust and position the adjusting base 5 along the length direction of the supporting box 7.
[0034] The adjustment mechanism 10 includes an adjustment seat 11 slidably connected to the inner wall of the support box 7, and the lower end of each guide seat 8 is connected to the upper end of the adjustment seat 11 at the same time. A rack 12 is provided at the lower end of the adjustment seat 11, and a gear 13 meshing with the rack 12 is provided below the rack 12. The gear 13 is sleeved on a rotating shaft 15. The rotating shaft 15 is penetrated by the support box 7, and at least one end extends out of the support box 7 and is provided with a connecting groove 16. The connecting groove 16 is used to connect to the output end of a power source that drives the rotating shaft 15 to rotate.
[0035] It also includes a movable tooth 17 used in conjunction with the gear 13, the upper end of the movable tooth 17 is slidably connected to the lower end of the adjustment seat 11, and first supports 18 are provided on both sides of the movable tooth 17. A positioning rod 19 is passed through each of the first supports 18, and the rear end of each of the positioning rods 19 is connected to the lower end of the adjustment seat 11 through each second support 20. A limiting cap 21 is removably provided at the front end of each of the positioning rods 19, and a return spring 22 is provided between the first support 18 and the second support 20 and is sleeved on the positioning rod 19.
[0036] The supporting box body 7 includes a box body 23 and a top plate 26, and guide wheel grooves 27 are provided at the upper and lower ends of the box body 23. An upper limit guide wheel 28 is provided at the lower end of the adjustment base 5, and a lower limit guide wheel 29 is provided at the upper end of the adjustment seat 11. Each of the upper limit guide wheels 28 and the lower limit guide wheels 29 are slidably arranged in the guide wheel grooves 27 respectively.
[0037] The welding device matched with the flip welding tooling includes: A welding unit 30, arranged on one side of the flip welding tool, for welding the welding piece 3 positioned by the flip welding tool; Two feeding installation units 31 are arranged on one side of the welding unit 30 , and are used to support the support box 7 and transport the support box 7 to be close to or away from the welding unit 30 .
[0038] The welding unit 30 includes a mounting seat 32 , on which a welding robot arm 33 is disposed. The welding robot arm 33 is provided with a detachable welding gun head 35 for welding the weldment 3 .
[0039] The feeding installation unit 31 includes a positioning seat 36, a plurality of supporting feet 37 are arranged at the lower end of the positioning seat 36, and a feeding plate 38 is slidably arranged at the front half of the upper end of the positioning seat 36, and the feeding plate 38 is driven by a propulsion cylinder 39 installed on the positioning seat 36; The first sprockets 50 are symmetrically arranged on both sides of the front end of the feed plate 38, and the second sprockets 51 are symmetrically arranged on both sides of the rear end of the feed plate 38; The front ends of the positioning seat 36 are symmetrically provided with third sprockets 52, the rear ends of the positioning seat 36 are provided with a heightening seat 53, the upper ends of the heightening seat 53 are higher than the upper ends of the feed plates 38, and the fourth sprockets 55 are provided on both sides of the heightening seat 53. The lower ends of the positioning seat 36 are provided with a power box 56, and the power box 56 is provided with a motor for driving two fifth sprockets 57 to rotate. Each of the fifth sprockets 57 is provided on both sides of the power box 56, and a tensioning adjustment wheel 58 is provided obliquely below the fifth sprocket 57. The driving chain 59 is sequentially wound around the first sprocket 50 , the fourth sprocket 55 , the tensioning adjustment wheel 58 , the fifth sprocket 57 , the third sprocket 52 and the second sprocket 51 .
[0040] Two guide rails 60 are provided at the upper end of the positioning seat 36, and the feed plate 38 is slidably connected to the positioning seat 36 through the guide rails 60. There is a mounting groove 61 opened at the upper end of the positioning seat 36 between the two guide rails 60, and the propulsion cylinder 39 is arranged in the mounting groove 61.
[0041] It also includes a support unit 62, the support unit 62 includes two support boxes 63, each of the support boxes 63 is located between the feeding installation unit 31 and the welding unit 30; A box door 65 is provided on the outside of each of the support boxes 63, and a limiting column 66 for limiting the support box body 7 is provided on the outer side of the upper end of each of the support boxes 63. A support guide roller 67 is rotatably provided between the two support boxes 63, and a support guide roller guide groove 68 is opened at the lower end of the feed plate 38. Each of the support guide rollers 67 is located at the support guide roller guide groove 68 and is fitted with the lower end of the feed plate 38 for supporting the feed plate 38.
[0042] Working principle of flip welding tooling 1. Clamping and rotation of welded parts: The rotating parts 2 arranged in the upper half of the two symmetrical supporting and positioning bodies 1 are used to clamp and position the welding parts 3. The driving unit is not marked in detail in the figure (it is a servo motor in the prior art). When the driving unit is started, the power generated by it is transmitted to the rotating parts 2, causing the rotating parts 2 to rotate around the axis, thereby driving the clamped welding parts 3 to flip over. In this way, during the welding process, all-round welding can be achieved by rotating the welding parts 3, ensuring the uniformity and integrity of the welding and meeting the requirements of complex welding processes.
[0043] 2. Tooling adjustment mechanism The adjustment base 5 and the positioning base 6 respectively support the positioning body 1, and the guide seat 8 at the lower end of the adjustment base 5 extends into the box through the adjustment port 9 at the upper end of the support box 7, and is connected to the adjustment mechanism 10. The adjustment seat 11 in the adjustment mechanism 10 is slidably connected to the inner wall of the support box 7, the lower end of the guide seat 8 is connected to the upper end of the adjustment seat 11, the rack 12 at the lower end of the adjustment seat 11 is meshed with the gear 13, and the gear 13 is sleeved on the rotating shaft 15, the rotating shaft 15 passes through the support box 7 and is provided with a connecting groove 16 at one end for connecting the output end of the power source (the power source can be a motor or a hand-held rotating handle, which is selected according to actual use requirements). When the power source drives the rotating shaft 15 to rotate, the gear 13 rotates and drives the rack 12 to move, so that the adjustment seat 11 moves along the length direction of the supporting box 7, thereby realizing the position adjustment of the adjustment base 5 to adapt to the installation requirements of welding parts 3 of different sizes. Before clamping, the distance between the adjustment base 5 and the positioning base 6 is pulled apart so that the welding part 3 can be placed between the adjustment base 5 and the positioning base 6, and then the adjustment base 5 is driven to move to shorten the distance between the adjustment base 5 and the positioning base 6, thereby completing the clamping action.
[0044] The movable tooth 17 matched with the gear 13 has its upper end connected to the lower end of the adjustment seat 11 in a sliding connection. Under the coordinated operation of the positioning rod 19, the first support 18, the second support 20 and the return spring 22, when the gear 13 is in a normal rotation state, the movable tooth 17 is closely matched with the rack 12, thereby driving the adjustment base 5 to move. Once the gear 13 contacts the movable tooth 17, the adjustment base 5 and the positioning base 6 can just firmly clamp the weldment 3, and even if the gear 13 continues to rotate, it can no longer push the rack 12 to move. When the gear 13 rotates further, the force it exerts will cause the movable tooth 17 to move in the direction of the rack 12. Since the movable tooth 17 is at the edge of the rack 12, the gear 13 can only contact the movable tooth 17 at this time. After the movable tooth 17 moves in the direction of the rack 12 due to the force of the gear 13, the return spring 22 will quickly play a role to reset it. This ingenious design constitutes a safety protection mechanism, which effectively ensures that even if the gear 13 continues to rotate after the adjusting base 5 and the positioning base 6 have completed the clamping operation on the weldment 3, the distance between the adjusting base 5 and the positioning base 6 will not be further reduced, thereby ensuring the stability and safety of the entire device during operation, providing a reliable guarantee for the smooth progress of welding work, and also laying a solid foundation for the efficient and stable operation of the device, helping the welding device to move forward steadily on the road of high-end and intelligent development.
[0045] The supporting box 7 includes a box 23 and a top plate 26. The guide wheel grooves 27 provided on the box 23 and the top plate 26 respectively cooperate with the upper limit guide wheel 28 at the lower end of the adjusting base 5 and the lower limit guide wheel 29 at the upper end of the adjusting seat 11. During the adjustment process, the upper limit guide wheel 28 and the lower limit guide wheel 29 slide in the guide wheel grooves 27 to play a guiding and limiting role, thereby ensuring the smooth movement of the adjusting base 5 and the adjusting seat 11, preventing deviation and shaking, and further improving the reliability and accuracy of the tooling.
[0046] Working principle of welding device 1. Welding operation: A welding robot arm 33 is provided on the mounting base 32 of the welding unit 30, and a welding gun head 35 at the front end of the robot arm is detachable and replaceable. During welding, a suitable welding gun head 35 is selected according to the welding process and the material of the welded part 3, and the welding robot arm 33 moves the welding gun head 35 to the welded part 3 according to a preset program or manual control by an operator, and starts the welding power supply, and the welding gun head 35 generates a welding arc or heat, so that the welding material is melted and filled in the welding joint to achieve a welding connection.
[0047] 2. Support box feeding and positioning The supporting feet 37 at the lower ends of the positioning seats 36 of the two feeding installation units 31 provide stable support, clamping the welding piece 3 between the adjusting base 5 and the positioning base 6. When the clamping process is performed, the supporting box 7 is away from the welding unit 30. After the clamping is completed, the two feeding installation units 31 are started at the same time. Specifically, the feeding plate 38 is moved toward the welding unit 30 by cooperating with the thrust cylinder 39 and the motor in the power box 56, so that the welding piece 3 above the supporting box 7 is moved to the welding unit 30 for welding. The first sprocket 50 and the second sprocket 51 on the feeding plate 38, the third sprocket 52 on the positioning seat 36, the fourth sprocket 55 on the heightening seat 53 and the fifth sprocket 57 driven by the motor in the power box 56 are connected by a driving chain 59 to form a transmission system, which ensures the feeding position accuracy of the supporting box 7, meets the different requirements of welding operations, and improves the degree of automation and stability of the welding process.
[0048] When the motor in the power box 56 at the lower end of the positioning seat 36 drives the fifth sprocket 57 to rotate, the tensioning adjustment wheel 58 can adjust the tightness of the chain 59 to ensure that the chain 59 always maintains appropriate tension under different working conditions, prevents the chain 59 from falling off or slipping, ensures the reliability and stability of the transmission system, and maintains the normal operation of the feed installation unit 31.
[0049] Support unit auxiliary function: The two support boxes 63 of the support unit 62 are located between the feed installation unit 31 and the welding unit 30. The box door 65 on the outside of the support box 63 facilitates the maintenance of the internal components, and the limit column 66 on the outside of the upper end is used to limit the support box 7 to prevent it from exceeding the specified range during movement. The support guide roller 67 between the two support boxes 63 cooperates with the support guide roller guide groove 68 at the lower end of the feed plate 38. When the feed plate 38 moves, the support guide roller 67 provides support and guidance for the feed plate 38, reduces the risk of deformation caused by force on the feed plate 38, ensures the movement stability and straightness of the feed plate 38, and thus improves the working accuracy and stability of the entire welding device.
[0050] The preferred specific embodiments of the present invention are described in detail above. It should be understood that a person skilled in the art can make many modifications and changes based on the concept of the present invention without creative work. Therefore, any technical solution that can be obtained by a person skilled in the art through logical analysis, reasoning or limited experiments based on the concept of the present invention on the basis of the prior art should be within the scope of protection determined by the claims.
Claims
1. A flip welding tool, characterized by: include Two supporting and positioning bodies (1) arranged symmetrically to each other and used for mounting a rotating member (2); Two rotating parts (2) are rotatably arranged on the upper half of each of the supporting and positioning bodies (1) and are used to clamp and position the welding parts (3); At least one driving unit is installed on the outside of the supporting and positioning body (1) and is used to drive the rotating member (2) to rotate.
2. The flip welding tool as claimed in claim 1, characterized in that: It also comprises an adjusting base (5) and a positioning base (6), and each of the supporting positioning bodies (1) is respectively arranged on the adjusting base (5) and the positioning base (6); The positioning base (6) is detachably connected to the upper end of the supporting box (7) by means of screws. The lower end of the adjusting base (5) is provided with a plurality of guide seats (8). The upper end of the supporting box (7) is provided with a plurality of adjustment openings (9). The lower end of each guide seat (8) extends into the supporting box (7) through each adjustment opening (9) and is connected to an adjustment mechanism (10). The adjustment mechanism (10) is used to adjust and position the adjusting base (5) along the length direction of the supporting box (7).
3. The flip welding tool as claimed in claim 2, characterized in that: The adjustment mechanism (10) comprises an adjustment seat (11) slidably connected to the inner wall of the support box (7); the lower end of each guide seat (8) is simultaneously connected to the upper end of the adjustment seat (11); a rack (12) is provided at the lower end of the adjustment seat (11); a gear (13) meshing with the rack (12) is provided below the rack (12); the gear (13) is sleeved on a rotating shaft (15); the rotating shaft (15) is passed through the support box (7), and at least one end extends out of the support box (7) and is provided with a connecting groove (16); the connecting groove (16) is used to be connected to an output end of a power source that drives the rotating shaft (15) to rotate.
4. The flip welding tool as claimed in claim 3 is characterized in that: It also includes a movable tooth (17) used in conjunction with the gear (13), the upper end of the movable tooth (17) being slidably connected to the lower end of the adjustment seat (11), first supports (18) being provided on both sides of the movable tooth (17), a positioning rod (19) being passed through each of the first supports (18), the rear end of each of the positioning rods (19) being connected to the lower end of the adjustment seat (11) via each of the second supports (20), a limit cap (21) being disassembled and provided at the front end of each of the positioning rods (19), and a return spring (22) being sleeved on the positioning rod (19) being provided between the first support (18) and the second support (20).
5. The flip welding tool as claimed in claim 4, characterized in that: The supporting box (7) comprises a box (23) and a top plate (26); the upper and lower ends of the box (23) are both provided with guide wheel grooves (27); the lower end of the adjusting base (5) is provided with an upper limit guide wheel (28); the upper end of the adjusting seat (11) is provided with a lower limit guide wheel (29); and each of the upper limit guide wheel (28) and the lower limit guide wheel (29) is slidably disposed in the guide wheel grooves (27).
6. A welding device matched with the flip welding tool as claimed in claim 5, characterized in that: include A welding unit (30) is arranged on one side of the flip welding tool and is used to weld the welding piece (3) positioned by the flip welding tool; Two feeding installation units (31) are arranged on one side of the welding unit (30) and are used to support the support box (7) and transport the support box (7) to a position close to or away from the welding unit (30).
7. The welding device according to claim 6, characterized in that: The welding unit (30) comprises a mounting seat (32), a welding mechanical arm (33) is arranged on the mounting seat (32), and a detachable welding gun head (35) for welding the welded part (3) is arranged on the welding mechanical arm (33).
8. The welding device according to claim 7, characterized in that: The feed installation unit (31) comprises a positioning seat (36), a plurality of supporting feet (37) are arranged at the lower end of the positioning seat (36), a feed plate (38) is slidably arranged at the front half of the upper end of the positioning seat (36), and the feed plate (38) is driven by a propulsion cylinder (39) installed on the positioning seat (36); First sprockets (50) are symmetrically arranged on both sides of the front end of the feed plate (38), and second sprockets (51) are symmetrically arranged on both sides of the rear end of the feed plate (38); Third sprockets (52) are symmetrically arranged on both sides of the front end of the positioning seat (36); a heightening seat (53) is arranged at the rear end of the positioning seat (36); the upper end of the heightening seat (53) is higher than the upper end of the feed plate (38); fourth sprockets (55) are arranged on both sides of the heightening seat (53); a power box (56) is arranged at the lower end of the positioning seat (36); a motor for driving two fifth sprockets (57) to rotate is arranged in the power box (56); each of the fifth sprockets (57) is arranged on both sides of the power box (56); and a tensioning adjustment wheel (58) is arranged obliquely below the fifth sprocket (57); The driving chain (59) is sequentially wound around the first sprocket (50), the fourth sprocket (55), the tensioning adjustment wheel (58), the fifth sprocket (57), the third sprocket (52), and the second sprocket (51).
9. The welding device according to claim 87, characterized in that: Two guide rails (60) are arranged at the upper end of the positioning seat (36), and the feed plate (38) is slidably connected to the positioning seat (36) via the guide rails (60). A mounting groove (61) is provided between the two guide rails (60) and is arranged at the upper end of the positioning seat (36), and the propulsion cylinder (39) is arranged in the mounting groove (61).
10. The welding device according to claim 9, characterized in that: It also includes a support unit (62), the support unit (62) including two support boxes (63), each of the support boxes (63) being located between the feeding installation unit (31) and the welding unit (30); The outer side of each support box (63) is provided with a box door (65), the outer side of the upper end of each support box (63) is provided with a limiting column (66) for limiting the support box body (7), a support guide roller (67) is rotatably arranged between the two support boxes (63), a support guide roller guide groove (68) is opened at the lower end of the feed plate (38), and each support guide roller (67) is located at the support guide roller guide groove (68) and is in contact with the lower end of the feed plate (38) for supporting the feed plate (38).