An automated welding production line and method for motor mounts
By designing an automated welding production line for motor housings, the automated welding of motor housings from disassembled parts to finished products was realized, solving the problems of low efficiency and unstable welding quality caused by manual handling, and improving production efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- MH ROBOT & AUTOMATION
- Filing Date
- 2024-12-23
- Publication Date
- 2026-05-01
AI Technical Summary
The existing motor housing production process suffers from problems such as low efficiency, poor safety, high inconsistency in team composition, and unstable welding quality due to manual handling, making automated welding production lines urgently needed.
Design an automated welding production line for motor housings, including an automatic motor housing assembly station, an automatic robotic welding station, and a manual welding, grinding, and unloading station. The production line uses a handling robot for workpiece transport and automatic loading and unloading, realizing automated welding of motor housings from individual parts to finished products.
It improved the production efficiency of motor mounts, reduced manual intervention, improved the consistency and safety of welding quality, and reduced the rework rate.
Smart Images

Figure CN119703765B_ABST
Abstract
Description
An automated welding production line and method for motor mounts Technical Field
[0001] This invention belongs to the field of welding production line technology, specifically, it relates to an automated welding production line and method for motor mounts. Background Technology
[0002] The motor mount is a finished motor mount made by splicing and welding multiple motor mount components. During the production of the motor mount, the assembly and welding are carried out by manual production line. The assembly is done by workers using the KBK handling system to transport the motor mount components to the assembly and welding platform for manual positioning and fixing. The fixing is done by manual welding gun. After the assembly is completed, it is manually transported to the repair welding workstation for repair welding. Then it is manually transported to the manual repair welding workbench for repair welding and grinding. Finally, it is manually corrected and removed from the production line.
[0003] During the production process, the motor base is heavy, and manual handling is too strenuous. Using lifting equipment is inefficient and dangerous. Furthermore, manual teaming is inefficient, requiring repeated manual measurement of dimensions, which cannot guarantee team consistency and results in a high rework rate. The motor base has many welding positions, requiring frequent adjustments to the welding posture, leading to low manual welding efficiency and unstable welding quality. Therefore, there is an urgent need for an automated welding production line that can automatically assemble and weld motor bases. Summary of the Invention
[0004] The main technical problem to be solved by the present invention is to provide an automated welding production line and method for motor housings, which can automatically assemble motor housing components, automatically weld them by robots, and transport the workpieces between workstations and automatically load and unload them through a handling robot. Through the orderly coordination and cooperation between various workstations, the automated welding of motor housings from components to finished products is realized. The overall structure is simple and can improve the production efficiency of motor housings.
[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution:
[0006] An automated welding production line for motor mounts consists of an automatic motor mount assembly station, an automatic robotic welding station, and a manual welding and grinding station. The automatic motor mount assembly station, the automatic robotic welding station, and the manual welding and grinding station are arranged in a straight line on the production site according to the production process sequence.
[0007] The following are further optimizations of the above technical solution by the present invention:
[0008] The automatic motor base assembly station consists of an assembly arc welding robot, an automatic assembly tooling platform, a secondary centering platform, a component loading and precise positioning frame, a transport robot walking track, a flipping buffer table, transport robot A, and transport robot B. The transport robot walking track is arranged horizontally in a straight line. Transport robot A and transport robot B are set on the transport robot walking track to transport individual motor base components and motor bases that have been initially welded.
[0009] Further optimization: Multiple component loading and positioning frames are provided, and these frames are located on one side of the transport robot's walking track. Multiple welding robots are provided, and these robots are located on the other side of the transport robot's walking track. Automatic teaming tooling platforms are provided on both sides of the transport robot's walking track, and a secondary centering platform is provided on the side of the automatic teaming tooling platform away from the transport robot's walking track.
[0010] Further optimization: There are two sets of flipping buffer platforms, and the two sets of flipping buffer platforms are set on one side of the walking track of the handling robot and close to the side of the robot's automatic welding station.
[0011] Further optimization: The automatic welding station of the robot consists of a handling robot C, an automatic arc welding robot, an automatic arc welding dual-axis positioner, a transfer table A and a transfer table B; fourteen sets of automatic arc welding robots are set up, and the fourteen sets of automatic arc welding robots are evenly distributed and arranged on both sides of the walking track of the handling robot. Each automatic arc welding robot is equipped with an automatic arc welding dual-axis positioner on one side.
[0012] Further optimization: The automatic arc welding dual-axis positioner is used to clamp the motor seat to be welded and to drive the motor seat to rotate and change its posture; the automatic arc welding robot performs welding operations on the motor seat. After welding is completed, the handling robot C removes the welded motor seat and transports it to the manual repair welding and grinding off-line station.
[0013] Further optimization: The transport robot C is installed on the transport robot walking track. The transport robot C can automatically walk and position itself on the transport robot walking track to transport the welded motor seat.
[0014] There are multiple transfer stations A, and multiple transfer stations A are located in the middle of the robot's automatic welding station and on both sides of the robot's walking track; there are multiple transfer stations B, and multiple transfer stations B are located on at least one side of the robot's walking track and close to the manual welding and grinding off-line station. Transfer stations A and B are used to temporarily store the welded motor seats.
[0015] Further optimization: The manual welding and grinding off-line station consists of a KBK electric hoisting system, a manual welding dual-axis positioner, a manual arc welding machine, a finished product precision positioning unloading frame, a leveling machine system, and a buffer conveyor line; the buffer conveyor line is set on one side of the handling robot's walking track and close to the robot's automatic welding station; multiple manual welding dual-axis positioners are set up, and these multiple manual welding dual-axis positioners are arranged at intervals; a manual arc welding machine is set up on one side of each manual welding dual-axis positioner; multiple finished product precision positioning unloading frames are set up, and these multiple finished product precision positioning unloading frames are used to stack and place the finished motor seats that have been welded, ground, and inspected.
[0016] Further optimization: The KBK electric hoisting system is deployed around the manual welding and grinding off-line workstation. The KBK electric hoisting system is used to hoist the motor base; the leveling machine system is used to calibrate the motor base to ensure the finished quality of the motor base.
[0017] The present invention also provides an automated welding production method for motor mounts. Based on the above-mentioned automated welding production line for motor mounts, the production method is carried out according to the following steps:
[0018] Step 1: First, place the individual motor base parts to be assembled into their respective positions on the precise positioning frame of the parts, and then start the automated welding production line for the motor base.
[0019] Step 2: At the automatic assembly station for motor seats, the handling robot A picks up the motor seat components from the component loading precision positioning frame according to the process requirements and places them on the secondary alignment platform. The secondary alignment platform is used to align the motor seat components. Then, the aligned components are picked up from the secondary alignment platform and placed on the automatic assembly fixture platform. The automatic assembly fixture platform is used to position and clamp the motor seat components. Then, the assembly arc welding robot performs spot welding on the motor seat components. After spot welding is completed, the handling robot B removes the motor seat and places it on the flipping buffer platform. The flipping buffer platform automatically flips the motor seat to a vertical position.
[0020] Step 3: At the position of the robot automatic welding station, the handling robot B places the motor seat on the flipping buffer table onto the fixture of the automatic arc welding dual-axis positioner. The fixture automatically positions and clamps the motor seat. The automatic arc welding dual-axis positioner drives the motor seat to rotate and change its posture. The automatic arc welding robot performs welding operations on the motor seat. After welding is completed, the handling robot C removes the welded motor seat and transports it to the position of manual welding and grinding off-line.
[0021] Step 4: The transport robot C places the removed motor seat on the buffer conveyor line. When the buffer conveyor line is full, the motor seat is temporarily stored on transfer platform A and transfer platform B.
[0022] Step 5: At the manual welding and grinding off-line station, workers use the KBK electric hoisting system to lift the motor seat workpiece onto the manual welding dual-axis positioner, and clamp the workpiece with a fixture. Workers then use a manual arc welding machine to perform welding and grinding operations on the motor seat. After manual processing, the motor seat is lifted by the KBK electric hoisting system to the leveling machine system for equipment alignment. After completion, workers stack the motor seats into the finished product precision positioning unloading frame.
[0023] The present invention adopts the above-mentioned technical solution, with ingenious conception and reasonable structure. The automated welding production line and method for motor seats can automatically assemble motor seats, automatically repair welding by robots, and manually repair welding and grinding. It also uses a handling robot to transport workpieces between workstations and automatically load and unload materials. The overall structure is simple, easy to use, and highly automated, which greatly improves the assembly production efficiency of motor seats, greatly reduces manual intervention, improves the safety of the production process, reduces the assembly rework rate, improves the welding quality of the assembly, ensures the consistency of the welding process, and guarantees the welding quality of the motor seats.
[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments. Attached Figure Description
[0025] Figure 1 is a schematic diagram of the layout of the welding production line in an embodiment of the present invention;
[0026] Figure 2 is a layout view of the automatic teaming station of the motor seat in an embodiment of the present invention;
[0027] Figure 3 is a layout view of the robot's automatic welding station in an embodiment of the present invention;
[0028] Figure 4 is a layout view of the manual welding and grinding off-line station in an embodiment of the present invention;
[0029] Figure 5 is a schematic diagram of the structure of the motor base workpiece in an embodiment of the present invention.
[0030] In the diagram: 1-Automatic motor assembly station; 2-Automatic robot welding station; 3-Manual welding and grinding station; 101-Assembled arc welding robot; 102-Automatic assembly tooling platform; 103-Secondary centering platform; 104-Precise positioning frame for loose parts; 105-Walking track for transporting robot; 106-Tilting buffer platform; 401-Walking robot A; 402-Walking robot B; 201-Automatic arc welding robot; 202-Automatic arc welding dual-axis positioner; 203-Transfer platform A; 204-Transfer platform B; 403-Walking robot C; 301-KBK electric hoisting system; 302-Manual welding dual-axis positioner; 303-Manual arc welding machine; 304-Precise positioning frame for finished products; 305-Leveling machine system; 306-Buffer conveyor line; 501-Motor base. Detailed Implementation
[0031] As shown in Figures 1-5: An automated welding production line for motor seats consists of an automatic motor seat assembly station 1, an automatic robot welding station 2, and a manual welding and grinding station 3. The automatic motor seat assembly station 1, the automatic robot welding station 2, and the manual welding and grinding station 3 are arranged in a straight line on the production site according to the production process sequence.
[0032] The automatic grouping station 1 for motor bases consists of a grouping arc welding robot 101, an automatic grouping tooling platform 102, a secondary centering platform 103, a component loading precision positioning frame 104, a transport robot walking track 105, a flipping buffer platform 106, a transport robot A401, and a transport robot B402.
[0033] The transport robot's walking track 105 is arranged horizontally in a straight line. The transport robots A401 and B402 are mounted on the transport robot's walking track 105 and can automatically walk on the transport robot's walking track 105 to transport single-piece motor base components and motor bases that have been initially welded.
[0034] Multiple component loading precision positioning frames 104 are provided, and multiple component loading precision positioning frames 104 are set on one side of the transport robot's walking track 105, with two adjacent component loading precision positioning frames 104 arranged at intervals.
[0035] Multiple teamed arc welding robots 101 are provided, and the teamed arc welding robots 101 are located on the other side of the transport robot walking track 105. Automatic teaming tooling platforms 102 are respectively provided on both sides of the transport robot walking track 105. A secondary centering platform 103 is provided on the side of the automatic teaming tooling platform 102 away from the transport robot walking track 105.
[0036] There are two sets of the flipping buffer platform 106, and the two sets of flipping buffer platforms 106 are set on one side of the transport robot's walking track 105 and close to the side of the robot's automatic welding station 2.
[0037] The workflow of the automatic motor seat assembly station 1 is as follows: The handling robot A401 is equipped with a 3D vision system to take pictures. According to the process requirements, it picks up the motor seat parts from the component loading precision positioning frame 104 and places them on the secondary alignment platform 103. The secondary alignment platform 103 is used to align the motor seat parts. Then, the aligned parts are picked up from the secondary alignment platform 103 and placed on the automatic assembly tooling platform 102. The automatic assembly tooling platform 102 is used to position and clamp the motor seat parts, completing the assembly operation. Then, the assembly arc welding robot 101 works to perform spot welding on the motor seat parts. After the spot welding is completed, the handling robot B402 removes the motor seat and places it on the flip buffer platform 106. The flip buffer platform 106 automatically flips the motor seat to a vertical position.
[0038] In this embodiment, the overall structure of the team arc welding robot 101 includes a robotic arm, with an arc welding gun fixedly mounted at the front end of the robotic arm. The robotic arm is used to drive the arc welding gun to move in multiple directions, and the arc welding gun is used to perform spot welding operations.
[0039] In this embodiment, the automatic grouping tooling platform 102 is the prior art. The specific structure includes a clamping station. Clamping components are arranged around the clamping station. After the grouped motor base parts are placed on the clamping station, the clamping components are used to clamp the motor base parts, thereby realizing the grouping and positioning operation of the motor base parts.
[0040] In this embodiment, the secondary alignment platform 103 is existing technology. The function of the secondary alignment platform 103 is to temporarily store the motor base parts picked up by the handling robot A401 each time, and to perform preliminary positioning of the motor base parts.
[0041] In this embodiment, the component loading and positioning frame 104 is provided with multiple placement positions for placing different motor base components. Each placement position is provided with a limiting pin or a limiting block, which is used to position the placement position of the motor base component.
[0042] In this embodiment, each component mounting frame 104 has at least one set of individual components for assembling the motor mount, which is convenient to use.
[0043] In this embodiment, the flipping buffer platform 106 includes a placement plate, which has a placement position for placing the spot-welded motor seat and a positioning component for clamping the motor seat. The placement plate is driven to rotate by a servo drive mechanism, thereby flipping the motor seat to a vertical state.
[0044] In this embodiment, both the transport robot A401 and the transport robot B402 are existing technologies, specifically including an automatic walking frame that is slidably installed on the transport robot walking track 105. The automatic walking frame automatically walks and positions itself along the direction of the transport robot walking track 105. A robotic arm is fixedly installed on the automatic walking frame, and a workpiece gripper is fixedly installed on the end of the robotic arm. The robotic arm works to drive the workpiece gripper to move and grasp and place the motor seat parts and the initially welded motor seat.
[0045] In this embodiment, both the handling robot A401 and the handling robot B402 are equipped with a 3D vision system for taking pictures. The 3D vision system is existing technology.
[0046] The automatic robotic welding station 2 consists of a handling robot C403, an automatic arc welding robot 201, an automatic arc welding dual-axis positioner 202, a transfer station A203, and a transfer station B204.
[0047] Fourteen sets of automatic arc welding robots 201 are provided, and the fourteen sets of automatic arc welding robots 201 are evenly distributed and arranged on both sides of the transport robot walking track 105, with two adjacent automatic arc welding robots 201 arranged at intervals.
[0048] Each automatic arc welding robot 201 is equipped with an automatic arc welding dual-axis positioner 202 on one side. The automatic arc welding dual-axis positioner 202 is used to clamp the motor seat to be welded and to drive the motor seat to rotate and change its posture. The automatic arc welding robot 201 works in conjunction with the robot to complete the automatic welding work on the motor seat.
[0049] The transport robot C403 is installed on the transport robot walking track 105. The transport robot C403 can automatically walk and position itself on the transport robot walking track 105 to transport the welded motor seat.
[0050] There are multiple transfer stations A203, and the multiple transfer stations A203 are set in the middle of the robot automatic welding station 2 and on both sides of the transport robot walking track 105. The transfer station A203 is used to temporarily store the welded motor seat.
[0051] There are multiple transfer stations B204, and the multiple transfer stations B204 are arranged on at least one side of the walking track 105 of the handling robot and close to the manual welding and grinding off-line station 3. The transfer station B204 is used to temporarily store the welded motor seat.
[0052] The workflow of the automatic welding station 2 is as follows: the transport robot B402 places the motor seat on the fixture of the automatic arc welding dual-axis positioner 202. The fixture is automatically positioned and clamped. The automatic arc welding dual-axis positioner 202 drives the motor seat to rotate and change its posture. The automatic arc welding robot 201 performs welding operations on the motor seat. After welding is completed, the transport robot C403 removes the welded motor seat and transports it to the manual welding and grinding off-line station 3.
[0053] In this embodiment, the overall structure of the handling robot C403 includes an automatic walking frame that is slidably mounted on the handling robot walking track 105. The automatic walking frame automatically walks and positions itself along the direction of the handling robot walking track 105. A robotic arm is fixedly mounted on the automatic walking frame, and a workpiece gripper is fixedly mounted on the end of the robotic arm. The robotic arm works to drive the workpiece gripper to move and grasp and place the motor seat.
[0054] In this embodiment, the overall structure of the automatic arc welding robot 201 includes a robotic arm, with an arc welding gun fixedly mounted at the front end of the robotic arm. The robotic arm is used to drive the arc welding gun to move in multiple directions, and the arc welding gun is used to perform welding operations.
[0055] In this embodiment, the automatic arc welding dual-axis positioner 202 is existing technology. Specifically, it includes a fixture, which is used to grip the motor seat and position it. A dual-axis drive assembly is provided on one side of the fixture, which is used to drive the fixture and the motor seat to rotate and change their posture. In turn, with the cooperation of the automatic arc welding robot 201, the welding operation on the motor seat can be conveniently performed, improving the usage effect.
[0056] In this embodiment, both the transfer station A203 and the transfer station B204 are existing technologies. Their overall structure is a temporary storage platform. The transfer station A203 and the transfer station B204 are used to temporarily store the motor seats that have been welded. Then, the handling robot C403 transports the motor seats temporarily stored on the transfer station A203 and the transfer station B204 to the manual welding and grinding off-line station 3.
[0057] The manual welding and grinding off-line station 3 consists of a KBK electric hoisting system 301, a manual welding dual-axis positioner 302, a manual arc welding machine 303, a finished product precision positioning unloading frame 304, a leveling machine system 305, and a buffer conveyor line 306.
[0058] The buffer conveyor line 306 is set on one side of the walking track 105 of the handling robot and close to the position of the robot automatic welding station 2. Multiple manual welding dual-axis positioners 302 are set up and are arranged at intervals. Each manual welding dual-axis positioner 302 is equipped with a manual arc welding machine 303 on one side. Multiple finished product precision positioning unloading frames 304 are set up and are used to stack and place the finished motor seats that have been welded, ground and inspected.
[0059] The KBK electric hoisting system 301 is deployed around the manual welding and grinding off-line station 3, and the KBK electric hoisting system 301 is used to hoist the motor base.
[0060] The leveling machine system 305 is used to perform equipment calibration on the motor base to ensure the finished quality of the motor base.
[0061] The workflow of the manual welding and grinding off-line station 3 is as follows: The motor seat transported by the handling robot C403 is placed on the buffer conveyor line 306. Then, the worker uses the KBK electric hoisting system 301 to hoist the motor seat workpiece to the manual welding dual-axis positioner 302 and clamps the workpiece with a fixture. The worker uses the manual arc welding machine 303 to perform welding and grinding operations on the motor seat. The motor seat that has been manually processed is hoisted to the leveling machine system 305 by the KBK electric hoisting system 301 for equipment alignment. After completion, the worker uses the KBK electric hoisting system 301 to stack the motor seat into the finished product precision positioning unloading frame 304.
[0062] In this embodiment, the KBK electric hoisting system 301 is existing technology, capable of lifting the motor base, making it convenient for workers to move the motor base.
[0063] In this embodiment, the manual welding dual-axis positioner 302 is existing technology. Specifically, it includes a clamp that is used to grip the motor seat and position it. A dual-axis drive assembly is provided on one side of the clamp. The dual-axis drive assembly is used to drive the clamp and the motor seat to rotate and change their posture, thereby facilitating the worker to perform welding operations and improving the usage effect.
[0064] In this embodiment, the finished product precision positioning unloading frame 304 is used to stack and store the completed motor base products for convenient use.
[0065] In this embodiment, the leveling machine system 305 is existing technology. The leveling machine system 305 is used to perform equipment calibration on the motor base to ensure the finished quality of the motor base.
[0066] In this embodiment, the buffer conveyor line 306 includes a conveyor belt, and a support roller is provided on the inner side of the conveyor belt for supporting the conveyor belt to rotate. The support roller is rotatably mounted on a support frame, and a servo motor is provided on the support frame for driving the support roller to rotate. The servo motor works to drive the support roller to rotate, thereby driving the conveyor belt to rotate. The conveyor belt is used to transport the welded guide seat pieces.
[0067] The present invention also provides an automated welding production method for motor mounts. Based on the above-mentioned automated welding production line for motor mounts, the production method is carried out according to the following steps:
[0068] Step 1: First, place the individual motor base parts to be assembled into their respective positions on the precision positioning frame 104 of the parts, and then start the automated welding production line for the motor base.
[0069] Step 2: At the automatic assembly station 1 for motor seats, the handling robot A401 picks up the motor seat components from the component loading precision positioning frame 104 according to the process requirements and places them on the secondary alignment platform 103. The secondary alignment platform 103 is used to align the motor seat components. Then, the aligned components are picked up from the secondary alignment platform 103 and placed on the automatic assembly tooling platform 102. The automatic assembly tooling platform 102 is used to position and clamp the motor seat components. Then, the assembly arc welding robot 101 is used to perform spot welding on the motor seat components. After spot welding is completed, the handling robot B402 removes the motor seat and places it on the flipping buffer platform 106. The flipping buffer platform 106 automatically flips the motor seat to a vertical position.
[0070] Step 3: At the position of the robot automatic welding station 2, the transport robot B402 places the motor seat on the flipping buffer table 106 onto the fixture of the automatic arc welding dual-axis positioner 202. The fixture automatically positions and clamps the motor seat. The automatic arc welding dual-axis positioner 202 drives the motor seat to rotate and change its posture. The automatic arc welding robot 201 performs welding operations on the motor seat. After welding is completed, the transport robot C403 removes the welded motor seat and transports it to the position of the manual welding and grinding off-line station 3.
[0071] Step 4: The transport robot C403 places the removed motor seat on the buffer conveyor line 306. When the buffer conveyor line 306 is full, the motor seat is temporarily placed on the transfer station A203 and the transfer station B204 for storage.
[0072] Step 5: At the manual welding and grinding off-line station 3, the worker uses the KBK electric hoisting system 301 to hoist the motor seat workpiece onto the manual welding dual-axis positioner 302, and clamps the workpiece with a fixture. The worker then uses a manual arc welding machine 303 to perform welding and grinding operations on the motor seat. After manual processing, the motor seat is hoisted by the KBK electric hoisting system 301 to the leveling machine system 305 for equipment alignment. After completion, the worker uses the KBK electric hoisting system 301 to stack the motor seats into the finished product precision positioning unloading frame 304.
[0073] For those skilled in the art, any changes, modifications, substitutions, and variations made to the embodiments without departing from the principles and spirit of the present invention, based on the teachings of the present invention, still fall within the protection scope of the present invention.
Claims
1. An automated welding production line for motor mounts, characterized in that: The system consists of an automatic motor assembly station (1), an automatic robot welding station (2), and a manual welding and grinding station (3). These three stations are arranged in a straight line on the production site according to the production process sequence. The automatic motor assembly station (1) comprises an arc welding robot (101), an automatic assembly tooling platform (102), a secondary alignment platform (103), a component loading precision positioning frame (104), a transport robot walking track (105), a flipping buffer platform (106), a transport robot A (401), and a transport robot B (402). The transport robot walking track (105) is arranged horizontally in a straight line, and the transport robot A (401) and the transport robot B (402) are mounted on the transport robot walking track (105). Used for transporting single-piece motor base components and motor bases that have completed initial welding; multiple component mounting precision positioning frames (104) are provided, and multiple component mounting precision positioning frames (104) are provided on one side of the transport robot's walking track (105); multiple team arc welding robots (101) are provided, and team arc welding robots (101) are provided on the other side of the transport robot's walking track (105); automatic teaming tooling platforms (102) are provided on both sides of the transport robot's walking track (105); a secondary centering platform (103) is provided on the side of the automatic teaming tooling platform (102) away from the transport robot's walking track (105); two sets of flipping buffer tables (106) are provided, and the two sets of flipping buffer tables (106) are provided on one side of the transport robot's walking track (105) and close to the side of the robot's automatic welding station (2).
2. The automated welding production line for motor mounts according to claim 1, characterized in that: The automatic welding station (2) consists of a transport robot C (403), an automatic arc welding robot (201), an automatic arc welding dual-axis positioner (202), a transfer station A (203), and a transfer station B (204). Fourteen sets of automatic arc welding robots (201) are provided, and the fourteen sets of automatic arc welding robots (201) are evenly distributed and arranged on both sides of the transport robot's walking track (105). Each automatic arc welding robot (201) is equipped with an automatic arc welding dual-axis positioner (202) on one side.
3. The automated welding production line for motor mounts according to claim 2, characterized in that: The automatic arc welding dual-axis positioner (202) is used to clamp the motor seat to be welded and to drive the motor seat to rotate and change its posture; the automatic arc welding robot (201) works to perform welding operations on the motor seat. After welding is completed, the transport robot C (403) works to remove the welded motor seat and transport it to the manual repair welding and grinding off-line station (3).
4. The automated welding production line for motor mounts according to claim 3, characterized in that: The transport robot C (403) is installed on the transport robot walking track (105). The transport robot C (403) can automatically walk and position on the transport robot walking track (105) to transport the welded motor seat. There are multiple transfer stations A (203), and multiple transfer stations A (203) are set in the middle of the robot automatic welding station (2) and on both sides of the transport robot walking track (105). There are multiple transfer stations B (204), and multiple transfer stations B (204) are set on at least one side of the transport robot walking track (105) and close to the manual welding and grinding off-line station (3). Transfer stations A (203) and B (204) are used to temporarily store the welded motor seat.
5. An automated welding production line for motor mounts according to claim 4, characterized in that: The manual welding and grinding off-line station (3) consists of a KBK electric hoisting system (301), a manual welding dual-axis positioner (302), a manual arc welding machine (303), a finished product precision positioning unloading frame (304), a leveling machine system (305), and a buffer conveyor line (306). The buffer conveyor line (306) is set on one side of the handling robot's walking track (105) and close to the robot's automatic welding station (2). There are multiple manual welding dual-axis positioners (302), and the multiple manual welding dual-axis positioners (302) are arranged at intervals. A manual arc welding machine (303) is set on one side of each manual welding dual-axis positioner (302). There are multiple finished product precision positioning unloading frames (304), and the multiple finished product precision positioning unloading frames (304) are used to stack and place the finished motor seats that have been welded, ground, and inspected.
6. An automated welding production line for motor mounts according to claim 5, characterized in that: The KBK electric hoisting system (301) is arranged around the manual welding and grinding off-line station (3). The KBK electric hoisting system (301) is used to hoist the motor seat; the leveling machine system (305) is used to calibrate the motor seat to ensure the finished quality of the motor seat.
7. An automated welding production method for motor mounts, based on the automated welding production line for motor mounts as described in claim 6, the production method is carried out according to the following steps: Step 1: First, the motor mount parts to be assembled are placed sequentially at the placement positions on the component mounting precision positioning frame (104), and then the automated welding production line for motor mounts is started; Step 2: At the position of the automatic assembly station (1) for motor mounts, the handling robot A (401) works to pick up the motor mount parts sequentially from the component mounting precision positioning frame (104) according to the process requirements and place them on the secondary alignment platform (103), the secondary alignment platform (103)... 3) The motor seat assembly is used for centering operations. Then, the aligned assembly is picked up from the secondary centering platform (103) and placed on the automatic assembly tooling platform (102). The automatic assembly tooling platform (102) is used to position and clamp the motor seat assembly. Then, the assembly arc welding robot (101) works to perform spot welding on the motor seat assembly. After spot welding is completed, the transport robot B (402) removes the motor seat and places it on the flip buffer table (106). The flip buffer table (106) automatically flips the motor seat to a vertical state. Step 3: At the position of the robot automatic welding station (2), the transport robot B (402) The machine will place the motor seat on the flipping buffer table (106) onto the fixture of the automatic arc welding dual-axis positioner (202). The fixture will automatically position and clamp the motor seat. The automatic arc welding dual-axis positioner (202) will drive the motor seat to rotate and change its posture. The automatic arc welding robot (201) will perform welding operations on the motor seat. After welding is completed, the transport robot C (403) will remove the welded motor seat and transport it to the manual repair welding and grinding off-line station (3). Step 4: The transport robot C (403) will place the removed motor seat on the buffer conveyor line (306). When the buffer conveyor line (306) is full, The motor seat is temporarily stored on transfer station A (203) and transfer station B (204); Step 5: At the position of the manual welding and grinding off-line station (3), the worker uses the KBK electric hoisting system (301) to hoist the motor seat workpiece to the manual welding dual-axis positioner (302) and clamps the workpiece with a clamp. The worker uses the manual arc welding machine (303) to perform welding and grinding operations on the motor seat. The motor seat that has been manually processed is hoisted to the leveling machine system (305) by the KBK electric hoisting system (301) for equipment calibration. After completion, the worker stacks the motor seat into the finished product precision positioning lower part frame (304).
Citation Information
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An automated production line and method for vehicle chassis
CN114932331A