Multi-channel ultrasonic hardware cleaning equipment
By designing a multi-channel feed and arc conveying structure in ultrasonic cleaning equipment, the problem of poor cleaning efficiency in the prior art is solved, efficient cleaning and transfer of parts to be washed is achieved, and equipment costs are reduced.
Patent Information
- Application Number
- CN202510066821.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-04-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The cleaning efficiency of existing ultrasonic cleaning equipment is poor, the equipment is costly and the efficiency of transferring parts to be washed is slow.
A multi-channel ultrasonic hardware sheet cleaning equipment is designed, and the feeding structure is used to automatically feed the to-washed parts. The to-washed parts are transported to the ultrasonic cleaning area through an arc-shaped conveying device, achieving synchronous automatic feeding and transportation, reducing the dependence on the lifting structure.
It improves the cleaning efficiency and cleaning effect of the parts to be washed, reduces the equipment cost, and greatly improves the transfer efficiency of the parts to be washed.
Smart Images

Figure CN119747304A_ABST
Abstract
Description
Technical Field
[0001] The invention patent relates to the technical field of ultrasonic cleaning equipment, specifically, to multi-channel ultrasonic hardware cleaning equipment. Background Art
[0002] Cleaning machines are used to flush out pollutants generated or invaded during the manufacturing process, thereby ensuring high performance, high reliability and long life of the product; they are often used for cleaning hardware sheets and hardware parts.
[0003] At present, in order to improve the cleaning effect of the cleaning machine, ultrasonic cleaning is adopted. For example, the prior patent with the publication number CN110340070A discloses an ultrasonic cleaning method for the object to be cleaned, which includes: a plurality of cleaning tanks, which are arranged along a straight line at intervals of a predetermined pitch; a conveying mechanism, which conveys the object to be cleaned along the straight line connecting these cleaning tanks; a plurality of container holding lifting members, which are arranged above each cleaning tank; and a lifting mechanism, which is used to lift these container holding lifting members, after the object to be cleaned is conveyed from the cleaning tank on the upstream side of the conveying path to the cleaning tank on the downstream side at intervals of a predetermined pitch, ultrasonic cleaning is sequentially performed in each cleaning tank, and the cleaning is repeated until the cleaning tank at the most downstream side.
[0004] In the prior art, ultrasonic cleaning operations require the assistance of multiple lifting mechanisms, which are used to lift and lower the container holding lifting components, resulting in a high overall cost of the equipment. At the same time, the transfer efficiency of the parts to be cleaned is slow, resulting in poor overall cleaning efficiency. Summary of the invention
[0005] The purpose of the present invention is to provide a multi-channel ultrasonic hardware cleaning device, aiming to solve the problem of poor cleaning efficiency of ultrasonic cleaning devices in the prior art.
[0006] The present invention is implemented as follows: a multi-channel ultrasonic hardware cleaning device comprises a feeding structure, a conveying device and an ultrasonic structure, wherein the feeding structure and the conveying device are arranged correspondingly, the ultrasonic structure comprises a water tank and an ultrasonic cleaning machine, the water tank stores a water source, the ultrasonic cleaning machine is installed in the water tank, and the ultrasonic cleaning machine is used to output ultrasonic waves in the liquid; the feeding structure is used to automatically feed the parts to be cleaned to the conveying device, and the conveying device is used to convey the parts to be cleaned; The feeding structure comprises a plurality of baffles, each of which is arranged in a corresponding interval along the vertical feeding direction, and a feeding channel is formed between adjacent baffles, and the feeding channel is used to feed the items to be washed; along the top-to-bottom direction, the middle part of the conveying device is arched downward in an arc shape, and the conveying device comprises a plurality of conveying structures, each of which is connected and arranged in sequence along the conveying direction, and the conveying structures are extended in an arc shape, and each of the conveying structures forms an ultrasonic section, and the ultrasonic section is arranged inside the water tank, and the ultrasonic section is immersed in liquid; The conveying structure includes a plurality of conveying modules, each of which is arranged at intervals and in correspondence along the conveying direction, each of which is used to convey the items to be washed, and the conveying module includes a conveying shaft and a plurality of conveying rollers, each of which is sleeved on the conveying shaft, the conveying shaft is arranged to rotate under the driving force, and the conveying shaft is used to drive each of the conveying rollers to rotate, and a conveying channel is formed between adjacent conveying rollers, and the conveying channel is arranged in a one-to-one correspondence with the feed channel.
[0007] Furthermore, the conveying structure includes a plurality of down-pressors, each of which is arranged at intervals and in correspondence along the conveying direction. The down-pressors include two down-pressing module groups. From top to bottom, the two down-pressing module groups are arranged in a one-to-one correspondence with two adjacent conveying modules. The down-pressing module groups are used to apply downward pressure to the items to be washed.
[0008] Furthermore, the lower pressing die set includes a plurality of lower pressing wheels, each of which is arranged at intervals and in correspondence along the width direction, the lower pressing wheels are arranged between adjacent conveying rollers, and the lower pressing wheels and two adjacent conveying rollers are arranged in a triangle shape and in correspondence.
[0009] Furthermore, the down-pressing device includes a down-pressing shaft, a plurality of first wheel rods and a plurality of second wheel rods, along the axial direction of the down-pressing shaft, the first wheel rods are arranged correspondingly at intervals, the second wheel rods are arranged correspondingly at intervals, the first wheel rods and the second wheel rods are extended and arranged correspondingly along the down-pressing shaft in opposite directions, and the first wheel rods and the second wheel rods are arranged one-to-one; the inner end of the first wheel rod is arranged on the down-pressing shaft, the outer end of the first wheel rod is arranged to extend downwardly and tilted, and the outer end of the first wheel rod forms a first rod head, the first rod head is used to install the down-pressing wheel, the inner end of the second wheel rod is arranged on the down-pressing shaft, the outer end of the second wheel rod is arranged to extend downwardly and tilted, and the outer end of the second wheel rod forms a second rod head, the second rod head is used to install the down-pressing wheel.
[0010] Further, the down-pressing device comprises a plurality of first pressure blocks and a plurality of second pressure blocks, and along the axial direction of the down-pressing shaft, each of the first pressure blocks is arranged in a corresponding manner at intervals, and each of the second pressure blocks is arranged in a corresponding manner at intervals, and each of the first pressure blocks and each of the second pressure blocks are respectively installed on the down-pressing shaft, each of the first pressure blocks is arranged in a one-to-one correspondence with each of the first wheel rods, and each of the second pressure blocks is arranged in a one-to-one correspondence with each of the second wheel rods; The down-pressing device includes a plurality of first down-pressing plates, a plurality of second down-pressing plates, a plurality of first down-pressing springs and a plurality of second down-pressing springs, the lower portion of the first down-pressing plate is connected to the first wheel rod, the upper portion of the first down-pressing plate is connected to one end of the first down-pressing spring, the other end of the first down-pressing spring is connected to the first pressure-bearing block, the first down-pressing spring is used to apply a downward pressure to the first down-pressing plate, the first down-pressing plate is used to prompt the first wheel rod to be in a downward pressing arrangement, and the first wheel rod is used to drive the down-pressing wheel to be in a downward pressing arrangement; the lower portion of the second down-pressing plate is connected to the second wheel rod, the upper portion of the second down-pressing plate is connected to two ends of the second down-pressing spring, the other two ends of the second down-pressing spring are connected to the second pressure-bearing block, the second down-pressing spring is used to apply a downward pressure to the second down-pressing plate, the second down-pressing plate is used to prompt the second wheel rod to be in a downward pressing arrangement, and the second wheel rod is used to drive the down-pressing wheel to be in a downward pressing arrangement.
[0011] Furthermore, the conveying roller includes a conveying ring and a limiting ring, the limiting ring is arranged on the conveying ring, and the limiting ring is arranged in a raised manner along the direction away from the conveying ring, the conveying channel is formed between adjacent limiting rings, and adjacent conveying rings are arranged to synchronously contact the items to be washed; a hollow area is formed between adjacent conveying rings, and the lower pressure wheel and the hollow area are arranged in upper and lower correspondence.
[0012] Furthermore, the conveying ring is provided with a plurality of annular grooves, each of which is arranged at intervals along the circumference, the outer surface of the conveying ring is recessed to form the annular grooves, and the annular grooves are extended along the axial direction.
[0013] Further, the feeding structure includes a feeding belt, the feeding belt is used to place and convey the items to be washed, each of the partitions is arranged above the feeding belt, and each of the feeding channels is arranged above the feeding belt; The feeding structure includes a support plate and a plurality of support rollers, each of which is arranged at intervals and in correspondence along the conveying direction, and each of which is arranged between the conveying structure and the support plate. The feeding belt has a feeding area, and the feeding area is used to place and convey the items to be washed. The support plate and each of the support rollers are arranged below the feeding area, and each of the support rollers supports the feeding area. The support plate is arranged in a flat shape, and the support plates in the feeding area are arranged to overlap each other.
[0014] Further, the feeding structure includes an external pressure die set and an internal pressure die set, the external pressure die set includes an external pressure shaft, multiple external pressure belts, multiple upper external pressure wheels and multiple lower external pressure wheels, the external pressure shaft is extended and arranged along the vertical conveying direction, each of the upper external pressure wheels is respectively installed on the external pressure shaft, the upper external pressure wheels and the lower external pressure wheels are respectively sleeved on both ends of the external pressure belt, the lower external pressure wheel is arranged above the feeding belt, the external pressure belt and the feeding belt are used to clamp and convey the items to be washed, and each of the external pressure belts is arranged in a one-to-one correspondence with each of the feeding channels; The internal pressure module group includes an internal pressure shaft, multiple internal pressure belts, multiple upper internal pressure wheels and multiple lower internal pressure wheels. The internal pressure shaft is extended and arranged along the vertical conveying direction. The upper internal pressure wheels are respectively installed on the internal pressure shaft. The internal pressure belts are arranged in a one-to-one correspondence with the external pressure belts. The lower internal pressure wheels are arranged in a one-to-one correspondence with the lower external pressure wheels. The upper internal pressure wheels and the lower internal pressure wheels are respectively mounted on both ends of the internal pressure belt. The lower internal pressure wheel is arranged above the feed belt. The internal pressure belt and the feed belt are used for clamping and conveying the items to be washed. The internal pressure belts are arranged in a one-to-one correspondence with the feed channels.
[0015] Furthermore, the ultrasonic cleaning machine includes a transducer, which is used to convert high-frequency electrical energy into mechanical vibration, and the transducer is installed in the water tank; the multi-channel ultrasonic hardware cleaning equipment includes a plurality of the ultrasonic cleaning machines and a control panel, and each of the ultrasonic cleaning machines is electrically connected to the control panel. From top to bottom, each of the ultrasonic cleaning machines is installed in the water tank, and each of the ultrasonic cleaning machines is arranged in sequence and at intervals.
[0016] Compared with the prior art, the multi-channel ultrasonic hardware cleaning equipment provided by the present invention automatically feeds the workpieces to be cleaned to the conveying device during the cleaning operation. Then, the workpieces to be cleaned are conveyed to the ultrasonic section by the conveying device, and ultrasonic cleaning is performed by the ultrasonic structure. After ultrasonic cleaning, the workpieces to be cleaned are conveyed out of the water tank by the conveying device. With the cooperation of multiple feeding channels and multiple conveying channels, multiple workpieces to be cleaned are automatically fed synchronously, and the workpieces to be cleaned are automatically conveyed synchronously, so that the synchronous cleaning of multiple workpieces to be cleaned is achieved, thereby improving the cleaning efficiency and cleaning effect of the workpieces to be cleaned. Moreover, since the conveying structure is extended and arranged in an arc shape, and each conveying structure is sequentially connected and arranged along the conveying direction, with the cooperation of each conveying structure, a height difference is generated in the conveying process of the workpieces to be cleaned, so that the workpieces to be cleaned are directly conveyed to the water tank for ultrasonic cleaning. There is no need to set a lifting structure, which reduces the cost of the equipment and greatly improves the transfer efficiency and cleaning efficiency of the workpieces to be cleaned. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional schematic diagram of the multi-channel ultrasonic hardware cleaning device provided by the present invention; Figure 2 It is a schematic diagram of the layout of the conveying device and ultrasonic structure of the multi-channel ultrasonic hardware cleaning equipment provided by the present invention; Figure 3 It is a three-dimensional schematic diagram of a conveying device of a multi-channel ultrasonic hardware cleaning device provided by the present invention; Figure 4 It is a schematic front view of a conveying device of a multi-channel ultrasonic hardware cleaning device provided by the present invention; Figure 5 It is a three-dimensional schematic diagram of the conveying structure of the multi-channel ultrasonic hardware cleaning equipment provided by the present invention; Figure 6 It is an enlarged schematic diagram of part A of the multi-channel ultrasonic hardware cleaning device provided by the present invention; Figure 7 It is a three-dimensional schematic diagram of a down-pressor of a multi-channel ultrasonic hardware cleaning device provided by the present invention; Figure 8 It is a partial three-dimensional schematic diagram of a down-pressor of a multi-channel ultrasonic hardware cleaning device provided by the present invention; Fig. 9 It is a three-dimensional schematic diagram of the feeding structure of the multi-channel ultrasonic hardware cleaning equipment provided by the present invention; Fig.10 It is a left schematic diagram of the feeding structure of the multi-channel ultrasonic hardware cleaning equipment provided by the present invention; Fig.11 It is a three-dimensional schematic diagram of the layout of the external pressure module and the internal pressure module of the feeding structure of the multi-channel ultrasonic hardware cleaning equipment provided by the present invention; Fig.12 It is a three-dimensional schematic diagram of a conveying frame of a multi-channel ultrasonic hardware sheet cleaning device provided by the present invention. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0019] The implementation of the present invention is described in detail below in conjunction with specific embodiments.
[0020] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, it is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0021] Reference Figure 1-12 The figure shows a preferred embodiment of the present invention.
[0022] The multi-channel ultrasonic hardware cleaning equipment comprises a feeding structure 2, a conveying device 1 and an ultrasonic structure 3. The feeding structure 2 and the conveying device 1 are arranged correspondingly. The ultrasonic structure 3 comprises a water tank 31 and an ultrasonic cleaning machine. The water tank 31 stores water. The ultrasonic cleaning machine is installed in the water tank 31 and is used to output ultrasonic waves in the liquid. The feeding structure 2 is used to automatically feed the parts to be cleaned to the conveying device 1, and the conveying device 1 is used to convey the parts to be cleaned. The feeding structure 2 includes a plurality of baffles 21, each baffle 21 is arranged in a corresponding interval along the vertical feeding direction, and a feeding channel 22 is formed between adjacent baffles 21, and the feeding channel 22 is used to feed the items to be washed; along the top-down direction, the middle part of the conveying device 1 is arched downward in an arc shape, and the conveying device 1 includes a plurality of conveying structures 11, each conveying structure 11 is sequentially connected and arranged along the conveying direction, and the conveying structures 11 are extended in an arc shape, and each conveying structure 11 forms an ultrasonic section, which is arranged inside the water tank 31, and the ultrasonic section is immersed in liquid; The conveying structure 11 includes a plurality of conveying modules 111, each of which is arranged at intervals along the conveying direction. Each of the conveying modules 111 is used to convey the items to be washed. The conveying module 111 includes a conveying shaft 115 and a plurality of conveying rollers 113. Each of the conveying rollers 113 is arranged with a conveying shaft 115. The conveying shaft 115 is arranged to rotate under the driving force. The conveying shaft 115 is used to drive each of the conveying rollers 113 to rotate. A conveying channel is formed between adjacent conveying rollers 113, and the conveying channel is arranged one-to-one with the feed channel 22.
[0023] In the above-mentioned multi-channel ultrasonic hardware cleaning equipment, when performing cleaning operations, the feeding structure 2 automatically feeds the workpieces to be cleaned to the conveying device 1, and then the workpieces to be cleaned are conveyed to the ultrasonic section by the conveying device 1, and ultrasonic cleaning is performed by the ultrasonic structure 3. After ultrasonic cleaning, the workpieces to be cleaned are conveyed out of the water tank 31 by the conveying device 1; under the cooperation of multiple feeding channels 22 and multiple conveying channels, multiple workpieces to be cleaned are automatically fed synchronously, and the workpieces to be cleaned are automatically conveyed synchronously, so that multiple workpieces to be cleaned are cleaned synchronously, thereby improving the cleaning efficiency and cleaning effect of the workpieces to be cleaned; and, since the conveying structure 11 is arranged in an arc shape, each conveying structure 11 is arranged in sequence along the conveying direction, and under the cooperation of each conveying structure 11, a height difference is generated in the conveying process of the workpieces to be cleaned, so that the workpieces to be cleaned are directly conveyed to the water tank 31, so as to facilitate ultrasonic cleaning, and there is no need to set a lifting structure, thereby reducing the cost of the equipment, and at the same time, greatly improving the transfer efficiency and cleaning efficiency of the workpieces to be cleaned.
[0024] The items to be washed can be pieces of hardware, and the items to be washed can also be hardware.
[0025] The water tank 31 has a larger diameter at the top and smaller diameter at the bottom, and the middle of the water tank 31 forms a lower box body. The ultrasonic section is located in the lower box body, which is convenient for liquid to soak the items to be cleaned, thereby facilitating the ultrasonic cleaning machine to perform ultrasonic operations.
[0026] At the same time, under the action of the lower box body, it is convenient to collect the dirt after cleaning.
[0027] The conveying structure 11 includes a plurality of pressers, each of which is arranged at intervals along the conveying direction. The pressers include two press modules 112. From top to bottom, the two press modules 112 are arranged in a one-to-one correspondence with two adjacent conveying modules 111. The press modules 112 are used to apply downward pressure to the items to be washed.
[0028] In this way, under the cooperation of the pressing module 112 and the conveying module 111, the conveying module 111 conveys the items to be washed, and the pressing module 112 presses down the items to be washed. In this way, the shaking space of the items to be washed is limited, and the items to be washed will not be lifted up during transportation with a height difference, thereby ensuring the transportation and ultrasonic cleaning of the items to be washed.
[0029] The lower pressing module 112 includes a plurality of lower pressing wheels 1121, and each of the lower pressing wheels 1121 is arranged at intervals and in correspondence along the width direction. The lower pressing wheel 1121 is arranged between adjacent conveying rollers 113, and the lower pressing wheel 1121 and two adjacent conveying rollers 113 are arranged in a triangular shape and in correspondence. In this way, the lower pressing wheel 1121 and the two adjacent conveying rollers 113 are synchronously arranged in contact with the items to be washed, and the applied force is more stable, so that the force on the items to be washed is more evenly applied, thereby improving the smoothness of conveying the items to be washed.
[0030] At the same time, with the cooperation of each lower pressure wheel 1121, downward pressure is applied to each conveying channel, and when multiple items to be washed are conveyed synchronously, smooth conveyance of each item to be washed is guaranteed.
[0031] The down-pressing device includes a down-pressing shaft 1122, a plurality of first wheel rods 1123 and a plurality of second wheel rods 1124. Along the axial direction of the down-pressing shaft 1122, the first wheel rods 1123 are arranged in a corresponding manner at intervals, and the second wheel rods 1124 are arranged in a corresponding manner at intervals. The first wheel rods 1123 and the second wheel rods 1124 are arranged in a corresponding manner along the down-pressing shaft 1122 in a direction away from each other, and the first wheel rods 1123 and the second wheel rods 1124 are arranged in a one-to-one correspondence. The inner end of the first wheel rod 1123 is installed on the lower pressure shaft 1122, the outer end of the first wheel rod 1123 is arranged to extend downwardly and tilted, and the outer end of the first wheel rod 1123 forms a first rod head, and the first rod head is used to install the lower pressure wheel 1121, the inner end of the second wheel rod 1124 is installed on the lower pressure shaft 1122, the outer end of the second wheel rod 1124 is arranged to extend downwardly and tilted, and the outer end of the second wheel rod 1124 forms a second rod head, and the second rod head is used to install the lower pressure wheel 1121.
[0032] In this way, under the action of each first wheel rod 1123 and each second wheel rod 1124, the installation of the lower pressure wheel 1121 is realized. At the same time, the first wheel rod 1123 and the second wheel rod 1124 are extended and arranged correspondingly along the lower pressure axis 1122 in opposite directions, so that the overall force of the lower pressure device is balanced and more stable.
[0033] The down-pressor comprises a plurality of first pressure blocks 1125 and a plurality of second pressure blocks 1126. Along the axial direction of the down-pressing shaft 1122, the first pressure blocks 1125 are arranged in a corresponding manner at intervals, and the second pressure blocks 1126 are arranged in a corresponding manner at intervals. The first pressure blocks 1125 and the second pressure blocks 1126 are respectively mounted on the down-pressing shaft 1122. The first pressure blocks 1125 are arranged in a one-to-one correspondence with the first wheel rods 1123, and the second pressure blocks 1126 are arranged in a one-to-one correspondence with the second wheel rods 1124. The down-pressing device includes a plurality of first down-pressing plates 1127, a plurality of second down-pressing plates, a plurality of first down-pressing springs 1128, and a plurality of second down-pressing springs. The lower portion of the first down-pressing plate 1127 is connected to the first wheel rod 1123, the upper portion of the first down-pressing plate 1127 is connected to one end of the first down-pressing spring 1128, and the other end of the first down-pressing spring 1128 is connected to the first pressure block 1125. The first down-pressing spring 1128 is used to apply downward pressure to the first down-pressing plate 1127, and the first down-pressing plate 1127 is used to promote the first The wheel rod 1123 is arranged in a downward pressing manner, and the first wheel rod 1123 is used to drive the lower pressure wheel 1121 in a downward pressing manner; the lower part of the second lower pressure plate is connected to the second wheel rod 1124, the upper part of the second lower pressure plate is connected to the two ends of the second lower pressure spring, and the other two ends of the second lower pressure spring are connected to the second pressure block 1126, the second lower pressure spring is used to apply downward pressure to the second lower pressure plate, the second lower pressure plate is used to cause the second wheel rod 1124 to be arranged in a downward pressing manner, and the second wheel rod 1124 is used to drive the lower pressure wheel 1121 in a downward pressing manner.
[0034] In this way, downward pressure is applied to the first lower pressing plate 1127 through the first downward pressing spring 1128, and then downward pressure is applied to the first wheel rod 1123 through the first lower pressing plate 1127, prompting the first wheel rod 1123 to drive the lower pressing wheel 1121 to apply downward pressure downward, thereby pressing down the items to be washed; downward pressure is applied to the second lower pressing plate through the second downward pressing spring, and then downward pressure is applied to the second wheel rod 1124 through the second lower pressing plate, prompting the second wheel rod 1124 to drive the lower pressing wheel 1121 to apply downward pressure downward, thereby pressing down the items to be washed.
[0035] The conveying roller 113 includes a conveying ring 1131 and a limiting ring 1132. The limiting ring 1132 is arranged inside the conveying ring 1131, and the limiting ring 1132 is arranged to be raised in the direction away from the conveying roller. A conveying channel is formed between adjacent limiting rings 1132, and adjacent conveying rings 1131 are arranged to synchronously contact the items to be washed. In this way, under the action of the conveying ring 1131, a driving force for conveying the items to be washed is achieved, which facilitates conveying the items to be washed in a straight line. Under the cooperation of the adjacent limiting rings 1132, the conveying position of the items to be washed is positioned and limited, so as to avoid deviation of the items to be washed during conveyance and ensure that the items to be washed are conveyed in a straight line.
[0036] The conveying ring 1131 and the limiting ring 1132 are integrally formed, which facilitates the production and manufacture of the conveying roller 113 and also facilitates the assembly of the conveying roller 113 .
[0037] A hollow area 114 is formed between adjacent conveying rings 1131 , and the lower pressing wheel 1121 is arranged correspondingly to the hollow area 114 . Thus, under the action of the hollow area 114 , the exposed surface of the items to be washed is increased, thereby improving the cleaning effect on the items to be washed.
[0038] The lower pressing wheel 1121 has at least one lower pressing groove, under the action of which, the exposed surface of the items to be washed is increased, thereby improving the cleaning effect of the items to be washed; and, the pressure on the items to be washed is reduced, thereby avoiding damage to the items to be washed.
[0039] The conveying ring 1131 is provided with a plurality of annular grooves 1133, each of which is arranged at intervals along the circumference, and the outer surface of the conveying ring 1131 is recessed to form the annular grooves 1133, and the annular grooves 1133 are extended along the axial direction; under the action of each annular groove 1133, the friction between the items to be washed and the conveying ring 1131 is enhanced, thereby facilitating the transportation of the items to be washed.
[0040] Two adjacent conveying rings 1131 are arranged between two adjacent limiting rings 1132; in this way, along the width direction of the items to be washed, the two adjacent conveying rings 1131 simultaneously support both sides of the items to be washed, ensure that the items to be washed are firmly supported, and the driving force is simultaneously applied to both sides of the items to be washed, so as to drive the items to be washed to be conveyed in a straight line; with the cooperation of the two adjacent limiting rings 1132, the conveying position of the items to be washed is positioned and limited, so as to avoid deviation of the items to be washed during conveyance and ensure that the items to be washed are conveyed in a straight line.
[0041] The conveying module 111 includes a conveying gear, which is connected to the end of the conveying shaft 115, and each conveying gear is arranged in a transmission through a conveying chain, that is, each conveying gear is meshed with the conveying chain; in this way, the driving force is transmitted to each conveying gear through the conveying chain, driving each conveying gear to rotate, driving each conveying shaft 115 to rotate, thereby driving the conveying roller 113 to rotate, and then realizing the conveying of the items to be washed.
[0042] The conveying module 111 includes a conveying motor, which has a motor gear. The motor gear is meshed with the conveying chain, so that the conveying motor applies a driving force to the conveying chain.
[0043] The conveying structure 11 includes a conveying frame, and each conveying module 111 is arranged in an array on the conveying frame. The conveying frame and the feeding structure 2 are arranged opposite each other. Under the action of the conveying frame, it is convenient to set up each conveying module 111, and through the assembly of the conveying frame and the feeding structure 2, the coordination between the feeding structure 2 and the conveying structure 11 is facilitated.
[0044] The feeding structure 2 includes a feeding belt 23, which is used to place and transport the items to be washed. Each partition 21 is arranged above the feeding belt 23, and each feeding channel 22 is arranged above the feeding belt 23. In this way, each item to be washed is synchronously transported by the feeding belt 23 to achieve automatic feeding.
[0045] There is a gap between the partition 21 and the feeding belt 23 to prevent the partition 21 from affecting the conveying of the feeding belt 23 .
[0046] The gap between the partition 21 and the feed belt 23 is smaller than the thickness of the items to be washed, that is, the items to be washed cannot escape from the feed channel 22 through the gap, thereby preventing the items to be washed from erroneously escaping from the feed channel 22 .
[0047] The feeding structure 2 includes a support plate 25 and a plurality of support rollers 26, each support roller 26 being arranged at intervals and in correspondence along the conveying direction, and each support roller 26 being arranged between the conveying structure 11 and the support plate 25, the feeding belt 23 having a feeding area, the feeding area being used to place and convey the items to be washed, the support plate 25 and each support roller 26 being arranged below the feeding area, and each support roller 26 supporting the feeding area, the support plate 25 being arranged in a flat shape, and the support plates 25 in the feeding area being arranged overlapping each other.
[0048] Under the action of the support plate 25, when feeding starts, it supports the entire items to be washed, prevents the feed belt 23 from being compressed and deformed too much, protects the feed belt 23, and increases the service life of the feed belt 23; under the action of each support roller 26, it protects the feed belt 23 throughout the whole process, and increases the service life of the feed belt 23.
[0049] Furthermore, under the cooperation of the support plate 25 and the support rollers 26, the feeding stability of the items to be washed is improved, the shaking of the items to be washed is reduced, and the items to be washed are protected.
[0050] The feeding structure 2 includes an external pressure module 27 and an internal pressure module 28. The external pressure module 27 includes an external pressure shaft 271, multiple external pressure belts 272, multiple upper external pressure wheels 273 and multiple lower external pressure wheels 274. The external pressure shaft 271 is extended and arranged along the vertical conveying direction. Each upper external pressure wheel 273 is respectively installed on the external pressure shaft 271. The two ends of the external pressure belt 272 are respectively sleeved with an upper external pressure wheel 273 and a lower external pressure wheel 274. The lower external pressure wheel 274 is arranged above the feeding belt 23. The external pressure belt 272 and the feeding belt 23 are used to clamp and convey the items to be washed. Each external pressure belt 272 is arranged in a one-to-one correspondence with each feeding channel 22.
[0051] With the cooperation of the external pressure belt 272 and the feed belt 23, the shaking space of the items to be washed is limited, the feeding stability of the items to be washed is improved, and the items to be washed are transferred from the feed structure 2 to the conveying structure 11; at the same time, each feed channel 22 is arranged with an external pressure wheel 274, which cooperates with each external pressure belt 272 to facilitate the cooperation between each feed channel 22 and each conveying channel to transfer the items to be washed.
[0052] The internal pressure module 28 includes an internal pressure shaft 281, multiple internal pressure belts 282, multiple upper internal pressure wheels 283 and multiple lower internal pressure wheels 284. The internal pressure shaft 281 extends and is arranged in a vertical conveying direction. Each upper internal pressure wheel 283 is respectively installed on the internal pressure shaft 281. Each internal pressure belt 282 is arranged in a one-to-one correspondence with each external pressure belt 272 at intervals. Each lower internal pressure wheel 284 is arranged in a one-to-one correspondence with each lower external pressure wheel 274 at intervals. The upper internal pressure wheel 283 and the lower internal pressure wheel 284 are respectively sleeved on both ends of the internal pressure belt 282. The lower internal pressure wheel 284 is arranged above the feed belt 23. The internal pressure belt 282 and the feed belt 23 are used to clamp and convey the items to be washed. Each internal pressure belt 282 is arranged in a one-to-one correspondence with each feed channel 22.
[0053] With the cooperation of the internal pressure belt 282 and the feed belt 23, the shaking space of the items to be washed is limited, the feeding stability of the items to be washed is improved, and the items to be washed are transferred from the feed structure 2 to the conveying structure 11; at the same time, each feed channel 22 is arranged with an internal pressure wheel 284, which cooperates with each internal pressure belt 282 to facilitate the cooperation between each feed channel 22 and each conveying channel to transfer the items to be washed.
[0054] Furthermore, by cooperating with the internal pressure module 28 and the external pressure module 27, downward pressure is applied to both ends of the items to be washed along the length direction of the items to be washed, thereby preventing the front or rear end of the items to be washed from warping, ensuring the horizontality of the items to be washed, and facilitating the transfer of the items to be washed from the feeding structure 2 to the conveying structure 11.
[0055] The feeding structure 2 includes a fixed roller 24, which is extended along the vertical conveying direction, and the two ends of the fixed roller 24 are respectively fixedly arranged, the partition 21 protrudes upward to form a plate head, each plate head is arranged in a flush manner, and the fixed roller 24 synchronously penetrates each plate head; under the action of the fixed roller 24, the setting of each partition 21 is facilitated.
[0056] The fixed roller 24 has a plurality of fixing holes, and the fixing holes are arranged at intervals and in correspondence along the axial direction. The adjusting member passes through the plate head and is embedded in the fixing hole, so that the position of each partition plate 21 can be adjusted to meet the feeding and conveying of items to be washed of different specifications.
[0057] The adjusting member is arranged to extend in an inclined shape, thereby increasing the fastening force and exerting a limiting force on the partition 21 to prevent the partition 21 from swinging, thereby increasing the stability of the partition 21 .
[0058] The ultrasonic cleaning machine includes a transducer, which is used to convert high-frequency electrical energy into mechanical vibration. The transducer is installed in the water tank 31; thus, when the items to be cleaned enter the water tank 31, under the action of the transducer, the dirt layer on the items to be cleaned is dispersed, emulsified, and peeled off to achieve the cleaning purpose.
[0059] The height difference conveying structure 11 includes a plurality of ultrasonic cleaning machines and a control panel, and each ultrasonic cleaning machine is electrically connected to the control panel.
[0060] The control panel is preset with a control program to control the ultrasonic cleaning machine and to turn the ultrasonic cleaning machine on and off.
[0061] From top to bottom, the ultrasonic cleaning machines are arranged in sequence and at intervals; thus, ultrasonic cleaning is performed at positions with different height differences, thereby improving the cleaning effect and efficiency of ultrasonic cleaning.
[0062] The conveying structure 11 includes a conveying frame 116 and a plurality of channel plates 117 . Each channel plate 117 is respectively installed on the conveying frame 116 . A conveying channel is formed between adjacent channel plates, and a conveying channel is formed between the channel plate 117 and the conveying frame.
[0063] The channel plate 117 has a plurality of track plate grooves, which are arranged concave upwards and are used to fix and position the conveying modules 111 . At the same time, the assembly accuracy of each conveying module 111 along the conveying direction is improved to ensure the coordination of each conveying module 111 .
[0064] The conveying frame includes an adjustment plate 1161 and an adjustment block 1162. The adjustment plate 1161 is arranged in a corresponding long strip shape. Each adjustment block 1162 can be disassembled and assembled to the adjustment plate 1161. The adjustment block 1162 and the channel plate 117 are fixedly arranged. In this way, the width of the conveying channel can be adjusted by the relative position of the adjustment block 1162 and the adjustment plate 1161.
[0065] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. Multi-channel ultrasonic hardware cleaning equipment, characterized in that: It comprises a feeding structure, a conveying device and an ultrasonic structure, wherein the feeding structure and the conveying device are arranged correspondingly, the ultrasonic structure comprises a water tank and an ultrasonic cleaning machine, the water tank stores a water source, the ultrasonic cleaning machine is installed in the water tank, and the ultrasonic cleaning machine is used to output ultrasonic waves in the liquid; the feeding structure is used to automatically feed the items to be washed to the conveying device, and the conveying device is used to convey the items to be washed; The feeding structure comprises a plurality of partitions, each of which is arranged at intervals and in correspondence along a vertical feeding direction, and a feeding channel is formed between adjacent partitions, and the feeding channel is used to feed the items to be washed; From top to bottom, the middle of the conveying device is arched downward in an arc shape, the conveying device comprises a plurality of conveying structures, each of the conveying structures is sequentially connected and arranged along the conveying direction, the conveying structures are extended in an arc shape, each of the conveying structures forms an ultrasonic segment, the ultrasonic segment is arranged inside the water tank, and the ultrasonic segment is immersed in liquid; The conveying structure includes a plurality of conveying modules, each of which is arranged at intervals and in correspondence along the conveying direction, each of which is used to convey the items to be washed, and the conveying module includes a conveying shaft and a plurality of conveying rollers, each of which is sleeved on the conveying shaft, the conveying shaft is arranged to rotate under the driving force, and the conveying shaft is used to drive each of the conveying rollers to rotate, and a conveying channel is formed between adjacent conveying rollers, and the conveying channel is arranged in a one-to-one correspondence with the feed channel.
2. The multi-channel ultrasonic hardware cleaning equipment according to claim 1, characterized in that: The conveying structure includes a plurality of pressers, each of which is arranged at intervals along the conveying direction. The pressers include two press module groups. From top to bottom, the two press module groups are arranged in a one-to-one correspondence with two adjacent conveying modules. The press module groups are used to apply downward pressure to the items to be washed.
3. The multi-channel ultrasonic hardware cleaning equipment according to claim 2, characterized in that: The lower pressing die set comprises a plurality of lower pressing wheels, each of which is arranged at intervals and in correspondence along the width direction, and the lower pressing wheels are arranged between adjacent conveying rollers, and the lower pressing wheels and two adjacent conveying rollers are arranged in a triangle shape and in correspondence.
4. The multi-channel ultrasonic hardware cleaning equipment according to claim 3, characterized in that: The down-pressing device comprises a down-pressing shaft, a plurality of first wheel rods and a plurality of second wheel rods. Along the axial direction of the down-pressing shaft, the first wheel rods are arranged in a corresponding manner at intervals, and the second wheel rods are arranged in a corresponding manner at intervals. The first wheel rods and the second wheel rods are extended and arranged in a corresponding manner along the down-pressing shaft in opposite directions, and the first wheel rods and the second wheel rods are arranged in a one-to-one correspondence. The inner end of the first wheel rod is arranged on the down-pressing shaft, and the outer end of the first wheel rod is arranged to extend downwardly and tilted, and the outer end of the first wheel rod forms a first rod head, and the first rod head is used to install the down-pressing wheel. The inner end of the second wheel rod is arranged on the down-pressing shaft, and the outer end of the second wheel rod is arranged to extend downwardly and tilted, and the outer end of the second wheel rod forms a second rod head, and the second rod head is used to install the down-pressing wheel.
5. The multi-channel ultrasonic hardware cleaning equipment according to claim 4, characterized in that: The down-pressor comprises a plurality of first pressure blocks and a plurality of second pressure blocks, and along the axial direction of the down-pressing shaft, each of the first pressure blocks is arranged in a corresponding manner at intervals, and each of the second pressure blocks is arranged in a corresponding manner at intervals, and each of the first pressure blocks and each of the second pressure blocks are respectively mounted on the down-pressing shaft, each of the first pressure blocks is arranged in a one-to-one correspondence with each of the first wheel rods, and each of the second pressure blocks is arranged in a one-to-one correspondence with each of the second wheel rods; The down-pressing device includes a plurality of first down-pressing plates, a plurality of second down-pressing plates, a plurality of first down-pressing springs and a plurality of second down-pressing springs, the lower portion of the first down-pressing plate is connected to the first wheel rod, the upper portion of the first down-pressing plate is connected to one end of the first down-pressing spring, the other end of the first down-pressing spring is connected to the first pressure-bearing block, the first down-pressing spring is used to apply a downward pressure to the first down-pressing plate, the first down-pressing plate is used to prompt the first wheel rod to be in a downward pressing arrangement, and the first wheel rod is used to drive the down-pressing wheel to be in a downward pressing arrangement; the lower portion of the second down-pressing plate is connected to the second wheel rod, the upper portion of the second down-pressing plate is connected to two ends of the second down-pressing spring, the other two ends of the second down-pressing spring are connected to the second pressure-bearing block, the second down-pressing spring is used to apply a downward pressure to the second down-pressing plate, the second down-pressing plate is used to prompt the second wheel rod to be in a downward pressing arrangement, and the second wheel rod is used to drive the down-pressing wheel to be in a downward pressing arrangement.
6. The multi-channel ultrasonic hardware cleaning equipment according to any one of claims 3 to 5, characterized in that: The conveying roller includes a conveying ring and a limiting ring. The limiting ring is arranged on the conveying ring, and the limiting ring is arranged to be raised in a direction away from the conveying ring. The conveying channel is formed between adjacent limiting rings, and adjacent conveying rings are arranged to synchronously contact the items to be washed; a hollow area is formed between adjacent conveying rings, and the lower pressure wheel and the hollow area are arranged to correspond to each other up and down.
7. The multi-channel ultrasonic hardware cleaning device according to claim 6, characterized in that: The conveying ring is provided with a plurality of annular grooves, each of which is arranged at intervals along the circumference, the outer surface of the conveying ring is recessed to form the annular grooves, and the annular grooves are extended and arranged along the axial direction.
8. The multi-channel ultrasonic hardware cleaning equipment according to any one of claims 1 to 5, characterized in that: The feeding structure comprises a feeding belt, the feeding belt is used to place and convey the items to be washed, each of the partitions is arranged above the feeding belt, and each of the feeding channels is arranged above the feeding belt; The feeding structure includes a support plate and a plurality of support rollers, each of which is arranged at intervals and in correspondence along the conveying direction, and each of which is arranged between the conveying structure and the support plate. The feeding belt has a feeding area, and the feeding area is used to place and convey the items to be washed. The support plate and each of the support rollers are arranged below the feeding area, and each of the support rollers supports the feeding area. The support plate is arranged in a flat shape, and the support plates in the feeding area are arranged to overlap each other.
9. The multi-channel ultrasonic hardware cleaning device according to claim 6, characterized in that: The feeding structure comprises an external pressure die set and an internal pressure die set, the external pressure die set comprises an external pressure shaft, a plurality of external pressure belts, a plurality of upper external pressure wheels and a plurality of lower external pressure wheels, the external pressure shaft is extended and arranged along a vertical conveying direction, each of the upper external pressure wheels is respectively mounted on the external pressure shaft, the upper external pressure wheels and the lower external pressure wheels are respectively sleeved at both ends of the external pressure belt, the lower external pressure wheel is arranged above the feeding belt, the external pressure belt and the feeding belt are used to clamp and convey the items to be washed, and each of the external pressure belts is arranged in a one-to-one correspondence with each of the feeding channels; The internal pressure module group includes an internal pressure shaft, multiple internal pressure belts, multiple upper internal pressure wheels and multiple lower internal pressure wheels. The internal pressure shaft is extended and arranged along the vertical conveying direction. The upper internal pressure wheels are respectively installed on the internal pressure shaft. The internal pressure belts are arranged in a one-to-one correspondence with the external pressure belts. The lower internal pressure wheels are arranged in a one-to-one correspondence with the lower external pressure wheels. The upper internal pressure wheels and the lower internal pressure wheels are respectively mounted on both ends of the internal pressure belt. The lower internal pressure wheel is arranged above the feed belt. The internal pressure belt and the feed belt are used for clamping and conveying the items to be washed. The internal pressure belts are arranged in a one-to-one correspondence with the feed channels.
10. The multi-channel ultrasonic hardware cleaning equipment according to any one of claims 1 to 5, characterized in that: The ultrasonic cleaning machine includes a transducer, which is used to convert high-frequency electrical energy into mechanical vibration, and the transducer is installed in the water tank; the multi-channel ultrasonic hardware cleaning equipment includes a plurality of ultrasonic cleaning machines and a control panel, each of the ultrasonic cleaning machines is electrically connected to the control panel, and each of the ultrasonic cleaning machines is installed in the water tank from top to bottom, and each of the ultrasonic cleaning machines is arranged in sequence and at intervals.
Citation Information
Patent Citations
Ultrasonic cleaning method and ultrasonic cleaning apparatus for object to be cleaned
CN110340070A