Cyclone dust removal device

Abstract

The invention discloses a cyclone dust removal device, relates to the technical field of dust removal equipment, and provides the following scheme aiming at the problem that the surface of an existing material always inevitably adsorbs a large number of non-viscous particles: the cyclone dust removal device comprises a dust collector host and an air duct, the air duct comprises a dust collection pipeline and an adapter, one end of the dust collection pipeline is connected to the dust collector main machine, the other end of the dust collection pipeline is connected with an adapter, and one end of the adapter is connected with a bent pipe; and the dust removal head comprises a typhoon rotor and a shell, the outer end of the typhoon rotor is connected with the shell, dust suction channels are formed in the two sides of the interior of the shell, and the typhoon rotor is matched with the dust suction channels and used for blowing and sucking away particulate matter on the surface of the material. According to the device, pulsation and high-turbulence airflow are generated through the compressed air nozzles rotating by the typhoon rotor, pollutants are strongly attacked and removed, and static electricity on the surface of a material is effectively removed through the ion bars.

Description

Technical Field

[0001] The present invention relates to the technical field of dust removal equipment, and in particular to a cyclone dust removal device. Background Art

[0002] In modern production and precision processing, the cleanliness of the material surface plays a vital role in ensuring the overall quality of the final product and the smooth progress of subsequent processing procedures. In the critical link of material transportation, due to the existence of electrostatic effect, the material surface will inevitably absorb a large amount of non-sticky particles, including but not limited to fine dust, powder, fiber and various tiny foreign impurities;

[0003] These particles adsorbed on the surface of the material by static electricity will directly affect the appearance quality of the product, causing spots, flaws or unevenness on the surface of the product, thereby reducing the aesthetics and market value of the product. These particles may also be embedded in the structure of the product, causing functional abnormalities, shortened lifespan and other problems during use. Summary of the invention

[0004] The cyclone dust removal device proposed by the present invention solves the existing problems.

[0005] In order to achieve the above object, the present invention adopts the following technical solution: a cyclone dust removal device, comprising:

[0006] Dust collector host;

[0007] An air duct, the air duct comprising a dust suction pipe and an adapter, one end of the dust suction pipe is connected to the dust collector host, and the other end of the dust suction pipe is connected to the adapter, and one end of the adapter is connected to a bending pipe;

[0008] The dust removal head comprises a typhoon rotor and a shell, wherein the outer end of the typhoon rotor is connected to the shell, dust suction channels are provided on both sides of the inside of the shell, and the typhoon rotor and the dust suction channels cooperate with each other to blow and suck away the particles on the surface of the material.

[0009] Preferably, the transfer joint and the bending pipe in the air duct are detachable structures.

[0010] Preferably, wing plates are connected to both sides of the lower end of the outer shell in the dust removal head, the wing plates are in a rectangular long plate structure, the lower end surface of the wing plate is parallel to the lower end surface of the outer shell, and the upper end of the outer shell is connected to a square tube, the upper end of the square tube is provided with a through hole, and the through hole is connected to a bent tube.

[0011] Preferably, an empty groove is opened at the lower part of the shell, and the shell is in a trapezoidal structure, and dust suction channels are opened inside the inclined two sides of the upper end of the shell.

[0012] Preferably, a typhoon rotor is connected to the empty slot at the lower part of the shell, a plurality of the typhoon rotors are connected to the inside of the shell at equal intervals, a rotation speed sensor is connected to one side of the typhoon rotor, and ion rods are connected to both sides of the typhoon rotor at intervals.

[0013] Preferably, the effective cleaning width of a single Typhoon rotor is 150-200 mm, and the angle of its nozzle is adjustable.

[0014] Preferably, the distance at which the ion bar is used depends on the application type and the structural type of the product, and is divided into 10-30 mm or 20-50 mm.

[0015] Preferably, the effective spray angle of the Typhoon rotor nozzle is 10-70°, the vertical working range is 15-50 mm, and the horizontal effective diameter is 25-65 mm.

[0016] Preferably, the effective spray angle of the Typhoon rotor nozzle is 195°, the vertical working range is 15-50 mm, and the horizontal effective diameter is 80-100 mm.

[0017] The beneficial effects of the present invention are as follows: the device generates pulsating and highly turbulent airflow through the compressed air nozzle rotating through the Typhoon rotor, which powerfully attacks and removes pollutants, and cooperates with the speed sensor on one side to detect the speed, thereby ensuring the optimal cleaning efficiency of the rotating nozzle of the Typhoon rotor in different applications; the static electricity on the surface of the material is effectively removed through the ion rod. Static electricity is one of the main reasons for the adsorption of particles on the surface of the material. Removing static electricity can fundamentally solve the problem of particle adsorption, thereby achieving more thorough cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the present invention.

[0019] Figure 2 It is a schematic diagram of a dust removal head of the present invention.

[0020] Figure 3 This is a schematic diagram of the dust removal head of the present invention from another perspective.

[0021] Figure 4 For the present invention Figure 3 An enlarged schematic diagram of point A.

[0022] Figure 5 It is a side sectional view of the dust removal head of the present invention.

[0023] Figure 6 It is a schematic diagram of the working state of the nozzles of the typhoon rotor of the present invention corresponding to different angles.

[0024] Figure 7It is a schematic diagram of the spray angle of the typhoon rotor nozzle of the present invention.

[0025] Figure 8 Schematic diagram of the spray angle of another wind rotor nozzle of the present invention

[0026] Numbers in the figure: 1. Dust collector main unit; 2. Air duct; 201. Dust suction duct; 202. Adapter; 203. Bending pipe; 3. Dust removal head; 301. Typhoon rotor; 302. Shell; 303. Dust suction channel; 304. Wing plate; 305. Square tube; 306. Speed ​​sensor; 307. Ion rod. DETAILED DESCRIPTION

[0027] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0028] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] The present invention will be further described below in conjunction with the accompanying drawings.

[0030] Reference Figure 1-Figure 8A cyclone dust removal device comprises a dust collector main unit 1; an air duct 2, the air duct 2 comprises a dust suction pipe 201 and an adapter 202, one end of the dust suction pipe 201 is connected to the dust collector main unit 1, and the other end of the dust suction pipe 201 is connected to the adapter 202, and one end of the adapter 202 is connected to a bending pipe 203; a dust removal head 3, the dust removal head 3 comprises a typhoon rotor 301 (tornado rotor or cyclone rotor) and a shell 302, the effective cleaning width of a single typhoon rotor 301 is 150-200mm, and the nozzle angle thereof is adjustable, the outer end of the typhoon rotor 301 is connected to the shell 302, and suction ports are provided on both sides of the shell 302. Dust channel 303, and the typhoon rotor 301 cooperates with the dust suction channel 303 to blow and suck away the particles on the surface of the material. The dust collector host 1 is the core component of the dust removal device, which is responsible for receiving and processing the particles transported from the dust suction duct 201. The dust collector host 1 is equipped with an efficient filtering system to filter out particles in the air to ensure that the discharged air is clean and pollution-free. The structure between the adapter 202 and the bending pipe 203 in the air duct 2 is detachable. The detachable and replaceable connection between the bending pipe 203 and the adapter 202 makes it convenient for personnel to adjust and replace the pipeline length and layout according to actual application scenarios.

[0031] Reference Figure 3 , Figure 5 In the dust removal head 3, wing plates 304 are connected to both sides of the lower end of the shell 302, and the wing plates 304 are in a rectangular long plate structure. The lower end surface of the wing plates 304 is parallel to the lower end surface of the shell 302, and the upper end of the shell 302 is connected to a square tube 305, and a through hole is provided at the upper end of the square tube 305, and the through hole is connected to the bending tube 203. An empty groove is provided at the lower part of the shell 302, and the shell 302 is in a trapezoidal structure. Dust suction channels 303 are provided on both sides of the inclined upper end of the shell 302, and a typhoon rotor 301 is connected to the empty groove at the lower part of the shell 302. Several typhoon rotors 301 are equidistantly connected to the inside of the shell 302, and a speed sensor 306 is connected to one side of the typhoon rotor 301, and ion rods 307 are connected to both sides of the typhoon rotor 301 at intervals. The ion rod 307 releases positive and negative ions to neutralize the static electricity on the surface of the material, thereby eliminating the adsorption effect of static electricity on particles. The use distance of the ion rod 307 depends on the application type and product structure type. The use distance of some ion rods 307 is 10 to 30 mm, and some is 20 to 50 mm, ensuring the effectiveness and safety of the ion rod 307 in different application scenarios. The Typhoon rotor 301 generates pulsating and highly turbulent airflow through a rotating compressed air nozzle to attack and remove pollutants on the surface of the material, and inhales the blown particles through the dust suction channel 303 in the shell 302. At the same time, according to different application requirements, the nozzle of the Typhoon rotor 301 can be customized to adapt to different gases and working environments under low and high pressures.

[0032] Reference 6- Figure 8The effective spray angle of the typhoon rotor 301 nozzle is 10-70°, the vertical working range is 15-50mm, and the horizontal effective diameter is 25-65mm; the effective spray angle of the other typhoon rotor 301 nozzle is 195°, the vertical working range is 15-50mm, and the horizontal effective diameter is 80-100mm. Compressed air is blown out at a certain angle. At different angles and distances, the effective cleaning width is different; at the same time, its strength is also different, and it is necessary to select or customize the appropriate nozzle according to the specific application.

[0033] Working principle: First, start the dust removal head 3 to start working. The positive and negative ions are released through the ion rod 307 in the dust removal head 3 to neutralize the static electricity on the surface of the material, thereby eliminating the adsorption effect of static electricity on the particles. The typhoon rotor 301 in the dust removal head 3 is started. The typhoon rotor 301 generates pulsating and high turbulent airflow through the rotating compressed air nozzle to remove the dirt on the surface of the material. Each typhoon rotor is controlled to start and stop separately: the first rotor is turned on when the width is within 150mm; the first and second rotors are started when it is 150-350mm; all three rotors are turned on when it is 350-500mm. The speed sensor 306 on one side of the typhoon rotor 301 monitors the real-time speed to ensure that the nozzle of the typhoon rotor 301 rotates stably under different air pressures, and the dirt on the surface of the material is blown up. At the same time, the dust suction channel 303 in the dust removal head 3 is cooperated to suck in the blown particles. The dirt blown up and sucked in is guided to the dust suction pipe 201 through the bending pipe 203 and the adapter 202, and then transmitted to the dust collector host 1.

[0034] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A cyclone dust removal device, characterized in that: include: Dust collector host (1); An air duct (2), the air duct (2) comprising a dust collection pipe (201) and an adapter (202), one end of the dust collection pipe (201) being connected to the dust collector main unit (1), and the other end of the dust collection pipe (201) being connected to the adapter (202), and one end of the adapter (202) being connected to a bent pipe (203); A dust removal head (3), the dust removal head (3) comprising a typhoon rotor (301) and a shell (302), the two ends of the typhoon rotor (301) being provided with a rotation adjustment structure, a plurality of typhoon rotors (301) being provided inside the shell (302), dust suction channels (303) being provided on both sides inside the shell (302), and the typhoon rotor (301) and the dust suction channels (303) being coordinated with each other to blow and suck away particles on the surface of a material.

2. A cyclone dust removal device according to claim 1, characterized in that: The air duct (2) has a detachable structure between the transfer joint (202) and the bending pipe (203).

3. A cyclone dust removal device according to claim 1, characterized in that: The lower ends of the outer shell (302) in the dust removal head (3) are connected to wing plates (304) on both sides, the wing plates (304) are in the form of a rectangular long plate structure, the lower end surface of the wing plates (304) and the lower end surface of the outer shell (302) are parallel to each other, and the upper end of the outer shell (302) is connected to a square tube (305), the upper end of the square tube (305) is provided with a through hole, and the through hole is connected to a bent tube (203).

4. A cyclone dust removal device according to claim 1, characterized in that: An empty slot is provided at the lower part of the shell (302), and the shell (302) is in a trapezoidal structure. Dust suction channels (303) are provided at the inclined sides of the upper end of the shell (302).

5. A cyclone dust removal device according to claim 4, characterized in that: A typhoon rotor (301) is connected to the empty slot at the lower part of the shell (302), a plurality of typhoon rotors (301) are connected to the inside of the shell (302) at equal intervals, a rotation speed sensor (306) is connected to one side of the typhoon rotor (301), and ion rods (307) are connected to both sides of the typhoon rotor (301) at intervals.

6. A cyclone dust removal device according to claim 1, characterized in that: The effective cleaning width of a single typhoon rotor (301) is 150-200 mm, and the angle of its nozzle is adjustable.

7. A cyclone dust removal device according to claim 5, characterized in that: The distance of the ion rod (307) used depends on the application type and the structural type of the product, and is divided into 10-30 mm or 20-50 mm.

8. A cyclone dust removal device according to claim 1, characterized in that: The effective spraying angle of the nozzle of the typhoon rotor (301) is 10-70°, the vertical working range is 15-50 mm, and the horizontal effective diameter is 25-65 mm.

9. A cyclone dust removal device according to claim 1, characterized in that: The effective spraying angle of the nozzle of the typhoon rotor (301) is 195°, the vertical working range is 15-50 mm, and the horizontal effective diameter is 80-100 mm.

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