Fabricated fireproof thermal-insulation load-bearing integrated shear wall and construction method thereof
Through the design and construction method of prefabricated fireproof, thermal insulation and load-bearing integrated shear walls, the shortcomings in construction efficiency, quality control and functional diversity of traditional shear walls are solved, and rapid construction and efficient multifunctional performance are achieved.
Patent Information
- Application Number
- CN202411849700.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-04-04
AI Technical Summary
The traditional cast-in-place shear wall system has shortcomings in construction efficiency, quality control, functional diversity and environmental protection performance, and cannot meet the diversified needs of modern buildings for high efficiency, high quality, multifunctional and environmental protection.
The prefabricated fire-proof, thermal insulation and load-bearing integrated shear wall is adopted to achieve rapid construction through prefabricated equipment technology, integrating fire protection, thermal insulation and load-bearing, using formwork and connectors for rapid assembly, and spraying fire-proof coatings after construction.
It realizes rapid construction and efficient quality control of shear walls, enhances the thermal insulation and fire resistance of shear walls, and meets the needs of modern buildings for multifunctional and environmental protection.
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Figure CN119754459A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of shear walls, and in particular relates to an assembled fireproof, heat-insulating, load-bearing integrated shear wall and a construction method thereof. Background Art
[0002] With the continuous deepening of the process of building industrialization, the construction industry is undergoing a profound transformation from traditional construction mode to modernization, efficiency and environmental protection. In this context, the traditional construction mode has gradually shown many limitations in the face of the diversified demands of modern construction projects for high efficiency, high quality, multi-function and environmental protection. In particular, the traditional cast-in-place shear wall system, although it ensures the integrity and stability of the building structure to a certain extent, has inherent problems such as long construction period, difficulty in quality inspection, high resource consumption and significant environmental impact, which have become an important bottleneck restricting the sustainable development of the construction industry.
[0003] As a widely used structural form in the current construction field, the construction process of cast-in-place shear wall system is cumbersome and complicated, involving a large amount of manual operation and on-site wet work. This not only leads to the extension of the construction period and increases the construction cost, but also brings many uncertainties and quality control difficulties in the construction process. Especially in large-scale construction projects such as high-rise residential buildings, commercial complexes and public facilities, the construction difficulty and quality control problems of cast-in-place shear wall system are particularly prominent, which seriously affects the overall progress and quality of the construction project.
[0004] In addition, the design and application of cast-in-place shear wall systems mainly focus on their wind resistance, earthquake resistance and static bearing performance, while ignoring the demand for multifunctional building materials in modern society. With the rapid development of science and technology and the continuous improvement of people's living standards, the functional requirements for shear walls in the construction field are becoming increasingly diversified. The traditional single load-bearing function can no longer meet the needs of modern buildings for fire prevention, heat preservation, thermal insulation and other aspects. Especially in high-rise residential buildings, commercial complexes and public facilities, higher requirements are placed on the comprehensive performance of shear walls, requiring shear walls to not only have excellent bearing performance, but also have diversified functions such as fire prevention, heat preservation and thermal insulation to improve the comfort and safety of buildings.
[0005] However, most of the shear wall products on the market are still at the stage of single function or simple combination, lacking a comprehensive solution that integrates fire prevention, heat preservation, thermal insulation, assembly and rapid construction. These products still have many deficiencies in construction efficiency, quality control, functional diversity and environmental performance, and cannot meet the diversified needs of modern buildings for high efficiency, high quality, multi-function and environmental protection. Summary of the invention
[0006] The purpose of the present invention is to overcome the deficiencies in the prior art and provide an assembled fireproof, heat-insulating and load-bearing integrated shear wall and a construction method thereof, which adopts prefabricated equipment technology to achieve rapid construction of the shear wall, integrates fireproofing, heat-insulating and load-bearing, and solves the problem of single function of traditional shear walls.
[0007] In order to achieve the above object, the technical solution adopted by the present invention is:
[0008] An assembled fireproof, heat-insulating, load-bearing integrated shear wall comprises a bottom template placed at the bottom of the shear wall, a standard layer template placed at the middle layer of the shear wall, and a top layer template placed at the top of the shear wall, wherein the bottom template, the standard layer template, and the top layer template each comprise two base plates, which are respectively used as an inner wall plate and an outer wall plate of the shear wall, and the two base plates are connected by a plurality of connectors;
[0009] The front end of the base plate of the bottom template is provided with at least one card strip 1, and the rear end is provided with a card slot 1 matched with the card strip 1, the card strip 1 of the rear bottom template is stuck in the card slot 1 of the front bottom template, and the upper part of the base plate of the bottom template is provided with at least one card strip 2; the lower part of the base plate of the standard layer template is provided with a card slot 2, and the upper part is provided with a card strip 3, the card slot 2 of the standard layer template assembled on the upper part of the bottom template is sleeved on the card strip 2 of the bottom template, and the card slots 2 and card strips 3 of the adjacent standard layer templates in the vertical direction are mutually engaged; the upper part of the base plate of the top layer template is smooth, and the lower part is provided with a card slot 3, and the card slot 3 is sleeved on the card strip 3 of the uppermost standard layer template;
[0010] It also includes a corner formwork, which is arranged at the corner of the shear wall. The corner formwork includes a bottom corner formwork, a standard corner formwork and a top corner formwork. The bottom corner formwork, the standard corner formwork and the top corner formwork each include two corner panels, which are connected by a number of connectors. The base plate and the corner panel are both made of polystyrene panels, thereby realizing the heat preservation function of the shear wall. The outer surfaces of the base plate and the corner panel are both coated with fire retardant coatings, thereby realizing the fire prevention function of the shear wall. The connector is made of GFRP, which not only ensures the strength of the connection between the base plate or the corner panel, but also reduces the thermal conductivity of the connector, thereby improving the heat preservation performance of the shear wall.
[0011] One end of the bottom corner template is provided with a slot four that matches with the first card strip, and the other end is provided with a card strip four that matches with the first card slot. The upper part of the corner plate of the bottom corner template is provided with a number of positioning protrusions; the upper part of the corner plate of the standard layer corner template is provided with a number of positioning protrusions, and the lower part is provided with grooves that engage with the positioning protrusions; the upper part of the base plate of the top layer corner template is smooth, and the lower part is provided with a number of grooves that engage with the positioning protrusions.
[0012] Furthermore, it also includes door and window templates and blocking plates, the door and window templates include upper door and window templates, lower door and window templates and door and window side templates, the upper door and window templates, lower door and window templates and door and window side templates all include two groups of substrates, and the two groups of substrates are connected by a number of connecting parts; the lower part of the substrate of the upper door and window template is provided with a card slot five that is three-phase engaged with the card strip of the standard layer template, and the lower end of the inner side of the substrate of the upper door and window template is provided with a card strip six; the lower part of the substrate of the lower door and window template is provided with a card slot seven that is three-phase engaged with the card strip of the standard layer template, and the upper end of the inner side of the substrate of the lower door and window template is provided with a card strip seven; the lower part of the door and window side template is provided with a card slot eight that is three-phase engaged with the card strip of the standard layer template, and the upper part of the door and window side template is provided with a card strip nine that is two-phase engaged with the card slot of the standard layer template; card slots six are provided on both sides of the blocking plate, and the card slot six is engaged with card strip six or card strip seven or card strip eight; the setting of doors and windows on the shear wall is realized.
[0013] Furthermore, the connector includes a supporting portion, and connecting portions provided at both ends of the supporting portion for connecting to the base plate or the corner plate, and the height of the connecting portion is greater than the height of the supporting portion, so that the connector has an H-shaped structure as a whole.
[0014] Furthermore, the support portion is provided with a plurality of limiting grooves for placing and positioning transverse steel bars.
[0015] Furthermore, the base plate or the corner plate and the connecting piece are extruded into an integrated structure.
[0016] Furthermore, the base plate or the corner plate adopts a split structure. Specifically, a plurality of card holders are provided on the inner surface of the base plate, and card plates are provided at both ends of the connecting member. The card plates are detachably engaged in the card holders.
[0017] Furthermore, the card strip one, card strip two, card strip three, card strip four, card strip five, card strip six, card strip seven, card strip eight, and card strip nine all adopt rectangular card slots, and the card slot one, card slot two, card slot three, card slot four, card slot five, card slot six, card slot seven, and card slot eight all adopt rectangular slots, and the shear wall is assembled in the form of up and down stacking.
[0018] Furthermore, the card strip one, card strip two, card strip three, card strip four, card strip five, card strip six, card strip seven, card strip eight and card strip nine all adopt a dovetail structure or a T-shaped structure, and the card slot one, card slot two, card slot three, card slot four, card slot five, card slot six, card slot seven and card slot eight all adopt a dovetail groove or a T-shaped groove. The shear wall is assembled in the form of left and right push-pull, and the corresponding card strips and card slots with an assembly relationship have an interference fit; the tightness of the connection between the various templates is ensured, and the thermal insulation effect of the shear wall is enhanced.
[0019] A construction method of an assembled fireproof heat-insulating load-bearing integrated shear wall, used to construct the above-mentioned assembled fireproof heat-insulating load-bearing integrated shear wall, comprises the following steps:
[0020] S1, bottom layer assembly:
[0021] According to the design drawings, connect the bottom template and bottom corner template in sequence, and ensure the tightness of the connection between adjacent templates;
[0022] S2, standard layer assembly:
[0023] The standard layer formwork and the standard layer corner formwork are sequentially assembled on the upper part of the bottom layer formwork and the bottom layer corner formwork. The length of the standard layer formwork is flexibly cut according to the construction situation, so that the upper and lower adjacent standard layer formworks are stacked in a staggered manner to ensure the casting quality and aesthetics of the shear wall;
[0024] S3, top level assembly:
[0025] After the standard layer is assembled to the designed height, the top layer formwork and the top layer corner formwork are assembled to the topmost standard layer formwork and the standard layer corner formwork as required; in addition, in order to ensure the stability of the shear wall, the card strip adopts a dovetail structure or a T-shaped structure, the card slot adopts a dovetail slot or a T-shaped slot, and the standard layer formwork and the bottom layer formwork, the standard layers and the standard layers, and the standard layer and the top layer formwork are assembled in a push-pull manner;
[0026] S4, reinforcement laying:
[0027] After the bottom template is assembled, the transverse reinforcement is placed in the limiting groove of the support. The reinforcement laying runs through the whole process of the shear wall template construction. During the shear wall template construction, the transverse reinforcement is placed at the corresponding position according to the design requirements of the reinforcement laying height. After the transverse reinforcement is laid, the vertical reinforcement is placed on one side of the transverse reinforcement according to the design requirements, and the vertical reinforcement is fixed to the transverse reinforcement with a fixing piece (such as iron wire).
[0028] S5, Door and Window Construction:
[0029] When doors and windows need to be opened in the shear wall, the upper door and window formwork, the lower door and window formwork (if necessary, in some cases, when opening the door opening, the lower door and window formwork is not needed) and the door and window side formwork are assembled at the designed position, and the base plate openings of the upper door and window formwork, the lower door and window formwork and the door and window side formwork are blocked with blocking plates to prevent leakage during concrete pouring;
[0030] S6, concrete pouring:
[0031] Before pouring concrete, a top support structure is built under the door and window upper formwork to prevent deformation or even damage to the door and window upper formwork during concrete pouring. During concrete pouring, each layer of formwork and the blocking plate serve as the formwork for concrete pouring, which improves the efficiency of shear wall construction.
[0032] S7, fire retardant coating spraying:
[0033] After the concrete pouring construction, the fire retardant coating is evenly sprayed on the outer surface and / or inner surface of the shear wall to achieve the fire protection function of the shear wall.
[0034] The beneficial effects of the present invention are:
[0035] 1) The shear wall of the present invention is quickly assembled using various templates, and the various templates are not only used as templates for pouring shear wall concrete, but also have a heat preservation function. After the shear wall is poured, fire retardant coating is sprayed on the outside of the template, which also realizes the fire prevention function of the shear wall.
[0036] 2) By setting door and window templates and blocking plates, the need to open doors and windows on the shear wall is solved, further expanding and extending the function of the prefabricated shear wall.
[0037] 3) The connector is designed to be an H-shaped structure with a thin middle and thick ends, which expands the contact area when the connector is connected to the base plate or the corner plate, thereby ensuring the strength and stability of the connection between the connector and the base plate or the corner plate.
[0038] 4) Limiting grooves for positioning transverse reinforcement are set on the connecting parts to ensure the accuracy of the placement of transverse steel parts, which not only helps to achieve the standardization and modular construction of shear wall structures, but also helps to form a uniformly distributed steel grid, enhance the overall stiffness and seismic performance of the structure, and improve the stability and safety of the overall structure.
[0039] 5) The card strip adopts a dovetail structure or a T-shaped structure, the card slot adopts a dovetail slot or a T-shaped slot, and the shear wall is assembled in the form of left and right push-pull. The corresponding card strips and card slots with an assembly relationship have an interference fit, which ensures the tightness of the connection between various templates and enhances the thermal insulation effect of the shear wall. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Attached Figure 1 It is a schematic diagram of the base template structure.
[0041] Attached Figure 2 It is a schematic diagram of the standard layer template structure.
[0042] Attached Figure 3 It is a schematic diagram of the top-level template structure.
[0043] Attached Figure 4 It is a schematic diagram of the bottom corner template structure.
[0044] Attached Figure 5 This is the bottom view of the standard layer corner template.
[0045] Attached Figure 6 It is a schematic diagram of the top corner template structure.
[0046] Attached Figure 7It is a structural schematic diagram of the substrate and the connecting piece in the present invention.
[0047] Attached Figure 8 It is another structural schematic diagram of the substrate and the connecting member in the present invention.
[0048] Attached Fig. 9 It is a schematic diagram of a connecting piece in the present invention.
[0049] Attached Fig.10 It is a schematic diagram of the template structure on doors and windows.
[0050] Attached Fig.11 It is a schematic diagram of the template structure under doors and windows.
[0051] Attached Fig.12 It is a schematic diagram of the door and window side template structure.
[0052] Attached Fig.13 It is a schematic diagram of an assembled fireproof, heat-insulating and load-bearing integrated shear wall structure of the present invention.
[0053] In the figure, 1, bottom layer template; 11, base plate; 12, card strip 1; 13, card strip 2; 14, connector; 141, support part; 142, limit groove; 143, connector; 144, card plate; 15, card slot 1; 2, standard layer template; 21, card strip 3; 22, card slot 2; 23, card tray; 3, top layer template; 31, card slot 3; 4, bottom corner template; 41, corner plate; 42, positioning protrusion ; 43. Strip four; 44. Slot four; 5. Standard layer corner template; 51. Groove; 6. Top layer corner template; 7. Door and window upper template; 71. Strip five; 72. Slot five; 73. Strip six; 74. Blocking plate; 75. Slot six; 8. Door and window lower template; 81. Strip seven; 82. Slot seven; 9. Door and window side template; 91. Strip eight; 92. Strip nine; 93. Slot eight; 10. Rebar. DETAILED DESCRIPTION
[0054] The following will be combined with the attached Figure 1-Figure 13 , the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0055] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0056] like Figure 1-Figure 3 As shown, an assembled fireproof heat-insulating load-bearing integrated shear wall comprises a bottom layer formwork 1 placed at the bottom of the shear wall, a standard layer formwork 2 placed at the middle layer of the shear wall, and a top layer formwork 3 placed at the top of the shear wall, wherein the bottom layer formwork 1, the standard layer formwork 2, and the top layer formwork 3 each comprise two base plates 11, the two base plates 11 respectively serve as the inner wall plate and the outer wall plate of the shear wall, and the two base plates 11 are connected by a plurality of connectors 14;
[0057] like Figure 1 As shown, the front end of the base plate 11 of the bottom template 1 is provided with at least one card strip 12, and the rear end is provided with a card slot 15 matched with the card strip 12, the card strip 12 of the rear bottom template 1 is stuck in the card slot 15 of the front bottom template 1, and the upper part of the base plate 11 of the bottom template 1 is provided with at least one card strip 2 13; Figure 2 As shown, the base plate 11 of the standard layer template 2 is provided with a second card slot 22 at the bottom and a third card strip 21 at the top. The second card slot 22 of the standard layer template 2 assembled on the top of the bottom layer template 1 is sleeved on the second card strip 13 of the bottom layer template 1. The second card slot 22 and the third card strip 21 of the adjacent standard layer templates 2 in the vertical direction are engaged with each other. Figure 3 As shown, the upper part of the base plate 11 of the top layer template 3 is smooth, and the lower part is provided with a third card slot 31, and the third card slot 31 is sleeved on the third card strip 21 of the uppermost standard layer template 2;
[0058] It also includes corner formwork, which is set at the corner of the shear wall, such as Figure 4-Figure 6 As shown, the corner formwork includes a bottom corner formwork 4, a standard layer corner formwork 5 and a top layer corner formwork 6, and the bottom corner formwork 4, the standard layer corner formwork 5 and the top layer corner formwork 6 each include two corner panels 41, and the two corner panels 41 are connected by a plurality of connectors 14, and the base plate 11 and the corner panels 41 are both made of polystyrene boards, thereby realizing the thermal insulation function of the shear wall; the outer surfaces of the base plate 11 and the corner panels 41 are both coated with fire retardant coatings, thereby realizing the fireproof function of the shear wall; the connector 14 is made of GFRP, which not only ensures the strength of the connection between the base plate 11 or the corner panels 41, but also reduces the thermal conductivity of the connector 14, thereby improving the thermal insulation performance of the shear wall;
[0059] like Figure 4 As shown, one end of the bottom corner template 4 is provided with a slot 44 that matches with the card strip 12, and the other end is provided with a card strip 43 that matches with the card slot 15. The upper part of the corner plate 41 of the bottom corner template 4 is provided with a plurality of positioning protrusions 42; Figure 5 As shown, the corner plate 41 of the standard layer corner template 5 is provided with a plurality of positioning protrusions 42 on the upper part, and a groove 51 engaged with the positioning protrusions 42 on the lower part; Figure 6 As shown, the upper portion of the base plate 11 of the top corner template 6 is a smooth surface, and the lower portion is provided with a plurality of grooves 51 engaged with the positioning protrusions 42 .
[0060] like Figure 10-13 As shown, it also includes door and window templates and blocking plates 74, the door and window templates include door and window upper templates 7, door and window lower templates 8 and door and window side templates 9, the door and window upper templates 7, door and window lower templates 8 and door and window side templates 9 each include two groups of base plates 11, and the two groups of base plates 11 are connected by a number of connectors 14; Fig.10 As shown, the lower part of the base plate 11 of the door and window upper template 7 is provided with a card slot 5 72 engaged with the card strip 3 21 of the standard layer template 2, and the lower inner end of the base plate 11 of the door and window upper template 7 is provided with a card strip 6 73; Fig.11 As shown, the lower part of the base plate 11 of the door and window lower template 8 is provided with a card slot 7 82 engaged with the card strip 3 21 of the standard layer template 2, and the upper end of the inner side of the base plate 11 of the door and window lower template 8 is provided with a card strip 7 81; Fig.12 As shown, the lower part of the door and window side template 9 is provided with a slot eight 93 that engages with the slot three 21 of the standard layer template 2, and the upper part of the door and window side template 9 is provided with a slot nine 92 that engages with the slot two 22 of the standard layer template 2; the blocking plate 74 is provided with slot six 75 on both sides, and the slot six 75 engages with the slot six 73 or the slot seven 81 or the slot eight 91, thereby realizing the setting of doors and windows on the shear wall.
[0061] like Fig. 9 As shown, the connecting member 14 includes a supporting portion 141, and connecting portions 143 arranged at both ends of the supporting portion 141 for connecting to the base plate 11 or the corner plate 41, and the height of the connecting portion 143 is greater than the height of the supporting portion 141, so that the connecting member 14 is an H-shaped structure as a whole, which enlarges the contact area when the connecting member 14 is connected to the base plate 11 or the corner plate 41, thereby ensuring the strength and stability of the connection between the connecting member 14 and the base plate 11 or the corner plate 41.
[0062] like Fig. 9As shown, the support portion 141 is provided with a plurality of limiting grooves 142 for placing and positioning the transverse steel bars 10, thereby avoiding the problem of uneven structural strength or dimensional error caused by position deviation of the steel bars 10 in traditional construction, and helping to achieve standardized and modular construction of shear wall structures. In addition, the limiting grooves 142 ensure that the position height of the transverse steel bars 10 in the shear wall is highly consistent, which helps to form a uniformly distributed steel bar 10 grid, enhance the overall stiffness and seismic performance of the structure, and improve the stability and safety of the overall structure.
[0063] like Figure 7 As shown, the base plate 11 or the corner plate 41 and the connecting member 14 are extruded into an integrated structure, thereby improving the efficiency of on-site assembly of the shear wall.
[0064] like Figure 8 As shown, the base plate 11 or the corner plate 41 adopts a split structure. Specifically, a plurality of card holders 23 are provided on the inner surface of the base plate 11, and card plates 144 are provided at both ends of the connecting member 14. The card plates 144 can be detachably engaged in the card holders 23 to facilitate the transportation and replacement of the base plate 11, the corner plate 41 and the connecting member 14.
[0065] The card strip 12, card strip 2 13, card strip 3 21, card strip 4 43, card strip 5 71, card strip 6 73, card strip 7 81, card strip 8 91 and card strip 92 all adopt rectangular card slots, and the card slot 1 15, card slot 22, card slot 3 31, card slot 4 44, card slot 5 72, card slot 6 75, card slot 7 82 and card slot 8 93 all adopt rectangular slots, and the shear wall is assembled in the form of upper and lower stacking.
[0066] Preferably, Figure 1-Figure 8 , Figure 10-12 As shown, the card strip 12, the card strip 13, the card strip 3 21, the card strip 43, the card strip 5 71, the card strip 6 73, the card strip 71, the card strip 8 91 and the card strip 92 all adopt a dovetail structure or a T-shaped structure, and the card slot 15, the card slot 22, the card slot 31, the card slot 44, the card slot 5 72, the card slot 6 75, the card slot 7 82 and the card slot 8 93 all adopt a dovetail groove or a T-shaped groove, and the shear wall is assembled in the form of left and right push-pull, and the corresponding card strips and card slots with an assembly relationship have an interference fit; the tightness of the connection between the various templates is ensured, and the thermal insulation effect of the shear wall is enhanced.
[0067] A construction method of an assembled fireproof heat-insulating load-bearing integrated shear wall, used to construct the above-mentioned assembled fireproof heat-insulating load-bearing integrated shear wall, comprises the following steps:
[0068] S1, bottom layer assembly:
[0069] According to the design drawings, connect the bottom template 1 and the bottom corner template 4 in sequence, and ensure the tightness of the connection between adjacent templates;
[0070] S2, standard layer assembly:
[0071] The standard layer template 2 and the standard layer corner template 5 are sequentially assembled on the upper part of the bottom layer template 1 and the bottom layer corner template 4. The length of the standard layer template 2 is flexibly cut according to the construction situation, so that the upper and lower adjacent standard layer templates 2 are stacked in a staggered manner to ensure the casting quality and aesthetics of the shear wall;
[0072] S3, top level assembly:
[0073] After the standard layer is assembled to the designed height, the top layer formwork 3 and the top layer corner formwork 6 are assembled to the uppermost standard layer formwork 2 and the standard layer corner formwork 5 as required; in addition, in order to ensure the stability of the shear wall, the card strip adopts a dovetail structure or a T-shaped structure, and the card slot adopts a dovetail slot or a T-shaped slot. The standard layer formwork 2 and the bottom layer formwork 1, the standard layers and the standard layers, and the standard layer and the top layer formwork 3 are assembled in a push-pull manner;
[0074] S4, laying of steel bars 10:
[0075] After the bottom template 1 is assembled, the transverse steel bars 10 are placed in the limiting grooves 142 of the support members. The laying of the steel bars 10 runs through the entire process of the shear wall template construction. During the shear wall template construction process, the transverse steel bars 10 are placed at the corresponding positions according to the design requirements for the laying height of the steel bars 10. After the transverse steel bars 10 are laid, the vertical steel bars 10 are placed on one side of the transverse steel bars 10 according to the design requirements, and the vertical steel bars 10 are fixed to the transverse steel bars 10 using fixing members (such as iron wires).
[0076] S5, Door and Window Construction:
[0077] When the shear wall needs to open doors and windows, the upper door and window template 7, the lower door and window template 8 (if necessary, in some cases, when the door opening is opened, the lower door and window template 8 is not needed) and the door and window side template 9 are assembled at the designed position, and the upper door and window template 7, the lower door and window template 8 and the base plate 11 of the door and window side template 9 are blocked with the blocking plate 74 to prevent leakage of concrete during pouring;
[0078] S6, concrete pouring:
[0079] Before pouring concrete, a top support structure is first built under the upper template 7 of the door and window to prevent the upper template 7 of the door and window from being deformed or even damaged during concrete pouring. During concrete pouring, each layer of template and the blocking plate 74 serve as templates for concrete pouring, thereby improving the efficiency of shear wall construction.
[0080] S7, fire retardant coating spraying:
[0081] After the concrete pouring construction, the fire retardant coating is evenly sprayed on the outer surface and / or inner surface of the shear wall to achieve the fire protection function of the shear wall.
[0082] The above contents are merely examples and explanations of the structure of the present invention. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the invention or exceed the scope defined by the claims, they should all fall within the protection scope of the present invention.
Claims
1. An assembled fireproof, heat-insulating and load-bearing integrated shear wall, characterized in that: It includes a bottom layer template placed at the bottom of the shear wall, a standard layer template placed at the middle layer of the shear wall, and a top layer template placed at the top of the shear wall, wherein the bottom layer template, the standard layer template, and the top layer template each include two base plates, which are respectively used as the inner wall plate and the outer wall plate of the shear wall, and the two base plates are connected by a plurality of connectors; The front end of the base plate of the bottom template is provided with at least one card strip 1, and the rear end is provided with a card slot 1 matched with the card strip 1, the card strip 1 of the rear bottom template is stuck in the card slot 1 of the front bottom template, and the upper part of the base plate of the bottom template is provided with at least one card strip 2; the lower part of the base plate of the standard layer template is provided with a card slot 2, and the upper part is provided with a card strip 3, the card slot 2 of the standard layer template assembled on the upper part of the bottom template is sleeved on the card strip 2 of the bottom template, and the card slots 2 and card strips 3 of the adjacent standard layer templates in the vertical direction are mutually engaged; the upper part of the base plate of the top layer template is smooth, and the lower part is provided with a card slot 3, and the card slot 3 is sleeved on the card strip 3 of the uppermost standard layer template; It also includes a corner formwork, which is arranged at the corner of the shear wall. The corner formwork includes a bottom corner formwork, a standard corner formwork and a top corner formwork. The bottom corner formwork, the standard corner formwork and the top corner formwork each include two corner panels, and the two corner panels are connected by a number of connectors. The base plate and the corner panel are both made of polystyrene panels; the outer surfaces of the base plate and the corner panel are coated with fire retardant coatings; the connectors are made of GFRP; One end of the bottom corner template is provided with a slot four that matches with the first card strip, and the other end is provided with a card strip four that matches with the first card slot. The upper part of the corner plate of the bottom corner template is provided with a number of positioning protrusions; the upper part of the corner plate of the standard layer corner template is provided with a number of positioning protrusions, and the lower part is provided with grooves that engage with the positioning protrusions; the upper part of the base plate of the top layer corner template is smooth, and the lower part is provided with a number of grooves that engage with the positioning protrusions.
2. The assembled fireproof, heat-insulating and load-bearing integrated shear wall according to claim 1, characterized in that: It also includes door and window templates and blocking plates, the door and window templates include door and window upper templates, door and window lower templates and door and window side templates, the door and window upper templates, door and window lower templates and door and window side templates all include two groups of substrates, and the two groups of substrates are connected by a number of connecting parts; the lower part of the substrate of the door and window upper template is provided with a card slot five that is three-phase engaged with the card strip of the standard layer template, and the lower end of the inner side of the substrate of the door and window upper template is provided with a card strip six; the lower part of the substrate of the door and window lower template is provided with a card slot seven that is three-phase engaged with the card strip of the standard layer template, and the upper end of the inner side of the substrate of the door and window lower template is provided with a card strip seven; the lower part of the door and window side template is provided with a card slot eight that is three-phase engaged with the card strip of the standard layer template, and the upper part of the door and window side template is provided with a card strip nine that is two-phase engaged with the card slot of the standard layer template; card slots six are provided on both sides of the blocking plate, and the card slot six is engaged with the card strip six or the card strip seven or the card strip eight.
3. The assembled fireproof, heat-insulating and load-bearing integrated shear wall according to claim 1, characterized in that: The connector includes a supporting portion and connecting portions arranged at both ends of the supporting portion for connecting with a base plate or a corner plate, and the height of the connecting portion is greater than the height of the supporting portion, so that the connector has an H-shaped structure as a whole.
4. The assembled fireproof, heat-insulating and load-bearing integrated shear wall according to claim 3, characterized in that: The support portion is provided with a plurality of limiting grooves for placing and positioning transverse steel bars.
5. The assembled fireproof, heat-insulating and load-bearing integrated shear wall according to claim 1, characterized in that: The base plate or the corner plate and the connecting piece are extruded into an integrated structure.
6. The assembled fireproof, heat-insulating and load-bearing integrated shear wall according to claim 1, characterized in that: The base plate or the corner plate adopts a split structure, a plurality of card holders are arranged on the inner surface of the base plate, and card plates are arranged at both ends of the connecting member, and the card plates are detachably engaged in the card holders.
7. The assembled fireproof, heat-insulating and load-bearing integrated shear wall according to claim 2, characterized in that: The card strips 1, 2, 3, 4, 5, 6, 7, 8 and 9 all adopt rectangular card slots, and the card slots 1, 2, 3, 4, 5, 6, 7 and 8 all adopt rectangular slots, and the shear wall is assembled in the form of up and down stacking.
8. The assembled fireproof, heat-insulating and load-bearing integrated shear wall according to claim 2, characterized in that: The card strip one, card strip two, card strip three, card strip four, card strip five, card strip six, card strip seven, card strip eight and card strip nine all adopt a dovetail structure or a T-shaped structure, and the card slot one, card slot two, card slot three, card slot four, card slot five, card slot six, card slot seven and card slot eight all adopt a dovetail groove or a T-shaped groove. The shear wall is assembled in the form of left and right push-pull, and the corresponding card strips and card slots with an assembly relationship have an interference fit.
9. A method for constructing an assembled fireproof, heat-insulating, load-bearing integrated shear wall, used to construct the assembled fireproof, heat-insulating, load-bearing integrated shear wall according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1, bottom layer assembly: According to the design drawings, connect the bottom template and bottom corner template in sequence, and ensure the tightness of the connection between adjacent templates; S2, standard layer assembly: The standard layer formwork and the standard layer corner formwork are sequentially assembled on the upper part of the bottom layer formwork and the bottom layer corner formwork. The length of the standard layer formwork is flexibly cut according to the construction situation, so that the upper and lower adjacent standard layer formworks are stacked in a staggered manner to ensure the casting quality and aesthetics of the shear wall; S3, top level assembly: After the standard layer is assembled to the designed height, the top layer formwork and the top layer corner formwork are assembled to the topmost standard layer formwork and the standard layer corner formwork as required; in addition, in order to ensure the stability of the shear wall, the card strip adopts a dovetail structure or a T-shaped structure, the card slot adopts a dovetail slot or a T-shaped slot, and the standard layer formwork and the bottom layer formwork, the standard layers and the standard layers, and the standard layer and the top layer formwork are assembled in a push-pull manner; S4, reinforcement laying: After the bottom template is assembled, the transverse reinforcement is placed in the limiting groove of the support. The reinforcement laying runs through the whole process of the shear wall template construction. During the shear wall template construction, the transverse reinforcement is placed at the corresponding position according to the design requirements of the reinforcement laying height. After the transverse reinforcement is laid, the vertical reinforcement is placed on one side of the transverse reinforcement according to the design requirements, and the vertical reinforcement is fixed to the transverse reinforcement with a fixing piece (such as iron wire). S5, Door and Window Construction: When doors and windows need to be opened in the shear wall, the upper door and window formwork, the lower door and window formwork (if necessary, in some cases, when opening the door opening, the lower door and window formwork is not needed) and the door and window side formwork are assembled at the designed position, and the base plate openings of the upper door and window formwork, the lower door and window formwork and the door and window side formwork are blocked with blocking plates to prevent leakage during concrete pouring; S6, concrete pouring: Before pouring concrete, a top support structure is built under the door and window upper formwork to prevent deformation or even damage to the door and window upper formwork during concrete pouring. During concrete pouring, each layer of formwork and the blocking plate serve as the formwork for concrete pouring, which improves the efficiency of shear wall construction. S7, fire retardant coating spraying: After the concrete pouring construction, the fire retardant coating is evenly sprayed on the outer surface and / or inner surface of the shear wall to achieve the fire protection function of the shear wall.
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