Fastener batch cleaning and degreasing equipment

Abstract

The batch cleaning and degreasing equipment comprises an operation table, an ultrasonic cleaning box is installed in the operation table, a material barrel is arranged in the ultrasonic cleaning box, a plurality of flowing openings are formed in the outer wall of the material barrel, a feeding opening is formed in the top of the material barrel, and a main shaft is installed in the material barrel; a lifting plate is rotationally mounted on the two sides of the shaft wall of the main shaft and used for controlling materials to ascend and descend, and a transmission mechanism is arranged on one side of the lifting plate; according to the fastener cleaning device, fasteners are cleaned in batches, the cleaning efficiency is greatly improved, the fasteners can be continuously turned over in the cleaning process through the design of the material barrel and matched rotation of the internal main shaft and the transmission mechanism during use, and therefore the cleaning requirements of the fasteners in different shapes are met; the problems that cleaning is not uniform and corners are omitted are solved, it is ensured that each fastener can be fully cleaned, and therefore the cleaning quality of products is improved.

Description

Technical Field

[0001] The invention relates to the technical field of cleaning and degreasing equipment, in particular to a fastener batch cleaning and degreasing equipment. Background Art

[0002] With the rapid development of manufacturing industry, the demand for fasteners, as the basic connecting parts in various mechanical equipment, building structures and other fields, is showing a trend of continuous growth. However, during the production, storage and transportation of fasteners, they are often contaminated by oil, so it is often necessary to remove the oil through some chemical solvent immersion method or ultrasonic vibration method to make the material surface more refined.

[0003] With the acceleration of industrialization, the quality and cleanliness requirements of fasteners are getting higher and higher. High-quality and clean fasteners are of vital importance to ensuring product performance, extending service life and improving overall safety. However, some existing cleaning and degreasing equipment has problems such as uneven cleaning effect, easy to miss corners, and insufficient processing capacity for fasteners with complex shapes when processing batches of fasteners.

[0004] Therefore, a fastener batch cleaning and degreasing equipment is proposed. Summary of the invention

[0005] The object of the present invention is to provide a fastener batch cleaning and degreasing equipment to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a fastener batch cleaning and degreasing equipment, comprising an operating table, an ultrasonic cleaning box is installed inside the operating table, a material barrel is arranged inside the ultrasonic cleaning box, a plurality of flow ports are opened on the outer wall of the material barrel, a feed port is opened on the top of the material barrel, a main shaft is installed inside the material barrel, a lifting plate is rotatably installed on both sides of the main shaft wall, a transmission mechanism is arranged on one side of the lifting plate, two moving blocks are installed on the lifting plate, guide rails are slidably installed on the outer walls of the two moving blocks, a fixed plate is installed on one side of the two guide rails, a rotating mechanism is arranged on the bottom of the fixed plate, a first motor is installed on one side of the lifting plate, a driving wheel is installed on the output end of the first motor, a gear plate is meshingly installed on one side of the driving wheel, and the gear plate is installed on the fixed plate.

[0007] Preferably, the transmission mechanism includes a connecting wheel, which is installed at one end of the main shaft, a fixed wheel is meshingly installed on one side of the connecting wheel, a second motor is installed on one side of the fixed wheel, a mounting platform is rotatably installed on the shaft wall of the output shaft of the second motor, and the mounting platform is installed on the lifting plate.

[0008] Preferably, the rotating mechanism includes a fixed disk, the fixed disk is mounted on a fixed plate, a support shaft is mounted at the bottom of the fixed disk, the support shaft is rotatably mounted inside the operating table, and a third motor is mounted at the lower end of the support shaft.

[0009] Preferably, the outer wall of the material barrel matches the inner wall of the ultrasonic cleaning box in size, and a baffle is installed on one side of the inner wall of the material barrel.

[0010] Preferably, two mounting blocks are installed at the bottom of the fixed plate, support wheels are rotatably installed inside the two mounting blocks, and a limiting ring is commonly provided outside the two support wheels, and the limiting ring is installed on the operating table.

[0011] Preferably, a connecting platform is installed on one side of the operating table, an electric slide rail is installed on the top of the connecting platform, an electric slider is slidably installed inside the electric slide rail, and a conveyor belt is installed on one side of the electric slider.

[0012] Preferably, a material guide plate is installed on one side of the conveyor belt, and a sewage filter device is installed on one side of the ultrasonic cleaning box.

[0013] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention can clean fasteners in batches, greatly improving the cleaning efficiency. When in use, the design of the material barrel and the coordinated rotation of the internal main shaft and the transmission mechanism enable the fasteners to be continuously turned over during the cleaning process, thereby adapting to the cleaning needs of fasteners of different shapes, avoiding the problems of uneven cleaning and missing corners, ensuring that each fastener can be fully cleaned, and thus improving the cleaning quality of the product.

[0014] 2. The present invention effectively filters and treats the sewage generated during the cleaning process by setting up a sewage filter device, thereby reducing the pollution of the environment caused by sewage discharge, meeting environmental protection requirements, and at the same time; The electric slide rail, electric slider and conveyor belt realize the automatic feeding function, which not only improves the production efficiency, but also reduces the labor intensity and the errors caused by manual operation. Combined with the guide plate set on one side of the conveyor belt, during the unloading process, the material is controlled to pass through the feed port smoothly into the inside of the material barrel. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the main structure of the present invention; Figure 2 It is a schematic diagram of the cross-sectional connection structure of the material barrel and the main shaft of the present invention; Figure 3 for Figure 2 A in the enlarged view; Figure 4It is a schematic diagram of the cross-sectional connection structure of the electric slide rail, the electric slider and the conveyor belt of the present invention; Figure 5 for Figure 4 Enlarged view of point B in .

[0016] In the figure: 1. operating table; 2. ultrasonic cleaning box; 3. material barrel; 4. flow port; 5. feed port; 6. main shaft; 7. lifting plate; 8. moving block; 9. guide rail; 10. first motor; 11. driving wheel; 12. gear plate; 13. connecting wheel; 14. fixed wheel; 15. second motor; 16. mounting table; 17. fixed plate; 18. fixed disk; 19. supporting shaft; 20. third motor; 21. limiting ring; 22. supporting wheel; 23. mounting block; 24. baffle; 25. connecting table; 26. electric slide rail; 27. electric slide block; 28. conveyor belt; 29. ​​guide plate; 30. sewage filter device. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0018] Example 1: Please refer to Figure 1-5 The present invention provides a technical solution: a fastener batch cleaning and degreasing equipment, comprising an operating table 1, an ultrasonic cleaning box 2 is installed inside the operating table 1, a material barrel 3 is arranged inside the ultrasonic cleaning box 2, a plurality of flow ports 4 are opened on the outer wall of the material barrel 3, a feed port 5 is opened on the top of the material barrel 3, a main shaft 6 is installed inside the material barrel 3, and a lifting plate 7 is installed on both sides of the main shaft 6 to rotate together, the lifting plate 7 is used to control the lifting of the material, a transmission mechanism is arranged on one side of the lifting plate 7, and the transmission mechanism is used to drive the material to roll evenly in the material barrel 3, two moving blocks 8 are installed on the lifting plate 7, and the outer walls of the two moving blocks 8 are both slidably installed with guide rails 9, and the two guide rails are installed on the outer walls of the two moving blocks 8. A fixed plate 17 is installed on one side of the rail 9, a rotating mechanism is provided at the bottom of the fixed plate 17, a first motor 10 is installed on one side of the lifting plate 7, a driving wheel 11 is installed on the output end of the first motor 10, a gear plate 12 is meshingly installed on one side of the driving wheel 11, and the gear plate 12 is installed on the fixed plate 17. The cleaning efficiency is greatly improved by batch cleaning of the fasteners. When in use, the design of the material barrel 3 and the coordinated rotation of the internal main shaft 6 and the transmission mechanism enable the fasteners to be continuously turned over during the cleaning process, thereby adapting to the cleaning needs of fasteners of different shapes, avoiding the problems of uneven cleaning and missing corners, and ensuring that each fastener can be fully cleaned.

[0019] like Figure 2 and 3 As shown, the transmission mechanism includes a connecting wheel 13, which is mounted at one end of the main shaft 6, and a fixed wheel 14 is meshed and mounted on one side of the connecting wheel 13, and a second motor 15 is mounted on one side of the fixed wheel 14, and a mounting platform 16 is rotatably mounted on the shaft wall of the output shaft of the second motor 15, and the mounting platform 16 is mounted on the lifting plate 7. The transmission mechanism drives the fixed wheel 14, the connecting wheel 13 and the main shaft 6 to rotate by the second motor 15, thereby driving the material barrel 3 to rotate, so as to provide a turning power for the fasteners in the material barrel 3, ensure that the fasteners can fully contact the cleaning liquid, and improve the cleaning effect; The outer wall of the material barrel 3 matches the inner wall of the ultrasonic cleaning box 2 in size, and a baffle 24 is installed on one side of the inner wall of the material barrel 3. The material barrel 3 matches the inner wall of the ultrasonic cleaning box 2 in size, which can ensure that the cleaning effect of the ultrasonic cleaning box 2 fully acts on the fasteners in the material barrel 3. The setting of the baffle 24 can play a certain blocking role when the fasteners are turned over, making the cleaning more uniform.

[0020] like Figure 4 and 5 As shown, the rotating mechanism includes a fixed disk 18, and the fixed disk 18 is installed on a fixed plate 17. A support shaft 19 is installed at the bottom of the fixed disk 18, and the support shaft 19 is rotatably installed inside the operating table 1. A third motor 20 is installed at the lower end of the support shaft 19. The function of the rotating mechanism is to drive the support shaft 19, the fixed disk 18 and the fixed plate 17 to rotate through the third motor 20, thereby rotating the material barrel 3 and the material therein, further improving the cleaning effect of the fastener, ensuring that all parts can be fully cleaned, and facilitating the transfer of materials.

[0021] like Figure 4 and 5 As shown, two mounting blocks 23 are installed at the bottom of the fixed plate 18, and support wheels 22 are rotatably installed inside the two mounting blocks 23. A limiting ring 21 is commonly arranged outside the two support wheels 22, and the limiting ring 21 is installed on the operating table 1. The arrangement of the mounting blocks 23, the support wheels 22 and the limiting ring 21 can ensure the stable rotation of the fixed plate 18, thereby ensuring the smooth rotation of the material barrel 3, making the material more stable during transportation, thereby improving the operating stability of the equipment.

[0022] The working principle is as follows: the fastener batch cleaning and degreasing equipment is mainly composed of an operating table 1, an ultrasonic cleaning box 2, a material barrel 3, a spindle 6, a lifting plate 7, a transmission mechanism, a rotating mechanism and the like. When in use, firstly, the fastener to be cleaned is placed into the material barrel 3 through the feed port 5, and the material barrel 3 is placed in the ultrasonic cleaning box 2. The ultrasonic cleaning box 2 emits ultrasonic waves, and uses the cavitation effect of ultrasonic waves to perform preliminary cleaning of the oil stains on the surface of the fasteners. Then, the second motor 15 is controlled to start, driving the fixed wheel 14 to rotate, and the fixed wheel 14 is meshed with the connecting wheel 13, thereby driving the spindle 6 to rotate, thereby driving the material barrel 3 to rotate, thereby realizing the material flipping and preventing the material from piling up. The problem of accumulation and poor cleaning is solved. After the cleaning is completed, the first motor 10 is controlled to rotate. The first motor 10 works to drive the driving wheel 11 to rotate. The driving wheel 11 is meshed with the gear plate 12. Since the gear plate 12 is fixedly mounted on the fixed plate 17, the lifting plate 7 moves up and down under the restriction of the moving block 8 and the guide rail 9. At this time, the feed port 5 on the material barrel 3 faces upward. At this time, the up and down movement of the lifting plate 7 drives the fasteners in the material barrel 3 to be further cleaned, so that the cleaning effect is better. After the cleaning is completed, the material barrel 3 is moved out of the ultrasonic cleaning box 2. During the cleaning process, all parts of the fasteners can fully contact the cleaning liquid, ensuring the uniformity of the cleaning effect. Finally, the third motor 20 drives the fixed disk 18 to rotate through the support shaft 19. The fixed disk 18 is connected to the fixed plate 17, thereby driving the fixed plate 17 and the material barrel 3 to rotate together, which can simply dehydrate the material, facilitate subsequent processing operations, and also facilitate moving the material to a place where the material is collected. By controlling the second motor 15 to rotate again, the material port 5 is rotated to face downward, thereby realizing the pouring out of the material and realizing the unloading operation.

[0023] Example 2: Figure 1 and 4 As shown, in order to further improve the practicability of the equipment, enable the equipment to automatically load materials, further realize the automated production and processing of the equipment, and reduce manual labor, a connecting platform 25 is installed on one side of the operating table 1, and an electric slide rail 26 is installed on the top of the connecting platform 25. An electric slider 27 is slidably installed inside the electric slide rail 26, and a conveyor belt 28 is installed on one side of the electric slider 27. Fasteners are conveyed through the conveyor belt 28. A guide plate 29 on one side of the conveyor belt 28 plays a role in guiding the conveying direction of the fasteners. The electric slide rail 26 and the electric slider 27 cooperate with each other to control the movement of the conveyor belt 28, thereby realizing the function of automatic feeding and improving the degree of automation of production. A guide plate 29 is installed on one side of the conveyor belt 28, and a sewage filter device 30 is installed on one side of the ultrasonic cleaning box 2. The sewage filter device 30 on one side of the ultrasonic cleaning box 2 filters and treats the sewage generated during the cleaning process. After the sewage is treated by the sewage filter device 30, the oil and impurities therein are removed, thereby reducing pollution to the environment and achieving the purpose of environmental protection.

[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fastener batch cleaning and degreasing device, comprising an operating table (1), characterized in that: An ultrasonic cleaning box (2) is installed inside the operating table (1), a material barrel (3) is arranged inside the ultrasonic cleaning box (2), a plurality of flow ports (4) are provided on the outer wall of the material barrel (3), a feed port (5) is provided on the top of the material barrel (3), a main shaft (6) is installed inside the material barrel (3), a lifting plate (7) is rotatably installed on both sides of the shaft wall of the main shaft (6), a transmission mechanism is arranged on one side of the lifting plate (7), two moving blocks (8) are installed on the lifting plate (7), guide rails (9) are slidably installed on the outer walls of the two moving blocks (8), a fixed plate (17) is installed on one side of the two guide rails (9), a rotating mechanism is arranged on the bottom of the fixed plate (17), a first motor (10) is installed on one side of the lifting plate (7), a driving wheel (11) is installed on the output end of the first motor (10), a gear plate (12) is meshingly installed on one side of the driving wheel (11), and the gear plate (12) is installed on the fixed plate (17).

2. The fastener batch cleaning and degreasing equipment according to claim 1 is characterized by: The transmission mechanism comprises a connecting wheel (13), the connecting wheel (13) being mounted on one end of the main shaft (6), a fixing wheel (14) being meshingly mounted on one side of the connecting wheel (13), a second motor (15) being mounted on one side of the fixing wheel (14), a mounting platform (16) being rotatably mounted on the shaft wall of the output shaft of the second motor (15), and the mounting platform (16) being mounted on the lifting plate (7).

3. The fastener batch cleaning and degreasing equipment according to claim 1 is characterized by: The rotating mechanism includes a fixed disk (18), the fixed disk (18) is mounted on a fixed plate (17), a support shaft (19) is mounted at the bottom of the fixed disk (18), the support shaft (19) is rotatably mounted inside the operating table (1), and a third motor (20) is mounted at the lower end of the support shaft (19).

4. A fastener batch cleaning and degreasing equipment according to claims 1-3, characterized in that: The outer wall of the material barrel (3) matches the size of the inner wall of the ultrasonic cleaning box (2), and a baffle (24) is installed on one side of the inner wall of the material barrel (3).

5. The fastener batch cleaning and degreasing equipment according to claim 3 is characterized by: Two mounting blocks (23) are mounted at the bottom of the fixed plate (18), support wheels (22) are rotatably mounted inside the two mounting blocks (23), and a limiting ring (21) is commonly disposed outside the two support wheels (22), and the limiting ring (21) is mounted on the operating table (1).

6. The fastener batch cleaning and degreasing equipment according to claim 1, characterized in that: A connecting platform (25) is installed on one side of the operating platform (1), an electric slide rail (26) is installed on the top of the connecting platform (25), an electric slider (27) is slidably installed inside the electric slide rail (26), and a conveyor belt (28) is installed on one side of the electric slider (27).

7. The fastener batch cleaning and degreasing equipment according to claim 6, characterized in that: A material guide plate (29) is installed on one side of the conveyor belt (28), and a sewage filter device (30) is installed on one side of the ultrasonic cleaning box (2).

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