A capacitor aluminum foil cutting device equipped with an anti-slip structure for a rotating tensioning wheel
By introducing a rotary tension wheel anti-slip structure into the aluminum foil cutting device, the problem of the axis line deviation of the aluminum foil roll during the cutting process is solved, and the stable fixation and tension adjustment of the aluminum foil roll are achieved, which improves the cutting accuracy and stability.
Patent Information
- Application Number
- CN202510336904.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2045-03-21
AI Technical Summary
During the cutting process of aluminum foil coil, due to equipment vibration and inertia of aluminum foil coil, its axis line deviates from the reference axis line of the cutting equipment, reducing the cutting accuracy.
The rotary tensioning wheel anti-slip structure is adopted. Through the design of the sliding seat and the expansion member, the central axis of the aluminum foil roll is consistent with the central axis of the rotation shaft. The combination of the magnetic ring plate and the pressing plate is used to achieve stable fixation and tension adjustment of the aluminum foil roll to prevent radial displacement.
The accuracy and stability of aluminum foil cutting are improved, and the frictional force differences caused by inconsistent distance between each part of the aluminum foil roll and the rotation axis are reduced. The tension of aluminum foil is uniform when unfolded from the roll is reduced, and the probability of cutting interruption and deformation of aluminum foil is reduced.
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Figure CN119841180B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of aluminum foil cutting, and particularly relates to a capacitor aluminum foil cutting device equipped with a rotating tension wheel anti-slip structure. Background Art
[0002] Capacitor aluminum foil is an aluminum foil material used to manufacture capacitors. A capacitor is an electronic component capable of storing electric charge, and the aluminum foil is a piece of aluminum foil with special properties. By cooperating with electrolytes, dielectric materials, etc., the charge storage and release functions of the capacitor are realized. Capacitor aluminum foil has advantages such as high specific capacitance, good electrical conductivity, and voltage resistance, and can effectively store and release electrical energy in various electronic and electrical application scenarios, improving the performance and stability of the circuit.
[0003] In the prior art, when cutting an aluminum foil coil, the aluminum foil coil is directly sleeved on a fixed metal shaft, and there is a gap in the installation. During the cutting process, due to factors such as the vibration generated by the operation of the equipment and the inertia of the aluminum foil coil itself, the aluminum foil coil will have a radial displacement on the rotating shaft, resulting in the deviation of its axis from the reference axis of the rotating shaft in the cutting equipment and reducing the cutting accuracy. Summary of the Invention
[0004] Aiming at the above-mentioned shortcomings of the prior art, the present invention provides a capacitor aluminum foil cutting device equipped with a rotating tension wheel anti-slip structure, which can effectively solve the problem that when cutting an aluminum foil coil in the prior art, the aluminum foil coil is directly sleeved on a fixed metal shaft, there is a gap in the installation, and during the cutting process, due to factors such as the vibration generated by the operation of the equipment and the inertia of the aluminum foil coil itself, the aluminum foil coil will have a radial displacement on the rotating shaft, resulting in the deviation of its axis from the reference axis of the rotating shaft in the cutting equipment and reducing the cutting accuracy.
[0005] To achieve the above object, the present invention is realized through the following technical solutions:
[0006] The present invention provides a capacitor aluminum foil cutting device equipped with a rotating tension wheel anti-slip structure, including:
[0007] A loading part, the loading part includes a workbench, the workbench is slidably connected with a sliding seat through a slide rail groove opened in its interior, one side of the sliding seat is rotatably connected with a rotating shaft, and a tensioning member for placing an external aluminum foil coil is arranged on the circumferential outer surface of the rotating shaft;
[0008] A cutting part, the cutting part includes side plates, the bottom ends of the side plates are fixedly connected to the upper surface of the workbench, one side of the side plates is rotatably connected with a cutting roller, and a cutting blade is fixedly installed on the circumferential outer surface of the cutting roller;
[0009] Among them, the expansion member includes a hollow sleeve rod. The inner circumferential wall of the hollow sleeve rod is slidably connected to the outer circumferential surface of the rotating shaft. One side of the hollow sleeve rod close to the sliding seat is fixedly connected with an annular plate that fits the outer circumferential surface of the rotating shaft. The hollow sleeve rod is rotatably connected with a pressing plate through a connecting rod arranged on its outer circumferential surface, and one side of the pressing plate close to the sliding seat is slidably connected to the inside of the annular plate;
[0010] Among them, the workbench is slidably connected with a lifting shaft rod through a guide rail rod fixed on its upper surface, and a tension wheel is sleeved on the outer circumferential surface of the lifting shaft rod. A tension adjusting member for adjusting the height of the tension wheel is arranged on one side of the sliding seat away from the rotating shaft.
[0011] Furthermore, a material receiving roller rotatably connected to the inside of the side plate is arranged below the cutting roller. A lower roller shaft rotatably connected to the inside of the side plate is arranged on one side of the cutting roller close to the tension wheel. An upper roller shaft slidably connected to the inside of the side plate is arranged above the lower roller shaft.
[0012] Furthermore, two sliding seats are provided and symmetrically distributed with the workbench as the center. A magnetic ring plate is fixedly connected to one side of the annular plate away from the sliding seat. Three pressing plates are provided and circumferentially arrayed with the hollow sleeve rod as the center.
[0013] Furthermore, the tension adjusting member includes a rotating rod. The middle part of the rotating rod is rotatably connected to one side of the sliding seat away from the rotating shaft. A linkage frame is fixedly connected to one end of the rotating rod close to the cutting blade. A limiting block is fixedly connected to one side of the sliding seat close to the rotating rod. An L-shaped rod is slidably connected to the inside of the limiting block. A limiting frame is fixedly connected to the top end of the L-shaped rod.
[0014] Furthermore, the inside of the limiting frame is designed in an arc shape, and the inner surface of the limiting frame fits the outer surface of the rotating rod. The inside of the linkage frame fits the outer circumferential surface of the lifting shaft rod.
[0015] Furthermore, a notch is formed inside the sliding seat. The outer end of the L-shaped rod away from the limiting frame penetrates through the sliding seat and is fixedly connected with a connecting plate. A long rod is fixedly connected to one side of the connecting plate away from the sliding seat. The long rod is rotatably connected with a positioning wheel through a ball arranged on its outer circumferential surface. A short rod is fixedly connected to one side of the connecting plate close to the long rod.
[0016] Furthermore, a bracket is fixedly connected to the upper surface of the workbench. An arc-shaped groove is formed on the upper surface of the bracket, and the inner wall of the arc-shaped groove fits the outer surface of the positioning wheel. The outer end of the positioning wheel away from the connecting plate is designed with an arc surface. The outer end of the short rod away from the connecting plate is designed with a small arc surface.
[0017] The technical solution provided by the present invention has the following beneficial effects compared with the prior art:
[0018] The present invention is provided with a sliding seat, a rotating shaft and a tensioning member. During feeding, the sliding seats on both sides approach each other, and the tensioning members on both sides also approach each other accordingly. After the two magnetic ring plates in the tensioning member are closely attached, the sliding seat continues to move, which can drive the pressure-receiving plate to expand outwards, fix the external aluminum foil roll from the inside, and make the central axis of the aluminum foil roll coincide with the central axis of the rotating shaft. During discharging, the sliding seats on both sides move away from each other. Among them, when the tensioning members move away from each other, the magnetic ring plates inside attract each other, and the magnetic ring plates drive the hollow sleeve rod and the annular plate to move relative to each other. With the cooperation of the gravity of the aluminum foil roll, the contraction action of the tensioning member is completed, which is convenient for taking out the used aluminum foil roll and preparing for the next feeding at the same time. While stably placing the aluminum foil roll, the central axis of the aluminum foil roll is also made to coincide with the central axis of the rotating shaft, ensuring the stability of transportation, avoiding the situation that the friction forces are different due to the inconsistent distances between different parts of the aluminum foil roll and the rotating shaft, making the tension uniform when the aluminum foil is unrolled from the roll, and improving the cutting accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention, and those of ordinary skill in the art can also obtain other drawings based on these drawings without creative efforts.
[0020] Figure 1 It is a three-dimensional structural schematic diagram of an embodiment of the present invention;
[0021] Figure 2 It is a multi-state conversion diagram of the feeding part of an embodiment of the present invention;
[0022] Figure 3 It is a three-dimensional structural schematic diagram of the feeding part of an embodiment of the present invention;
[0023] Figure 4 It is a structural schematic diagram of the sliding seat, the rotating shaft and the hollow sleeve rod of an embodiment of the present invention;
[0024] Figure 5 It is a cross-sectional structural schematic diagram of the tensioning member of an embodiment of the present invention;
[0025] Figure 6 It is a structural schematic diagram of the tension adjusting member, the lifting shaft rod and the connecting plate of an embodiment of the present invention;
[0026] Figure 7 It is a cross-sectional view of the positioning wheel of an embodiment of the present invention;
[0027] Figure 8 It is a separated structural schematic diagram of the connecting plate and the bracket of an embodiment of the present invention.
[0028] The reference numerals in the figure respectively represent: 1. Loading part; 11. Workbench; 111. Bracket; 12. Sliding seat; 13. Rotating shaft; 14. Tightening part; 141. Hollow sleeve rod; 142. Annular plate; 143. Connecting rod; 144. Pressing plate; 145. Magnetic annular plate; 15. Lifting shaft rod; 151. Tension wheel; 16. Tension adjusting part; 161. Rotating rod; 162. Linking frame; 163. Limit block; 164. L-shaped rod; 165. Limit frame; 17. Connecting plate; 171. Long rod; 172. Positioning wheel; 173. Short rod; 2. Cutting part; 21. Cutting roller; 211. Cutting blade; 22. Rewinding roller; 23. Lower roller; 24. Upper roller. Specific embodiments
[0029] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Apparently, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0030] The present invention will be further described below with reference to the embodiments.
[0031] Embodiment:
[0032] Please refer to Figures 1-8 , the present invention provides a technical solution: a capacitor aluminum foil cutting device with a rotating tension wheel anti-slip structure, including:
[0033] A loading part 1, the loading part 1 includes a workbench 11, the workbench 11 is slidably connected with a sliding seat 12 through a slide rail groove opened in its interior, one side of the sliding seat 12 is rotatably connected with a rotating shaft 13, and a tightening part 14 for placing an external aluminum foil coil is arranged on the circumferential outer surface of the rotating shaft 13, a driving part is arranged inside the sliding seat 12, and the driving part is in transmission connection with the rotating shaft 13;
[0034] A cutting part 2, the cutting part 2 includes side plates, the bottom ends of the side plates are fixedly connected with the upper surface of the workbench 11, one side of the side plates is rotatably connected with a cutting roller 21, and a cutting blade 211 is fixedly installed on the circumferential outer surface of the cutting roller 21;
[0035] Among them, the expansion fastener 14 includes a hollow sleeve rod 141. The inner circumferential wall of the hollow sleeve rod 141 is slidably connected to the outer circumferential surface of the rotating shaft 13. A ring plate 142 that fits against the outer circumferential surface of the rotating shaft 13 is fixedly connected to one side of the hollow sleeve rod 141 close to the sliding seat 12. The hollow sleeve rod 141 is rotatably connected to a pressing plate 144 through a connecting rod 143 provided on its outer circumferential surface, and one side of the pressing plate 144 close to the sliding seat 12 is slidably connected to the inside of the ring plate 142;
[0036] Among them, the workbench 11 is slidably connected to a lifting shaft rod 15 through a guide rod fixed on its upper surface, and a tension pulley 151 is sleeved on the outer circumferential surface of the lifting shaft rod 15. A tension adjusting member 16 for adjusting the height of the tension pulley 151 is provided on one side of the sliding seat 12 away from the rotating shaft 13. There are two lifting shaft rods 15 and they are symmetrically distributed with the tension pulley 151 as the center.
[0037] Below the cutting roller 21, there is a material receiving roller 22 rotatably connected to the inside of the side plate. On one side of the cutting roller 21 close to the tension pulley 151, there is a lower roller shaft 23 rotatably connected to the inside of the side plate. Above the lower roller shaft 23, there is an upper roller shaft 24 slidably connected to the inside of the side plate.
[0038] There are two sliding seats 12 and they are symmetrically distributed with the workbench 11 as the center. A magnetic ring plate 145 is fixedly connected to one side of the ring plate 142 away from the sliding seat 12. An arc-shaped rubber block is fixedly connected to one side of the pressing plate 144 away from the hollow sleeve rod 141. There are three pressing plates 144 and they are circumferentially arrayed with the hollow sleeve rod 141 as the center.
[0039] The tension adjusting member 16 includes a rotating rod 161. The middle part of the rotating rod 161 is rotatably connected to one side of the sliding seat 12 away from the rotating shaft 13. A linkage frame 162 is fixedly connected to one end of the rotating rod 161 close to the cutting blade 211. The internal connection part of the linkage frame 162 is designed with an arc angle. A limiting block 163 is fixedly connected to one side of the sliding seat 12 close to the rotating rod 161. An L-shaped rod 164 is slidably connected inside the limiting block 163. The top end of the L-shaped rod 164 is fixedly connected to a limiting frame 165.
[0040] The inside of the limiting frame 165 is designed with an arc shape, and the inner surface of the limiting frame 165 fits against the outer surface of the rotating rod 161. The inside of the linkage frame 162 fits against the outer circumferential surface of the lifting shaft rod 15.
[0041] The interior of the sliding seat 12 is provided with a notch. The outer end of the L-shaped rod 164 away from the limiting frame 165 penetrates through the sliding seat 12 and is fixedly connected with a connecting plate 17. One side of the connecting plate 17 away from the sliding seat 12 is fixedly connected with a long rod 171. The long rod 171 is rotationally connected with a positioning wheel 172 through a ball arranged on its circumferential outer surface. One side of the connecting plate 17 close to the long rod 171 is fixedly connected with a short rod 173. The long rod 171 and the short rod 173 are in the same horizontal plane, and the long rod 171 and the short rod 173 are symmetrically distributed with the rotating shaft 13 as the center.
[0042] The upper surface of the workbench 11 is fixedly connected with a bracket 111. The upper surface of the bracket 111 is provided with an arc-shaped groove, and the inner wall of the arc-shaped groove is fitted with the outer surface of the positioning wheel 172. The outer end of the positioning wheel 172 away from the connecting plate 17 adopts an arc surface design, and the outer end of the short rod 173 away from the connecting plate 17 adopts a small arc surface design.
[0043] The process of loading the aluminum foil roll:
[0044] In practical applications, in the initial state, the slide rail groove is controlled by the driving base on the side of the workbench 11, and the two sliding seats 12 sliding inside it are simultaneously moved to the side away from the bracket 111, that is, the distance between the two sliding seats 12 increases. The expansion member 14, the tension adjusting member 16, and the rotating shaft 13 move outward together. At this time, the positioning wheel 172 is located above its movable range along with the connecting plate 17 and the L-shaped rod 164. Use an external hoisting device to move the aluminum foil roll from above to the upper part of the loading part 1, and vertically lower the aluminum foil roll from the middle of the two sliding seats 12. When the lower surface of the aluminum foil roll comes into contact with the outer surfaces of the two positioning wheels 172, then slowly move it down until the central axis of the aluminum foil roll is approximately in the same position as the central axis of the rotating shaft 13.
[0045] During the downward movement of the aluminum foil roll, the lower surface of the aluminum foil roll comes into contact with the outer surface of the positioning wheel 172. After the aluminum foil roll contacts the positioning wheel 172, it drives the connecting plate 17, the L-shaped rod 164, and the limiting frame 165 (restricted by the limiting block 163) to move vertically downward (the outer surface of the positioning wheel 172 is always in contact with the outer surface of the aluminum foil roll). During this process, the rotating rod 161 drives the linkage frame 162 to tilt upward using the lever principle, and the tension wheel 151 and the lifting shaft rod 15 move vertically upward on the outer surface of the guide rail rod under the influence of the linkage frame 162.
[0046] When the central axis of the aluminum foil roll is roughly at the same position as the central axis of the rotating shaft 13, the slide seats 12 on both sides are driven to move inward simultaneously through the slide rails inside the workbench 11, and the distance between the two slide seats 12 gradually decreases. During the movement, the magnetic ring plates 145 on both sides approach each other until they are attracted to each other. As the slide seats 12 continue to move, the hollow sleeve rods 141 and the magnetic ring plates 145 move simultaneously on the outer surface of the rotating shaft 13 towards the annular plate 142. Since one end of the pressure-receiving plate 144 away from the magnetic ring plate 145 is slidably connected to the inside of the annular plate 142 and the pressure-receiving plate 144 is parallel to the rotating shaft 13, when the hollow sleeve rod 141 slides towards the annular plate 142, the pressure-receiving plate 144 is unfolded outward through the shifting groove inside the annular plate 142 under the action of the connecting rod 143.
[0047] An arc-shaped rubber block is fixedly connected to the outer surface of the pressure-receiving plate 144 away from the hollow sleeve rod 141. As the three pressure-receiving plates 144 are unfolded outward simultaneously, their outer surfaces will fit against the inner surface of the drum of the aluminum foil roll. When the arc-shaped rubber block undergoes elastic deformation, the central axis of the rotating shaft 13 is completely aligned with the central axis of the aluminum foil roll, and the aluminum foil roll is also stably placed through the expansion member 14. At this time, the pressure-receiving plate 144 can no longer be unfolded outward, the slide seats 12 remain in this position and stop moving further, and the external hoisting equipment also withdraws.
[0048] When the diameter of the aluminum foil roll material is the maximum diameter adapted by the expansion member 14 and the tension adjusting member 16, the aluminum foil roll presses the positioning wheel 172 downward. At this time, the bracket 111 can prevent the positioning wheel 172 and the long rod 171 from being damaged due to impact.
[0049] During the process of the slide seats 12 moving towards each other, the long rod 171 on one side approaches the short rod 173 on the other side. The outer surface of the long rod 171 is rotatably connected to the positioning wheel 172. The length of the long rod 171 in the same group is less than the length of the inner surface of the circumference of the positioning wheel 172. The outer end of the short rod 173 is arc-shaped and has a smaller diameter at the outer end. The outer surface of the positioning wheel 172 away from the connecting plate 17 on the same side is also designed with an arc surface. When the long rod 171 and the short rod 173 approach each other, the short rod 173 can smoothly enter the inside of the positioning wheel 172 to form a whole, improving the stability.
[0050] The process of cutting the aluminum foil roll:
[0051] After the aluminum foil roll is loaded, it is unpacked, and the starting end of the aluminum foil is bypassed above the tension wheel 151, passed through between the upper roller 24 and the lower roller 23, adhered to and bypassed the upper surface of the cutting roller 21 and fixed on the outer surface of the winding roller 22. When the aluminum foil passes through the cutting roller 21, its outer surface is penetrated by the cutting blade 211 and cut into multiple segments. After preparation, the driving device inside the sliding seat 12 is started to drive the rotating shaft 13 to rotate. The annular plate 142 sleeved on the outer surface of the rotating shaft 13 rotates with it, and the aluminum foil roll also rotates together through the expansion member 14. During this process, the winding roller 22 also rotates to collect the cut aluminum foil.
[0052] The outer diameter of the initial aluminum foil roll is relatively large, and the length of the aluminum foil output by one rotation of the rotating shaft 13 is relatively long. In order to prevent the aluminum foil from wrinkling, skewing, etc., it is necessary to increase the tension. As the cutting roller 21 and the winding roller 22 continuously separate and collect, the raw material of the aluminum foil roll is continuously output, and the outer diameter of the aluminum foil roll gradually decreases, that is, the length of the aluminum foil output after one rotation of the rotating shaft 13 becomes shorter. At this time, in order to prevent the aluminum foil from being deformed or broken due to excessive tensile force of the aluminum foil, it is necessary to reduce the tension of the aluminum foil.
[0053] In the initial state, the positioning wheel 172 is at the bottom end of the aluminum foil roll and is in close contact with the circumferential lower surface of the aluminum foil roll. The inner surface of the linkage frame 162 at the outer end of the rotating rod 161 is in contact with the circumferential outer surface of the tension wheel 151. Since the tension wheel 151 has a certain weight, the outer end of the lifting shaft rod 15 is inside the linkage frame 162, and the center of gravity of the tension wheel 151 presses inside the linkage frame 162. The middle position of the rotating rod 161 is rotatably connected to the outside of the sliding seat 12, acting as a fulcrum, which will drive the other end of the rotating rod 161 to drive the limiting frame 165 to pry upward, giving an upward force to the L-shaped rod 164 inside the limiting block 163, increasing the contact between the positioning wheel 172 below the L-shaped rod 164 and the outer surface of the aluminum foil roll, and increasing the friction between the positioning wheel 172 and the outer surface of the aluminum foil roll.
[0054] As the aluminum foil is continuously released, the diameter of the aluminum foil roll gradually decreases, and the tension and position state of the outermost layer of the aluminum foil are also constantly changing. By continuously adhering to the outer surface of the aluminum foil roll, the positioning wheel 172 can continuously apply pressure and friction, adapt to this change, and always maintain the restraint on the outermost layer of the aluminum foil. Especially when the unwinding speed is relatively fast or the winding of the aluminum foil roll is relatively loose, the positioning wheel 172 can prevent the outermost layer of the aluminum foil from slipping due to centrifugal force or uneven internal tension, improving the stability and ensuring the cutting quality.
[0055] As the number of rotations of the rotating shaft 13 increases, the length of the aluminum foil roll output per rotation gradually decreases, and the tension needs to be reduced to avoid stretching deformation, fracture, etc. The outer diameter of the aluminum foil roll begins to gradually become smaller. The tension wheel 151 always has a downward gravity. Taking the middle part of the rotating rod 161 as the fulcrum, the rotating rod 161 is affected by the gravity of the tension wheel 151, and drives the outer circumferential surface of the positioning wheel 172 to always fit against the lower outer surface of the aluminum foil roll through the L-shaped rod 164. After the outer diameter of the aluminum foil roll decreases, the positioning wheel 172 gradually moves vertically upward, and the L-shaped rod 164 and the limiting frame 165 move vertically upward together. The inner part of the limiting frame 165 is designed with a curved surface, and the outer surface of the rotating rod 161 can always fit against the inner part of the limiting frame 165 and move in a smooth state. After the limiting frame 165 moves upward, the linkage frame 162 at the other end of the rotating rod 161 will rotate and move downward accordingly, and the lifting shaft rod 15 that fits against the inside of the linkage frame 162 will also move vertically downward.
[0056] During this process, the wrap angle between the tension wheel 151 and the aluminum foil bag decreases, the friction force decreases, and the tension also decreases accordingly. The path of the aluminum foil around the tension wheel 151 to reach between the upper roller shaft 24 and the lower roller shaft 23 becomes shorter, which can match the gradually decreasing aluminum foil output length of the rotating shaft 13, reduce the tension of the aluminum foil, and avoid the situation of aluminum foil fracture caused by excessive tension.
[0057] As the rotating shaft 13 rotates continuously and uniformly, the distance of the aluminum foil output per rotation will become shorter and shorter. The positioning wheel 172 is affected by the gravity of the tension wheel 151 and always fits against the outer surface of the aluminum foil roll. The outer diameter of the aluminum foil roll gradually decreases, the height of the positioning wheel 172 gradually rises, the height of the tension wheel 151 and the lifting shaft rod 15 gradually decreases, the wrap angle between the tension wheel 151 and the external aluminum foil gradually decreases, the path of the aluminum foil from the outer surface of the aluminum foil roll to the lower roller shaft 23 gradually becomes flat, and the path distance of the aluminum foil from the rotating shaft 13 to the cutting roller 21 gradually becomes shorter, adapting to the tension required for the aluminum foil roll with a gradually decreasing outer diameter.
[0058] The process of discharging the aluminum foil roll:
[0059] When all the aluminum foil rolls are cut, at this time, the positioning wheel 172, the L-shaped rod 164, and the limiting frame 165 are all at the highest points within their movable ranges through sliding connection with the inside of the limiting block 163; correspondingly, the tension wheel 151 is at the lowest point within its movable range through sliding connection with the outer surface of the guide rail rod through the lifting shaft rod 15. At this time, the side of the rotating rod 161 close to the linkage frame 162 is lower and in an inclined state.
[0060] By controlling the sliding seats 12 on both sides through the driving base to move towards the side away from the bracket 111, the tension adjusting member 16, the expanding member 14 and the rotating shaft 13 will move synchronously. When the expanding members 14 on both sides move away from each other following the rotating shaft 13, the magnetic ring plates 145 at their outer ends still maintain magnetic attraction, driving the hollow sleeve rod 141 to remain stationary and generating relative displacement with the rotating shaft 13 and the annular plate 142. The distance between the magnetic ring plate 145 and the annular plate 142 increases, which will drive the pressure-receiving plates 144 to approach each other towards the circumferential outer surface of the hollow sleeve rod 141 under the action of the connecting rod 143. The pressure-receiving plates 144 complete the contraction and reset action under the magnetic attraction of the magnetic ring plate 145 and the gravity of the remaining aluminum foil reel.
[0061] At this time, the inner diameter of the aluminum foil roll is larger than the diameter enclosed by the three pressure-receiving plates 144 in the expanding member 14. Since the positioning wheel 172 is always affected by the tension wheel 151 and given an upward force, it will drive the remaining aluminum foil roll to move upward, and the rotating shaft 13 moves towards each other along with the sliding seat 12. After the rotating shaft 13 is withdrawn, the aluminum foil roll is above the two positioning wheels 172, and the circumferential outer surface thereof is tangent to the circumferential outer surfaces of the two positioning wheels 172. After removing the remaining aluminum foil reel, a new aluminum foil roll is put in again through an external hoisting robotic arm and continuously cut by the cutting blade 211.
[0062] In summary, during the feeding and cutting process of the aluminum foil roll, the following advantages are achieved:
[0063] Advantage 1: During feeding, by moving the sliding seats 12 on both sides closer to each other, the expanding members 14 on both sides also move closer to each other. After the two magnetic ring plates 145 are closely attached, they can drive the pressure-receiving plates 144 to expand outwards, fixing the external aluminum foil roll from the inside, making the central axis of the aluminum foil roll coincide with the central axis of the rotating shaft 13, ensuring the stability of transportation, avoiding the situation where the friction forces are different due to the inconsistent distances between different parts of the aluminum foil roll and the rotating shaft 13, making the tension of the aluminum foil uniform when it unfolds from the roll, improving the cutting accuracy. When the rotating shaft 13 rotates, the pressure-receiving plates 144 will also move outwards under the action of centrifugal force, further enhancing the fixation of the aluminum foil roll.
[0064] Advantage 2: During discharging, the sliding seats 12 on both sides move away from each other. Among them, when the expanding members 14 move away from each other, the magnetic ring plates 145 inside them attract each other. The magnetic ring plates 145 drive the hollow sleeve rod 141 and the annular plate 142 to perform relative motion. With the cooperation of the gravity of the aluminum foil reel, the contraction action of the expanding member 14 is completed, facilitating the removal of the used aluminum foil reel and preparing for the next feeding at the same time.
[0065] Advantage 3: When cutting aluminum foil coils, in order to ensure the continuity of supply and reduce the replacement frequency, aluminum foil coils with a larger number of layers are used. As the same coil of material is continuously rotated and conveyed, the length of the aluminum foil output by the feeding roller gradually becomes shorter with each rotation, resulting in excessive tension, which may cause the thinner aluminum foil to break. However, the tension adjusting member 16 can change the required tension in real time according to the remaining thickness of the aluminum foil coil. By adjusting the position of the tension wheel 151 up and down, the tension and conveying path of the aluminum foil can reach the optimal state, and the cutting process can proceed more smoothly, reducing the number of cutting interruptions caused by aluminum foil wrinkles, offsets, etc., thereby increasing the output per unit time.
[0066] Advantage 4: Before loading, the positioning wheel 172 is lifted by the tension wheel 151 using the lever principle. When the aluminum foil coil is placed, it presses the positioning wheel 172 to move vertically downward. During this process, the outer circumferential surface of the positioning wheel 172 always fits with the outer circumferential surface of the aluminum foil coil, enabling the position of the tension wheel 151 to be confirmed during loading and adjusting the required tension, eliminating the need for manual adjustment and enabling continuous production and cutting.
[0067] Advantage 5: Both the tensioning member 14 and the tension adjusting member 16 are applicable to cutting aluminum foil coils with different inner diameters and different numbers of layers within a certain range, improving the versatility of the product.
[0068] Advantage 6: Under the action of the gravity of the tension wheel 151, the outer surface of the positioning wheel 172 always fits with the outer surface of the lower side of the aluminum foil coil. As the aluminum foil is continuously released, the diameter of the aluminum foil coil gradually decreases, and the tension and position state of the outermost layer of aluminum foil are also constantly changing. The positioning wheel 172 can adapt to this change by continuously fitting with the outer surface of the aluminum foil coil and continuously applying pressure and friction, always maintaining the restraint on the outermost layer of aluminum foil. Especially when the unwinding speed is relatively fast or the winding of the aluminum foil coil is relatively loose, the positioning wheel 172 can prevent the outermost layer of aluminum foil from slipping due to centrifugal force or uneven internal tension, improving stability and ensuring cutting quality.
[0069] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A capacitor aluminum foil cutting device equipped with an anti-slip structure for a rotating tensioning wheel, characterized in that, Comprising: A loading section (1), the loading section (1) includes a workbench (11), the workbench (11) is slidably connected with a sliding seat (12) through a slide rail groove opened inside it, one side of the sliding seat (12) is rotatably connected with a rotating shaft (13), and a tensioning member (14) for placing an external aluminum foil coil is arranged on the circumferential outer surface of the rotating shaft (13); A cutting section (2), the cutting section (2) includes side plates, the bottom end of the side plates is fixedly connected with the upper surface of the workbench (11), one side of the side plates is rotatably connected with a cutting roller (21), and a cutting blade (211) is fixedly installed on the circumferential outer surface of the cutting roller (21); Wherein, the tensioning member (14) includes a hollow sleeve rod (141), the circumferential inner wall of the hollow sleeve rod (141) is slidably connected with the circumferential outer surface of the rotating shaft (13), a ring plate (142) that fits the circumferential outer surface of the rotating shaft (13) is fixedly connected to one side of the hollow sleeve rod (141) close to the sliding seat (12), the hollow sleeve rod (141) is rotatably connected with a pressing plate (144) through a connecting rod (143) arranged on its circumferential outer surface, and one side of the pressing plate (144) close to the sliding seat (12) is slidably connected with the inside of the ring plate (142); Wherein, the workbench (11) is slidably connected with a lifting shaft rod (15) through a guide rail rod fixed on its upper surface, a tension wheel (151) is sleeved on the circumferential outer surface of the lifting shaft rod (15), and a tension adjusting member (16) for adjusting the height of the tension wheel (151) is arranged on one side of the sliding seat (12) away from the rotating shaft (13); Among them, two sliding seats (12) are provided and symmetrically distributed with the workbench (11) as the center. A magnetic ring plate (145) is fixedly connected to the side of the annular plate (142) away from the sliding seat (12). Three pressing plates (144) are provided and circumferentially arrayed with the hollow sleeve rod (141) as the center. The tension adjusting member (16) includes a rotating rod (161). The middle of the rotating rod (161) is rotatably connected to the side of the sliding seat (12) away from the rotating shaft (13). One end of the rotating rod (161) close to the cutting blade (211) is fixedly connected with a linkage frame (162). A limiting block (163) is fixedly connected to the side of the sliding seat (12) close to the rotating rod (161). An L-shaped rod (164) is slidably connected inside the limiting block (163). The top of the L-shaped rod (164) is fixedly connected with a limiting frame (165). A notch is formed inside the sliding seat (12). The outer end of the L-shaped rod (164) away from the limiting frame (165) penetrates through the sliding seat (12) and is fixedly connected with a connecting plate (17). A long rod (171) is fixedly connected to the side of the connecting plate (17) away from the sliding seat (12). The long rod (171) is rotatably connected with a positioning wheel (172) through a ball arranged on its circumferential outer surface. A short rod (173) is fixedly connected to the side of the connecting plate (17) close to the long rod (171). A bracket (111) is fixedly connected to the upper surface of the workbench (11). An arc-shaped groove is formed on the upper surface of the bracket (111), and the inner wall of the arc-shaped groove is fitted with the outer surface of the positioning wheel (172). The outer end of the positioning wheel (172) away from the connecting plate (17) is designed with an arc surface. The outer end of the short rod (173) away from the connecting plate (17) is designed with a small arc surface. The short rod (173) can enter the inside of the positioning wheel (172).
2. The capacitor aluminum foil cutting device with a rotating tensioning wheel anti-slip structure according to claim 1, wherein: A material receiving roller (22) rotatably connected to the inside of the side plate is arranged below the cutting roller (21). A lower roller shaft (23) rotatably connected to the inside of the side plate is arranged on the side of the cutting roller (21) close to the tension wheel (151). An upper roller shaft (24) slidably connected to the inside of the side plate is arranged above the lower roller shaft (23).
3. A capacitor aluminum foil cutting device equipped with a rotating tensioning wheel anti-slip structure according to claim 1, characterized in that: The inside of the limiting frame (165) is designed with an arc shape, and the inner surface of the limiting frame (165) is fitted with the outer surface of the rotating rod (161). The inside of the linkage frame (162) is fitted with the circumferential outer surface of the lifting shaft rod (15).
Citation Information
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