Pipeline cutting device for water conservancy and hydropower engineering
By designing clamping units and auxiliary pipe cutting units with different diameters, the problems of insufficient clamping force and heavy cleaning work of pipeline cutting equipment in the prior art are solved, and more efficient pipeline cutting and reducing subsequent processing are achieved.
Patent Information
- Application Number
- CN202510357631.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2045-03-25
AI Technical Summary
The clamping mechanism of existing electric pipeline cutting equipment cannot effectively adapt to pipelines of different diameters, resulting in insufficient clamping force and low cutting quality and efficiency. At the same time, it is necessary to frequently clean waste foam and iron filings after cutting, which increases the burden and working time of the operator.
A pipe cutting device including a frame body, a cutting unit, an auxiliary pipe support unit and an auxiliary pipe cutting unit are designed. The auxiliary pipe support unit is equipped with clamping units and grinding units that are suitable for different diameters, and the auxiliary pipe cutting unit is used for scrap collection and tool cooling.
The device can effectively adapt to pipes of different diameters, enhance clamping force, improve cutting quality and efficiency, reduce operator cleaning work, reduce hand injury risk, and reduce subsequent processing time after cutting.
Smart Images

Figure CN119858038A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pipeline cutting equipment, and in particular to a pipeline cutting device for water conservancy and hydropower engineering. Background Art
[0002] Existing pipe cutting equipment usually includes manual and electric types. Manual types generally rely on manual operation and are suitable for cutting small-diameter pipes. Electric cutting equipment is suitable for medium-diameter pipes. However, medium-diameter pipes usually have different diameters. The clamping mechanism in the pipe cutting equipment cannot effectively adapt to pipes of different diameters when fixing the pipe, which will cause the pipe and the clamping mechanism to be unable to adapt, and then cause the clamping force of the clamping mechanism to be insufficient when clamping the pipe, further causing displacement during the pipe cutting process, thereby affecting the cutting quality and efficiency. During cutting, it is necessary to clean up the waste foam, iron filings, etc. generated during cutting at any time to avoid affecting the cutting of the pipe. If the cutting amount is large, The operation process will not only cause a burden to the operator, but also delay the continuity of the cutting work. In addition, after the pipe is cut, the outer wall of the pipe cut usually has burrs. If it is not processed, the operator's hands may be easily injured during the hand support process. Moreover, the pipes are accumulated for a long time, and rust will be deposited on the outer wall of the pipe. If the rust deposited on the outer wall of the pipe needs to be processed when it is used, the operator not only needs to use other equipment to process it, but also needs to spend a lot of time to process it, which will further affect the progress of the work. Therefore, the present application provides a pipe cutting device for water conservancy and hydropower projects to meet the needs. Summary of the invention
[0003] The technical problem to be solved by the present invention is to provide a pipe cutting device for water conservancy and hydropower engineering to solve the problem that the clamping mechanism in the existing electric cutting equipment cannot effectively adapt to pipes of different diameters when fixing the pipes, and the waste foam, iron filings, etc. generated during cutting need to be cleaned up at any time, and the cut pipes cannot be subsequently processed, which not only causes burden and harm to the operators, but also delays the progress of the work.
[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: A pipe cutting device for water conservancy and hydropower engineering, comprising a connected frame and a cutting unit, the frame comprising a connected workbench and a mobile frame; an auxiliary pipe supporting unit for assisting pipe processing, the auxiliary pipe supporting unit being connected to the frame; an auxiliary pipe cutting unit for assisting the use of the auxiliary pipe supporting unit, collecting waste chips and cooling the cutting unit, the auxiliary pipe cutting unit being connected to the cutting unit; the auxiliary pipe supporting unit comprising a clamping unit for pipe guiding and clamping, the clamping unit being provided with two groups of adapting clamping components for adapting to clamping and grinding pipes of different diameters, the two groups of adapting clamping components being symmetrically arranged, and the clamping unit being provided with a driving unit for moving and flipping the pipe.
[0005] The auxiliary pipe cutting unit includes a fixed horizontal plate fixedly connected to the movable frame, one end of the fixed horizontal plate is fixedly connected to a C-shaped curved plate, one end of the C-shaped curved plate is fixedly connected to an arched connecting plate, one end of the arched connecting plate is fixedly connected to a storage group, a discharge hole is opened on the arched connecting plate, and a water spray pipe is fixedly connected in the discharge hole.
[0006] Optionally, the storage group includes a pair of symmetrically arranged supporting transverse plates, and a C-shaped curved plate fixedly connected between the pair of supporting transverse plates, and an arc-shaped supporting groove is commonly provided at the middle section of the pair of supporting transverse plates and the C-shaped curved plate, and the arc-shaped supporting groove and the C-shaped curved plate are cross-staggered.
[0007] Optionally, the clamping unit includes two symmetrically arranged groups of guide components, the guide components are connected to the adapting clamping components, and a driving group located at the top of the workbench is commonly provided below the two groups of guide components; the guide components include a pair of symmetrically arranged first C-shaped clamping plates, the outer wall of the first C-shaped clamping plate is provided with a first waist-shaped hole, a first clamping cavity is formed inside the pair of first C-shaped clamping plates, the outer ends of the first C-shaped clamping plates are fixedly connected with a cross plate and a second C-shaped clamping plate in sequence, a pair of second C-shaped clamping plates are symmetrically arranged, a second clamping cavity is formed inside the pair of second C-shaped clamping plates, an open groove is provided on the top outer wall of the second C-shaped clamping plate, a through hole is provided on the outer wall of the second C-shaped clamping plate below the open groove, the through hole is communicated with the open groove, and the first C-shaped clamping plate, the cross plate and the second C-shaped clamping plate are an integral structure.
[0008] Optionally, the guide component also includes a curved support frame fixedly connected to the bottom end of the second C-shaped clamping plate, the curved support frame is in contact with the edge of the workbench, the curved support frame is bent, and a pair of the first C-shaped clamping plates are jointly provided with a convex slide rail fixedly connected to the workbench below, and a slide groove is opened below the first C-shaped clamping plate, the slide groove is slidably connected to the convex slide rail, and a drive group is provided on one side of the convex slide rail.
[0009] Optionally, the driving group includes two groups of bases fixedly connected to the workbench, each group of the bases is connected with a bidirectional screw that rotates together, one end of the bidirectional screw is fixedly connected to a pulley a, a pair of the pulleys a are connected by belt tensioning, a second motor fixedly connected to the workbench is provided on the outer side of one of the pulleys a, the output shaft of the second motor is fixedly connected to the pulley a, nuts are provided on both ends of the bidirectional screw, a connecting block is fixedly connected to the outer wall of the nut, and the connecting block is fixedly connected to the first C-shaped clamping plate.
[0010] Optionally, each group of the adapting clamping components includes two pairs of grinding units, each pair of the grinding units is symmetrically arranged, one pair of the grinding units is fixedly connected to the first clamping cavity, and the other pair of the grinding units is fixedly connected to the second clamping cavity.
[0011] The grinding unit comprises a C-shaped fixing plate, both ends of the C-shaped fixing plate are fixedly connected with curved spring plates, a pair of the curved spring plates are symmetrically arranged, a C-shaped pressing plate is fixedly connected between the pair of curved spring plates, a plurality of weakening grooves are provided on a side wall of the C-shaped pressing plate close to the C-shaped fixing plate, the number of the weakening grooves is three, one of the weakening grooves is located in the middle section of the side wall of the C-shaped fixing plate, and the other two weakening grooves are located at both ends of the side wall of the C-shaped fixing plate and a pair of pressing groups are provided therein, the A pair of symmetrically arranged C-shaped spring plates are fixedly connected between the C-shaped pressure plate and the C-shaped fixing plate, and a pair of second waist-shaped holes are provided on the outer sides of the pressure groups. The pressure group includes a U-shaped rod fixedly connected to the weakened groove, a limiting sleeve is rotatably connected to the U-shaped rod, a pressure plate is fixedly connected to the limiting sleeve, and sandpaper is attached to a side wall of the C-shaped pressure plate away from the C-shaped spring plate, and an end of the sandpaper passes through the second waist-shaped hole and extends between the weakened groove and the limiting sleeve.
[0012] Optionally, the C-shaped fixing plate located in the first clamping cavity is fixedly connected to the first C-shaped clamping plate, and the C-shaped fixing plate located in the second clamping cavity is fixedly connected to the second C-shaped clamping plate, the C-shaped fixing plate is made of a hard material, and the curved spring plate, the C-shaped pressure plate and the C-shaped spring plate are all made of elastic materials.
[0013] The cam is an angular channel formed between a pair of camshafts and a pair of camshafts, and the camshafts are connected to the second camshafts by a bolt, and the camshafts are connected to the second camshafts by a bolt.
[0014] The cam is an angular channel formed between a pair of camshafts and a pair of camshafts, each of which is connected to a pair of camshafts which are connected to the second end of the camshaft and are moved in a rotational direction to move the camshaft in the direction of rotation.
[0015] Optionally, a discharge hole is opened at the intersection of the C-shaped curved plate and the arc-shaped supporting trough, the fixed transverse plate, the C-shaped curved plate, the arched connecting plate, the supporting transverse plate, the C-shaped curved plate and the arc-shaped supporting trough are an integrated structure, the fixed transverse plate and the C-shaped curved plate are both provided with a first reinforcing rib, and the arched connecting plate, the supporting transverse plate and the arc-shaped supporting trough are jointly provided with a pair of second reinforcing ribs.
[0016] Optionally, the C-shaped fixing plate, the curved spring plate, the C-shaped pressure plate and the C-shaped spring plate are an integrated structure, and the C-shaped fixing plate, the curved spring plate, the C-shaped pressure plate and the C-shaped spring plate located in the second clamping cavity are commonly provided with process holes.
[0017] Compared with the prior art, the present invention has at least the following beneficial effects: In the above scheme, by setting up an auxiliary pipe supporting unit, not only can pipes of different diameters be adapted for clamping, but also the rust on the outer wall of pipes of different diameters and the burrs on the outer wall of the cut can be processed, and the pipes can also be conveyed, which not only avoids hand injuries caused by burrs to operators, reduces the subsequent processing of pipes after cutting, solves the problems of insufficient clamping force and inability to adapt for use of the clamping mechanism when clamping the pipe, enhances the quality and efficiency of pipe cutting, reduces manpower and material resources, and improves work efficiency.
[0018] By setting up an auxiliary pipe cutting unit, it not only assists in the stability of pipe cutting, but also can locate the pipe cutting position, cool the tool on the cutting unit, and centrally process waste foam, iron filings and waste liquid, thus reducing repeated manual cleaning work, reducing the workload of operators, avoiding adverse effects on pipe cutting, and improving cutting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, further serve to explain the principles of the invention and to enable those skilled in the relevant art to make and use the invention.
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of a pipe cutting device for water conservancy and hydropower engineering from the first perspective; Figure 2 It is a schematic diagram of the three-dimensional structure of a pipe cutting device for water conservancy and hydropower engineering from a second perspective; Figure 3 for Figure 2 A schematic diagram of the three-dimensional enlarged structure at center A; Figure 4 It is a schematic diagram of a partially cutaway, three-dimensional, enlarged structure of a pipe cutting device for water conservancy and hydropower engineering from a third viewing angle; Figure 5 for Figure 4 A schematic diagram of the three-dimensional enlarged structure at B in the middle; Figure 6 It is a schematic diagram of a three-dimensional enlarged structure of the clamping unit and the grinding unit; Figure 7 It is a three-dimensional enlarged structural diagram of the grinding unit; Figure 8 for Figure 7 A schematic diagram of the three-dimensional enlarged structure at C in the middle; Fig. 9 It is a three-dimensional enlarged structural schematic diagram of the pusher group; Fig.10 It is a three-dimensional enlarged structural diagram of the material turning group; Fig.11 This is a three-dimensional enlarged structural diagram of the auxiliary pipe cutting unit.
[0021] Reference numerals: 1. Frame; 2. Cutting unit; 3. Auxiliary pipeline support unit; 5. Clamping unit; 51. First C-shaped clamping plate; 52. Horizontal plate; 53. Second C-shaped clamping plate; 54. Open groove; 55. Perforation; 56. Curved support frame; 57. Convex slide rail; 58. Driving group; 581. Base; 582. Bidirectional lead screw; 583. Second motor; 584. Nut; 6. Grinding unit; 61. C-shaped fixing plate; 62. Curved spring plate; 63. C-shaped pressure plate; 64. Weakened groove; 65. C-shaped spring plate; 66. Pressing group; 67. Second waist-shaped hole; 68. Sandpaper; 69. Process hole; 8. Driving unit; 81. Pushing group; 811. First convex slide groove; 812. First convex slider; 813. First C-shaped Side plate; 814, mounting plate; 815, third motor; 816, vertical rod; 817, rolling wheel; 818, first sliding hole; 819, first multi-fold spring plate; 82, turning group; 820, second multi-fold spring plate; 821, second convex slide groove; 822, second convex slide block; 823, second C-shaped side plate; 824, side wing plate; 825, pulley; 826, turning wheel; 827, side support plate; 828, fourth motor; 829, second sliding hole; 9, auxiliary pipeline cutting unit; 91, fixed horizontal plate; 92, C-shaped curved plate; 93, arched connecting plate; 94, storage group; 95, discharge hole; 96, water spray pipe; 97, support horizontal plate; 98, C-shaped curved plate; 99, arc-shaped support trough; 910, discharge hole.
[0022] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments. DETAILED DESCRIPTION
[0023] The following is a detailed description of a pipe cutting device for water conservancy and hydropower engineering provided by the present invention in combination with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternative methods to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments, and are not intended to specifically limit the present invention.
[0024] like Figures 1 to 11 As shown, an embodiment of the present invention provides a pipe cutting device for water conservancy and hydropower engineering, including a connected frame 1 and a cutting unit 2, the cutting unit 2 including a first motor fixed on the frame 1, the output end of the first motor is fixedly connected to a cutting tool, the frame 1 includes a connected workbench and a movable frame; an auxiliary pipe supporting unit 3, used for auxiliary pipe processing, the auxiliary pipe supporting unit 3 is connected to the frame 1; an auxiliary pipe cutting unit 9, used for assisting the use of the auxiliary pipe supporting unit 3, collecting waste chips and for cooling the cutting unit 2, the auxiliary pipe cutting unit 9 is connected to the cutting unit 2; the auxiliary pipe supporting unit 3 includes a clamping unit 5 for guiding and clamping the pipe, the clamping unit 5 is provided with two groups of adapting clamping components for adapting to clamping and grinding pipes of different diameters, the two groups of adapting clamping components are symmetrically arranged, and the clamping unit 5 is provided with a driving unit 8 for moving and flipping the pipe.
[0025] like Figure 2 , Figure 3 , Figure 5 and Fig.11As shown, the auxiliary pipeline cutting unit 9 includes a fixed transverse plate 91 fixedly connected to the mobile frame, one end of the fixed transverse plate 91 is fixedly connected to a C-shaped curved plate 92, one end of the C-shaped curved plate 92 is fixedly connected to an arched connecting plate 93, one end of the arched connecting plate 93 is fixedly connected to a storage group 94, a discharge hole 95 is opened on the arched connecting plate 93, and a water spray pipe 96 is fixedly connected in the discharge hole 95. The water spray pipe 96 is set in a U shape, and its two ports are respectively located on both sides of the C-shaped curved plate 98. The middle section of the water spray pipe 96 is fixedly connected to a water injection pipe, and one end of the water injection pipe is connected to an external water supply device (this is a prior art and is not shown in the figure). The setting of the fixed transverse plate 91 is to facilitate the fixation with the mobile frame, and the setting of the C-shaped curved plate 92 is to facilitate the arched connecting plate 93 to pass through the fixed transverse plate The plate 91 is fixed, the arched connecting plate 93 is bent and its top is convex, the storage group 94 includes a pair of symmetrically arranged supporting transverse plates 97, and a C-shaped bent plate 98 fixedly connected between the pair of supporting transverse plates 97. The arched connecting plate 93 is arranged to facilitate the installation of the water spray pipe 96, and at the same time, it is used in conjunction with the C-shaped bent plate 98 and the supporting transverse plate 97 to block waste foam, iron filings and waste liquid to prevent waste foam, iron filings and waste liquid from overflowing. An arc-shaped supporting groove 99 is jointly provided at the middle section of the pair of supporting transverse plates 97 and the C-shaped bent plate 98. The arc-shaped supporting groove 99 and the C-shaped bent plate 98 are arranged in a cross-staggered shape. A discharge hole 910 is opened at the intersection of the C-shaped bent plate 98 and the arc-shaped supporting groove 99, and a discharge pipe is screwed on the discharge hole 910 through a thread (the discharge pipe is a prior art and is not shown in the figure).
[0026] The discharge hole 910 and the discharge pipe are provided to facilitate the collection of waste foam, iron filings and waste liquid. The support cross plate 97 is provided to assist the use of the first C-shaped clamping plate 51 and the second C-shaped clamping plate 53 to support the pipe cutting position for the convenience of pipe cutting. The C-shaped bent plate 98 is provided to locate the pipe cutting position, concentrate the waste foam, iron filings and waste liquid, and prevent the waste foam, iron filings and waste liquid from accumulating and contacting with the pipe or the cutting unit 2 to affect the cutting. The arc-shaped support groove 99 is provided to improve the stability of pipe placement, further facilitate pipe cutting, and assist the C-shaped bent plate 98 to concentrate the waste foam, iron filings and waste liquid.
[0027] The arc-shaped supporting trough 99 includes a pipe stabilizing section arranged on the supporting cross plate 97 and a material collecting section arranged on the C-shaped bent plate 98. The material collecting section is arranged in a U shape. The top height of one end of the C-shaped bent plate 98 close to the discharge hole 95 is lower than the top height of the other end. At the same time, it is also lower than the bottom of the pipe stabilizing section. When in use, it is used in conjunction with the discharge hole 95. When the lower feeding pipe is blocked, it is convenient to collect the overflowed waste foam, iron filings and waste liquid, and further avoid the waste foam, iron filings and waste liquid from accumulating and contacting the pipeline or cutting unit 2.
[0028] The fixed transverse plate 91, the C-shaped curved plate 92, the arched connecting plate 93, the supporting transverse plate 97, the C-shaped curved plate 98 and the arc-shaped supporting trough 99 are an integrated structure. The fixed transverse plate 91 and the C-shaped curved plate 92 are provided with a first reinforcing rib, and the first reinforcing rib is set to strengthen the structural strength of the fixed transverse plate 91 and the C-shaped curved plate 92. A pair of second reinforcing ribs are commonly provided on the arched connecting plate 93, the supporting transverse plate 97 and the arc-shaped supporting trough 99, and the second reinforcing rib is set to strengthen the structural strength of the arched connecting plate 93, the supporting transverse plate 97 and the arc-shaped supporting trough 99.
[0029] By setting up the auxiliary pipe cutting unit 9, during use, when the pipe moves to the supporting cross plate 97, the bottom of the pipe will be located in the arc-shaped supporting groove 99. When adjusting the pipe cutting position, the cutting position is always located in the C-shaped bent plate 98. The waste foam and iron filings generated during cutting will slide to the intersection of the C-shaped bent plate 98 and the arc-shaped supporting groove 99 for collection, and enter the discharge pipe through the discharge hole 910. When the tool in the cutting unit 2 is overheated, the coolant is allowed to enter the injection pipe through an external water supply device, and then injected into the water spray pipe 96 by the water injection pipe. The tool will come into contact with the coolant during the cutting process. The tool will be cooled down and the waste liquid will enter the discharge hole 910. When the feed pipe is blocked, the excess waste foam and iron filings will overflow through the discharge hole 95 mixed with the waste liquid. Compared with the existing cutting equipment, the above structure not only assists in the stability of pipe cutting, but also can locate the pipe cutting position, cool the tool on the cutting unit 2, and centrally process the waste foam, iron filings and waste liquid, thus reducing repeated manual cleaning work, reducing the workload of operators, avoiding adverse effects on pipe cutting, and improving cutting efficiency.
[0030] like Figure 3 , Figures 5 to 8As shown, the clamping unit 5 includes two groups of symmetrically arranged guide components, which are connected to the adapter clamping components, and a driving group 58 located at the top of the workbench is commonly provided below the two groups of guide components; the guide components include a pair of symmetrically arranged first C-shaped clamping plates 51, the outer side wall of the first C-shaped clamping plates 51 is provided with a first waist-shaped hole, and a first clamping cavity is formed inside the pair of first C-shaped clamping plates 51, and the outer ends of the first C-shaped clamping plates 51 are fixedly connected with a cross plate 52 and a second C-shaped clamping plate 53 in sequence, and a pair of second C-shaped clamping plates 53 are symmetrically arranged, and a second clamping cavity is formed inside the pair of second C-shaped clamping plates 53, and the top outer side wall of the second C-shaped clamping plate 53 is provided with a clear Groove 54, a through hole 55 is provided on the outer wall of the second C-shaped clamping plate 53 below the open groove 54, the through hole 55 is connected to the open groove 54, the first C-shaped clamping plate 51, the cross plate 52 and the second C-shaped clamping plate 53 are an integrated structure, the guide component also includes a curved support frame 56 fixedly connected to the bottom end of the second C-shaped clamping plate 53, the curved support frame 56 is in contact with the edge of the workbench, the curved support frame 56 is bent, a pair of first C-shaped clamping plates 51 are jointly provided with a convex slide rail 57 fixedly connected to the workbench below, a slide groove is provided below the first C-shaped clamping plate 51, the slide groove is slidably connected to the convex slide rail 57, and a driving group 58 is provided on one side of the convex slide rail 57.
[0031] The driving group 58 includes two groups of bases 581 fixedly connected to the workbench, and a bidirectional screw 582 is connected to each group of bases 581 for common rotation. One end of the bidirectional screw 582 is fixedly connected to a pulley a, and a pair of pulleys a are connected by belt tensioning. A second motor 583 fixedly connected to the workbench is provided on the outer side of one of the pulleys a, and the output shaft of the second motor 583 is fixedly connected to the pulley a. Nuts 584 are provided on both ends of the bidirectional screw 582, and a connecting block is fixedly connected to the outer wall of the nut 584, and the connecting block is fixedly connected to the first C-shaped clamping plate 51.
[0032] Each set of adapter clamping components includes two pairs of grinding units 6, each pair of grinding units 6 are symmetrically arranged, one pair of grinding units 6 is fixedly connected to the first clamping cavity, and the other pair of grinding units 6 is fixedly connected to the second clamping cavity. The grinding unit 6 includes a C-shaped fixing plate 61, both ends of the C-shaped fixing plate 61 are fixedly connected with a curved spring plate 62, a pair of curved spring plates 62 are symmetrically arranged, and a C-shaped pressing plate 63 is fixedly connected between the pair of curved spring plates 62, and the C-shaped pressing plate 63 is pressed against the A plurality of weakened grooves 64 are provided on one side wall of the C-shaped fixing plate 61. The number of the weakened grooves 64 is three. One of the weakened grooves 64 is located in the middle section of the side wall of the C-shaped fixing plate 61. The other two weakened grooves 64 are located at both ends of the side wall of the C-shaped fixing plate 61 and each of them is provided with a pair of pressing material groups 66. A pair of symmetrically arranged C-shaped spring plates 65 are fixedly connected between the C-shaped pressing plate 63 and the C-shaped fixing plate 61. The outer sides of the pair of pressing material groups 66 are provided with openings on the C-shaped pressing plate. The second waist-shaped hole 67 on the 63, the pressing group 66 includes a U-shaped rod fixedly connected to the weakened groove 64, the U-shaped rod is rotatably connected to the limiting sleeve, and the limiting sleeve is fixedly connected to the pressing plate. A sandpaper 68 is attached to the side wall of the C-shaped pressing plate 63 away from the C-shaped spring plate 65, and the end of the sandpaper 68 passes through the second waist-shaped hole 67 and extends to between the weakened groove 64 and the limiting sleeve. The C-shaped fixed plate 61, the curved spring plate 62, the C-shaped pressing plate 63 and the C-shaped spring plate 65 are an integrated structure A process hole 69 is commonly formed on the C-shaped fixing plate 61, the curved spring plate 62, the C-shaped pressure plate 63 and the C-shaped spring plate 65 in the second clamping cavity. The C-shaped fixing plate 61 in the first clamping cavity is fixedly connected to the first C-shaped clamping plate 51. The C-shaped fixing plate 61 in the second clamping cavity is fixedly connected to the second C-shaped clamping plate 53. The C-shaped fixing plate 61 is made of a hard material. The curved spring plate 62, the C-shaped pressure plate 63 and the C-shaped spring plate 65 are all made of elastic materials.
[0033] like Figure 3 , Fig. 9 , Fig.10As shown, the material driving unit 8 includes a material pushing group 81 and a material turning group 82 installed on the second C-shaped clamping plate 53; the material pushing group 81 includes a first convex sliding groove 811 opened at the upper and lower ends of one of the second C-shaped clamping plates 53, a first convex sliding block 812 is slidably connected in the first convex sliding groove 811, a first multi-fold spring plate 819 is fixedly connected between the first convex sliding block 812 and the inner wall of the first convex sliding groove 811, a pair of first multi-fold spring plates 819 are commonly fixedly connected with a first C-shaped side plate 813 located on the outer side of the second C-shaped clamping plate 53, and both ends of the first C-shaped side plate 813 are opened with a first sliding hole 818 The top of the upper first convex slider 812 is fixedly connected to a mounting plate 814 located above the second C-shaped clamping plate 53, and the bottom end of the lower first convex slider 812 is fixedly connected to a fixing block located below the second C-shaped clamping plate 53. The mounting plate 814 is fixedly connected to a third motor 815 by bolts, and the output shaft of the third motor 815 is fixedly connected to a vertical rod 816 by a coupling. The other end of the vertical rod 816 passes through a pair of first sliding holes 818 and is rotatably connected to the fixing block. A rolling wheel 817 is fixedly sleeved on the middle section of the vertical rod 816, and the rolling wheel 817 is located in the through hole 55 and extends into the second clamping cavity.
[0034] The turning group 82 includes a second convex chute 821 opened at the upper and lower ends of another second C-shaped clamping plate 53, a second convex slider 822 is slidably connected in the second convex chute 821, a second multi-fold spring plate 820 is fixedly connected between the inner walls of the second convex chute 821 and the second convex slider 822, a second C-shaped side plate 823 located outside the second C-shaped clamping plate 53 is fixedly connected between a pair of second multi-fold spring plates 820, side wing plates 824 are fixedly connected at the middle section of the two side walls of the second C-shaped side plate 823, and a turning wheel 82 is rotatably connected between the pair of side wing plates 824. 6, a side support plate 827 is fixedly connected to the outer wall of one of the side wing plates 824, a fourth motor 828 is fixedly connected to the top of the side support plate 827 by bolts, a pair of pulleys 825 connected by belt tensioning are provided between the fourth motor 828 and the side wing plate 824, one of the pulleys 825 is fixedly connected to the flip wheel 826 by a rotating rod, and the other pulley 825 is fixedly connected to the output shaft of the fourth motor 828, the flip wheel 826 is located in the through hole 55 and extends into the second clamping cavity, and second sliding holes 829 are provided at both upper and lower ends of the second C-shaped side plate 823.
[0035] Through the coordinated arrangement of the clamping unit 5, the grinding unit 6 and the driving unit 8, when in use, the first C-shaped clamping plate 51 and the second C-shaped clamping plate 53 can be adjusted according to the different diameters of the pipe. During the process, the second motor 583 starts to work, and its output shaft drives the pulley a to rotate. Under the action of the tensioned belt, a pair of pulleys a will rotate at the same time, and the pulley a will drive the bidirectional screw 582 to rotate, thereby driving the nut 584 (this is the prior art and is not described in detail in this application document). Further, the pair of first C-shaped clamping plates 51 will move away from each other under the cooperation of the convex slide rail 57 and the slide groove. Or they are close to each other, and further, the second C-shaped clamping plate 53 and the grinding unit 6 will move together. After adjustment, the second motor 583 is stopped, and then the pipeline is passed between a pair of second C-shaped clamping plates 53, so that the pipeline is in contact with the sandpaper 68. The pipeline will squeeze the sandpaper 68 and the C-shaped pressure plate 63, and the C-shaped pressure plate 63 will be deformed with the weakened groove 64 as the base point. In the process, the curved spring plate 62 and the C-shaped spring plate 65 will be squeezed, so that the curved spring plate 62 and the C-shaped spring plate 65 are deformed. At the same time, the resilience of the curved spring plate 62 and the C-shaped spring plate 65 will make the sandpaper 68 always fit the inner wall of the pipeline.
[0036] When the pipeline passes between the rolling wheel 817 and the flip wheel 826, the rolling wheel 817 and the flip wheel 826 will be forced to move outward, which will in turn cause the vertical rod 816, the third motor 815 and the mounting plate 814 to be subjected to force, and the side wing plate 824 and the second C-shaped side plate 823 to be subjected to force, further causing the first convex sliding block 812 to slide in the first convex sliding groove 811, and the second convex sliding block 822 to slide in the second convex sliding groove 821, further causing the first multi-fold elastic plate 819 and the second multi-fold elastic plate 820 to be squeezed and deformed, and at the same time, the resilience of the first multi-fold elastic plate 819 and the second multi-fold elastic plate 820 will also make the rolling wheel 817 and the flip wheel 826 fit the pipeline.
[0037] Then the third motor 815 and the fourth motor 828 start working, and the output shaft of the third motor 815 drives the vertical rod 816 to rotate through the coupling, which in turn causes the rolling wheel 817 to rotate, and the output shaft of the fourth motor 828 drives the pulley 825 to rotate. Under the action of the tensioned belt, a pair of pulleys 825 will rotate at the same time, and further the rotating rod will drive the flip wheel 826 to rotate. The rotation of the rolling wheel 817 will move the pipeline, and the rotation of the flip wheel 826 will rotate the pipeline. The sandpaper 68 will grind the surface of the pipeline in all directions.
[0038] When cutting is to be performed, the third motor 815 and the fourth motor 828 are stopped first, and the second motor 583 is started again to make it work, so that its output shaft will drive the bidirectional screw 582 to rotate again, and then the nut 584 will be driven (this is the prior art and is not described in detail in this application document), and further a pair of first C-shaped clamping plates 51 will be close to each other with the cooperation of the convex slide rail 57 and the slide groove, and further the second C-shaped clamping plate 53 and the grinding unit 6 will move together, so that the C-shaped pressure plate 63 will be further squeezed, and the curved spring plate 62 and the C-shaped spring plate 65 will be further deformed, so that the sandpaper 68 will conflict with the pipe, and then the second motor 583 will be stopped, so that the pipe is fixed.
[0039] When the cutting is completed, the pipe is released and the third motor 815 and the fourth motor 828 are started. The pipe will continue to rotate and move. When the pipe cut passes through a pair of first C-shaped clamping plates 51 at the other end, the sandpaper 68 will grind the outer wall of the pipe cut.
[0040] If the sandpaper 68 needs to be replaced, the pressure plate is turned over to make the limiting sleeve rotate so that it does not conflict with the sandpaper 68, and then the sandpaper 68 is taken down for replacement, and then the new sandpaper 68 is passed through the second waist-shaped hole 67 and between the limiting sleeve and the weakened groove 64, and then the pressure plate is turned over to return to its original position, which will fix the sandpaper 68 again.
[0041] Compared with the existing pipe cutting device, the present invention can not only adapt to clamp pipes of different diameters, but also adapt to process the rust on the outer wall of pipes of different diameters and the burrs on the outer wall of the cut mouth, and can also convey the pipe, which not only avoids the operator's hand injuries due to burrs, reduces the subsequent processing work of the pipe after cutting, solves the problem of insufficient clamping force and inability to adapt to use of the clamping mechanism when clamping the pipe, enhances the quality and efficiency of pipe cutting, reduces manpower and material resources, and improves work efficiency.
[0042] The working principle of the technical solution provided by the present invention is as follows: when in use, the first C-shaped clamping plate 51 and the second C-shaped clamping plate 53 can be adjusted according to the different diameters of the pipe. During the process, the second motor 583 starts to work, and its output shaft drives the pulley a to rotate. Under the action of the tensioned belt, a pair of pulleys a will rotate at the same time, and the pulley a will drive the bidirectional screw 582 to rotate, thereby driving the nut 584 (this is a prior art and is not described in detail in this application document). Further, the pair of first C-shaped clamping plates 51 will move away from or towards each other under the cooperation of the convex slide rail 57 and the slide groove. The second motor 583 is stopped after adjustment, and the pipe is passed through a pair of second C-shaped clamping plates 53, so that the pipe contacts the sandpaper 68. The pipe squeezes the sandpaper 68 and the C-shaped pressure plate 63, and the C-shaped pressure plate 63 is deformed with the weakened groove 64 as the base point. During the process, the curved spring plate 62 and the C-shaped spring plate 65 are squeezed to deform the curved spring plate 62 and the C-shaped spring plate 65. At the same time, the resilience of the curved spring plate 62 and the C-shaped spring plate 65 makes the sandpaper 68 always fit the inner wall of the pipe.
[0043] When the pipeline passes between the rolling wheel 817 and the flip wheel 826, the rolling wheel 817 and the flip wheel 826 will be forced to move outward, which will in turn cause the vertical rod 816, the third motor 815 and the mounting plate 814 to be subjected to force, and the side wing plate 824 and the second C-shaped side plate 823 to be subjected to force, further causing the first convex sliding block 812 to slide in the first convex sliding groove 811, and the second convex sliding block 822 to slide in the second convex sliding groove 821, further causing the first multi-fold elastic plate 819 and the second multi-fold elastic plate 820 to be squeezed and deformed, and at the same time, the resilience of the first multi-fold elastic plate 819 and the second multi-fold elastic plate 820 will also make the rolling wheel 817 and the flip wheel 826 fit the pipeline.
[0044] Then the third motor 815 and the fourth motor 828 start working, and the output shaft of the third motor 815 drives the vertical rod 816 to rotate through the coupling, which in turn causes the rolling wheel 817 to rotate, and the output shaft of the fourth motor 828 drives the pulley 825 to rotate. Under the action of the tensioned belt, a pair of pulleys 825 will rotate at the same time, and further the rotating rod will drive the flip wheel 826 to rotate. The rotation of the rolling wheel 817 will move the pipeline, and the rotation of the flip wheel 826 will rotate the pipeline. The sandpaper 68 will grind the surface of the pipeline in all directions.
[0045] When cutting is to be performed, the third motor 815 and the fourth motor 828 are stopped first, and the second motor 583 is started again to make it work, so that its output shaft will drive the bidirectional screw 582 to rotate again, and then the nut 584 will be driven (this is the prior art and is not described in detail in this application document), and further a pair of first C-shaped clamping plates 51 will be close to each other with the cooperation of the convex slide rail 57 and the slide groove, and further the second C-shaped clamping plate 53 and the grinding unit 6 will move together, so that the C-shaped pressure plate 63 will be further squeezed, and the curved spring plate 62 and the C-shaped spring plate 65 will be further deformed, so that the sandpaper 68 will conflict with the pipe, and then the second motor 583 will be stopped, so that the pipe is fixed.
[0046] When the cutting is completed, the pipe is released and the third motor 815 and the fourth motor 828 are started. The pipe will continue to rotate and move. When the pipe cut passes through a pair of first C-shaped clamping plates 51 at the other end, the sandpaper 68 will grind the outer wall of the pipe cut.
[0047] If the sandpaper 68 needs to be replaced, the pressure plate is turned over to make the limiting sleeve rotate so that it does not conflict with the sandpaper 68, and then the sandpaper 68 is taken down for replacement, and then the new sandpaper 68 is passed through the second waist-shaped hole 67 and between the limiting sleeve and the weakened groove 64, and then the pressure plate is turned over to return to its original position, which will fix the sandpaper 68 again.
[0048] During use, when the pipe moves to the supporting cross plate 97, the bottom of the pipe will be located in the arc-shaped supporting groove 99. When adjusting the cutting position of the pipe, the cutting position will always be located in the C-shaped bent plate 98. The waste foam and iron filings generated during cutting will slide to the intersection of the C-shaped bent plate 98 and the arc-shaped supporting groove 99 for collection, and enter the discharge pipe through the discharge hole 910. When the tool in the cutting unit 2 is overheated, the coolant is allowed to enter the injection pipe through an external water supply device, and then the water injection pipe will inject it into the water spray pipe 96. The tool will come into contact with the coolant during the cutting process, which will then cool the tool, and the waste liquid will enter the discharge hole 910. If the discharge pipe is blocked, excess waste foam and iron filings will overflow through the discharge hole 95 mixed with the waste liquid.
Claims
1. A pipe cutting device for water conservancy and hydropower engineering, characterized in that: It includes a connected frame and a cutting unit, wherein the frame includes a connected workbench and a moving frame; An auxiliary pipeline support unit, used for auxiliary pipeline processing, the auxiliary pipeline support unit is connected to the frame; An auxiliary pipeline cutting unit, used to assist the auxiliary pipeline supporting unit in use, collect waste and cool the cutting unit, and the auxiliary pipeline cutting unit is connected to the cutting unit; The auxiliary pipe supporting unit includes a clamping unit for guiding and clamping the pipe, the clamping unit is provided with two sets of adapting clamping parts for clamping and polishing pipes of different diameters, the two sets of adapting clamping parts are symmetrically arranged, and the clamping unit is provided with a driving unit for moving and flipping the pipe; The clamping unit comprises two sets of symmetrically arranged guide components, the guide components are connected to the adapting clamping components, and a driving group located on the top of the workbench is provided under the two sets of guide components; The guide component includes a pair of symmetrically arranged first C-shaped clamping plates, the outer side wall of the first C-shaped clamping plate is provided with a first waist-shaped hole, a first clamping cavity is formed inside the pair of first C-shaped clamping plates, the outer ends of the first C-shaped clamping plates are fixedly connected with a transverse plate and a second C-shaped clamping plate in sequence, a pair of second C-shaped clamping plates are symmetrically arranged, a second clamping cavity is formed inside the pair of second C-shaped clamping plates, an open groove is provided on the top outer side wall of the second C-shaped clamping plate, a through hole is provided on the outer side wall of the second C-shaped clamping plate below the open groove, the through hole is connected with the open groove, and the first C-shaped clamping plate, the transverse plate and the second C-shaped clamping plate are an integrated structure.
2. The pipe cutting device for water conservancy and hydropower engineering according to claim 1 is characterized in that: The auxiliary pipe cutting unit comprises a fixed horizontal plate fixedly connected to the mobile frame, one end of the fixed horizontal plate is fixedly connected to a C-shaped curved plate, one end of the C-shaped curved plate is fixedly connected to an arched connecting plate, one end of the arched connecting plate is fixedly connected to a storage group, a discharge hole is opened on the arched connecting plate, and a water spray pipe is fixedly connected in the discharge hole; The storage group includes a pair of symmetrically arranged supporting transverse plates, and a C-shaped curved plate fixedly connected between the pair of supporting transverse plates. The pair of supporting transverse plates and the middle section of the C-shaped curved plate are jointly provided with an arc-shaped supporting groove, and the arc-shaped supporting groove and the C-shaped curved plate are arranged in a cross-staggered shape.
3. The pipe cutting device for water conservancy and hydropower engineering according to claim 2, characterized in that: The guide component also includes a curved support frame fixedly connected to the bottom end of the second C-shaped clamping plate, the curved support frame is in contact with the edge of the workbench, and the curved support frame is arranged in a bent shape. A convex slide rail fixedly connected to the workbench is provided below a pair of the first C-shaped clamping plates, and a slide groove is provided below the first C-shaped clamping plate, and the slide groove is slidably connected to the convex slide rail. A driving group is provided on one side of the convex slide rail.
4. The pipe cutting device for water conservancy and hydropower engineering according to claim 3 is characterized in that: The driving group includes two groups of bases fixedly connected to the workbench, each group of the bases is connected with a bidirectional screw that rotates together, one end of the bidirectional screw is fixedly connected to a pulley a, a pair of the pulleys a are connected by belt tensioning, a second motor fixedly connected to the workbench is arranged on the outer side of one of the pulleys a, the output shaft of the second motor is fixedly connected to the pulley a, nuts are provided on both ends of the bidirectional screw, a connecting block is fixedly connected to the outer wall of the nut, and the connecting block is fixedly connected to the first C-shaped clamping plate.
5. The pipe cutting device for water conservancy and hydropower engineering according to claim 4 is characterized in that: Each set of the adapting clamping components comprises two pairs of grinding units, each pair of the grinding units are symmetrically arranged, one pair of the grinding units is fixedly connected to the first clamping cavity, and the other pair of the grinding units is fixedly connected to the second clamping cavity; The grinding unit comprises a C-shaped fixing plate, both ends of the C-shaped fixing plate are fixedly connected with curved spring plates, a pair of the curved spring plates are symmetrically arranged, a C-shaped pressing plate is fixedly connected between the pair of curved spring plates, a plurality of weakening grooves are provided on a side wall of the C-shaped pressing plate close to the C-shaped fixing plate, the number of the weakening grooves is three, one of the weakening grooves is located in the middle section of the side wall of the C-shaped fixing plate, and the other two weakening grooves are located at both ends of the side wall of the C-shaped fixing plate and a pair of pressing groups are provided therein, the A pair of symmetrically arranged C-shaped spring plates are fixedly connected between the C-shaped pressure plate and the C-shaped fixing plate, and a pair of second waist-shaped holes are provided on the outer sides of the pressure groups. The pressure group includes a U-shaped rod fixedly connected to the weakened groove, a limiting sleeve is rotatably connected to the U-shaped rod, a pressure plate is fixedly connected to the limiting sleeve, and sandpaper is attached to a side wall of the C-shaped pressure plate away from the C-shaped spring plate, and an end of the sandpaper passes through the second waist-shaped hole and extends between the weakened groove and the limiting sleeve.
6. The pipe cutting device for water conservancy and hydropower engineering according to claim 5, characterized in that: The C-shaped fixing plate located in the first clamping cavity is fixedly connected to the first C-shaped clamping plate, and the C-shaped fixing plate located in the second clamping cavity is fixedly connected to the second C-shaped clamping plate. The C-shaped fixing plate is made of a hard material, and the curved spring plate, the C-shaped pressure plate and the C-shaped spring plate are all made of elastic materials.
7. The pipe cutting device for water conservancy and hydropower engineering according to claim 3, characterized in that: The material driving unit comprises a material pushing group and a material turning group installed on the second C-shaped clamping plate; The pushing group includes a first convex sliding groove opened at the upper and lower ends of one of the second C-shaped clamping plates, and a first convex sliding groove is slidably connected to the first convex sliding groove, and the first convex sliding groove is fixedly connected to the first multi-fold elastic plate between the first convex sliding plate and the inner wall of the first convex sliding groove, and a pair of the first multi-fold elastic plates are jointly fixedly connected to the first C-shaped side plate located on the outer side of the second C-shaped clamping plate. Both ends of the first multi-fold elastic plates are provided with a first sliding hole, and the top of the first convex sliding block above is fixedly connected to a mounting plate located above the second C-shaped clamping plate, and the bottom end of the first convex sliding block below is fixedly connected to a fixing block located below the second C-shaped clamping plate, and the mounting plate is fixedly connected to a third motor by bolts, and the output shaft of the third motor is fixedly connected to a vertical rod by a coupling, and the other end of the vertical rod passes through a pair of first sliding holes and is rotatably connected to the fixing block, and a rolling wheel is fixedly sleeved on the middle section of the vertical rod, and the rolling wheel is located in the through hole and extends to the second clamping cavity. The cam is an angular channel formed between a pair of camshafts and a pair of camshafts, each of which is connected to a pair of camshafts which are connected to the second end of the camshaft and are moved in a rotational direction to move the camshaft in the direction of rotation.
8. The pipe cutting device for water conservancy and hydropower engineering according to claim 2, characterized in that: A discharge hole is provided at the intersection of the C-shaped curved plate and the arc-shaped supporting trough, and the fixed transverse plate, the C-shaped curved plate, the arched connecting plate, the supporting transverse plate, the C-shaped curved plate and the arc-shaped supporting trough are an integrated structure, and the fixed transverse plate and the C-shaped curved plate are both provided with a first reinforcing rib, and the arched connecting plate, the supporting transverse plate and the arc-shaped supporting trough are jointly provided with a pair of second reinforcing ribs.
9. The pipe cutting device for water conservancy and hydropower engineering according to claim 7, characterized in that: The C-shaped fixing plate, the curved spring plate, the C-shaped pressing plate and the C-shaped spring plate are an integrated structure, and a process hole is commonly formed on the C-shaped fixing plate, the curved spring plate, the C-shaped pressing plate and the C-shaped spring plate located in the second clamping cavity.
Citation Information
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