Material overturning and distance adjusting device
By designing a material flip-up device, the material flip and spacing adjustment are achieved using suction cups and screw conveying mechanisms, the problems of inefficiency and safety hazards of traditional manual handling methods are solved, and the efficiency and accuracy of material transport are improved.
Patent Information
- Application Number
- CN202510088356.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2025-04-25
AI Technical Summary
The traditional manual handling method is inefficient when flipping and sorting materials and adjusting the spacing of materials, making it prone to errors and safety accidents, and cannot meet the needs of large-scale production.
A material flipped and distance-complete device is designed, including a support frame, a storage mechanism, a horizontal moving mechanism, a flip mechanism, a screw conveying mechanism and a full distance-complete mechanism. The device absorbs the material through the suction cup, flips the material, and adjusts the material spacing through the screw conveying and the full distance mechanism.
It improves the efficiency and accuracy of material transportation, reduces the safety risks of manual operation, and meets the needs of large-scale production.
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Figure CN119873347A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of material spacing adjustment, and in particular to a material turning and spacing adjustment device. Background Art
[0002] The material handling industry originated during the Industrial Revolution and has gradually emerged with the rapid development of the manufacturing and logistics industries. With the acceleration of industrialization, the scale of production of enterprises has continued to expand, and the demand for material handling has also increased. Traditional manual handling methods are not only inefficient, but also prone to errors and safety accidents, and cannot meet the needs of large-scale production. Therefore, a more efficient, accurate and safe material handling system is needed to improve production efficiency and quality.
[0003] In the prior art, materials are usually turned over and arranged and the distance between materials is adjusted by manual handling. The traditional manual handling method is not only inefficient, but also prone to errors and safety accidents, and cannot meet the needs of large-scale production. Summary of the invention
[0004] In response to the shortcomings of the prior art, the present application proposes a material flipping and distance adjustment device, which can absorb and flip materials, transfer materials to a screw conveying mechanism, receive materials from the screw conveying mechanism through the distance adjustment mechanism and adjust the distance between materials, thereby improving the applicability of the device.
[0005] The following is the technical solution of the present invention, a material turning and adjusting distance device, comprising: a support frame, a placing mechanism is arranged at one end of the support frame, a horizontal moving mechanism is fixedly connected to the support frame above the placing structure, a turning mechanism is slidably connected to the horizontal moving mechanism, a screw conveying mechanism is fixedly arranged on a supporting platform below the turning mechanism and located at the other end of the support frame, and a distance adjusting mechanism is arranged at the end of the screw conveying mechanism;
[0006] The placing mechanism is used to place materials;
[0007] The horizontal moving mechanism is used to control the flipping mechanism to move horizontally;
[0008] The flipping mechanism is used to absorb materials from the placing mechanism and flip the materials to a suitable angle;
[0009] The screw conveying mechanism is used to receive the materials from the turning mechanism and convey the materials to the spacing mechanism;
[0010] The distance adjustment mechanism is used to adjust the distance between several materials.
[0011] As a preferred solution of the present invention, the placement mechanism includes a mobile vehicle, a lifting assembly, a first limit plate, a second limit plate and materials. The first limit plate is fixedly arranged at one end of the top of the mobile vehicle, a plurality of through holes are opened on the top of the mobile vehicle, a plurality of second limit plates are arranged in a matrix on the top of the mobile vehicle, the second limit plate is located on the beam between two adjacent through holes, and a lifting assembly is arranged at the bottom of the mobile vehicle, and the lifting assembly is used to adjust the horizontal height of the materials.
[0012] As a preferred solution of the present invention, the lifting assembly includes a fixed platform, a first lifting rod, a lifting platform and a lifting controller. Several first lifting rods are arranged on the top of the fixed platform. The top of the first lifting rod is fixedly connected to the lifting platform, and the lifting platform is adapted to the through hole.
[0013] As a preferred solution of the present invention, the horizontal moving mechanism comprises a first fixed plate, a sliding rail, a sliding hole, a sliding bar, and a second fixed plate. The top of the first fixed plate is fixedly connected to the inner side of the support frame, a plurality of sliding rails are arranged at the bottom of the first fixed plate, a plurality of sliding holes are opened on the sliding rails, the sliding rails are slidably connected to the sliding bar, and the bottom of the sliding bar is fixedly connected to the second fixed plate.
[0014] As a preferred solution of the present invention, the flipping mechanism includes a second lifting rod, a third fixed plate, a rotating rod, a rotating block and a suction cup. One end of the second lifting rod is connected to the second fixed plate, and the other end is connected to the third fixed plate. Several rotating rods are arranged through the inside of the third fixed plate, and several rotating blocks are equidistantly arranged on the rotating rod. The end of the rotating block is fixedly connected to a suction cup.
[0015] As a preferred solution of the present invention, the screw conveying mechanism includes a first fixed ring, a first threaded rod, a first driving wheel axle and a first crawler track. Both ends of several first threaded rods are arranged in the first fixed ring. A first driving wheel axle is extended from one end of the first threaded rod, and two adjacent first driving wheel axles are connected by a first crawler track.
[0016] As a preferred solution of the present invention, the pitch adjustment mechanism includes a second fixed ring, a second threaded rod, a second drive wheel axle and a second crawler track, the two ends of several second threaded rods are arranged in the second fixed ring, a second drive wheel axle is extended from one end of the second threaded rod, and two adjacent second drive wheel axles are connected by a second crawler track.
[0017] As a preferred solution of the present invention, the second limiting plates located on the same beam are at equal distances from each other, and the distance is equal to the width of the material.
[0018] As a preferred solution of the present invention, the first threaded rod and the second threaded rod are arranged alternately, and the pitch of the first threaded rod is greater than the pitch of the second threaded rod.
[0019] As a preferred solution of the present invention, an infrared rangefinder is arranged on the rotating block, and the infrared rangefinder and the suction cup are arranged in the same direction.
[0020] The beneficial effects of the present invention are:
[0021] 1. In the present invention, the material can be sucked by the suction cup, and the material can be turned over and transferred to the first threaded rod, thereby improving the applicability of the device;
[0022] 2. In the present invention, the height of the material can be adjusted by the lifting assembly, which is convenient for the subsequent suction cup to absorb the material, thereby improving the applicability of the device;
[0023] 3. In the present invention, the distance between materials can be adjusted by the second threaded rod, thereby improving the applicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the structure of the device of the present invention;
[0025] Figure 2 A top view of the device of the present invention;
[0026] Figure 3 It is a front view of the device of the present invention;
[0027] Figure 4 It is a schematic diagram of the support frame of the present invention;
[0028] Figure 5 It is a schematic diagram of the spiral conveying mechanism and the pitch adjustment mechanism of the present invention;
[0029] Figure 6 The first schematic diagram of the horizontal moving mechanism and the flipping structure of the present invention
[0030] Figure 7 It is a second schematic diagram of the horizontal moving mechanism and the flipping structure of the present invention;
[0031] Figure 8 This is a first schematic diagram of the storage mechanism of the present invention;
[0032] Fig. 9 This is a second schematic diagram of the storage mechanism of the present invention;
[0033] In the figure: 1. support frame; 2. gantry; 3. support platform; 4. mobile vehicle; 5. first limit plate; 6. second limit plate; 7. through hole; 8. fixed platform; 9. first lifting rod; 10. lifting platform; 11. lifting controller; 12. first fixed plate; 13. slide rail; 14. slide hole; 15. slide bar; 16. second fixed plate; 17. sliding controller; 18. second lifting rod; 19. third fixed plate; 20. rotating rod; 21. rotating block; 22. suction cup; 23. first fixed ring; 24. first threaded rod; 25. first drive wheel shaft; 26. first crawler track; 27. second fixed ring; 28. second threaded rod; 29. second drive wheel shaft; 30. second crawler track. DETAILED DESCRIPTION
[0034] In order to make the technical problems solved by the present invention, the technical solutions adopted and the technical effects achieved clearer, the technical solutions of the embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.
[0035] Example:
[0036] like Figures 1 to 9 As shown, a material turning and adjusting device comprises: a support frame 1, a placing mechanism is arranged at one end of the support frame 1, a horizontal moving mechanism is fixedly connected to the support frame 1 above the placing structure, a turning mechanism is slidably connected to the horizontal moving mechanism, a screw conveying mechanism is fixedly arranged on a supporting platform 3 located at the other end of the support frame 1 below the turning mechanism, and an adjusting mechanism is arranged at the end of the screw conveying mechanism;
[0037] Among them, the placement mechanism is used to place materials;
[0038] The horizontal moving mechanism is used to control the flipping mechanism to move horizontally;
[0039] The flipping mechanism is used to absorb materials from the placing mechanism and flip the materials to a suitable angle;
[0040] The screw conveying mechanism is used to receive the materials from the turning mechanism and convey the materials to the spacing mechanism;
[0041] The distance adjustment mechanism is used to adjust the distance between several materials.
[0042] In this embodiment, one end of the support frame 1 is a gantry 2, a support platform 3 is arranged in the middle of the other end of the support frame 1, a storage mechanism is arranged under the gantry 2, a horizontal moving mechanism is fixedly arranged on the inner side of the top of the support frame 1, and a spiral conveying mechanism and a pitch adjustment mechanism are arranged on the support platform 3.
[0043] In this embodiment, the placement mechanism includes a mobile vehicle 4, a lifting assembly, a first limiting plate 5, a second limiting plate 6 and materials, wherein a first limiting plate 5 is fixedly arranged at one end of the top of the mobile vehicle 4, and the first limiting plate 5 is used to prevent materials from sliding off the mobile vehicle 4; a plurality of through holes 7 are opened on the top of the mobile vehicle 4, and the plurality of through holes 7 have the same shape, and the through holes 7 facilitate the lifting assembly to lift the materials; a plurality of second limiting plates 6 are arranged in a matrix on the top of the mobile vehicle 4, and the second limiting plates 6 are located on the beam between two adjacent through holes 7, and the second limiting plates 6 located on the same beam The distance between the two materials is equal, and the distance is equal to the width of the material. The second limit plate 6 is used to limit the material. A lifting assembly is arranged at the bottom of the mobile car 4. The lifting assembly includes a fixed platform 8, a first lifting rod 9, a lifting platform 10 and a lifting controller 11. A plurality of first lifting rods 9 are arranged on the top of the fixed platform 8. The top of the first lifting rod 9 is fixedly connected with the lifting platform 10. The lifting platform 10 is adapted to the through hole 7. The lifting controller 11 controls the rise or fall of the first lifting rod 9, thereby driving the lifting platform 10 connected to the first lifting rod 9 to rise or fall. The materials are stacked on the mobile car 4. When the materials are clamped away, the horizontal height of the materials will decrease. At this time, the lifting platform 10 applies an upward thrust to the materials at the bottom, so that the horizontal height of the materials is increased, which is convenient for the flipping mechanism to absorb the materials. At the same time, due to the setting of the second limit plate 6, the materials will not be distorted when they are pushed upward by the lifting platform 10 to adjust the height, thereby improving the applicability of the device.
[0044] In this embodiment, the horizontal moving mechanism comprises a first fixed plate 12, a slide rail 13, a slide hole 14, a slide bar 15, and a second fixed plate 16, wherein the top of the first fixed plate 12 is fixedly connected to the inner side of the support frame 1, a plurality of slide rails 13 are arranged at the bottom of the first fixed plate 12, a plurality of slide holes 14 are opened at the slide rail 13, a slide bar 15 is slidably connected to the slide rail 13, and a second fixed plate 16 is fixedly connected to the bottom of the slide bar 15. The top of the first fixed plate 12 is fixedly connected to the inner side of the support frame 1, so that the connection between the horizontal moving mechanism and the support frame 1 is more stable, more than two slide rails 13 are arranged at the bottom of the first fixed plate 12, the slide rails 13 and the slide bar 15 are slidably connected, the slide bar 15 is controlled to move on the slide rail 13 by the sliding controller 17, the slide bar 15 moves a specified distance by the sliding arranged on the slide rail 13, and when the slide bar 15 moves on the slide rail 13, the second connecting plate at the bottom of the slide bar 15 is driven to move, thereby driving the flip mechanism to move.
[0045] In this embodiment, the flip mechanism includes a second lifting rod 18, a third fixed plate 19, a rotating rod 20, a rotating block 21 and a suction cup 22, wherein one end of the second lifting rod 18 is connected to the second fixed plate 16, and the other end is connected to the third fixed plate 19, a plurality of rotating rods 20 are arranged inside the third fixed plate 19, a plurality of rotating blocks 21 are arranged equidistantly on the rotating rod 20, and a suction cup 22 is fixedly connected to the end of the rotating block 21. The lifting and lowering of the third fixed plate 19 is driven by controlling the lifting and lowering of the second lifting rod 18. When the third fixed plate 19 is lowered to a certain height, the material on the mobile vehicle 4 of the placement mechanism is sucked by the suction cup 22. Since the material is in a horizontal state when being sucked by the suction cup 22, the rotating rod 20 is controlled to rotate a certain angle so that the rotating block 21 rotates together, thereby making the material on the suction cup 22 in a vertical state, so as to facilitate placing the vertical material on the screw conveying mechanism.
[0046] In this embodiment, the screw conveying mechanism includes a first fixed ring 23, a first threaded rod 24, a first driving wheel shaft 25 and a first crawler 26, wherein both ends of a plurality of first threaded rods 24 are arranged in the first fixed ring 23, a first driving wheel shaft 25 is extended from one end of the first threaded rod 24, and two adjacent first driving wheel shafts 25 are connected by the first crawler 26. When the first driving wheel shaft 25 rotates, the first crawler 26 drives the other first driving wheel shafts 25 to rotate, so that all the first threaded rods 24 rotate, and when the first threaded rod 24 rotates, the material located at the thread of the first threaded rod 24 is conveyed to the full-distance mechanism, and while conveying the material, the material can be kept in a vertical state, so that the material is easily conveyed to the full-distance mechanism.
[0047] In this embodiment, the pitch adjustment mechanism includes a second fixing ring 27, a second threaded rod 28, a second drive axle 29 and a second crawler 30, wherein both ends of a plurality of second threaded rods 28 are arranged in the second fixing ring 27, a second drive axle 29 is extended from one end of the second threaded rod 28, and two adjacent second drive axles 29 are connected by the second crawler 30. When the material is transferred from the first threaded rod 24 to the second threaded rod 28, the second drive axle 29 rotates, thereby driving the other second drive axles 29 to rotate, so that all the second threaded rods 28 rotate, and when the second threaded rods 28 rotate, the material is transported by the second threaded rods 28 to the end away from the first threaded rod 24.
[0048] In this embodiment, the first threaded rods 24 and the second threaded rods 28 are arranged alternately to facilitate the transfer of materials from the first threaded rods 24 to the second threaded rods 28 .
[0049] In this embodiment, the pitch of the first threaded rod 24 is greater than the pitch of the second threaded rod 28. When the first threaded rod 24 acquires materials through the flipping mechanism, the larger pitch facilitates receiving the materials. When the materials need to be adjusted, the smaller pitch of the second threaded rod 28 facilitates limiting the materials.
[0050] In this embodiment, an infrared rangefinder is also provided on the rotating block 21 of the flipping mechanism. The infrared rangefinder and the suction cup 22 are arranged in the same direction. When the suction cup 22 absorbs the material, the distance signals received by several infrared rangefinders are consistent. If the distance between one or more infrared rangefinders and the material is much greater than the distance between other infrared rangefinders and the material, it means that the suction cup 22 corresponding to the infrared rangefinder has not absorbed the material. At this time, an abnormal warning is issued to remind the operator to maintain the suction cup 22 or the material.
[0051] Implementation scheme: The stacked materials are placed between the first limit plate 5 and the second limit plate 6 on the mobile vehicle 4. The slide bar 15 of the horizontal moving mechanism moves toward the mobile vehicle 4, driving the flip mechanism to move toward the mobile vehicle 4. When the flip mechanism moves to the target position above the mobile vehicle 4, the third fixed plate 19 is driven to descend by controlling the descent of the second lifting rod 18. When the third fixed plate 19 is lowered to a certain height, the suction force of the suction cup 22 is enhanced, and the materials on the mobile vehicle 4 of the placement mechanism are sucked by the suction cup 22. After the material is sucked, the second lifting rod 18 is controlled to rise to drive the third fixed plate 19 to rise. Since the material is in a horizontal state when being sucked by the suction cup 22, the rotating rod 20 is controlled to rotate a certain angle, so that the rotating block 21 rotates together, and then the material on the suction cup 22 is in a vertical state, which is convenient for placing the vertical material on the screw conveying mechanism. At the same time, after the material is clamped away, the horizontal height of the material will decrease. At this time, the lifting platform 10 applies an upward thrust to the material at the bottom, so that the horizontal height of the material is increased, which is convenient for the flip mechanism to absorb the material. The slide bar 15 of the horizontal moving mechanism moves toward the direction of the spiral conveying mechanism, driving the flipping mechanism to move toward the direction of the spiral conveying mechanism. When it moves to the target position above the spiral conveying mechanism, the third fixed plate 19 is driven to descend by controlling the descent of the second lifting rod 18. When the third fixed plate 19 is lowered to a certain height, the suction force of the suction cup 22 is weakened, and the material on the suction cup 22 is placed on the first threaded rod 24 of the spiral conveying mechanism. The first driving wheel shaft 25 is controlled to rotate, and the other first driving wheel shafts 25 are driven to rotate through the first crawler 26, so that all the first threaded rods 24 are rotated, and the material located at the thread of the first threaded rod 24 is transported to the pitch adjustment mechanism. When the material is transferred from the first threaded rod 24 to the second threaded rod 28, the second driving wheel shaft 29 is rotated, and then the other second driving wheel shafts 29 are driven to rotate, so that all the second threaded rods 28 are rotated. When the second threaded rod 28 rotates, the material is transported by the second threaded rod 28 to the end away from the first threaded rod 24, thereby completing the flipping and pitch adjustment of the material, and improving the applicability of the device.
[0052] The control method of the present invention is controlled by a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.
[0053] The present invention can suck up materials through the suction cup 22, flip the materials, and transfer the materials to the first threaded rod 24, thereby improving the applicability of the device; the height of the materials can be adjusted through the lifting component to facilitate the subsequent suction of the materials by the suction cup 22, thereby improving the applicability of the device; the distance between the materials can be adjusted through the second threaded rod 28, thereby improving the applicability of the device.
[0054] Although the preferred embodiments of the present invention have been described, those skilled in the art may make other changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications that fall within the scope of the present invention.
[0055] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A material turning and adjusting device, characterized in that: include: A support frame, one end of the support frame is provided with a storage mechanism, a horizontal moving mechanism is fixedly connected to the support frame above the storage structure, the horizontal moving mechanism is slidably connected to the flipping mechanism, a screw conveying mechanism is fixedly provided on the support platform below the flipping mechanism and located at the other end of the support frame, and a pitch adjustment mechanism is provided at the end of the screw conveying mechanism; The placing mechanism is used to place materials; The horizontal moving mechanism is used to control the flipping mechanism to move horizontally; The flipping mechanism is used to absorb materials from the placing mechanism and flip the materials to a suitable angle; The screw conveying mechanism is used to receive the materials from the turning mechanism and convey the materials to the full-distance mechanism; The distance adjustment mechanism is used to adjust the distance between several materials.
2. A material turning and adjusting distance device according to claim 1, characterized in that: The storage mechanism includes a mobile vehicle, a lifting assembly, a first limit plate, a second limit plate and materials. The first limit plate is fixedly arranged at one end of the top of the mobile vehicle, a plurality of through holes are opened on the top of the mobile vehicle, a plurality of second limit plates are arranged in a matrix on the top of the mobile vehicle, and the second limit plate is located on the beam between two adjacent through holes. A lifting assembly is arranged at the bottom of the mobile vehicle, and the lifting assembly is used to adjust the horizontal height of the materials.
3. A material turning and adjusting distance device according to claim 2, characterized in that: The lifting component comprises a fixed platform, a first lifting rod, a lifting platform and a lifting controller. A plurality of first lifting rods are arranged on the top of the fixed platform. The top ends of the first lifting rods are fixedly connected with the lifting platform. The lifting platform is adapted to the through hole.
4. A material turning and adjusting distance device according to claim 1, characterized in that: The horizontal moving mechanism comprises a first fixed plate, a slide rail, a slide hole, a slide bar, and a second fixed plate. The top of the first fixed plate is fixedly connected to the inner side of the support frame. A plurality of slide rails are arranged at the bottom of the first fixed plate. The slide rails are provided with a plurality of slide holes. The slide rails are slidably connected to the slide bar. The bottom of the slide bar is fixedly connected to the second fixed plate.
5. A material turning and adjusting distance device according to claim 1, characterized in that: The flipping mechanism includes a second lifting rod, a third fixed plate, a rotating rod, a rotating block and a suction cup. One end of the second lifting rod is connected to the second fixed plate, and the other end is connected to the third fixed plate. Several rotating rods are arranged through the inside of the third fixed plate. Several rotating blocks are equidistantly arranged on the rotating rod, and the end of the rotating block is fixedly connected to the suction cup.
6. A material turning and adjusting distance device according to claim 1, characterized in that: The screw conveying mechanism includes a first fixed ring, a first threaded rod, a first driving wheel shaft and a first crawler belt. Both ends of several first threaded rods are arranged in the first fixed ring. The first driving wheel shaft is extended from one end of the first threaded rod. Two adjacent first driving wheel shafts are connected by the first crawler belt.
7. A material turning and adjusting distance device according to claim 1, characterized in that: The pitch adjustment mechanism includes a second fixing ring, a second threaded rod, a second driving wheel axle and a second crawler track. Both ends of several second threaded rods are arranged in the second fixing ring. A second driving wheel axle is extended from one end of the second threaded rod. Two adjacent second driving wheel axles are connected by a second crawler track.
8. A material turning and adjusting distance device according to claim 2, characterized in that: The second limit plates located on the same beam are equidistant from each other, and the distance is equal to the width of the material.
9. A material turning and adjusting distance device according to claim 7, characterized in that: The first threaded rod and the second threaded rod are arranged alternately, and the pitch of the first threaded rod is greater than the pitch of the second threaded rod.
10. A material turning and adjusting distance device according to claim 5, characterized in that: An infrared rangefinder is arranged on the rotating block, and the infrared rangefinder and the suction cup are arranged in the same direction.