An efficient cutting device for the production of thin-walled aluminum alloy parts
The cutting device addresses misalignment and debris issues in angled cuts by using a rotatable head and adaptive alignment system, ensuring precise and efficient cutting of aluminum alloy components.
Patent Information
- Application Number
- CN202510362566.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2045-03-26
AI Technical Summary
The existing bevel cutting machines cannot quickly adaptively calibrate and position aluminum profiles, resulting in easy deviation during cutting, affecting cutting accuracy, and it is difficult to achieve efficient cleaning of aluminum chips during cutting.
An efficient cutting equipment for the production of aluminum alloy thin-walled parts is designed, using rotatable cutting seats and adaptive adjustment components to achieve cutting calibration at different angles, and integrated aluminum chip cleaning components, including connecting cleaning parts and auxiliary self-cleaning parts, to achieve automatic cleaning of aluminum chips through air pumps and telescopic air ducts.
The precise positioning of the aluminium profile angle cutting is achieved, avoiding offsets, ensuring cutting accuracy, and effectively cleaning aluminum chips through automated cleaning components, improving cutting efficiency and equipment cleanliness.
Smart Images

Figure CN119952139B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of aluminum profile cutting equipment, and specifically provides an efficient cutting equipment for the production of aluminum alloy thin-walled parts. Background Technique
[0002] Aluminum alloy thin-walled parts are widely used in the fields of aerospace, automobiles, electronics, etc. Their production efficiency and quality have an important impact on the overall performance of products. Therefore, efficient cutting equipment plays a crucial role in the production of aluminum alloy thin-walled parts. These equipment usually have characteristics such as high-speed cutting, high-precision control, and good cooling and lubrication systems to ensure processing efficiency and product quality.
[0003] In the prior art, such as an efficient cutting equipment for the production of aluminum alloy thin-walled parts with the publication number of CN118951165B, through the setting of the positioning device, during the process of cutting the aluminum alloy thin-walled part by the tool, the aluminum alloy thin-walled part can be stably positioned comprehensively; through the setting of the conveying mechanism, the design of the positioning mechanism and the driving mechanism, during the process of the tool cutting the aluminum alloy thin-walled part, the cutting feed direction of the aluminum alloy thin-walled part presents a circular form effect and a change of gradually shrinking circular form.
[0004] The cutting tool of the existing cutting equipment can only realize the cutting in the horizontal feeding direction. When it is necessary to perform bevel cutting on a thin-walled aluminum alloy square tube, the traditional cutting tool cannot meet the requirements of different cutting angles and depths; and in the actual use process, after bevel cutting one end of the aluminum profile by the bevel cutting machine, when performing bevel cutting on the other end, it is impossible to quickly perform adaptive calibration positioning on the already cut bevel surface, resulting in the aluminum profile being prone to shift during cutting, there are cutting errors, affecting the cutting accuracy; and it is difficult to achieve efficient cleaning of aluminum chips during cutting.
[0005] Therefore, the present invention proposes an efficient cutting equipment for the production of aluminum alloy thin-walled parts to solve the problems that when the existing bevel cutting machine cuts one end of the aluminum profile, it is impossible to quickly perform adaptive calibration positioning on the already cut end face, resulting in the aluminum profile being prone to shift during cutting, affecting the cutting accuracy; and it is difficult to achieve efficient cleaning of aluminum chips during cutting. Summary of the Invention
[0006] Aiming at the deficiencies of the prior art, the purpose of the present invention is to provide an efficient cutting equipment for the production of aluminum alloy thin-walled parts to solve the problems raised in the above background technique.
[0007] To achieve the above object, the present invention provides the following technical solution: An efficient cutting device for the production of aluminum alloy thin-walled parts, including a support base, a rotatable cutting seat is rotatably installed at the upper end of the support base, a cutting tool is movably connected to the upper end of the rotatable cutting seat, calibration back plates are respectively fixedly connected to the upper surfaces of both ends of the support base, an arc-shaped connecting cavity seat is fixedly connected between the two calibration back plates, a storage groove is opened on the front inner wall of the calibration back plate, an adaptive adjustment component is arranged inside the storage groove, the adaptive adjustment component includes a fixed calibration end plate, a movable calibration plate and a compensation support plate, and a chip cleaning component is arranged on the back side of the calibration back plate, the chip cleaning component includes a connecting cleaning part and an auxiliary self-cleaning part.
[0008] Preferably, the fixed calibration end plate is fixedly installed at one inner end of the storage groove, a first shaft rod is fixedly installed at the other end of the fixed calibration end plate, the outer surface of the first shaft rod is rotatably connected to the movable calibration plate, a reserved groove is opened on the back side of the movable calibration plate, a second shaft rod is fixedly connected to the inner wall of the reserved groove, and the outer surface of the second shaft rod is movably connected to one end of the compensation support plate.
[0009] Preferably, one end of the compensation support plate away from the movable calibration plate is movably connected to a hinge seat, a slider is fixedly connected to the outer surface of the hinge seat, a movable groove is penetrated and opened on the central inner wall of the storage groove, the inner surface of the movable groove is slidably connected to the outer surface of the slider, and the slider is in a "C"-shaped plate structure.
[0010] Preferably, the connecting cleaning part includes an electric telescopic rod, a square groove plate and an arc-shaped brush plate, the output end of the electric telescopic rod is fixedly connected to one side surface of the square groove plate, the square groove plate is a hollow rectangular cavity plate, the outer surface of the square groove plate is fixedly connected to one side of the slider by bolts, an embedding groove is opened inside the square groove plate, and the inner surface of the embedding groove is movably embedded with one side of the arc-shaped brush plate.
[0011] Preferably, a cleaning brush is arranged on the inner circumferential surface of the arc-shaped brush plate, and circular through holes are uniformly opened on the central inner wall of the arc-shaped brush plate, and the circular through holes communicate with the inner cavity of the square groove plate.
[0012] Preferably, the auxiliary self-cleaning part includes a rotating column, a chip scraping part and a locking part, the lower end of the rotating column is rotatably connected to a shaft seat, the shaft seat is fixedly installed at the upper end of the support base, the upper end of the rotating column is fixedly connected to a stress block, an avoidance groove one is opened on the inner wall of the rotating column, and the top view section of the rotating column is in a "C"-shaped structure.
[0013] Preferably, the chip scraping member includes a connection head, a guide rod, and a hook-shaped scraping plate. The outer surface of the guide rod is movably connected to the central inner wall of the rotating column. The lower end of the connection head is fixedly connected to the upper end of the guide rod. A hook-shaped scraping plate is fixedly connected to one side surface of the guide rod. The top view cross-section of the hook-shaped scraping plate is in a "J" shape structure, and a retention groove is provided inside the hook-shaped scraping plate.
[0014] Preferably, the locking member includes a support frame and a connection head. The support frame is fixedly installed at the top of the force-bearing block. An avoidance groove two adapted to the avoidance groove one is opened on one inner wall of the support frame. Connection plates are fixedly connected to both sides of the support frame. A shaft rod three is fixedly connected to the outer surface of the connection plate. A locking catch plate is rotatably connected to the outer surface of the shaft rod three. A connection elastic wire is fixedly connected to the inner side of the upper end of the locking catch plate, and the other end of the connection elastic wire is fixedly connected to the outer surface of the support frame.
[0015] Preferably, a cam plate is fixedly installed on the outer surface of the upper end of the guide rod. A rubber anti-rotation ring is provided on the inner surface of the cam plate. The inner surface of the rubber anti-rotation ring is movably connected to the outer surface of the guide rod. A contact rod is provided on the outer side surface of the cam plate. The contact rod is slidably installed on the inner walls of both sides of the support frame, and the other end of the contact rod is movably abutted against the inner side of the lower end of the locking catch plate.
[0016] Preferably, the arc-shaped connection cavity seat has an annular cavity structure. An air pump is provided on the upper surface of the arc-shaped connection cavity seat. The output end of the air pump is fixedly connected to a connection pipe. One end of the connection pipe is hermetically connected to the inner wall of the arc-shaped connection cavity seat. Telescopic air pipes are respectively connected through both sides of the arc-shaped connection cavity seat, and the output end of the telescopic air pipe is hermetically connected to the lower inner wall of the square groove plate.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0018] An efficient cutting device for the production of aluminum alloy thin-walled parts proposed by the present invention optimizes the design of the calibration back plate, straightens and abuts one side of the aluminum profile, realizes the cutting of different inclined surfaces of the aluminum pipe through a rotatable cutting seat, and with the setting of the adaptive adjustment component, it can meet the abutment of cutting end faces at different angles, and also integrates intelligent calibration to meet the accuracy of the abutment of the aluminum pipe port, avoiding deviation and resulting in the situation of yaw vibration during cutting; it also realizes the automatic cleaning of cutting aluminum chips through the mutual cooperation of the aluminum chip cleaning component and the adaptive adjustment component, avoiding the influence of cutting debris on work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic structural diagram of the correct position state of the rotatable cutting seat of the present invention;
[0020] Figure 2 Structural schematic diagram of the rotatable cutting seat of the present invention in a state of rotating 45 degrees;
[0021] Figure 3 Back three-dimensional structural schematic diagram of the rotatable cutting seat of the present invention rotating 45 degrees;
[0022] Figure 4 Structural schematic of the present invention with the rotatable cutting seat removed Figure 1 ;
[0023] Figure 5 Structural schematic of the present invention with the rotatable cutting seat removed Figure 2 ;
[0024] Figure 6 Top view structural schematic diagram of the present invention with the rotatable cutting seat removed;
[0025] Figure 7 Of the present invention Figure 6 Structural schematic diagram from the A-A perspective;
[0026] Figure 8 Of the present invention Figure 6 Structural schematic diagram from the B-B perspective;
[0027] Figure 9 Of the present invention Figure 8 Enlarged structural schematic diagram at position A;
[0028] Figure 10 Of the present invention Figure 8 Enlarged structural schematic diagram at position B;
[0029] Figure 11 Structural schematic diagram of the movable calibration plate of the present invention in a state of opening 45°;
[0030] Figure 12 Disassembly structural schematic diagram of the auxiliary self-cleaning part of the present invention;
[0031] Figure 13 Half-sectional structural schematic diagram of the auxiliary self-cleaning part of the present invention;
[0032] Figure 14 Of the present invention Figure 13 Enlarged structural schematic diagram at position C;
[0033] Figure 15 Local cross-section and connection structural schematic diagram of the connection cleaning part and the auxiliary self-cleaning part of the present invention;
[0034] Figure 16 Of the present invention Figure 15 Enlarged structural schematic diagram at position D;
[0035] Figure 17This is a schematic top cross-sectional structure diagram of the auxiliary self-cleaning part of the present invention.
[0036] In the figure: 1, support base; 11, rotatable cutting seat; 2, calibration backplane; 20, storage groove; 200, movable groove; 3, arc-shaped connection cavity seat; 30, chip suction port; 31, telescopic air duct; 21, fixed calibration end plate; 211, movable calibration plate; 2111, aluminum end contact pad; 2110, reserved groove; 22, compensation support plate; 221, hinge seat; 222, slider; 251, electric telescopic rod; 23, connecting cleaning part; 231, square groove plate; 232, arc-shaped brush plate; 2320, circular through hole; 24, auxiliary self-cleaning part; 241, rotating column; 2411, stress block; 2410, avoidance groove 1; 24100, shaft seat; 243, connector; 2431, guide rod; 244, hook-shaped scraping plate; 242, support frame; 2420, avoidance groove 2; 2421, connecting plate; 2422, locking claw plate; 2423, connecting spring wire; 2432, cam plate; 2433, contact rod; 2112, extension column; 25, connecting plate; 250, limiting arc plate; 252, positioning disk. Specific embodiments
[0037] In order to clearly and completely describe the purpose and technical solutions of the present invention, and make the advantages more clear, the following further details the embodiments of the present invention with reference to the drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to explain the embodiments of the present invention, not to limit the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present invention.
[0038] Example 1, please refer to Figure 1-17, the present invention provides a technical solution: an efficient cutting device for the production of aluminum alloy thin-walled parts, including a support base 1. A rotatable cutting seat 11 is rotatably installed at the upper end of the support base 1. A cutting tool is movably connected to the upper end of the rotatable cutting seat 11. Calibration back plates 2 are respectively fixedly connected to the upper surfaces of both ends of the support base 1. An arc-shaped connecting cavity seat 3 is fixedly connected between the two groups of calibration back plates 2. A receiving groove 20 is opened on the front inner wall of the calibration back plate 2. An adaptive adjustment component is arranged inside the receiving groove 20. The adaptive adjustment component includes a fixed calibration end plate 21, a movable calibration plate 211 and a compensation support plate 22. An aluminum chip cleaning component is arranged on the back side of the calibration back plate 2. The aluminum chip cleaning component includes a connecting cleaning part 23 and an auxiliary self-cleaning part 24; the fixed calibration end plate 21 is fixedly installed at one inner end of the receiving groove 20. A first shaft rod is fixedly installed at the other end of the fixed calibration end plate 21. The outer surface of the first shaft rod is rotatably connected to the movable calibration plate 211. A reserved groove 2110 is opened on the back side of the movable calibration plate 211. A second shaft rod is fixedly connected to the inner wall of the reserved groove 2110. The outer surface of the second shaft rod is movably connected to one end of the compensation support plate 22. An aluminum end contact pad 2111 is arranged between the movable calibration plate 211 and the cutting end face of the aluminum alloy square tube, and the aluminum end contact pad 2111 is fixedly installed on the outer side of the movable calibration plate 211; one end of the compensation support plate 22 far from the movable calibration plate 211 is movably connected to a hinge seat 221. A slider 222 is fixedly connected to the outer surface of the hinge seat 221. An activity groove 200 is penetrated and opened on the central inner wall of the receiving groove 20. The inner surface of the activity groove 200 is slidably connected to the outer surface of the slider 222. The slider 222 has a "C"-shaped plate structure; the arc-shaped connecting cavity seat 3 has an annular cavity structure. An air pump is arranged on the upper surface of the arc-shaped connecting cavity seat 3. The output end of the air pump is fixedly connected to a connecting pipe. One end of the connecting pipe is hermetically connected to the inner wall of the arc-shaped connecting cavity seat 3. Telescopic air pipes 31 are respectively penetrated and connected to both sides of the arc-shaped connecting cavity seat 3. The output end of the telescopic air pipe 31 is hermetically connected to the lower inner wall of the square groove plate 231; a chip suction port 30 is arranged on the inner annular surface of the arc-shaped connecting cavity seat 3;
[0039] In this embodiment, the rotatable cutting seat 11 and the cutting tool mounted on its upper end can cut the aluminum alloy square tube abutted against one side of the calibration backplane 2 at different inclination angles. When the movable calibration plate 211 is completely received inside the receiving groove 20, as a compensation at the receiving groove 20 of the calibration backplane 2, it forms a straight line with the surface of the calibration backplane 2, which is convenient for operation when no special inclination angle cutting is performed. It should be noted that scale markings are provided on both groups of calibration backplanes 2 to intuitively show the cutting spacing of the aluminum alloy square tube. When it is necessary to abut against the cut inclination angle, the movable calibration plate 211 can be adjusted to expand, so that the movable calibration plate 211 forms an included angle with the calibration backplane 2 to adapt to the cutting end face of the aluminum alloy square tube, avoiding subsequent displacement during cutting operations, and being able to automatically abut against the cutting inclined plane to ensure the accuracy and flatness of the cutting surface, and preventing accidental injury caused by manual holding during cutting;
[0040] It should be noted that an arc-shaped connecting cavity seat 3 is connected between the two groups of calibration backplanes 2, which can block the sparks generated during cutting while also meeting the centralized treatment of cutting debris, maintaining the cleanliness of the cutting table, and further improving the accuracy of cutting the aluminum alloy square tube.
[0041] Embodiment Two, referring to the attached Figure 1-17 , on the basis of Embodiment One, in order to make the opening angle of the movable calibration plate 211 integrated with intelligence and achieve more efficient and accurate cutting calibration:
[0042] The lower surfaces of the calibration backplane 2 and the arc-shaped connecting cavity seat 3 are movably connected to the upper surface of the rotatable cutting seat 11; a connecting plate 25 is fixedly connected to the upper end of the calibration backplane 2, and a limiting arc plate 250 and a positioning disk 252 are fixedly installed on the outer surface of the upper end of the connecting plate 25. The limiting arc plate 250 is fixedly installed at one end of the connecting plate 25, and the central axis of the positioning disk 252 is coaxially distributed with the central axis of the first shaft; an extension column 2112 is fixedly added to the upper surface of the end of the movable calibration plate 211 far from the first shaft, an infrared emitter is arranged inside the extension column 2112, and the outer surface of the extension column 2112 is movably connected to the inner side of the limiting arc plate 250. The limiting arc plate 250 is a flexible elastic member that forms a hoop positioning and flexible protection for the extension column 2112; the connecting cleaning member 23 includes an electric telescopic rod 251, a square groove plate 231, and an arc-shaped brush plate 232. The output end of the electric telescopic rod 251 is fixedly connected to one side surface of the square groove plate 231. The square groove plate 231 is a hollow rectangular cavity plate, and the outer surface of the square groove plate 231 is fixedly connected to one side of the slider 222 by bolts. An embedding groove is opened inside the square groove plate 231, and the inner surface of the embedding groove is movably embedded with one side of the arc-shaped brush plate 232; cleaning brushes are arranged on the inner circumferential surface of the arc-shaped brush plate 232, and circular through holes 2320 are uniformly opened on the central inner wall of the arc-shaped brush plate 232, and the circular through holes 2320 communicate with the inner cavity of the square groove plate 231;
[0043] In this embodiment, through the expansion and contraction of the electric telescopic rod 251, the square groove plate 231 is pushed to move horizontally. At this time, the slider 222 moves synchronously. Refer to Figure 11 As shown, when the movable calibration plate 211 expands outwards, the electric telescopic rod 251 contracts, driving the slider 222 to slide inside the storage groove 20. At this time, the angle of the compensation support plate 22 changes, so as to realize the expansion of the movable calibration plate 211. Here, the compensation support plate 22 can not only be used as an auxiliary part for different opening and tilting angles of the movable calibration plate 211, but also can be used as a support part when the movable calibration plate 211 abuts against the aluminum alloy square tube, forming a triangular structure to ensure more stability during square tube cutting and prevent deviation. It should be noted that during the movement of the connecting cleaning part 23, the arc-shaped brush plate 232 connected inside assists in moving and cleaning the back side of the calibration back plate 2 to avoid the accumulation of aluminum chips. And through the connection of the telescopic air duct 31, the nearby aluminum chips and dust can be concentrated on the inner circumferential surface of the arc-shaped brush plate 232;
[0044] It should be noted that an extension column 2112 is integrally installed on the upper surface of one end of the movable calibration plate 211. When the movable calibration plate 211 needs to be adjusted to different opening angles, the angle of the pointer of the adjustment positioning disk 252 is adjusted. At this time, the extension column 2112 emits light rays pointing to the positioning disk 252, and it is only necessary to ensure that the light ray pointing is on the same straight line as the pointer pointing of the positioning disk 252. It should be noted that the electric telescopic rod 251 and the air pump mentioned in the text are both electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer for control, and the existing publicly known power connection technology is not described in the text. And the positioning disk 252 and the infrared emitter mentioned in the text are both conventional known devices well-known to those skilled in the art and will not be described here.
[0045] Embodiment Three. Refer to the appendix Figure 1-17 , on the basis of Embodiment Two, in order to realize the cleaning of the aluminum chips collected on the connecting cleaning part 23:
[0046] The auxiliary self-cleaning member 24 includes a rotating column 241, a chip scraping member, and a locking member. The lower end of the rotating column 241 is rotatably connected to a shaft seat 24100, and the shaft seat 24100 is fixedly installed at the upper end of the support base 1. The upper end of the rotating column 241 is fixedly connected to a force receiving block 2411. An avoidance groove 2410 is formed in the inner wall of the rotating column 241, and the top view cross-section of the rotating column 241 is in a "C" shape structure; The chip scraping member includes a connecting head 243, a guide rod 2431, and a hook-shaped scraping plate 244. The outer surface of the guide rod 2431 is movably connected to the central inner wall of the rotating column 241. The lower end of the connecting head 243 is fixedly connected to the upper end of the guide rod 2431. A hook-shaped scraping plate 244 is fixedly connected to one side surface of the guide rod 2431. The top view cross-section of the hook-shaped scraping plate 244 is in a "J" shape structure, and a retention groove is provided inside the hook-shaped scraping plate 244; When the connecting head 243 is assembled with the rotating column 241, the hook-shaped scraping plate 244 corresponds to the position of the avoidance groove 2410, and the outer surface of the hook-shaped scraping plate 244 is adaptively clamped with the inner wall of the avoidance groove 2410;
[0047] In this embodiment, before or after the cutting operation of the aluminum alloy square pipe, the electric telescopic rod 251 can be controlled to reciprocate and stretch, driving the square groove plate 231 and the inner arc-shaped brush plate 232 to clean the debris on the back side of the calibration back plate 2. At this time, the debris accumulates on the inner annular surface of the arc-shaped brush plate 232. When the square groove plate 231 moves to the position of the auxiliary self-cleaning member 24, at this time, by manually rotating the force receiving block 2411, the rotating column 241 and the inner chip scraping member are driven to rotate. Here, the hook-shaped scraping plate 244 contacts the cleaning brush, and the debris attached to its surface area is scraped off. The debris stays inside the hook-shaped scraping plate 244 at this time, avoiding the blockage of the circular through hole 2320 caused by long-term debris cleaning. It should be noted that the avoidance groove 2410 corresponds to the installation position of the hook-shaped scraping plate 244 here and is convenient for disassembly.
[0048] Embodiment 4, referring to the attached Figure 1-17 , on the basis of Embodiment 3, in order to realize the assembly and locking of the chip scraping member and the rotating column 241, and facilitate the quick disassembly of the chip scraping member to realize the self-cleaning of the debris retained on the hook-shaped scraping plate 244:
[0049] The locking member includes a support frame 242 and a connector 243. The support frame 242 is fixedly mounted on the top of the force block 2411. An avoidance groove 2420 adapted to the avoidance groove 1 2410 is provided on the inner wall of one side of the support frame 242. Connecting plates 2421 are fixedly connected to the two sides of the support frame 242. The outer surface of the connecting plate 2421 is fixedly connected to the shaft rod 3. The outer surface of the shaft rod 3 is rotatably connected to a locking gripping plate 2422. The inner side of the upper end of the locking gripping plate 2422 is fixedly connected to a connecting elastic wire 2423. The connecting elastic wire 2423 is fixedly connected to the inner side of the upper end of the locking gripping plate 2422. The other end of 23 is fixedly connected to the outer surface of the support frame 242; a cam plate 2432 is fixedly installed on the outer surface of the upper end of the guide rod 2431, and a rubber anti-rotation ring is provided on the inner surface of the cam plate 2432. The inner surface of the rubber anti-rotation ring is movably connected to the outer surface of the guide rod 2431, and a contact rod 2433 is provided on the outer surface of the cam plate 2432. The contact rod 2433 is slidably installed on the inner walls of both sides of the support frame 242, and the other end of the contact rod 2433 is movably contacted with the inner side of the lower end of the locking catch plate 2422;
[0050] In this embodiment, when it is necessary to detach the scraper as a whole from the rotating column 241, the cam plate 2432 is manually moved so that its cam surface portion is deflected to one side, releasing the resistance to the contact rod 2433. At this time, the lower end of the locking catch plate 2422 rotates inward, and under the resetting action of the contact rod 2433, the upper end of the locking catch plate 2422 no longer bites the edge of the connecting head 243, and the two sets of locking catch plates 2422 open outward at the same time, releasing the restriction on the connecting head 243, so that only the connecting head 243 and the guide rod 2431 need to be pulled out upwards, otherwise, the hook-type scraper 2 After the debris retained on 44 is cleaned, the hook-shaped scraper 244 is aligned with the notch positions of the avoidance groove 2420 and the avoidance groove 1 2410 respectively, and then the cam plate 2432 is moved so that the cam surface pushes the two sets of contact rods 2433 outward again, so that the two sets of locking gripping plates 2422 are engaged with the edge positions of the connecting head 243, thereby locking the scraper. It is worth noting that a rubber anti-rotation ring is added between the inner side of the cam plate 2432 and the outer side of the guide rod 2431, which can prevent the cam plate 2432 from rotating without being affected by external forces, thereby avoiding failure of the locking member and improving stability.
[0051] Embodiment 5, refer to the attached Figure 1-17 Based on the fourth embodiment, the present invention also provides a method for using a high-efficiency cutting device for producing aluminum alloy thin-walled parts, comprising the following steps:
[0052] Step 1. Equipment Preparation and Initial Settings: Ensure that all components of the cutting equipment are firmly installed. According to the specifications and cutting requirements of the aluminum alloy thin-walled parts, adjust the opening angle of the movable calibration plate 211, ensure the accuracy of the cutting spacing through the scale markings, start the air pump, and centrally process the sparks and debris generated during cutting through the telescopic air duct 31 to keep the cutting table clean;
[0053] Step 2. Cutting Operation of Aluminum Alloy Square Tube: Place the aluminum alloy square tube on the workbench of the equipment, ensure that one side of it abuts against the calibration back plate 2, start the cutting tool, and achieve cutting of different inclination angles of the aluminum alloy square tube by adjusting the rotation angle of the rotatable cutting seat 11. During the cutting process, the adaptive adjustment component can automatically adjust according to the angle of the cutting end face to ensure the stability and accuracy of the cutting operation;
[0054] Step 3. Aluminum Chip Cleaning and Equipment Maintenance: After the cutting operation is completed, control the electric telescopic rod 251 to reciprocate and drive the square groove plate 231 and the inner arc-shaped brush plate 232 to clean the debris on the back side of the equipment. When the square groove plate 231 moves to the position of the auxiliary self-cleaning part 24, manually rotate the force-bearing block 2411 to drive the chip scraping part to rotate and scrape off the debris attached to the surface of the arc-shaped brush plate 232. After cleaning, detach the chip scraping part from the rotating column 241, clean the debris remaining on the chip scraping part, and perform necessary equipment maintenance;
[0055] Step 4. Equipment Reset and Subsequent Preparation: After completing the aluminum chip cleaning and equipment maintenance, reassemble the chip scraping part onto the rotating column 241 and lock it firmly, adjust the adaptive adjustment component to the initial state, turn off the air pump and other related equipment, clean the workbench, and prepare for the next round of cutting operation of aluminum alloy thin-walled parts.
[0056] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An efficient cutting device for the production of aluminum alloy thin-walled parts, including a support base (1), a rotatable cutting seat (11) is rotatably installed at the upper end of the support base (1), and a cutting tool is movably connected to the upper end of the rotatable cutting seat (11), characterized in that: On the upper surfaces of both ends of the support base (1), calibration backplates (2) are respectively fixedly connected. An arc-shaped connecting cavity seat (3) is fixedly connected between the two groups of calibration backplates (2). A storage groove (20) is formed on the front inner wall of the calibration backplate (2). An adaptive adjustment component is arranged inside the storage groove (20). The adaptive adjustment component includes a fixed calibration end plate (21), a movable calibration plate (211), and a compensation support plate (22). An aluminum chip cleaning component is arranged on the back side of the calibration backplate (2). The aluminum chip cleaning component includes a connecting cleaning piece (23) and an auxiliary self-cleaning piece (24); The fixed calibration end plate (21) is fixedly installed at one inner end of the storage groove (20). A first shaft rod is fixedly installed at the other end of the fixed calibration end plate (21). The outer surface of the first shaft rod is rotatably connected to the movable calibration plate (211). A reserved groove (2110) is formed on the back side of the movable calibration plate (211). A second shaft rod is fixedly connected to the inner wall of the reserved groove (2110). One end of the second shaft rod is movably connected to the compensation support plate (22); One end of the compensation support plate (22) far from the movable calibration plate (211) is movably connected to a hinge seat (221). A slider (222) is fixedly connected to the outer surface of the hinge seat (221). An activity groove (200) is formed through the central inner wall of the storage groove (20). The inner surface of the activity groove (200) is slidably connected to the outer surface of the slider (222). The slider (222) is in the shape of a "C"-shaped plate structure; The connecting cleaning piece (23) includes an electric telescopic rod (251), a square groove plate (231), and an arc-shaped brush plate (232). The output end of the electric telescopic rod (251) is fixedly connected to one side surface of the square groove plate (231). The square groove plate (231) is a hollow rectangular cavity plate. The outer surface of the square groove plate (231) is fixedly connected to one side of the slider (222) by bolts. An embedding groove is formed inside the square groove plate (231). One side of the arc-shaped brush plate (232) is movably embedded in the inner surface of the embedding groove.
2. The high-efficiency cutting equipment for the production of aluminum alloy thin-walled parts according to claim 1, characterized in that: Cleaning brushes are arranged on the inner circumferential surface of the arc-shaped brush plate (232). Circular through holes (2320) are evenly formed on the central inner wall of the arc-shaped brush plate (232). The circular through holes (2320) communicate with the inner cavity of the square groove plate (231).
3. The high-efficiency cutting equipment for the production of aluminum alloy thin-walled parts according to claim 1, characterized in that: The auxiliary self-cleaning piece (24) includes a rotating column (241), a chip scraping piece, and a locking piece. The lower end of the rotating column (241) is rotatably connected to a shaft seat (24100). The shaft seat (24100) is fixedly installed on the upper end of the support base (1). A stress block (2411) is fixedly connected to the upper end of the rotating column (241). An avoidance groove one (2410) is formed on the inner wall of the rotating column (241). The top view cross-section of the rotating column (241) is in the shape of a "C".
4. An efficient cutting device for the production of thin-walled aluminum alloy parts according to claim 3, characterized in that: The chip scraping member includes a connecting head (243), a guide rod (2431) and a hook-shaped scraping plate (244). The outer surface of the guide rod (2431) is movably connected to the central inner wall of the rotating column (241). The lower end of the connecting head (243) is fixedly connected to the upper end of the guide rod (2431). A hook-shaped scraping plate (244) is fixedly connected to one side surface of the guide rod (2431). The top view cross-section of the hook-shaped scraping plate (244) is in a "J" shape structure. A retention groove is provided inside the hook-shaped scraping plate (244).
5. The high-efficiency cutting equipment for the production of aluminum alloy thin-walled parts according to claim 4, characterized in that: The locking member includes a support frame (242) and a connecting head (243). The support frame (242) is fixedly installed at the top of the force-receiving block (2411). An avoidance groove two (2420) adapted to the avoidance groove one (2410) is provided on one inner wall of the support frame (242). Connecting plates (2421) are fixedly connected to both sides of the support frame (242). A shaft rod three is fixedly connected to the outer surface of the connecting plate (2421). A locking catch plate (2422) is rotatably connected to the outer surface of the shaft rod three. A connecting elastic wire (2423) is fixedly connected to the inner side of the upper end of the locking catch plate (2422). The other end of the connecting elastic wire (2423) is fixedly connected to the outer surface of the support frame (242).
6. The high-efficiency cutting equipment for the production of aluminum alloy thin-walled parts according to claim 5, characterized in that: A cam plate (2432) is fixedly installed on the outer surface of the upper end of the guide rod (2431). A rubber anti-rotation ring is provided on the inner surface of the cam plate (2432). The inner surface of the rubber anti-rotation ring is movably connected to the outer surface of the guide rod (2431). A contact rod (2433) is provided on the outer side surface of the cam plate (2432). The contact rod (2433) is slidably installed on the inner walls of both sides of the support frame (242). The other end of the contact rod (2433) is movably abutted against the inner side of the lower end of the locking catch plate (2422).
7. The high-efficiency cutting equipment for the production of aluminum alloy thin-walled parts according to claim 1, characterized in that: The arc-shaped connection cavity seat (3) has an annular cavity structure. An air pump is provided on the upper surface of the arc-shaped connection cavity seat (3). The output end of the air pump is fixedly connected to a connecting pipe. One end of the connecting pipe is hermetically connected to the inner wall of the arc-shaped connection cavity seat (3). Telescopic air pipes (31) are respectively connected through both sides of the arc-shaped connection cavity seat (3). The output end of the telescopic air pipe (31) is hermetically connected to the lower inner wall of the square groove plate (231).
Citation Information
Patent Citations
A high-efficiency cutting equipment for the production of aluminum alloy thin-walled parts
CN118951165B
Auxiliary platform for square steel tube multi-angle welding
CN111702247A
Automatic cutting equipment for stainless steel square tube
CN116038016A
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