Continuous aluminum alloy coiled material quenching line

By designing continuous aluminum alloy coil quenching lines and using automatic sewing and synchronous movement technology, the problem of continuous quenching of aluminum alloy strips in the prior art is solved, and the processing efficiency and quality are improved.

CN119979864APending Publication Date: 2025-05-13HENAN MINGSHENG NEW MATERIAL TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202510259690.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2025-05-13

AI Technical Summary

Technical Problem

The prior art cannot achieve continuous quenching of aluminum alloy strips, resulting in a reduced processing efficiency.

Method used

A continuous aluminum alloy coil quenching line is designed, and continuous quenching of aluminum alloy strips is achieved by setting up an unwinding machine, a rough straightening machine, a cleaning device, a sewing machine, a heating furnace, a quenching device, a secondary straightening machine and a winding machine. The suture machine automatically sews the tail and head of the aluminum tape through the cooperation of the upper pressure plate, the lower pressure plate, the upper pressure column, the lower pressure column and the lifting device. The body moves synchronously with the aluminum tape to achieve continuous quenching.

Benefits of technology

Continuous quenching of aluminum alloy strips is achieved, processing efficiency and processing quality is improved, and the demand for manual operation is reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119979864A_ABST
    Figure CN119979864A_ABST
Patent Text Reader

Abstract

The continuous aluminum alloy coiled material quenching line comprises an uncoiling machine, a rough straightening machine, a cleaning device, a sewing machine, a heating furnace, a quenching device, a secondary straightening machine and a coiling machine which are sequentially arranged, the sewing machine comprises a machine body, mounting frames are fixedly connected to the four corners of the bottom of the machine body, and each mounting frame is rotationally connected with a moving wheel; wherein a driving device is arranged between the two moving wheels, an upper pressing plate is arranged at the top end in the machine body, a lower pressing plate is arranged at the bottom of the upper pressing plate, a plurality of upper pressing columns are arranged on the upper pressing plate, and a plurality of lower pressing columns are arranged on the lower pressing plate. The automatic sewing machine has the beneficial effects that the tail of the first aluminum strip and the head of the second aluminum strip can be automatically sewn, cooperation of workers is not needed, and the sewing efficiency is improved; when the aluminum strip is sewed, the machine body and the aluminum strip can move synchronously, conveying of the aluminum strip does not need to be stopped, then continuous quenching of the aluminum strip is achieved, and the machining efficiency and the machining quality of the aluminum strip are improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of aluminum alloy coil processing, in particular to a continuous aluminum alloy coil quenching line. Background Art

[0002] Aluminum coils are widely used in electronics, packaging, construction, machinery, etc. There are many aluminum coil production enterprises in my country. Quenching is a heat treatment process method that heats aluminum to above the critical temperature, keeps it warm for a certain period of time, and then cools it at a rate greater than the critical cooling rate to obtain an unbalanced structure dominated by martensite. Quenching is the most widely used process method in aluminum heat treatment.

[0003] The Chinese invention patent application number 202010451132.1 discloses a method and system for producing aluminum alloy coils / sheets, which includes the following devices: an uncoiler for uncoiling the aluminum alloy coil, a rough straightening machine, a stitching welding machine, a second tension roller group, an air cushion furnace for heating and keeping the aluminum alloy strip warm, a quenching cooling unit for cooling the aluminum alloy strip, a deviation correction roller group for correcting the aluminum alloy strip, a fourth tension roller group, a secondary straightening roller group, a coiler for winding the aluminum alloy strip, and a winding machine for winding the aluminum alloy strip. The invention includes a cut-to-length shear for cutting to length, a belt conveyor and a stacker for transporting, unloading and stacking aluminum alloy plates. Although the production system of an aluminum alloy coil / plate of the invention can quickly perform solid solution, quenching or annealing treatment on aluminum alloy strips with a thickness ranging from 1 to 20 mm, the invention connects the tail end of the previous roll of aluminum alloy strip and the head end of the next roll of aluminum alloy strip by welding. During welding, the transportation of the aluminum alloy strip needs to be stopped, and the aluminum alloy strip cannot be quenched continuously, which reduces the processing efficiency. Summary of the invention

[0004] The purpose of the present invention is to provide a continuous aluminum alloy coil quenching line to solve the technical problem that the prior art cannot continuously quench aluminum alloy strips, thereby reducing the processing efficiency.

[0005] To achieve the above object, the present invention is implemented by adopting the following technical solutions:

[0006] A continuous aluminum alloy coil quenching line comprises an uncoiler, a rough straightening machine, a cleaning device, a stitching machine, a heating furnace, a quenching device, a secondary straightening machine and a coiling machine which are arranged in sequence, the stitching machine comprises a body, the body is provided with a feed inlet and a discharge port which are interconnected, the four corners of the bottom of the body are fixedly connected with mounting frames, each of the mounting frames is rotatably connected with a moving wheel, wherein a driving device is arranged between two of the moving wheels, an upper pressing plate is arranged at the top inner side of the body, a lower pressing plate is arranged at the bottom of the upper pressing plate, a plurality of upper pressing columns are arranged on the upper pressing plate, a plurality of lower pressing columns are arranged on the lower pressing plate, a lifting plate is arranged below the lower pressing plate, a lifting device is arranged at the bottom of the lifting plate, and limited Position parts, multiple nylon columns are arranged between the upper pressure plate and the machine body, and between the lower pressure plate and the lifting plate, a first aluminum strip tail and a second aluminum strip head are arranged between the upper pressure plate and the lower pressure plate, and rollers are arranged at the bottom of the feed port and the discharge port on the machine body; the secondary straightening machine includes a base, a fixed frame is fixedly connected to the base, a lower frame is arranged at the bottom of the fixed frame, an upper frame is arranged on the top of the fixed frame, a lower roller group is installed on the top of the lower frame, an upper roller group used in conjunction with the lower roller group is installed at the bottom of the upper frame, sliding components are arranged on both sides of the bottom of the lower frame, a fixing component for fixing the lower frame is arranged on the base, a second oil cylinder is arranged at the four corners of the top of the upper frame, and two auxiliary mechanisms are arranged on the fixed frame.

[0007] Furthermore, the driving device includes a transmission box, a reduction motor, a first bevel gear, a second bevel gear and a transmission shaft, the transmission box is fixedly connected to the machine body, the reduction motor is fixedly connected to the transmission box, the output shaft of the reduction motor extends into the transmission box and is fixedly connected to the first bevel gear, the first bevel gear is meshed with the second bevel gear, the second bevel gear is fixedly connected to the transmission shaft, and both ends of the transmission shaft respectively pass through the transmission box and are fixedly connected to the rotating shafts of the two moving wheels.

[0008] Furthermore, the lifting device is a hydraulic cylinder, the telescopic end of the hydraulic cylinder is fixedly connected to the lifting plate, the fixed end of the hydraulic cylinder is fixedly connected to the machine body, and four hydraulic cylinders are provided.

[0009] Furthermore, each of the limiting members includes a limiting slider and a limiting slide rail, the limiting slider is slidably connected to the limiting slide rail, the limiting slide rail is fixedly connected to the machine body, the limiting slider close to the upper pressure plate is fixedly connected to the upper pressure plate, and the limiting slider close to the lower pressure plate is fixedly connected to the lower pressure plate.

[0010] Furthermore, a pressing device is provided at the top of the discharge port on the machine body, and the pressing device includes a pressing roller, a lifting frame and a cylinder, the pressing roller is rotatably connected to the lifting frame, the cylinder is installed on the machine body, the telescopic end of the cylinder is fixedly connected to the lifting frame, lifting guide rails are provided at both ends of the lifting frame, and lifting sliders slidably connected to the lifting guide rails are fixedly connected at both ends of the lifting frame.

[0011] Furthermore, the sliding assembly includes a slide bar and a slide rail, the slide bar is fixedly connected to the lower frame, the slide bar is slidably connected to the slide rail, and the slide rail is fixedly connected to the base.

[0012] Furthermore, the fixing components are provided with four groups, and the four groups of the fixing components are respectively located at the four corners of the base, the fixing components include a first oil cylinder and a fixing block, the base is provided with a mounting groove for installing the first oil cylinder, the fixed end of the first oil cylinder is fixedly connected to the base, the telescopic end of the first oil cylinder is fixedly connected to the fixing block, the lower frame is provided with a fixing groove for the first oil cylinder and the fixing block to pass through, the cross-section of the fixing groove is T-shaped, and the lower side surface of the fixing block can be tightly pressed against the lower frame.

[0013] Furthermore, the auxiliary mechanism includes a motor, a rotating rod and two abutting assemblies, the two abutting assemblies are respectively located at two ends of the rotating rod, the motor is fixedly connected to the fixing frame, and the power output end of the motor is fixedly connected to the rotating rod.

[0014] The top end of the threaded cylinder extends into the fixed cylinder and is threadedly connected to the threaded rod. The end of the threaded cylinder is fixedly connected to the first sliding block, and the first sliding groove is provided in the fixed cylinder for sliding the first sliding block. The bottom of the threaded cylinder is fixedly connected to the guide column, and a locking component for locking the tightening assembly is provided on the upper frame.

[0015] Furthermore, the locking assembly includes a third oil cylinder and a U-shaped block, the fixed end of the third oil cylinder is fixedly connected to the upper frame, the telescopic end of the third oil cylinder is fixedly connected to the U-shaped block, the opening of the U-shaped block is adapted to the guide column, and the upper frame is provided with a guide groove for the guide column to slide.

[0016] The beneficial effects of the present invention are as follows:

[0017] 1. The present invention can automatically sew the first aluminum strip tail and the second aluminum strip head by using an upper pressing plate, a lower pressing plate, an upper pressing column, a lower pressing column, a lifting plate and a lifting device, without the need for cooperation of workers, thereby improving the sewing efficiency; by providing a moving wheel, when sewing the aluminum strip, the machine body and the aluminum strip can be moved synchronously, without stopping the transmission of the aluminum strip, thereby realizing continuous quenching of the aluminum strip, thereby improving the processing efficiency and quality of the aluminum strip; by providing a driving device, the machine body can be driven to move and reset; by providing a second oil cylinder, the upper frame can be quickly lifted and lowered, the lifting speed of the upper frame can be accelerated, and the processing efficiency of the aluminum strip can be improved; by providing an auxiliary mechanism, not only the lifting of the upper frame can be assisted, but also the height of the upper frame can be adjusted, so as to cooperate with the lower frame to straighten aluminum strips of different thicknesses.

[0018] 2. The present invention is provided with nylon columns, which can buffer the upper pressure plate and the lower pressure plate, which not only has a good buffering effect but is also not easy to be damaged, thereby reducing the cost of replacement and maintenance; the lower frame can be moved by providing sliding bars and slide rails, which facilitates the lower frame to be pulled out for maintenance of the lower roller group; the lower frame can be fixed by providing a first oil cylinder and a fixing block, which facilitates the stable operation of the lower frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is an overall schematic diagram of the present invention.

[0020] Figure 2 It is the front view of the body of the present invention.

[0021] Figure 3 It is a right side view of the machine body of the present invention.

[0022] Figure 4 It is a schematic diagram of the internal structure of the body of the present invention.

[0023] Figure 5 It is a bottom view of the upper pressing plate of the present invention.

[0024] Figure 6 It is a top view of the lower pressing plate of the present invention.

[0025] Figure 7 It is a bottom view of the inner top wall of the machine body of the present invention.

[0026] Figure 8 It is a top view of the lifting plate of the present invention.

[0027] Fig. 9 It is a partial three-dimensional schematic diagram of the upper pressure column of the present invention.

[0028] Fig.10 It is a partial three-dimensional schematic diagram of the lower pressure column of the present invention.

[0029] Fig.11 It is a top view of the first aluminum strip tail and the second aluminum strip head after being sewn together in the present invention.

[0030] Fig.12 It is a top cross-sectional schematic diagram of the driving device of the present invention.

[0031] Fig.13 It is the front view of the secondary straightening machine of the present invention.

[0032] Fig.14 For the present invention Fig.13 Schematic diagram of the cross section along the AA direction.

[0033] Fig.15 It is a cross-sectional schematic diagram of the tightening component of the present invention.

[0034] Fig.16 It is a top view of the upper frame of the present invention.

[0035] Explanations in the figure: 1. Uncoiler; 2. Rough straightener; 3. Cleaning device; 4. Stitching machine; 5. Heating furnace; 6. Quenching device; 7. Secondary straightener; 8. Coiler; 41. Machine body; 42. Mounting frame; 43. Moving wheel; 44. Driving device; 45. Upper pressure plate; 46. Lower pressure plate; 47. Upper pressure column; 48. Lower pressure column; 49. Lifting plate; 410. Hydraulic cylinder; 411. Limiting slide block; 412. Limiting slide rail; 413. Nylon column; 426. First aluminum strip tail; 427. Second aluminum strip head; 428. Transmission box; 429. Speed ​​reducer; 430. First bevel gear; 431. Second bevel gear; 432. Transmission shaft; 433. Roller ;434, pressure roller;435, lifting frame;436, cylinder;437, lifting guide rail;71, base;72, fixed frame;73, lower frame;74, upper frame;75, lower roller group;76, upper roller group;77, slide bar;78, slide rail;79, first oil cylinder;710, fixed block;711, fixed groove;712, second oil cylinder;713, motor;714, rotating rod;715, fixed box;716, worm gear;717, threaded rod;718, fixed cylinder;719, threaded cylinder;720, first slider;721, first slide groove;722, fixed plate;723, guide column;724, third oil cylinder;725, U-shaped block;726, guide groove. DETAILED DESCRIPTION

[0036] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific implementation disclosed below.

[0037] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0038] The examples are as follows:

[0039] See also Figure 1-16A continuous aluminum alloy coil quenching line comprises an unwinder 1, a rough straightening machine 2, a cleaning device 3, a stitching machine 4, a heating furnace 5, a quenching device 6, a secondary straightening machine 7 and a coiler 8 which are arranged in sequence. The stitching machine 4 comprises a body 41, on which a feed port and a discharge port which are interconnected are arranged. Four corners of the bottom of the body 41 are fixedly connected with mounting frames 42, and each mounting frame 42 is rotatably connected with a moving wheel 43. By providing the moving wheel 43, when stitching a first aluminum strip tail 426 and a second aluminum strip head 427, the body 41 can synchronously follow the movement of the first aluminum strip tail 426 and the second aluminum strip head 427, and there is no need to stop the transmission of the first aluminum strip tail 426 and the second aluminum strip head 427, so that the aluminum strip can be quenched at a steady speed. The device 6 moves in the middle, thereby realizing continuous quenching of the aluminum strip, improving the processing efficiency and processing quality of the aluminum strip, wherein a driving device 44 is arranged between the two moving wheels 43, an upper pressing plate 45 is arranged at the top of the inner part of the body 41, a lower pressing plate 46 is arranged at the bottom of the upper pressing plate 45, a plurality of upper pressing columns 47 are arranged on the upper pressing plate 45, and the plurality of upper pressing columns 47 are all fixedly connected to the body 41, a plurality of lower pressing columns 48 are arranged on the lower pressing plate 46, and the plurality of upper pressing columns 47 and the plurality of lower pressing columns 48 are staggered, so as to facilitate the sewing of the first aluminum strip tail 426 and the second aluminum strip head 427, and a plurality of upper through grooves for the upper pressing columns 47 to slide and a plurality of upper pressing grooves adapted to the lower pressing columns 48 are provided on the upper pressing plate 45, so as to facilitate the upper pressing columns 47 to slide out of the upper pressing plate 4 5 and extrude and sew the aluminum strip, the lower pressing plate 46 is provided with a plurality of lower through grooves for sliding of the lower pressing column 48 and a plurality of lower pressing grooves adapted to the upper pressing column 47, so that the lower pressing column 48 can slide out of the lower pressing plate 46 to extrude and sew the aluminum strip, a lifting plate 49 is arranged below the lower pressing plate 46, a plurality of lower pressing columns 48 are fixedly connected to the lifting plate 49, a lifting device is arranged at the bottom of the lifting plate 49, and the lifting device is a hydraulic cylinder 410, so as to facilitate lifting and lowering the lifting plate 49, the telescopic end of the hydraulic cylinder 410 is fixedly connected to the lifting plate 49, the fixed end of the hydraulic cylinder 410 is fixedly connected to the machine body 41, and four hydraulic cylinders 410 are arranged, and both ends of the upper pressing plate 45 and the lower pressing plate 46 are provided with limit members, so as to facilitate the upper pressing plate 45 and the lower pressing plate 4 6 for guiding and limiting, each limiting member includes a limiting slider 411 and a limiting slide rail 412, the limiting slider 411 is slidably connected to the limiting slide rail 412, the limiting slide rail 412 is fixedly connected to the body 41, the limiting slider 411 close to the upper pressing plate 45 is fixedly connected to the upper pressing plate 45, the limiting slider 411 close to the lower pressing plate 46 is fixedly connected to the lower pressing plate 46, a plurality of nylon columns 413 are arranged between the upper pressing plate 45 and the body 41 and between the lower pressing plate 46 and the lifting plate 49, the top end of the nylon column 413 between the upper pressing plate 45 and the body 41 is fixedly connected to the body 41, and the bottom end is against the upper pressing plate 45, the top end of the nylon column 413 between the lower pressing plate 46 and the lifting plate 49 is against the lower pressing plate 46, and the bottom end is fixedly connected to the lifting plate 49,By providing a nylon column 413, the upper pressure plate 45 and the lower pressure plate 46 can be buffered, which not only has a good buffering effect, but is also not easy to be damaged, thereby reducing the cost of replacement and maintenance. A first aluminum strip tail 426 and a second aluminum strip head 427 are provided between the upper pressure plate 45 and the lower pressure plate 46. Rollers 433 are provided at the bottom of the feed port and the discharge port on the machine body 41, and the rollers 433 are installed on the machine body 41 through mounting parts; the secondary straightening machine 7 includes a base 71, a fixed frame 72 is fixedly connected to the base 71, a lower frame 73 is provided at the bottom of the fixed frame 72, an upper frame 74 is provided on the top of the fixed frame 72, and the upper frame 74 is rollingly connected to the fixed frame 72 through rollers, a lower roller group 75 is installed on the top of the lower frame 73, and an upper roller group 76 used in conjunction with the lower roller group 75 is installed at the bottom of the upper frame 74, and sliding components are provided on both sides of the bottom of the lower frame 73, and the sliding components include slide bars 77 and slide rails 78. 77 is fixedly connected to the lower frame 73, the slide bar 77 is slidably connected to the slide rail 78, and the slide rail 78 is fixedly connected to the base 71, so that the lower frame 73 can be moved, so that the lower frame 73 can be pulled out to maintain the lower roller group 75. The base 71 is provided with a fixing assembly for fixing the lower frame 73. The top four corners of the upper frame 74 are provided with a second oil cylinder 712. The fixed end of the second oil cylinder 712 is fixedly connected to the fixed frame 72, and the telescopic end of the second oil cylinder 712 is fixedly connected to the upper frame 74, so that the upper frame 74 can be quickly raised and lowered, which speeds up the lifting speed of the upper frame 74 and improves the processing efficiency of the aluminum strip. Two auxiliary mechanisms are provided on the fixed frame 72, which are respectively located at the front and rear ends of the top of the upper frame 74, and can not only assist the lifting of the upper frame 74, but also adjust the height of the upper frame 74, so as to cooperate with the lower frame 73 to straighten aluminum strips of different thicknesses.

[0040] As an optional technical solution of the present invention: the driving device 44 includes a transmission box 428, a reduction motor 429, a first bevel gear 430, a second bevel gear 431 and a transmission shaft 432, the transmission box 428 is fixedly connected to the body 41, the reduction motor 429 is fixedly connected to the transmission box 428, the output shaft of the reduction motor 429 extends into the transmission box 428 and is fixedly connected to the first bevel gear 430, the first bevel gear 430 is meshed with the second bevel gear 431, the second bevel gear 431 is fixedly connected to the transmission shaft 432, and both ends of the transmission shaft 432 respectively pass through the transmission box 428 and are fixedly connected to the rotating shafts of the two moving wheels 43, which can drive the body 41 to move and reset.

[0041] As an optional technical solution of the present invention: a pressing device is arranged at the top of the discharge port on the machine body 41, and the pressing device includes a pressure roller 434, a lifting frame 435 and a cylinder 436. The pressure roller 434 is rotatably connected to the lifting frame 435, and the cylinder 436 is installed on the machine body 41. The telescopic end of the cylinder 436 is fixedly connected to the lifting frame 435. Lifting guide rails 437 are arranged at both ends of the lifting frame 435. Lifting sliders slidably connected to the lifting guide rails 437 are fixedly connected at both ends of the lifting frame 435. After the aluminum strip is sewn, when the aluminum strip is stuck on the upper pressing column 47, the aluminum strip can be pressed down by the pressure roller 434 to avoid affecting the transmission of the aluminum strip.

[0042] As an optional technical solution of the present invention: four groups of fixing components are provided, and the four groups of fixing components are respectively located at the four corners of the base 71, the fixing components include a first oil cylinder 79 and a fixing block 710, a mounting groove for installing the first oil cylinder 79 is opened on the base 71, the fixed end of the first oil cylinder 79 is fixedly connected to the base 71, the telescopic end of the first oil cylinder 79 is fixedly connected to the fixing block 710, and a fixing groove 711 for the first oil cylinder 79 and the fixing block 710 to pass through is opened on the lower frame 73, and the cross-section of the fixing groove 711 is T-shaped, and the lower side surface of the fixing block 710 can be pressed against the lower frame 73, so that the lower frame 73 can be fixed, so as to facilitate the stable operation of the lower frame 73.

[0043] As an optional technical solution of the present invention: the auxiliary mechanism includes a motor 713, a rotating rod 714 and two tightening components, the two tightening components are respectively located at both ends of the rotating rod 714, the motor 713 is fixedly connected to the fixed frame 72, the power output end of the motor 713 is fixedly connected to the rotating rod 714, the tightening components include a fixed box 715, a worm gear 716, a threaded rod 717, a fixed cylinder 718, a threaded cylinder 719, a fixed plate 722 and a guide column 723, the fixed box 715 is fixedly connected to the fixed frame 72, the rotating rod 714 penetrates the fixed box 715 and is rotatably connected to it through a bearing, the part of the rotating rod 714 located in the fixed box 715 is integrally formed with a worm part meshing with the worm gear 716, the worm gear 716 is fixedly connected to the threaded rod 717, the threaded rod 717 is located in the fixed box 715 and the fixed cylinder 718, the threaded rod 717 is rotatably connected to the fixed box 715 through a bearing, the fixed cylinder 718 The first and second stoppers 720 and 730 are provided with a first slide block 720 at one end of the screw cylinder 719, and a first slide groove 721 is provided in the screw cylinder 718 for sliding the first slide block 720 so as to facilitate the stable movement of the screw cylinder 719. The bottom end of the screw cylinder 719 is fixedly connected to the fixing plate 722, and the bottom of the fixing plate 722 is fixedly connected to the guide column 723. The upper frame 74 is provided with a locking assembly for locking the abutting assembly. The locking assembly includes a third oil cylinder 724 and a U-shaped block 725. The fixed end of the third oil cylinder 724 is fixedly connected to the upper frame 74, and the telescopic end of the third oil cylinder 724 is fixedly connected to the U-shaped block 725. The opening of the U-shaped block 725 is adapted to the guide column 723. The upper frame 74 is provided with a guide groove 726 for sliding the guide column 723, so as to facilitate guiding the upper frame 74.

[0044] In summary, when the first aluminum strip tail 426 and the second aluminum strip head 427 are sewn, the hydraulic cylinder 410 drives the lifting plate 49 to rise, the lifting plate 49 drives the lower pressure column 48 to rise, the lifting plate 49 drives the lower pressure plate 46 to rise through the nylon column 413, the lower pressure plate 46 drives the first aluminum strip tail 426 and the second aluminum strip head 427 to rise and squeeze the upper pressure plate 45, the upper pressure plate 45 is squeezed and then squeezes the nylon column 413, the upper pressure column 47 extends out of the upper pressure plate 45 and squeezes the second aluminum strip head 427 At the same time, the nylon column 413 between the lower pressing plate 46 and the lifting plate 49 is squeezed and contracted, and the lower pressing column 48 extends out of the lower pressing plate 46 and squeezes the first aluminum strip tail 426. Since the upper pressing column 47 and the lower pressing column 48 are staggered, the first aluminum strip tail 426 and the second aluminum strip head 427 are buckled together under the joint squeezing of the upper pressing column 47 and the lower pressing column 48, thereby completing the sewing connection of the first aluminum strip tail 426 and the second aluminum strip head 427. No worker assistance is required during the sewing process, and the sewing is simple and efficient. The stitching efficiency is improved. After stitching the aluminum strip, when the aluminum strip is stuck on the upper pressure column 47, in order to ensure the normal transmission of the aluminum strip and the downward movement and reset of the upper pressure plate 45, the lifting frame 435 is driven downward by the cylinder 436, and the lifting frame 435 drives the pressure roller 434 to move downward, so that the pressure roller 434 presses down the aluminum strip stuck on the upper pressure column 47. By providing the moving wheel 43, when stitching the first aluminum strip tail 426 and the second aluminum strip head 427, the machine body 41 can synchronously follow the first aluminum strip tail 426 and The second aluminum strip material head 427 moves, and there is no need to stop the transmission of the first aluminum strip material tail 426 and the second aluminum strip material head 427, thereby realizing continuous quenching of the aluminum strip, improving the processing efficiency and processing quality of the aluminum strip. When the body 41 needs to be reset, the reduction motor 429 drives the first bevel gear 430 to rotate, the first bevel gear 430 drives the second bevel gear 431 to rotate, the second bevel gear 431 drives the transmission shaft 432 to rotate, and the transmission shaft 432 drives the moving wheel 43 to rotate, thereby resetting the body 41;When it is necessary to lift the upper frame 74 quickly, the motor 713 is started, and the motor 713 drives the rotating rod 714 to rotate. The rotating rod 714 drives the worm wheel 716 to rotate through the worm part meshing with the worm wheel 716, and the worm wheel 716 drives the threaded rod 717 to rotate. The threaded rod 717 is threadedly connected with the threaded cylinder 719. The threaded cylinder 719 moves upward along the length direction of the threaded rod 717 under the guidance of the first slider 720. The threaded cylinder 719 drives the fixing plate 722 to move upward, and the fixing plate 722 is separated from the U-shaped block 725, and the squeezing of the U-shaped block 725 is released. The third oil cylinder 724 is started, and the third oil cylinder 724 contracts to drive the U-shaped block 725 away from the guide column 723, so that the sliding of the guide column 723 in the guide groove 726 is not affected when the upper frame 74 is lifted. The second oil cylinder 712 contracts and drives the upper frame 74 to rise quickly, thereby improving the processing efficiency of the aluminum strip. When the upper frame 74 is lowered and reset, the third oil cylinder 724 drives the U-shaped block 725 to move toward the guide column 723, and the guide column 723 is stuck in the U-shaped block 725. The motor 713 is reversed to move the fixed plate 722 downward and press against the U-shaped block 725, thereby fixing the upper frame 74 to prevent the upper frame 74 from being forced to move upward during work and affecting the straightening of the aluminum strip. When it is necessary to maintain the lower roller group 75 on the lower frame 73, the first oil cylinder 79 is started, and the first oil cylinder 79 drives the fixed block 710 to move upward, releasing the squeezing and fixing of the fixed block 710 on the lower frame 73, so that the lower frame 73 can be pulled out through the traction device to maintain the lower roller group 75. ;

[0045] All electrical components appearing in the present invention are connected to their corresponding power supplies through wires and are automatically controlled by a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field, which is common knowledge in this field, so the control method and circuit connection will not be described in detail.

[0046] The basic principles and main features of the present invention and the advantages of the present invention are shown and described above. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention; therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is limited by the attached claims rather than the above description. Therefore, it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the present invention, and any figure marks in the claims should not be regarded as limiting the claims involved.

[0047] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A continuous aluminum alloy coil quenching line, comprising an unwinder, a rough straightener, a cleaning device, a stitching machine, a heating furnace, a quenching device, a secondary straightener and a coiler arranged in sequence, characterized in that: The sewing machine comprises a body, which is provided with a feed inlet and a discharge port that are interconnected, a mounting frame is fixedly connected to the four corners of the bottom of the body, each of the mounting frames is rotatably connected to a moving wheel, wherein a driving device is provided between two of the moving wheels, an upper pressing plate is provided at the top of the inner part of the body, a lower pressing plate is provided at the bottom of the upper pressing plate, a plurality of upper pressing columns are provided on the upper pressing plate, a plurality of lower pressing columns are provided on the lower pressing plate, a lifting plate is provided below the lower pressing plate, a lifting device is provided at the bottom of the lifting plate, limiting members are provided at both ends of the upper pressing plate and the lower pressing plate, and a plurality of A nylon column is provided, a first aluminum strip tail and a second aluminum strip head are provided between the upper pressing plate and the lower pressing plate, and rollers are provided at the bottom of the feed port and the discharge port on the machine body; the secondary straightening machine comprises a base, a fixed frame is fixedly connected to the base, a lower frame is provided at the bottom of the fixed frame, an upper frame is provided on the top of the fixed frame, a lower roller group is installed on the top of the lower frame, an upper roller group used in conjunction with the lower roller group is installed on the bottom of the upper frame, sliding components are provided on both sides of the bottom of the lower frame, a fixing component for fixing the lower frame is provided on the base, a second oil cylinder is provided at the four corners of the top of the upper frame, and two auxiliary mechanisms are provided on the fixed frame.

2. The continuous aluminum alloy coil quenching line according to claim 1, characterized in that: The driving device includes a transmission box, a reduction motor, a first bevel gear, a second bevel gear and a transmission shaft. The transmission box is fixedly connected to the body, the reduction motor is fixedly connected to the transmission box, the output shaft of the reduction motor extends into the transmission box and is fixedly connected to the first bevel gear, the first bevel gear is meshed with the second bevel gear, the second bevel gear is fixedly connected to the transmission shaft, and both ends of the transmission shaft respectively pass through the transmission box and are fixedly connected to the rotating shafts of the two moving wheels.

3. The continuous aluminum alloy coil quenching line according to claim 1, characterized in that: The lifting device is a hydraulic cylinder, the telescopic end of the hydraulic cylinder is fixedly connected to the lifting plate, the fixed end of the hydraulic cylinder is fixedly connected to the machine body, and four hydraulic cylinders are provided.

4. The continuous aluminum alloy coil quenching line according to claim 1, characterized in that: Each of the limiting members includes a limiting slider and a limiting slide rail, the limiting slider is slidably connected to the limiting slide rail, the limiting slide rail is fixedly connected to the machine body, the limiting slider close to the upper pressure plate is fixedly connected to the upper pressure plate, and the limiting slider close to the lower pressure plate is fixedly connected to the lower pressure plate.

5. The continuous aluminum alloy coil quenching line according to claim 1, characterized in that: A pressing device is provided at the top of the discharge port on the machine body, and the pressing device includes a pressing roller, a lifting frame and a cylinder. The pressing roller is rotatably connected to the lifting frame, the cylinder is installed on the machine body, the telescopic end of the cylinder is fixedly connected to the lifting frame, lifting guide rails are provided at both ends of the lifting frame, and lifting sliders slidably connected to the lifting guide rails are fixedly connected at both ends of the lifting frame.

6. The continuous aluminum alloy coil quenching line according to claim 1, characterized in that: The sliding assembly comprises a sliding bar and a sliding rail, wherein the sliding bar is fixedly connected to the lower frame, the sliding bar is slidably connected to the sliding rail, and the sliding rail is fixedly connected to the base.

7. The continuous aluminum alloy coil quenching line according to claim 1, characterized in that: The fixing components are provided with four groups, and the four groups of fixing components are respectively located at the four corners of the base. The fixing components include a first oil cylinder and a fixing block. The base is provided with a mounting groove for installing the first oil cylinder. The fixed end of the first oil cylinder is fixedly connected to the base, and the telescopic end of the first oil cylinder is fixedly connected to the fixing block. The lower frame is provided with a fixing groove for the first oil cylinder and the fixing block to pass through. The cross-section of the fixing groove is T-shaped, and the lower side surface of the fixing block can be tightly pressed against the lower frame.

8. The continuous aluminum alloy coil quenching line according to claim 1, characterized in that: The auxiliary mechanism comprises a motor, a rotating rod and two abutting assemblies, wherein the two abutting assemblies are respectively located at two ends of the rotating rod, the motor is fixedly connected to the fixing frame, and the power output end of the motor is fixedly connected to the rotating rod.

9. The continuous aluminum alloy coil quenching line according to claim 8, characterized in that: The top end of the threaded cylinder extends into the fixed cylinder and is threadedly connected to the threaded rod. One end of the threaded cylinder is fixedly connected to the first sliding block, and the first sliding groove is provided in the fixed cylinder for sliding the first sliding block. The bottom of the threaded cylinder is fixedly connected to the guide column, and a locking component for locking the tightening assembly is provided on the upper frame.

10. The continuous aluminum alloy coil quenching line according to claim 9, characterized in that: The locking assembly includes a third oil cylinder and a U-shaped block, the fixed end of the third oil cylinder is fixedly connected to the upper frame, the telescopic end of the third oil cylinder is fixedly connected to the U-shaped block, the opening of the U-shaped block is adapted to the guide column, and the upper frame is provided with a guide groove for the guide column to slide.

Citation Information

Patent Citations

  • A method and system for producing aluminum alloy coils / sheets

    CN111673378B