Heat exchange device for high-temperature gas at rear end of air cylinder
By adopting an automated cleaning system in the heat exchange device of the air compressor, the heat transfer efficiency and corrosion problems caused by the accumulation of sediment in the inner wall of the copper tube are solved, and efficient and environmentally friendly maintenance and operation are achieved.
Patent Information
- Application Number
- CN202510480148.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2045-04-17
AI Technical Summary
In the long-term use of the heat exchange device of existing air compressors, the inner wall of the copper tube is prone to accumulate difficult-to-clear deposits, hindering the efficiency of heat transfer, and the traditional cleaning method is complex and may lead to corrosion of the copper tube.
A heat exchange device for high-temperature gas at the rear end of the cylinder is designed, and the synergy of the first rubber ball, the second rubber ball, the first nozzle, the moving component and the water supply component are used to realize automatic cleaning of the inside of the copper tube, avoid the complicated operation of traditional disassembly and cleaning, and prevent corrosion caused by chemical cleaning agents.
It realizes automatic cleaning of the copper tube, improves cleaning efficiency, avoids corrosion of copper tubes, simplifies the maintenance process of equipment, reduces operating costs, and improves the long-term operation stability of the heat exchange device.
Smart Images

Figure CN119982448A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of air compressors, and in particular to a heat exchange device for high-temperature gas at the rear end of a cylinder. Background Art
[0002] With the continuous advancement of industrial technology, reciprocating piston compressors, as important equipment for gas compression, have been widely used in many industries such as chemical industry, energy, and manufacturing. This type of compressor mainly achieves gas compression through the reciprocating motion of the piston in the cylinder. However, the high-temperature gas generated in this process may not only damage the components of the compressor itself, but also affect the normal operation of the downstream system. In order to solve these problems, the traditional approach is to use copper pipes combined with a water circulation system to heat and cool the high-temperature gas discharged from the rear end of the cylinder.
[0003] Specifically, this heat exchange device usually consists of a box and copper tubes installed inside. High-temperature gas passes through these copper tubes, and cooling water flows in the box to absorb and take away the heat of the high-temperature gas in the copper tubes. Although this method can effectively reduce the gas temperature to a certain extent, protect the equipment from high temperature, and maintain the stable operation of the downstream system, there are also some problems during long-term use.
[0004] First, the dust in the air and the oil produced when the compressor is working will accumulate on the inner wall of the copper tube over time, forming deposits that are difficult to remove. This layer of deposits will hinder the efficiency of heat transfer, resulting in a significant decrease in the performance of the heat exchange device originally designed for efficient heat dissipation. In the face of this situation, the traditional method is to disassemble the copper tube and use high-pressure water to flush to remove the deposits. However, this method is complicated to operate, and the cleaning effect is not ideal for those firmly attached oil and dust. In order to further solve the problem, it is usually necessary to use special chemical cleaning agents to assist in cleaning. Although chemical cleaning agents can partially remove stubborn stains, they often contain highly corrosive ingredients. Long-term use will cause irreversible corrosion to the inner wall of the copper tube. Once corrosion occurs, it is necessary to regularly detect the changes in the thickness of the inner wall of the copper tube. When the corrosion depth exceeds 3 mm, the corresponding copper tube parts must be replaced, which will increase maintenance costs and downtime. Summary of the invention
[0005] In view of this, the present invention provides a heat exchange device for high-temperature gas at the rear end of the cylinder, which can overcome the shortcomings of existing heat exchange devices that, when in use, difficult-to-remove deposits will form on the inner wall of the copper tube, thereby hindering the heat transfer efficiency, usually requiring disassembly and cleaning, which is cumbersome to operate, and may require the aid of special chemical cleaning agents to assist in cleaning, which may cause the copper tube to be corroded and need to be replaced.
[0006] The technical solution of the present invention is: a heat exchange device for high-temperature gas at the rear end of a cylinder, comprising a base, a water tank, a fixed shell and a copper tube, the water tank and the fixed shell are both connected to the top of the base, and the side of the water tank is fixedly connected to the side of the fixed shell, the copper tube is installed inside the water tank, and both ends of the copper tube pass through the side of the water tank close to the fixed shell; it also includes an air inlet pipe, an air outlet pipe, a mounting tube, a first rubber ball, a pull rope, a second rubber ball, a first nozzle, a moving component, a water supply component and a blocking component, the air inlet pipe and the air outlet pipe are respectively connected to the two ends of the copper tube and keep in communication, the mounting tube is connected to one end of the copper tube, the first rubber The rubber ball is slidably connected to the inside of the installation cylinder, and a channel is spaced apart on the first rubber ball. The pull rope is connected to the first rubber ball, and the second rubber ball is connected to the end of the pull rope away from the first rubber ball, and the second rubber ball is located inside the installation cylinder. The first nozzle is installed on the second rubber ball at intervals and remains connected. The moving component is arranged on the side of the water tank, and is used to drive the first rubber ball and the second rubber ball to move inside the copper tube. The water supply component is arranged on the side of the water tank, and is used to transport water to the first nozzle for spraying to flush the inner wall of the copper tube. The sealing component is arranged on the copper tube, and is used to seal the other end of the copper tube.
[0007] In one embodiment, the moving component includes a first connecting tube, a second connecting tube, a connecting plate, a winding wheel, a first driving motor and a guiding mechanism, the first connecting tube is connected to the side of the first rubber ball away from the pull rope, and the end of the first connecting tube is connected to the channel, the first connecting tube passes through the inside of the copper tube, the second connecting tube is connected to the side of the second rubber ball away from the pull rope, and the end of the second connecting tube is connected to the inside of the second rubber ball, the connecting plate is symmetrically connected to the side of the water tank, the winding wheel is rotatably connected to the connecting plate, and the interior of the rotating shaft of the winding wheel is hollow, the first connecting tube and the second connecting tube are respectively wound on the two winding wheels and are connected to the interior of the rotating shaft of the winding wheels, the first driving motor is installed on the side of the connecting plate, and the output shaft of the first driving motor is connected to the rotating shaft of the winding wheel, and the guiding mechanism is arranged on the connecting plate for guiding the first connecting tube and the second connecting tube.
[0008] In one embodiment, the guide mechanism includes a support rod and a roller, the support rod is connected to the connecting plate, the roller is symmetrically connected to the support rod, and the first connecting tube and the second connecting tube respectively bypass the rollers on both sides.
[0009] In one embodiment, the water supply assembly includes a liquid storage tank, a waste liquid tank, a water pump, an infusion pipe, a discharge pipe and a liquid extraction pipe. The liquid storage tank and the waste liquid tank are both placed on the top of the base, and the liquid storage tank and the waste liquid tank are both located inside the fixed shell. Two water pumps are installed on the side of the water tank. The two ends of the infusion pipe are respectively connected to the water pump and the connecting plate, and the water pump is kept connected with the inside of the rotating shaft of the winding wheel. The two ends of the discharge pipe are respectively connected to the water pump and the waste liquid tank on the front side and kept connected. The two ends of the liquid extraction pipe are respectively connected to the water pump and the liquid storage tank on the rear side and kept connected.
[0010] In one embodiment, the sealing assembly includes a material collection frame, a drain pipe, a valve, a connecting rod, a rotating block, a rubber plate, a servo motor and a full gear. The material collection frame is connected to the top of the base, the drain pipe is connected to the side of the material collection frame and keeps it connected, the valve is installed on the drain pipe, the connecting rod is symmetrically connected to the other end of the copper tube, the rotating block is rotatably connected to the connecting rod, the rubber plate is connected to the rotating block, and the rubber plate blocks the other end of the copper tube, the first connecting pipe can pass through between the two rubber plates, the servo motor is installed on the side of the material collection frame, the full gear is connected to the rotating shaft of the rotating block, one of the full gears is connected to the output shaft of the servo motor, and the two full gears are meshed with each other.
[0011] In one of the embodiments, it also includes an installation frame, a brush roller, a worm gear, a second drive motor, a worm and a flushing mechanism. The installation frame is connected to the top of the aggregate frame, the first connecting pipe slides through both sides of the installation frame, the brush roller is symmetrically rotated and connected to the inside of the installation frame, the worm gear is connected to the brush roller, the second drive motor is installed on the side of the aggregate frame, the worm is connected to the output shaft of the second drive motor, and the worm gear is meshed with the worm, and the flushing mechanism is arranged on the installation frame for flushing the part of the first connecting pipe located inside the installation frame.
[0012] In one embodiment, the flushing mechanism includes a second nozzle and a water supply pipe. The second nozzle is symmetrically installed on the top of the installation frame. The water supply pipe connects the second nozzle and the infusion pipe on the rear side and keeps them connected.
[0013] In one embodiment, it also includes a sliding tube, a first magnetic ring and a second magnetic ring. The sliding tube is slidably connected to the two ends of the copper tube, and a through hole is opened on the sliding tube. The through holes on the two sliding tubes are respectively connected to the inlet pipe and the outlet pipe. The first magnetic ring is connected to the side of the sliding tube, and the second magnetic ring is connected to the inside of the first rubber ball.
[0014] The beneficial effects are: 1. The present invention can realize automatic cleaning of the inside of the copper tube through the synergistic effect of the first rubber ball, the second rubber ball, the first nozzle, the moving component and the water supply component. Specifically, when the inside of the copper tube needs to be cleaned, the moving component can drive the first rubber ball and the second rubber ball to move in the copper tube, and at the same time the water supply component transports water to the first nozzle to flush the inner wall of the copper tube. This design can avoid the complicated operation of the traditional disassembly and cleaning method, improve the cleaning efficiency, and prevent the copper tube corrosion problem caused by the use of chemical cleaning agents.
[0015] 2. When the first rubber ball and the second rubber ball of the present invention move along the inside of the copper tube, they can cling to the inner wall of the copper tube due to their elastic properties, which can not only push the sediment to concentrate to the front end, but also remove the stubborn sediment with the help of the water flow sprayed by the first nozzle. In addition, the design of the sliding tube, the first magnetic ring and the second magnetic ring can further ensure that the sediment will not enter the air inlet pipe or the air outlet pipe during the cleaning process. This combined design can greatly improve the long-term operating stability of the heat exchange device and reduce the problem of decreased heat transfer efficiency due to sediment.
[0016] 3. The present invention can conveniently open and close the front end of the copper tube through the function of the sealing component, which is convenient for discharging the sediment in the copper tube without affecting the heat exchange of the high-temperature gas. The outer wall of the first rubber ball and the first connecting tube can be automatically cleaned through the cooperation of the brush roller, the worm gear, the worm and the flushing mechanism. The waste water can directly fall into the aggregate frame for unified discharge, which is convenient and environmentally friendly. There is no need to worry about environmental pollution caused by improper waste water treatment. This series of designs can greatly simplify the maintenance process of the equipment and reduce operating costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0018] Figure 2 The figure is a schematic diagram of the installation of the copper tube, the air inlet pipe, the air outlet pipe and the installation tube of the present invention.
[0019] Figure 3 It is a schematic diagram of the specific structure inside the installation tube of the present invention.
[0020] Figure 4 It is a schematic diagram of the installation of the mobile assembly of the present invention.
[0021] Figure 5 It is a schematic diagram of the installation of the water supply assembly of the present invention.
[0022] Figure 6 It is a schematic diagram of the coordination of the winding wheel, water pump and infusion tube of the present invention.
[0023] Figure 7 It is a schematic diagram of the installation of the plugging assembly of the present invention.
[0024] Figure 8 It is a schematic diagram of the specific structure of the plugging component of the present invention.
[0025] Fig. 9 The figure is a schematic diagram of the installation of the installation frame, brush roller, worm gear, worm and flushing mechanism of the present invention.
[0026] Fig.10 It is a schematic diagram of the installation of the sliding tube of the present invention.
[0027] Fig.11It is a schematic diagram of the specific structure of the sliding tube and the first magnetic ring of the present invention.
[0028] Fig.12 This is a schematic diagram of the installation of the second magnetic ring of the present invention.
[0029] In the accompanying drawings: 1-base, 2-water tank, 3-fixed shell, 4-copper tube, 5-inlet pipe, 6-outlet pipe, 7-installation tube, 8-first rubber ball, 801-channel, 9-pull rope, 10-second rubber ball, 11-first nozzle, 12-first connecting pipe, 13-second connecting pipe, 14-connecting plate, 15-winding wheel, 16-first driving motor, 17-support rod, 18-roller, 19-liquid storage tank, 20-waste liquid tank, 21-water pump, 21 01-infusion pipe, 22-discharge pipe, 23-extraction pipe, 24-aggregate frame, 25-drain pipe, 26-valve, 27-connecting rod, 28-rotating block, 29-rubber plate, 30-servo motor, 31-full gear, 32-installation frame, 33-brush roller, 34-worm gear, 35-second drive motor, 36-worm, 37-second nozzle, 38-water supply pipe, 39-sliding pipe, 3901-through hole, 40-first magnetic ring, 41-second magnetic ring. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] Embodiment: A heat exchange device for high temperature gas at the rear end of a cylinder, such as Figure 1-Figure 8As shown, it includes a base 1, a water tank 2, a fixed shell 3, a copper tube 4, an air inlet pipe 5, an air outlet pipe 6, a mounting tube 7, a first rubber ball 8, a pull rope 9, a second rubber ball 10, a first nozzle 11, a moving component, a water supply component and a blocking component. The top of the base 1 is connected to the water tank 2, the upper rear part of the water tank 2 is connected to the water inlet pipe and maintained in communication, the lower front part of the water tank 2 is connected to the water outlet pipe and maintained in communication, and the water inlet pipe and the water outlet pipe are both externally connected to a water circulation system so that water can flow inside the water tank 2, the top right side of the base 1 is connected to the fixed shell 3, the left side of the fixed shell 3 is fixedly connected to the right side of the water tank 2, a copper tube 4 is installed inside the water tank 2, both ends of the copper tube 4 pass through the right side of the water tank 2, the top rear side of the fixed shell 3 is connected to the air inlet pipe 5, the lower end of the air inlet pipe 5 is connected to the rear end of the copper tube 4 The top is connected, and an air outlet pipe 6 is connected to the lower front side of the fixed shell 3. The lower end of the air outlet pipe 6 is connected to the top of the front end of the copper tube 4. The rear end of the copper tube 4 is connected to a mounting cylinder 7 and maintained in communication. A first rubber ball 8 is slidably connected inside the mounting cylinder 7, and a channel 801 is separated from the right part of the first rubber ball 8. A pull rope 9 is connected to the right side of the first rubber ball 8, and a second rubber ball 10 is connected to the right end of the pull rope 9, and the second rubber ball 10 is located inside the mounting cylinder 7. A plurality of first nozzles 11 are installed at intervals on the left side of the second rubber ball 10 and maintained in communication. The moving component is used to drive the first rubber ball 8 and the second rubber ball 10 to move inside the copper tube 4. The water supply component is used to transport water to the first nozzle 11 for spraying to flush the inner wall of the copper tube 4. The blocking component is used to block the other end of the copper tube 4.
[0032] like Figure 3 and Figure 4As shown, the moving assembly includes a first connecting tube 12, a second connecting tube 13, a connecting plate 14, a winding wheel 15, a first driving motor 16 and a guiding mechanism. The first connecting tube 12 is connected to the left side of the first rubber ball 8, and the right end of the first connecting tube 12 is connected to the channel 801 on the first rubber ball 8. The first connecting tube 12 passes through the inside of the copper tube 4. The second connecting tube 13 is connected to the right side of the second rubber ball 10, and the left end of the second connecting tube 13 is connected to the inside of the second rubber ball 10. Two connecting plates 14 are connected to the front and rear sides of the right side of the water tank 2. The winding wheel 15 is rotatably connected between the two connecting plates 14, and the interior of the rotating shaft of the winding wheel 15 is hollow. The first connecting tube 12 is wound around the winding wheel 15 on the front side, and the second connecting tube 13 is wound around the winding wheel 15 on the front side. It is rolled up on the winding wheel 15 on the rear side, and one end of the first connecting tube 12 and the second connecting tube 13 are respectively connected to the inside of the rotating shaft of the winding wheel 15, and the first driving motor 16 is installed on the frontmost and rearmost connecting plates 14. The number of the first driving motors 16 is two, and the output shafts of the two first driving motors 16 are respectively connected to the rotating shafts of the two winding wheels 15, and the guiding mechanism is used to guide the first connecting tube 12 and the second connecting tube 13; the guiding mechanism includes a support rod 17 and a roller 18, and the right side of the frontmost and rearmost connecting plates 14 is connected to the support rod 17, and the two support rods 17 are connected to the rollers 18 symmetrically rotating up and down, and the first connecting tube 12 and the second connecting tube 13 respectively bypass the two rollers 18 on the front and back sides.
[0033] like Figure 5 and Figure 6 As shown, the water supply assembly includes a liquid storage tank 19, a waste liquid tank 20, a water pump 21, a liquid infusion tube 2101, a liquid discharge tube 22 and a liquid extraction tube 23. The liquid storage tank 19 and the waste liquid tank 20 are placed on the top of the base 1, and the liquid storage tank 19 and the waste liquid tank 20 are both located inside the fixed shell 3. Two water pumps 21 are installed on the right side of the water tank 2. The liquid inlet of the front water pump 21 is connected to the second connecting plate 14 from the front to the back with the liquid infusion tube 2101, and the liquid outlet of the rear water pump 21 is connected to the third connecting plate 14 from the front to the back. An infusion tube 2101 is also connected in between, and the end of the infusion tube 2101 away from the water pump 21 is connected to the inside of the rotating shaft of the winding wheel 15, the liquid outlet of the front water pump 21 is connected to a discharge tube 22 and maintained in communication, the end of the discharge tube 22 away from the front water pump 21 is threadedly connected to the top of the waste liquid tank 20 and maintained in communication, the liquid inlet of the rear water pump 21 is connected to a suction tube 23 and maintained in communication, and the end of the suction tube 23 away from the rear water pump 21 is threadedly connected to the top of the liquid storage tank 19 and maintained in communication.
[0034] like Figure 7 and Figure 8As shown, the plugging assembly includes a material collection frame 24, a sewage pipe 25, a valve 26, a connecting rod 27, a rotating block 28, a rubber plate 29, a servo motor 30 and a full gear 31. The right front side of the top of the base 1 is connected to the material collection frame 24, and the lower front side of the material collection frame 24 is connected to the sewage pipe 25 to maintain communication. The valve 26 is installed on the sewage pipe 25. The top and bottom of the front end of the copper tube 4 are connected to the connecting rod 27, and the two connecting rods 27 are rotatably connected to the rotating block 28. The two rotating blocks 28 are connected to the rubber plate 29. The shape of the rubber plate 29 It is semicircular, and the two rubber plates 29 can form a complete circle by contacting each other and block the front end of the copper tube 4. A semicircular hole is opened on the side where the two rubber plates 29 are close to each other. When the two rubber plates 29 are in contact with each other, the two semicircular holes can form a circular hole, and the first connecting tube 12 passes through the above circular hole. A servo motor 30 is installed on the left side of the rear side of the aggregate frame 24. The rear ends of the rotating shafts of the two rotating blocks 28 are connected to full gears 31. The full gears 31 on the lower side are connected to the output shaft of the servo motor 30, and the two full gears 31 are meshed with each other.
[0035] In the initial state, a certain amount of water is contained in the water tank 2 and the liquid storage tank 19, and the front and rear sides of the copper tube 4 are blocked by the rubber plate 29 and the first rubber ball 8 respectively; when the high-temperature gas at the rear end of the cylinder needs to be cooled by heat exchange, the high-temperature gas is first introduced into the copper tube 4 through the air inlet pipe 5, and the water circulation system is used to drive the water in the water tank 2 to flow, so that the water in the water tank 2 can exchange heat with the high-temperature gas in the copper tube 4, so that the high-temperature gas in the copper tube 4 can be cooled, and the cooled gas can be discharged through the air outlet pipe 6;When it is necessary to clean the inside of the copper tube 4, first, the high-temperature gas is no longer introduced into the copper tube 4, and then the servo motor 30 is used to drive the full gear 31 on the lower side to rotate, thereby driving the full gear 31 on the upper side to rotate, and the full gear 31 can drive the rotating block 28 to rotate, and the rotating block 28 can drive the rubber plates 29 on the upper and lower sides to rotate and open to the side away from each other, so that the rubber plates 29 no longer block the front end of the copper tube 4, and then the first driving motor 16 drives the winding wheel 15 to rotate, so that the front winding wheel 15 can reel in the first connecting tube 12, and the rear winding wheel 15 can unwind the second connecting tube 13, and the first connecting tube 12 can pull the first rubber ball 8 from the rear end of the copper tube 4 into the inside of the copper tube 4, and the first rubber ball 8 can pull the second rubber ball 13 through the pull rope 9. 0, the first nozzle 11 and the second connecting tube 13 enter the copper tube 4, the roller 18 can guide and limit the first connecting tube 12 and the second connecting tube 13, the first rubber ball 8 and the second rubber ball 10 can cling to the inner wall of the copper tube 4 through their own elasticity, and when the first rubber ball 8 moves along the inside of the copper tube 4, the first rubber ball 8 can push the sediment on the inner wall of the copper tube 4 toward the front end of the copper tube 4, so as to achieve the purpose of preliminary cleaning of the inner wall of the copper tube 4. At the same time, the water pump 21 can be started, and the water pump 21 at the rear side can extract water from the liquid storage tank 19 through the liquid extraction tube 23, and can transport water to the first nozzle 11 through the liquid delivery tube 2101 at the rear side, the winding wheel 15 at the rear side, the second connecting tube 13 and the second rubber ball 10, so that the first nozzle 11 The inner wall of the copper tube 4 is flushed by spraying water, so that the more stubborn sediment on the inner wall of the copper tube 4 can be removed. Since the first rubber ball 8 and the second rubber ball 10 are both close to the inner wall of the copper tube 4, the waste water generated by flushing the inner wall of the copper tube 4 will be concentrated between the first rubber ball 8 and the second rubber ball 10, and enter the first rubber ball 8 through the channel 801. At the same time, the front water pump 21 can extract the waste water inside the first rubber ball 8 through the front infusion pipe 2101, the front winding wheel 15 and the first connecting pipe 12, and can transport the waste water to the waste liquid tank 20 for collection through the drainage pipe 22. When the first rubber ball 8 is pulled out from the front end of the copper tube 4, the sediment inside the copper tube 4 can be pushed down into the collecting frame 24 for collection, which is convenient for subsequent unified treatment, and then After that, the water pump 21 is closed, and the reel 15 is driven to reverse by the first drive motor 16, so that the reel 15 on the front side can unwind the first connecting tube 12, and the reel 15 on the rear side can rewind the second connecting tube 13, thereby pulling the first rubber ball 8 from the front end of the copper tube 4 into the inside of the copper tube 4, and moving along the inside of the copper tube 4 back to the installation tube 7, and then the servo motor 30 drives the lower full gear 31 to reverse, thereby driving the rubber plates 29 on the upper and lower sides to rotate and close to each other, so that the rubber plates 29 block the front end of the copper tube 4 again, so that the inner wall of the copper tube 4 can be automatically cleaned without disassembling the copper tube 4, and the effect of comprehensive cleaning can be achieved, and no special chemical cleaning agent is needed to assist in cleaning, which can prevent the copper tube 4 from being corroded;When the water in the liquid storage tank 19 is used up, the drain pipe 22 and the liquid extraction pipe 23 can be unscrewed from the liquid storage tank 19 and the waste liquid tank 20 respectively, and then the liquid storage tank 19 and the waste liquid tank 20 can be taken out, and water can be refilled into the liquid storage tank 19, and the waste water in the waste liquid tank 20 can be poured out for unified treatment, and finally the liquid storage tank 19 and the waste liquid tank 20 are put back to their original positions and reconnected with the drain pipe 22 and the liquid extraction pipe 23 respectively. ;
[0036] like Fig. 9 As shown, it also includes a mounting frame 32, a brush roller 33, a worm gear 34, a second drive motor 35, a worm 36 and a flushing mechanism. The mounting frame 32 is connected to the right side of the top of the collection frame 24, and the first connecting pipe 12 slides through the left and right sides of the mounting frame 32. A hole for the first rubber ball 8 to pass through is opened on the left side of the mounting frame 32. The brush roller 33 is connected to the inside of the mounting frame 32 to rotate symmetrically front and back. The first connecting pipe 12 can pass between the two brush rollers 33. The right parts of the two brush rollers 33 are connected to the worm gear 34. The collection frame 24 A second drive motor 35 is installed on the right rear side, and a worm 36 is connected to the output shaft of the second drive motor 35, and the two worm wheels 34 are meshed with the worm 36. The flushing mechanism is used to flush the part of the first connecting tube 12 located inside the mounting frame 32; the flushing mechanism includes a second nozzle 37 and a water supply pipe 38. The second nozzles 37 are symmetrically installed on the top of the mounting frame 32, and a water supply pipe 38 is connected between the upper ends of the two second nozzles 37, and the rear end of the water supply pipe 38 is connected to the infusion tube 2101 on the rear side and keeps in communication.
[0037] When the front winding wheel 15 is winding the first connecting tube 12, the portion of the first connecting tube 12 located in the copper tube 4 will be gradually pulled out and gradually pass through the interior of the installation frame 32. At the same time, the rear infusion tube 2101 can transport part of the clean water extracted by the rear water pump 21 to the second nozzle 37 through the water supply pipe 38, so that the second nozzle 37 can spray water to wash the portion of the first connecting tube 12 located in the interior of the installation frame 32, and the waste water will directly fall into the aggregate frame 24. At the same time, the worm 36 can be driven by the second drive motor 35. The worm 36 can drive the worm wheel 34 and the brush roller 33 to rotate. The brush roller 33 can brush and clean the outer wall of the first connecting pipe 12 during the flushing process of the first connecting pipe 12, thereby improving the cleaning effect of the first connecting pipe 12. When the first rubber ball 8 is pulled out from the front end of the copper tube 4, the first rubber ball 8 will also enter the installation frame 32 and contact the brush roller 33, thereby automatically cleaning the outer wall of the first rubber ball 8. After cleaning, the valve 26 can be opened to allow the waste water in the aggregate frame 24 to be discharged through the drain pipe 25.
[0038] like Figure 10-12As shown, it also includes a sliding tube 39, a first magnetic ring 40 and a second magnetic ring 41. The sliding tubes 39 are slidably connected to the interior of the front and rear ends of the copper tube 4, and through holes 3901 are opened on the tops of the two sliding tubes 39. The through holes 3901 on the two sliding tubes 39 are connected to the air inlet pipe 5 and the air outlet pipe 6 respectively. The right end of the sliding tube 39 on the rear side is connected to the first magnetic ring 40, and the left end of the sliding tube 39 on the front side is also connected to the first magnetic ring 40. The second magnetic ring 41 is connected to the interior of the first rubber ball 8.
[0039] When the first rubber ball 8 enters the inside of the copper tube 4 from the rear end of the copper tube 4, the first rubber ball 8 will drive the second magnetic ring 41 to move to the left close to the first magnetic ring 40 at the rear side. The second magnetic ring 41 can pull the first magnetic ring 40 at the rear side to move to the left through the magnetic force, and drive the sliding tube 39 at the rear side to move to the left, so that the through hole 3901 on the sliding tube 39 at the rear side is no longer connected to the intake pipe 5, and the sliding tube 39 at the rear side blocks the lower end of the intake pipe 5. In this way, when the first rubber ball 8 pushes the sediment on the inner wall of the copper tube 4 toward the front end of the copper tube 4, the sediment is prevented from entering the intake pipe 5 through the through hole 3901 on the sliding tube 39 at the rear side, and the The water sprayed from the first nozzle 11 is prevented from entering the air inlet pipe 5. Similarly, when the first rubber ball 8 is about to be pulled out of the front end of the copper tube 4, the first rubber ball 8 can drive the first magnetic ring 40 on the front side and the sliding tube 39 on the front side to move to the right through the second magnetic ring 41, so that the sliding tube 39 on the front side blocks the lower end of the air outlet pipe 6, thereby preventing sediment and water from entering the air outlet pipe 6. When the first rubber ball 8 moves along the inside of the copper tube 4 back to the inside of the installation tube 7, the first rubber ball 8 can drive the two sliding tubes 39 to slide in the opposite direction and reset through the second magnetic ring 41, so that the through holes 3901 on the two sliding tubes 39 can be respectively connected with the air inlet pipe 5 and the air outlet pipe 6 again.
[0040] The above description is only a specific implementation mode of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A heat exchange device for high-temperature gas at the rear end of a cylinder, comprising a base (1), a water tank (2), a fixed shell (3) and a copper tube (4), wherein the water tank (2) and the fixed shell (3) are both connected to the top of the base (1), and the copper tube (4) is installed inside the water tank (2); characterized in that: The device also comprises an air inlet pipe (5), an air outlet pipe (6), a mounting tube (7), a first rubber ball (8), a pull rope (9), a second rubber ball (10), a first nozzle (11), a moving assembly, a water supply assembly and a blocking assembly. The air inlet pipe (5) and the air outlet pipe (6) are respectively connected to the two ends of the copper tube (4) and are kept in communication. The mounting tube (7) is connected to one end of the copper tube (4). The first rubber ball (8) is slidably connected to the inside of the mounting tube (7). A channel (801) is spaced apart on the first rubber ball (8). The pull rope (9) is connected to the first rubber ball (8). The second rubber ball (10) is connected to the first rubber ball (8). The first nozzle (11) is connected to the end of the pull rope (9) away from the first rubber ball (8), and the second rubber ball (10) is located inside the installation tube (7). The first nozzle (11) is installed on the second rubber ball (10) at intervals and maintains communication. The moving component is arranged on the side of the water tank (2) and is used to drive the first rubber ball (8) and the second rubber ball (10) to move inside the copper tube (4). The water supply component is arranged on the side of the water tank (2) and is used to transport water to the first nozzle (11) for spraying to flush the inner wall of the copper tube (4). The blocking component is arranged on the copper tube (4) and is used to block the other end of the copper tube (4).
2. A heat exchange device for high temperature gas at the rear end of a cylinder according to claim 1, characterized in that: The moving assembly comprises a first connecting tube (12), a second connecting tube (13), a connecting plate (14), a winding wheel (15), a first driving motor (16) and a guiding mechanism. The first connecting tube (12) is connected to a side of the first rubber ball (8) away from the pull rope (9), and an end of the first connecting tube (12) is connected to a channel (801). The first connecting tube (12) passes through the interior of the copper tube (4). The second connecting tube (13) is connected to a side of the second rubber ball (10) away from the pull rope (9), and an end of the second connecting tube (13) is connected to the interior of the second rubber ball (10). The connecting plate (14) is connected to the first driving motor (16). The device is connected to the side of the water tank (2); the winding wheel (15) is rotatably connected to the connecting plate (14); the interior of the rotating shaft of the winding wheel (15) is hollow; the first connecting tube (12) and the second connecting tube (13) are respectively wound on the two winding wheels (15) and are connected to the interior of the rotating shaft of the winding wheel (15); the first driving motor (16) is installed on the side of the connecting plate (14); the output shaft of the first driving motor (16) is connected to the rotating shaft of the winding wheel (15); and the guiding mechanism is arranged on the connecting plate (14) for guiding the first connecting tube (12) and the second connecting tube (13).
3. A heat exchange device for high temperature gas at the rear end of a cylinder according to claim 2, characterized in that: The guide mechanism comprises a support rod (17) and a roller (18), wherein the support rod (17) is connected to the connecting plate (14), the roller (18) is symmetrically connected to the support rod (17), and the first connecting tube (12) and the second connecting tube (13) respectively bypass the rollers (18) on both sides.
4. A heat exchange device for high temperature gas at the rear end of a cylinder according to claim 3, characterized in that: The water supply assembly comprises a liquid storage tank (19), a waste liquid tank (20), a water pump (21), a liquid infusion pipe (2101), a liquid discharge pipe (22) and a liquid extraction pipe (23). The liquid storage tank (19) and the waste liquid tank (20) are both placed on the top of the base (1), and the liquid storage tank (19) and the waste liquid tank (20) are both located inside the fixed shell (3). The two water pumps (21) are both installed on the side of the water tank (2). The two ends of the liquid infusion pipe (2101) are respectively connected to the water pump (21) and the connecting plate (14), and the water pump (21) is kept in communication with the inside of the rotating shaft of the winding wheel (15). The two ends of the liquid discharge pipe (22) are respectively connected to the water pump (21) and the waste liquid tank (20) on the front side and are kept in communication. The two ends of the liquid extraction pipe (23) are respectively connected to the water pump (21) and the liquid storage tank (19) on the rear side and are kept in communication.
5. A heat exchange device for high temperature gas at the rear end of a cylinder according to claim 4, characterized in that: The plugging assembly comprises a material collecting frame (24), a sewage pipe (25), a valve (26), a connecting rod (27), a rotating block (28), a rubber plate (29), a servo motor (30) and a full gear (31). The material collecting frame (24) is connected to the top of the base (1), the sewage pipe (25) is connected to the side of the material collecting frame (24) and maintained in communication, the valve (26) is installed on the sewage pipe (25), the connecting rod (27) is symmetrically connected to the other end of the copper tube (4), and the rotating block (28) is connected to the bottom of the copper tube (4). The first connecting tube (12) is capable of passing through between the two rubber plates (29), and the servo motor (30) is mounted on the side of the material collecting frame (24). The full gear (31) is connected to the rotating shaft of the rotating block (28), one of the full gears (31) is connected to the output shaft of the servo motor (30), and the two full gears (31) are meshed with each other.
6. A heat exchange device for high temperature gas at the rear end of a cylinder according to claim 5, characterized in that: The invention also comprises a mounting frame (32), a brush roller (33), a worm gear (34), a second drive motor (35), a worm (36) and a flushing mechanism. The mounting frame (32) is connected to the top of the material collecting frame (24). The first connecting pipe (12) slides through both sides of the mounting frame (32). The brush roller (33) is symmetrically rotatably connected to the inside of the mounting frame (32). The worm gear (34) is connected to the brush roller (33). The second drive motor (35) is mounted on the side of the material collecting frame (24). The worm (36) is connected to the output shaft of the second drive motor (35). The worm gear (34) is meshed with the worm (36). The flushing mechanism is arranged on the mounting frame (32) and is used for flushing the part of the first connecting pipe (12) located inside the mounting frame (32).
7. A heat exchange device for high temperature gas at the rear end of a cylinder according to claim 6, characterized in that: The flushing mechanism comprises a second nozzle (37) and a water supply pipe (38); the second nozzle (37) is symmetrically mounted on the top of the mounting frame (32); and the water supply pipe (38) connects the second nozzle (37) and the infusion pipe (2101) at the rear side and maintains communication.
8. A heat exchange device for high temperature gas at the rear end of a cylinder according to claim 7, characterized in that: The invention also comprises a sliding tube (39), a first magnetic ring (40) and a second magnetic ring (41). The sliding tube (39) is slidably connected to the two ends of the copper tube (4). A through hole (3901) is formed on the sliding tube (39). The through holes (3901) on the two sliding tubes (39) are respectively connected to the air inlet pipe (5) and the air outlet pipe (6). The first magnetic ring (40) is connected to the side of the sliding tube (39), and the second magnetic ring (41) is connected to the inside of the first rubber ball (8).
Citation Information
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