Jewelry surface treatment equipment
By designing integrated jewelry surface treatment equipment, and using mobile mechanisms and clamping mechanisms to achieve automated processing, the problems of complex operation and inefficiency of existing equipment are solved, and the efficiency of jewelry surface treatment is significantly improved.
Patent Information
- Application Number
- CN202510332920.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2025-01-13
- Filing Date
- 2025-03-20
- Publication Date
- 2025-05-23
AI Technical Summary
Existing jewelry surface treatment equipment is complex in operation and requires manual transfer, resulting in inefficient processing.
Design an integrated jewelry surface treatment device, including cleaning, polishing and electroplating stations, to achieve automated processing through moving mechanisms and clamping mechanisms.
Automatic cleaning, polishing and electroplating of jewelry is achieved, which significantly reduces manual intervention and improves processing efficiency.
Smart Images

Figure CN120026386A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of jewelry processing equipment, in particular to jewelry surface treatment equipment. Background Art
[0002] Jewelry surface treatment technology is mainly divided into two categories: mechanical treatment and electrochemical treatment. Mechanical treatment mainly uses related mechanical tools to grind, polish, sandblast, etc. on jewelry in order to achieve the required process requirements and effects. On the other hand, electrochemical treatment uses electrochemical methods to clean, passivate and protect the metal surface. This method is particularly suitable for complex jewelry designs and hard-to-reach areas.
[0003] At present, the most widely used electrochemical treatment in the jewelry industry is electroplating. After grinding and polishing, the jewelry surface undergoes pre-plating treatment and electroplating to form an electroplating layer, making the jewelry appear brighter and more beautiful. The existing jewelry surface treatment equipment has independent polishing machines and electroplating machines. During processing, it is necessary to polish on the polishing machine first, and then manually transfer to the electroplating machine for electroplating. The operation is relatively complicated and requires more manual intervention or assistance during the treatment process, which reduces the processing efficiency of jewelry to a certain extent. Summary of the invention
[0004] The purpose of the present invention is to provide a jewelry surface treatment device, which, as an integrated machine, can automatically complete the cleaning, polishing and electroplating surface treatment of jewelry, thereby solving the problems in the prior art.
[0005] The technical solution adopted by the present invention to solve its technical problems is: jewelry surface treatment equipment, including a frame and a platform plate, wherein the platform plate is horizontally arranged on the frame, and is characterized in that: a plating container station is provided on the front side of the platform plate, and the plating container station includes a preliminary cleaning liquid container, an electrolyte container, an activation liquid container and a plurality of plating liquid containers; a movable carbon brush is installed on the platform plate, and the carbon brush can be close to the electrolyte container, the activation liquid container and the plating liquid container; on the rear side of the carbon brush, the platform plate also includes a flushing container station, a drying nozzle, a polishing station and an ultrasonic cleaning machine; the flushing container station is composed of a plurality of cleaning liquid containers, and is arranged in the order of increasing impurity concentration in the cleaning liquid container; the polishing station includes a polishing rotary motor, and a polishing drum is installed on the output shaft of the polishing rotary motor, wherein the polishing drum contains polishing medium; on the platform plate A moving mechanism is also installed, and a clamping mechanism for fixing jewelry is provided on the moving mechanism, wherein the clamping mechanism can rotate relative to the moving mechanism. When the clamping mechanism drives the jewelry into the electroplating liquid container, the carbon brush moves close to the clamping mechanism and contacts it, so that an electrical circuit can be formed between the jewelry and the electroplating liquid; a control panel is installed at the front end of the frame, and the control panel is electrically connected to the control system and electrically communicates with the control system. The control system is electrically connected and electrically communicates with the electroplating container station, the rinsing container station, the polishing station, the moving mechanism, the clamping mechanism, the carbon brush, the drying pipe mouth and the ultrasonic cleaning machine; the moving mechanism can drive the clamping mechanism to and from the preliminary cleaning liquid container, the electrolyte container, the activation liquid container, the electroplating liquid container, the rinsing container station, the drying pipe mouth, the polishing station and the ultrasonic cleaning machine to realize the cleaning, polishing and electroplating processing of the jewelry. The moving mechanism includes an X-axis motor, a Y-axis motor, and a Z-axis motor. Screws and transverse guide rails are provided on both sides of the platform plate. A transverse seat is installed on the transverse guide rail. A nut matching the screw rod is provided in the transverse seat. The output shaft of the X-axis motor is connected to one of the screw rods. Pulleys are provided at the ends of the two screw rods. A synchronous belt is installed between the two pulleys. When the X-axis motor is started, it can drive the transverse seats on both sides to move synchronously. A cross slide is installed on the two transverse seats. The Y-axis motor and the Z-axis motor provide power for the longitudinal and vertical movements of the cross slide respectively. A jewelry clamp rotating motor is installed on the slide of the cross slide, and a clamping mechanism is installed on the output shaft of the jewelry clamp rotating motor.The preliminary cleaning liquid container, electrolyte container, activation liquid container and multiple plating liquid containers are arranged side by side, a horizontally arranged flip rod is installed at the front end of the frame, a flip plate is provided on the flip rod, and buckle covers corresponding to the preliminary cleaning liquid container, electrolyte container, activation liquid container and plating liquid container are provided on the inner side of the flip plate, push plates are also provided on both sides of the flip rod, a first tension spring is installed between the push plate and the frame, and the first tension spring always has the tendency to pull the buckle cover to rotate away from the container mouth, a push rod is installed on the transverse seat, a rolling bearing is installed at the end of the push rod, and the rolling bearing is arranged corresponding to the push plate, when the transverse seat moves close to the flip rod, the push rod can contact the push plate and drive the buckle cover to rotate to engage with the container mouth. A rolling bearing is installed at one end of the push rod, a stud is provided at the other end of the push rod, and a screw hole matching the stud is opened on the transverse seat. The front side of the platform plate is provided with a tray that can be lifted vertically, a heating plate is provided on the upper side of the tray, a container fixing ring that matches with the preliminary cleaning liquid container, the electrolyte container, the activation liquid container and each electroplating liquid container is provided on the upper side of the heating plate, a plurality of clamps are provided between the container fixing ring, the heating plate and the tray, and the clamps are located between adjacent containers. The carbon brush is provided on the mounting plate, a slide rail seat is provided on the lower side of the mounting plate, a slider that matches with the slide rail seat is provided at the bottom of the mounting plate, an electromagnet is also provided at the bottom of the mounting plate, a vertical plate is provided at the front end of the mounting plate, an iron block corresponding to the electromagnet is provided on the vertical plate, wherein a second tension spring is also provided between the mounting plate and the slide rail seat, the second tension spring always has a tendency to keep the carbon brush on the mounting plate away from the electroplating liquid container, when the clamping mechanism drives the jewelry into the electroplating liquid container, the electromagnet is energized and attracted with the iron block to overcome the tension of the second tension spring to make the carbon brush contact with the clamping mechanism and form an electric circuit. The bottom of the slide rail seat is equipped with a height adjustment screw, the platform plate is provided with a through hole matched with the height adjustment screw, the height adjustment screw is provided with a first nut and a second nut, the first nut and the second nut are respectively located at the upper and lower sides of the platform plate, and the height distance between the slide rail seat and the platform plate can be adjusted by rotating the first nut and the second nut. The clamping mechanism includes a first conductive column arranged on the output shaft of the jewelry clamp rotating motor, a circular conductive plate is arranged at the bottom of the first conductive column, a carbon brush can contact the circular conductive plate to form an electric circuit, a second conductive column is arranged at the bottom of the circular conductive plate through a universal joint, the outer periphery of the universal joint is provided with insulating grease, the second conductive column can swing in a small range relative to the first conductive column, a hook and a stopper are arranged at the bottom of the second conductive column, a torsion spring is arranged on the rotating shaft of the stopper, and the torsion spring always has a tendency to rotate the stopper to close the hook opening. The clamping mechanism includes a first conductive column arranged on the output shaft of the jewelry clamp rotating motor, a circular conductive plate is arranged at the bottom of the first conductive column, the carbon brush can contact the circular conductive plate to form an energized circuit, the bottom of the circular conductive plate is connected to a non-conductive material clamp through a conductive shaft, a card slot is arranged on the outer periphery of the non-conductive material clamp, and a limited position energized hook is also installed on the non-conductive material clamp, and the limited position energized hook is connected to the circular conductive plate through a wire.The electrolyte container, activation liquid container and plating liquid container are all equipped with conductive nets, which are connected to the electroplating power supply through wires and carbon brushes. The platform plate is equipped with an air pump, and the clamping mechanism is equipped with a blowing pipe, which is connected to the air pump through an air path.
[0006] The positive effect of the present invention is that: the jewelry surface treatment equipment described in the present invention has various mechanisms for jewelry surface treatment such as cleaning, electrolysis, activation, polishing, drying and electroplating installed on the platform plate of the frame, the jewelry to be processed is clamped by the clamping mechanism, and the jewelry is transferred between various processing stations under the drive of the moving mechanism. In one processing equipment, continuous surface treatment of jewelry such as cleaning, polishing and electroplating can be achieved, which greatly reduces manual intervention or assistance in the processing process and effectively improves the surface treatment efficiency of jewelry. BRIEF DESCRIPTION OF THE DRAWINGS
[0007] Figure 1 It is a schematic diagram of the three-dimensional structure of the jewelry surface treatment equipment of the present invention; Figure 2 is a top view of the present invention; Figure 3 It is a schematic diagram of the structure after the moving mechanism is removed from the platform plate; Figure 4 It is a structural diagram of the mobile mechanism; Figure 5 yes Figure 2 An enlarged view of the AA section view; Figure 6 yes Figure 2 The enlarged view of the BB section view rotated 90 degrees clockwise; Figure 7 It is a schematic diagram of a push rod arranged on a moving seat in the second clamping mechanism structural design scheme; Figure 8 It is a schematic diagram of the structure on which the platform plate is provided for placing the tray; Fig. 9 It is a schematic diagram of the structure in which the carbon brush is arranged on the mounting plate; Fig.10 is a schematic cross-sectional view of the mounting plate; Fig.11 It is a structural schematic diagram of the clamping mechanism; Fig.12 It is a schematic diagram of the structure that forms the passage during the electroplating operation; Fig.13 is a structural schematic diagram of the second clamping mechanism; Fig.14 yes Fig.13 Schematic diagram of the state of hanging a ring on the middle clamping mechanism; Fig.15 Yes Yes Fig.13 Schematic diagram of the state of the bracelet being hung on the middle clamping mechanism; Fig.16 It is a schematic diagram of the working principle of the present invention.
[0008] Figure numerals: frame 1, platform plate 2, preliminary cleaning liquid container 3, electrolyte container 4, activation liquid container 5, plating liquid container 6, carbon brush 7, drying pipe mouth 8, ultrasonic cleaning machine 9, cleaning liquid container 10, polishing rotating motor 11, polishing drum 12, control panel 13, X-axis motor 14, Y-axis motor 15, Z-axis motor 16, screw 17, transverse guide rail 18, transverse seat 19, nut 20, pulley 21, synchronous belt 22, cross slide 23, jewelry clamp rotating motor 24, flip rod 25, flip plate 26, buckle cover 27, first tension spring 28, push plate 29, push rod 30 , rolling bearing 31, placement tray 32, heating plate 33, container fixing ring 34, clamp 35, mounting plate 36, slide rail seat 37, slider 38, electromagnet 39, vertical plate 40, iron block 41, second tension spring 42, height adjustment screw 43, first nut 44, second nut 45, first conductive column 46, circular conductive plate 47, universal joint 48, second conductive column 49, insulating grease 50, hook 51, stop rod 52, torsion spring 53, conductive net 54, air pump 55, blowing pipe 56, non-conductive material fixture 57, card slot 58, limit energized hook 59, electroplating container station 60, polishing station 61, moving mechanism 62, clamping mechanism 63, control system 64, detection mechanism 65, flushing container station 66, jewelry surface treatment equipment 100. DETAILED DESCRIPTION
[0009] The jewelry surface treatment device 100 of the present invention is as follows: Figure 1-3 As shown, it includes a frame 1, which serves as the structural basis of the entire equipment. A horizontally arranged platform plate 2 is provided on the frame 1, and the platform plate 2 serves as the installation basis of various mechanisms. A plating container station 60 is installed on the front side of the platform plate 2.
[0010] The electroplating container station 60 includes a preliminary cleaning liquid container 3, an electrolyte container 4, an activation liquid container 5 and a plurality of electroplating liquid containers 6. The preliminary cleaning liquid container 3 contains cleaning liquid, which plays a role in preliminary cleaning of the jewelry before processing. The electrolyte container 4 contains electrolyte, which can electrolytically process the jewelry to remove impurities such as oil stains on the surface. The activation liquid container 5 contains activator, which can activate the surface of the jewelry to improve the subsequent electroplating treatment effect. A plurality of electroplating liquid containers 6 are provided, and corresponding electroplating liquids can be placed according to different electroplating requirements to achieve electroplating treatment of the jewelry.
[0011] Carbon brushes 7 are also installed on the platform plate 2 to correspond to the electrolyte container 4, the activation liquid container 5 and each plating liquid container 6. The carbon brushes 7 play a vital role in the electroplating process. The carbon brushes 7 are arranged on the mounting plate 36 of the platform plate 2 and can be used to control the distance between the carbon brushes 7 and the jewelry or the clamping mechanism 63. The carbon brushes 7 can form an electric circuit when the jewelry is processed to ensure normal surface treatment operations such as electroplating.
[0012] On the rear side of the carbon brush 7, the platform plate 2 is equipped with a flushing container station 66, a drying nozzle 8, a polishing station 61 and an ultrasonic cleaning machine 9, wherein the flushing container station 66 includes a plurality of cleaning liquid containers 10, each of which is arranged in the order of increasing impurity concentration contained in the cleaning liquid, such as pure water, mineral water, and tap water, to meet different cleaning requirements, realize layer-by-layer cleaning of the jewelry, and ensure that no other impurities remain on the surface of the jewelry. The polishing station 61 includes a polishing rotary motor 11, and a polishing drum 12 is installed on the output shaft of the polishing rotary motor 11. The polishing drum 12 contains polishing media, and the jewelry can be put into the polishing drum 12 to achieve the corresponding polishing operation.
[0013] like Figure 4 and Figure 7 As shown, in order to realize the hanging and grabbing of jewelry and the transfer between various stations, a moving mechanism 62 is also installed on the platform plate 2, and a clamping mechanism 63 capable of hanging jewelry is installed on the moving mechanism 62. Fig.11 , 13 , 14, 15. The moving mechanism 62 can be an existing gear rack moving mechanism, a screw nut moving mechanism, a telescopic rod moving mechanism or an XYZ high-precision moving platform, which can realize the movement in three axes and the transfer between various mechanisms and workstations.
[0014] The clamping mechanism 63 can be an existing clamping claw, caliper or manipulator that can be used to hang jewelry, so that the clamping mechanism 63 can grab the jewelry to be processed and transfer it under the drive of the moving mechanism 62. The clamping mechanism 63 can rotate relative to the moving mechanism 62, so that the jewelry can rotate itself during cleaning, polishing or electroplating operations, so that the surface of the jewelry can be more fully in contact with the processing medium, so that the surface treatment effect is better.
[0015] When the clamping mechanism 63 drives the jewelry into the electroplating liquid container 6, the carbon brush 7 moves close to the clamping mechanism 63 and contacts with it, so that an electric circuit can be formed between the jewelry and the electroplating liquid, thereby realizing the corresponding electroplating operation. A control panel 13 is installed at the front end of the frame 1. The control panel 13 is connected to the control system 64 and each station component through a control line. By inputting different jewelry surface treatment parameters in the control panel 13, the jewelry can be driven by the clamping mechanism 63 and the moving mechanism 62 to go back and forth between the preliminary cleaning liquid container 3, the electrolyte container 4, the activation liquid container 5, the electroplating liquid container 6, the rinsing container station 66, the drying nozzle 8, the polishing station 61 and the ultrasonic cleaning machine 9 to realize the cleaning, polishing and electroplating of the jewelry.
[0016] The device also includes a detection mechanism 65, which requires at least four photoelectric switches installed on the guide rail to determine the starting position of the moving mechanism 62. If an error occurs, the controller will operate the moving mechanism 62 to return it to the machine starting position specified in the step. In addition, the device is also equipped with a power supply to provide power to each component. Other detection mechanisms that can identify the moving parts, as well as power supplies and other necessary components for providing power to each component can also be installed inside the above-mentioned device.
[0017] Furthermore, in order to realize the lateral, longitudinal and vertical movement of jewelry between different processing stations, such as Figure 3 , Figure 4 and Figure 5 As shown, the moving mechanism 62 includes an X-axis motor 14, a Y-axis motor 15, and a Z-axis motor 16. Screw rods 17 and transverse guide rails 18 are provided on both sides of the platform plate 2. A transverse seat 19 is installed on the transverse guide rail 18. A nut 20 that cooperates with the screw rod 17 is provided in the transverse seat 19. The output shaft of the X-axis motor 14 is connected to one of the screw rods 17. When the X-axis motor 14 is started, it can drive the transverse seat 19 to move laterally on the transverse guide rail 18.
[0018] In order to achieve synchronous movement of the transverse seats 19 on both sides, pulleys 21 are provided at the ends of the two screw rods 17, and a synchronous belt 22 is installed between the two pulleys 21. When the X-axis motor 14 is started, it can drive the transverse seats 19 on both sides to move synchronously.
[0019] A cross slide 23 is mounted on the two transverse seats 19, and the Y-axis motor 15 and the Z-axis motor 16 provide power for the longitudinal and vertical movement of the cross slide 23, respectively. A jewelry fixture rotating motor 24 is mounted on the slide of the cross slide 23, and a clamping mechanism 63 is mounted on the output shaft of the jewelry fixture rotating motor 24. The setting of the jewelry fixture rotating motor 24 allows the jewelry to rotate relative to the moving mechanism 62, so as to achieve better cleaning, polishing and electroplating operations.
[0020] In order to achieve the snap-fitting of the container mouths of the preliminary cleaning liquid container 3, the electrolyte container 4, the activation liquid container 5 and the several plating liquid containers 6 and avoid the volatilization of the solutions in the containers when not in operation, the preliminary cleaning liquid container 3, the electrolyte container 4, the activation liquid container 5 and the several plating liquid containers 6 are arranged side by side.
[0021] like Figure 6 As shown, a horizontally arranged flip rod 25 is installed at the front end of the frame 1, and a flip plate 26 is provided on the flip rod 25. A buckle cover 27 corresponding to the stage cleaning liquid cup 3, the electrolyte container 4, the activation liquid container 5, and the plating liquid container 6 is provided on the inner side of the flip plate 26.
[0022] Push plates 29 are also provided on both sides of the flip rod 25, and a first tension spring 28 is installed between the push plate 29 and the frame 1. The first tension spring 28 always has a tendency to pull the buckle cover 27 to rotate away from the container mouth. A push rod 30 is installed on the transverse displacement seat 19, and a rolling bearing 31 is installed at the end of the push rod 30. The rolling bearing 31 is arranged corresponding to the push plate 29. When the transverse displacement seat 19 moves close to the flip rod 25, the push rod 30 can contact the push plate 29 and drive the buckle cover 27 to rotate until it is buckled with the container mouth.
[0023] When the device is not in use, the lateral displacement seat 19 is located near the flip rod 25, and the push rod 30 pushes the push plate 29, so that the buckle cover 27 on the flip plate 26 can rotate and buckle with the container mouth to prevent the internal solution from volatilizing. When the device needs to be used, after the jewelry is hung on the clamping mechanism 63, the specified parameters are input into the control panel 13, and the lateral displacement seat 19 will first move away from the flip rod 25. Under the tension of the first tension spring 28, the buckle cover 27 is flipped open and maintained in the open state to facilitate subsequent surface processing. The rolling bearing 31 is arranged at the front end of the push rod 30, which can convert the sliding friction between the push rod 30 and the push plate 29 into rolling friction, which can effectively reduce the friction during the contact process and extend the service life of each component.
[0024] Furthermore, if Figure 4 , 6 As shown in FIG. 7 , in order to facilitate the assembly and disassembly of the push rod 30 on the traverse seat 19, a rolling bearing 31 is installed at one end of the push rod 30, a stud is provided at the other end of the push rod 30, and a screw hole matching the stud is provided on the traverse seat 19. By rotating the stud, the initial length of the push rod 30 extending out of the traverse seat 19 can be adjusted to change the distance between the traverse seat 19 and the push plate 29 when the traverse seat 19 is not in use, that is, the initial reset position of the traverse seat 19 when it is not in use.
[0025] Furthermore, in order to realize the installation of the preliminary cleaning liquid container 3, the electrolyte container 4, the activation liquid container 5 and each plating liquid container 6 on the platform plate 2, as shown in FIG. Figure 8As shown, a vertically lifting tray 32 is installed on the front side of the platform plate 2, wherein the vertical lifting of the tray 32 can be realized by an electric push rod or a telescopic cylinder. A heating plate 33 is installed on the upper side of the tray 32, and a container fixing ring 34 is provided on the upper side of the heating plate 33 to match the preliminary cleaning liquid container 3, the electrolyte container 4, the activation liquid container 5 and each plating liquid container 6. The container fixing ring 34 can provide positioning for the installation of each container. In order to realize the fixed installation of the container fixing ring 34 on the tray 32, a plurality of clamps 35 are installed between the container fixing ring 34, the heating plate 33 and the tray 32, and the clamps 35 are located between adjacent containers.
[0026] Furthermore, in order to realize the action drive of the carbon brush 7 moving close to and contacting the clamping mechanism 63 to form an energized circuit, as shown in FIG. Fig. 9 and Fig.10 As shown, the carbon brush 7 is arranged on the mounting plate 36, a slide rail seat 37 is provided at the lower side of the mounting plate 36, a slider 38 matching with the slide rail seat 37 is provided at the bottom of the mounting plate 36, and the mounting plate 36 and the carbon brush 7 thereon can move along the slide rail seat 37.
[0027] An electromagnet 39 is also installed at the bottom of the mounting plate 36, and a vertical plate 40 is provided at the front end of the mounting plate 36. An iron block 41 corresponding to the electromagnet 39 is provided on the vertical plate 40, wherein a second tension spring 42 is also installed between the mounting plate 36 and the slide rail seat 37. The second tension spring 42 always has a tendency to keep the carbon brush 7 on the mounting plate 36 away from the electroplating liquid container 6. When the clamping mechanism 63 drives the jewelry into the electroplating liquid container 6, the electromagnet 39 is energized and attracted to the iron block 41 to overcome the tension of the second tension spring 42, so that the carbon brush 7 contacts the clamping mechanism 63 and forms an energized circuit.
[0028] Furthermore, in order to adjust the vertical height of the mounting plate 36 so as to adapt to different types of clamping mechanisms 63 and form a contact power circuit, a height adjustment screw 43 is installed at the bottom of the slide rail seat 37, and a through hole matching the height adjustment screw 43 is provided on the platform plate 2. A first nut 44 and a second nut 45 are mounted on the height adjustment screw 43, and the first nut 44 and the second nut 45 are respectively located on the upper and lower sides of the platform plate 2, and the height adjustment screw 43 is installed at a fixed height on the platform plate 2 by clamping the two nuts.
[0029] After rotating the first nut 44 and the second nut 45 away from the platform plate 2, the height adjustment screw 43 can be vertically raised and lowered relative to the platform plate 2. After the adjustment is completed, the two nuts are rotated to the upper and lower sides of the platform plate 2 again for clamping and positioning. By rotating the first nut 44 and the second nut 45, the height distance between the slide rail seat 37 and the platform plate 2, that is, the height distance position of the mounting plate 36 and the carbon brush 7 thereon relative to the platform plate 2, can be adjusted.
[0030] Further, in order to achieve the hanging of the jewelry on the clamping mechanism 63 and drive the jewelry to rotate relative to the moving mechanism 62 to improve the treatment effects of cleaning, polishing, and electroplating of the jewelry itself, as Fig.11 shown, the clamping mechanism 63 includes a first conductive column 46 provided on the output shaft of the jewelry fixture rotation motor 24. A circular conductive plate 47 is provided at the bottom of the first conductive column 46. The carbon brush 7 can contact the circular conductive plate 47 to form an energized circuit. The outer circumference of the circular conductive plate 47 is circular, and while forming an energized circuit in contact with the carbon brush 7, it does not affect the rotation of the clamping mechanism 63 itself.
[0031] The bottom of the circular conductive plate 47 is installed with a second conductive column 49 through a universal joint 48. The outer circumference of the universal joint 48 is sleeved with insulating grease 50. Through the connection of the universal joint 48, when the circular conductive plate 47 rotates, it can drive the second conductive column 49 to swing unrestrictedly within the circumferential range. Due to the wrapping restriction of the insulating grease 50, the second conductive column 49 can swing within a small range relative to the first conductive column 46. The setting of the above structure can drive the jewelry to swing within a small range to improve the surface treatment effects of cleaning, polishing, and electroplating, and at the same time can limit the swinging range of the jewelry to avoid the jewelry colliding with or interfering with each component during the processing, thus playing a role in protecting the jewelry.
[0032] To achieve the hanging of the jewelry, a hook 51 and a stop lever 52 are installed at the bottom of the second conductive column 49. A torsion spring 53 is installed on the rotating shaft of the stop lever 52. The torsion spring 53 always has a tendency to rotate the stop lever 52 to close the opening of the hook 51. When installing the jewelry, only need to overcome the elastic force of the torsion spring 53 to push the stop lever 52 to rotate, expose the opening of the hook 51, and then hang the jewelry on the hook 51. After releasing the stop lever 52, the stable hanging of the jewelry on the clamping mechanism 63 can be achieved. The hook 51, the second conductive column 49, the universal joint 48, and the circular conductive plate 47 in the above clamping mechanism 63 are all made of conductive materials to ensure the formation of a contacting energized circuit.
[0033] Further, another structural form of the clamping mechanism 63 is as Fig.13 shown, including a first conductive column 46 provided on the output shaft of the jewelry fixture rotation motor 24. A circular conductive plate 47 is provided at the bottom of the first conductive column 46. The carbon brush 7 can contact the circular conductive plate 47 to form an energized circuit. The bottom of the circular conductive plate 47 is connected with a non-conductive material fixture 57 through a conductive shaft. A card slot 58 is provided on the outer circumference of the non-conductive material fixture 57. A limit energized hook 59 is also installed on the non-conductive material fixture 57. The limit energized hook 59 is connected to the circular conductive plate 47 through a wire.
[0034] As Fig.14 and Fig.15As shown, the position-limiting power-on hook 59 can be directly hung with small-volume rings and other jewelry, and can rotate with the jewelry fixture rotating motor 24 while being powered on. Multiple position-limiting power-on hooks 59 can also be installed in the clamping mechanism 63 to improve production efficiency. When it is necessary to hang larger jewelry such as bracelets, the bracelets can be positioned and hung in the slots 58 of the non-conductive material fixture 57. Since the non-conductive material fixture 57 itself cannot be powered on, the position-limiting power-on hook 59 needs to be hung on the bracelet to achieve the power-on requirement of the jewelry to be electroplated.
[0035] Fig.14 It is a schematic diagram of a state where a small-volume jewellery such as a ring is hung on the clamping mechanism 63.
[0036] Fig.15 It is a schematic diagram of the state where a relatively large piece of jewelry, such as a bracelet, is hung on the clamping mechanism 63.
[0037] Furthermore, in order to realize the contacting energizing circuit during the electrolysis, activation, electroplating and other operations, as Fig.12 As shown, the electrolyte container 4, the activation liquid container 5 and the plating liquid container 6 are all equipped with a conductive mesh 54, which is connected to the electroplating power supply together with the carbon brush 7 through a wire, and the carbon brush 7 is in contact with the clamping mechanism 63. When the jewelry enters the electrolyte container 4, an electrical circuit is formed among the jewelry, the electrolyte, the conductive mesh 54, the clamping mechanism 63 and the carbon brush 7.
[0038] Furthermore, in order to blow away residual impurities on the surface of the jewelry during the processing, an air pump 55 is installed on the platform plate 2, and a blow pipe 56 is installed on the clamping mechanism 63. The blow pipe 56 is connected to the air pump 55 through an air path. The blow pipe 56 can blow high-pressure gas toward the position where the jewelry is hung, and can blow away and clean impurities attached to or remaining on the surface of the jewelry without damaging the jewelry.
[0039] Although the above has described in detail the mechanized structure of each part of the jewelry surface treatment equipment, Fig.16 An overall system schematic diagram is shown to describe the working principle of the present invention, as shown below: The frame 1 and the platform plate 2 are mechanically connected together. The control panel 13 and the control system 64 are mounted on the frame 1, and the control panel 13 and the control system 64 maintain electrical communication. The control system 64 also communicates electrically with motors such as the X-axis motor 14, the Y-axis motor 15, the Z-axis motor 16, the polishing rotation motor 11, and the jewelry fixture rotation motor 24. The control system 64 also communicates electrically with the rinse container station 66, the polishing station 61, and the electromagnet 39 to operate these parts of the jewelry surface cleaning mechanism.
[0040] The moving mechanism 62 is mechanically connected to the clamping mechanism 63 and further mechanically connected to the jewelry to be processed. The traverse seat 19 is slidably connected to the platform plate 2 through the traverse guide rail 18 and is mechanically connected to the moving mechanism 62 .
[0041] The detection mechanism 65 is mechanically connected to the moving mechanism 62 and the clamping mechanism 63 , and electrically communicates with the control system 64 to send the detection status to the control system 64 .
[0042] Based on the system structure, the jewelry to be processed can be transferred between various stations as needed, including the rinsing container station 66, the polishing station 61, the electroplating container station 60, the ultrasonic cleaning machine 10 and the drying nozzle 8, and operated according to the instructions received from the control panel 13.
[0043] The process flow of using the equipment of the present invention to perform surface treatment on jewelry is as follows: First, hang the jewelry to be processed on the hook 51, and select relevant parameters on the control screen 13, such as the moving distance and moving speed of the moving mechanism 62 in the x, y, and z axes, and the time requirements for operations such as cleaning, polishing, and electroplating.
[0044] After the parameter input is completed, the equipment realizes automatic operation according to the established program, the X-axis motor 14 starts, drives the transverse shift seat 19 and the push rod 30 away from the push plate 29, and under the tension of the first tension spring 28, the buckle cover 27 rotates and opens.
[0045] The motor on the moving mechanism 62 starts and stops in sequence, moving the hook 51 with the jewelry to the position of the preliminary cleaning liquid container 3, and driven by the Z-axis motor 16 and the jewelry clamp rotating motor 24, the jewelry is rotated in the cleaning liquid for cleaning.
[0046] After the initial cleaning is completed, the jewelry is moved to the polishing station 61, and the polishing rotary motor 11 is started to polish the jewelry.
[0047] After the polishing process is completed, the moving mechanism 62 drives the jewelry into the ultrasonic cleaning machine 9 for all-round ultrasonic cleaning. After the ultrasonic cleaning is completed, the moving mechanism 62 drives the jewelry into the rinsing container station 66, and according to the corresponding cleaning requirements, the jewelry enters different cleaning liquid containers 10 in order for sequential cleaning.
[0048] After cleaning, the jewelry is moved to the drying pipe mouth 8 for drying. After drying, the jewelry is moved to the electrolyte container 4 for electrolysis. After the electrolysis is completed, the jewelry enters the rinse container station 66 for cleaning.
[0049] After cleaning, the jewelry is moved to the activation liquid container 5 for activation treatment. After the activation treatment is completed, it is moved to the rinse container station 66 for cleaning. After cleaning, it is moved to the corresponding plating liquid container 6 for electroplating treatment.
[0050] The electromagnet 39 is energized to attract the iron block 41, driving the carbon brush 7 to contact the circular conductive plate 47 on the clamping mechanism 63 to form an energized circuit, thereby realizing the corresponding electroplating operation.
[0051] After the electroplating is completed, the electromagnet 39 loses power and separates from the iron block 41, the carbon brush 7 separates from the clamping mechanism 63, and the moving mechanism 62 drives the jewelry to be transferred to the flushing container station 66 for cleaning.
[0052] After cleaning, the jewelry is moved to the drying pipe mouth 8 for drying. After drying, the transverse shift seat 19 of the moving mechanism 62 moves to reset, the push rod 30 contacts the push plate 29, and drives the buckle cover 27 to rotate and close the opening of the container.
[0053] The staff takes down the processed jewelry on the hook 51 .
[0054] The technical solutions of the present invention are not limited to the scope of the embodiments described in the present invention. The technical contents not described in detail in the present invention are all known technologies. Therefore, although this specification provides specific examples, the true scope of the present invention should not be limited thereto, because those skilled in the art may obviously make other modifications after studying the drawings, the specification and the following claims.
Claims
1. A jewelry surface treatment device, comprising a frame (1) and a platform plate (2), wherein the platform plate (2) is horizontally arranged on the frame (1), characterized in that: A plating container station (60) is provided on the front side of the platform plate (2), and the plating container station (60) comprises a preliminary cleaning liquid container (3), an electrolyte container (4), an activation liquid container (5), and a plurality of plating liquid containers (6); A movable carbon brush (7) is mounted on the platform plate (2), and the carbon brush (7) can be close to the electrolyte container (4), the activation liquid container (5) and the plating liquid container (6); On the rear side of the carbon brush (7), the platform plate (2) further includes a flushing container station (66), a drying nozzle (8), a polishing station (61) and an ultrasonic cleaning machine (9); The flushing container station (66) is composed of a plurality of cleaning liquid containers (10) arranged in the order of increasing impurity concentration in the cleaning liquid containers (10); The polishing station (61) comprises a polishing rotary motor (11), and a polishing drum (12) is mounted on the output shaft of the polishing rotary motor (11), wherein the polishing drum (12) contains a polishing medium; A moving mechanism (62) is also installed on the platform plate (2). A clamping mechanism (63) for fixing jewelry is provided on the moving mechanism (62). The clamping mechanism (63) can rotate relative to the moving mechanism (62). When the clamping mechanism (63) drives the jewelry into the electroplating liquid container (6), the carbon brush (7) moves close to the clamping mechanism (63) and contacts with the clamping mechanism (63), thereby forming an electrical circuit between the jewelry and the electroplating liquid. A control panel (13) is installed at the front end of the frame (1). The control panel (13) is electrically connected to a control system (64) and electrically communicates with the control system (64). The control system (64) is electrically connected to and electrically communicates with the electroplating container station (60), the flushing container station (66), the polishing station (61), the moving mechanism (62), the clamping mechanism (63), the carbon brush (7), the drying pipe port (8) and the ultrasonic cleaning machine (9); The moving mechanism (62) can drive the clamping mechanism (63) to move back and forth between the preliminary cleaning liquid container (3), the electrolyte container (4), the activation liquid container (5), the electroplating liquid container (6), the rinsing container station (66), the drying pipe mouth (8), the polishing station (61) and the ultrasonic cleaning machine (9), so as to achieve cleaning, polishing and electroplating processing of the jewelry.
2. The jewelry surface treatment equipment according to claim 1, characterized in that: The moving mechanism (62) comprises an X-axis motor (14), a Y-axis motor (15), and a Z-axis motor (16). Screws (17) and transverse guide rails (18) are provided on both sides of the platform plate (2). A transverse seat (19) is mounted on the transverse guide rail (18). A nut (20) matching the screw rod (17) is provided in the transverse seat (19). The output shaft of the X-axis motor (14) is connected to one of the screw rods (17). The ends of the two screw rods (17) are provided with pulleys (21). A synchronous belt (22) is installed between the wheels (21). When the X-axis motor (14) is started, the lateral shift seats (19) on both sides can be driven to move synchronously. A cross slide (23) is installed on the two lateral shift seats (19). The Y-axis motor (15) and the Z-axis motor (16) respectively provide power for the longitudinal and vertical movement of the cross slide (23). A jewelry clamp rotating motor (24) is installed on the slide of the cross slide (23). A clamping mechanism (63) is installed on the output shaft of the jewelry clamp rotating motor (24).
3. The jewelry surface treatment equipment according to claim 2, characterized in that: The preliminary cleaning liquid container (3), the electrolyte container (4), the activation liquid container (5) and the plurality of plating liquid containers (6) are arranged side by side. A horizontally arranged flip rod (25) is installed at the front end of the frame (1). A flip plate (26) is provided on the flip rod (25). The inner side of the flip plate (26) is provided with buckle covers (27) corresponding to the preliminary cleaning liquid container (3), the electrolyte container (4), the activation liquid container (5) and the plating liquid container (6). Push plates (29) are also provided on both sides of the flip rod (25). A first tension spring (28) is installed between the (29) and the frame (1), and the first tension spring (28) always has the tendency to pull the buckle cover (27) to rotate away from the container mouth. A push rod (30) is installed on the transverse seat (19), and a rolling bearing (31) is installed at the end of the push rod (30). The rolling bearing (31) is arranged corresponding to the push plate (29). When the transverse seat (19) moves close to the flip rod (25), the push rod (30) can contact the push plate (29) and drive the buckle cover (27) to rotate until it is locked with the container mouth.
4. The jewelry surface treatment device according to claim 3, characterized in that: A rolling bearing (31) is installed at one end of the push rod (30), a stud is provided at the other end of the push rod (30), and a screw hole matching the stud is provided on the transverse displacement seat (19).
5. The jewelry surface treatment device according to claim 1, characterized in that: A vertically liftable placement tray (32) is installed on the front side of the platform plate (2); a heating plate (33) is installed on the upper side of the placement tray (32); a container fixing ring (34) is provided on the upper side of the heating plate (33) for matching with the preliminary cleaning liquid container (3), the electrolyte container (4), the activation liquid container (5) and each electroplating liquid container (6); a plurality of clamps (35) are installed between the container fixing ring (34), the heating plate (33) and the placement tray (32); the clamps (35) are located between adjacent containers.
6. The jewelry surface treatment equipment according to claim 1, characterized in that: The carbon brush (7) is arranged on the mounting plate (36), a slide rail seat (37) is arranged at the lower side of the mounting plate (36), a slider (38) matched with the slide rail seat (37) is arranged at the bottom of the mounting plate (36), an electromagnet (39) is also arranged at the bottom of the mounting plate (36), a vertical plate (40) is arranged at the front end of the mounting plate (36), an iron block (41) corresponding to the electromagnet (39) is arranged on the vertical plate (40), wherein a second tension spring (42) is also arranged between the mounting plate (36) and the slide rail seat (37), the second tension spring (42) always has a tendency to keep the carbon brush (7) on the mounting plate (36) away from the electroplating liquid container (6), when the clamping mechanism (63) drives the jewelry into the electroplating liquid container (6), the electromagnet (39) is energized and attracted to the iron block (41), which can overcome the tension of the second tension spring (42) to make the carbon brush (7) contact with the clamping mechanism (63) and form an energized circuit.
7. The jewelry surface treatment device according to claim 6, characterized in that: A height adjustment screw rod (43) is installed at the bottom of the slide rail seat (37); a through hole matching the height adjustment screw rod (43) is opened on the platform plate (2); a first nut (44) and a second nut (45) are mounted on the height adjustment screw rod (43); the first nut (44) and the second nut (45) are respectively located on the upper and lower sides of the platform plate (2); the height distance between the slide rail seat (37) and the platform plate (2) can be adjusted by rotating the first nut (44) and the second nut (45).
8. The jewelry surface treatment equipment according to claim 2, characterized in that: The clamping mechanism (63) comprises a first conductive column (46) arranged on the output shaft of the jewelry clamp rotating motor (24), a circular conductive plate (47) being arranged at the bottom of the first conductive column (46), a carbon brush (7) being able to contact the circular conductive plate (47) to form an electric circuit, a second conductive column (49) being installed at the bottom of the circular conductive plate (47) via a universal joint (48), an insulating grease (50) being sleeved on the outer periphery of the universal joint (48), the second conductive column (49) being able to swing within a small range relative to the first conductive column (46), a hook (51) and a stopper (52) being installed at the bottom of the second conductive column (49), a torsion spring (53) being installed on the rotating shaft of the stopper (52), the torsion spring (53) always having a tendency to rotate the stopper (52) to close the opening of the hook (51).
9. The jewelry surface treatment device according to claim 2, characterized in that: The clamping mechanism (63) comprises a first conductive column (46) arranged on the output shaft of the jewelry clamp rotating motor (24), a circular conductive plate (47) being arranged at the bottom of the first conductive column (46), a carbon brush (7) being able to contact the circular conductive plate (47) to form an energized circuit, a non-conductive material clamp (57) being connected at the bottom of the circular conductive plate (47) via a conductive shaft, a clamping groove (58) being arranged on the outer periphery of the non-conductive material clamp (57), a limited position energized hook (59) being also arranged on the non-conductive material clamp (57), and the limited position energized hook (59) being connected to the circular conductive plate (47) via a wire.
10. The jewelry surface treatment equipment according to claim 1, characterized in that: The electrolyte container (4), the activation solution container (5) and the plating solution container (6) are all equipped with a conductive mesh (54), and the conductive mesh (54) is connected to the electroplating power supply together with the carbon brush (7) through a wire.
11. The jewelry surface treatment equipment according to claim 1, characterized in that: An air pump (55) is installed on the platform plate (2), and a blowing pipe (56) is installed on the clamping mechanism (63). The blowing pipe (56) is connected to the air pump (55) through an air path.