A high-precision processing device for gas wall-hanging stove parts
By using automated feeding, assembly, and welding mechanisms, combined with compact conveying systems, the problems of low equipment efficiency, wasted space, and safety hazards in the welding of fire plates for gas-fired wall-hung boilers have been solved, achieving high-precision, low-cost, and continuous production throughout the entire process.
Patent Information
- Application Number
- CN202510480855.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2045-04-17
AI Technical Summary
In the existing technology, the welding and processing of the burner plates of gas wall-hung boilers has problems such as low equipment operating efficiency, high space cost, high labor cost, and safety hazards.
The system employs automated feeding, assembly, and welding mechanisms, combined with a compact conveying system, to achieve automatic and rapid feeding, precise assembly, and multi-stage welding of the fire plate metal shell and nozzles, eliminating the limitations of manual rhythm and optimizing the equipment layout.
It has achieved high-precision, continuous production of fire bar welding, improved equipment utilization and capacity, reduced space and labor costs, and avoided safety hazards.
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Figure CN120133815B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of high-precision processing of gas wall-hanging stove parts, and particularly relates to a high-precision processing device for gas wall-hanging stove parts. BACKGROUND
[0002] The gas wall-hanging stove is a high-efficiency and energy-saving household heating device, and a burner for mixing and igniting gas and air in the gas wall-hanging stove is also called a fire grate. A plurality of groups of fire grate pieces in the form of a harmonica are usually installed in the fire grate, and the fire grate piece is usually formed by welding a symmetrical split metal shell and a nozzle in the metal shell.
[0003] In the prior art, the fire grate piece welding process usually adopts a man-machine cooperative operation mode, and the operation mode is as follows: first, the pair of metal shells forming the fire grate piece are assembled manually, and then the nozzle is positioned and placed in the inner cavity of the metal shell, finally, the assembled fire grate piece is positioned and fed to the rotary disc conveying equipment to realize work station conversion, and the multi-stage welding of the fire grate piece is realized by synchronously cooperating with the welding equipment and the automatic unloading of the welded fire grate piece is realized by cooperating with the mechanical clamping jaw, so that the batch continuous processing of the fire grate piece is realized.
[0004] However, the traditional man-machine cooperative operation for welding the fire grate piece has the following problems: 1. In the prior art, although the rotary disc conveying equipment, the welding equipment and the mechanical clamping jaw can realize automatic multi-stage welding and unloading of the fire grate piece, the front end still needs to be assembled and fed manually, so that the operation rhythm of the whole equipment needs to be coordinated with manual operation, resulting in low operation efficiency of the whole equipment, long idle time, limited production capacity of the fire grate piece, heavy work burden of the workers and high labor cost, and the workers are also prone to mechanical injury; 2. In the prior art, the rotary disc conveying equipment for conveying the fire grate piece generally needs to be arranged in a ring shape, but due to the requirement of the rotation radius of the rotary disc conveying equipment and the spacing of the work stations, a large amount of invalid space will be formed in the central region of the rotary disc conveying equipment, resulting in waste of space resources, and since the multi-stage welding equipment needs to be arranged along the outer edge of the rotary disc, a device maintenance channel and a safety isolation zone need to be reserved, so that the space occupied by the whole equipment is further expanded, resulting in high space cost of the whole fire grate piece welding process. SUMMARY
[0005] To achieve the above objectives, the present invention provides the following technical solution: a high-precision processing device for gas wall-hung boiler parts, used for welding the metal shell of the burner plate and the nozzle, including a processing table, on which a straight groove extending front and back and penetrating vertically is opened, and on the left and right sides of the straight groove of the processing table, a clearance groove penetrating vertically is symmetrically opened, and the processing table is provided with a feeding mechanism for feeding the metal shell and the nozzle, an assembly mechanism for positioning and assembling the metal shell, and a conveying mechanism for cyclically conveying the welded burner plate.
[0006] The feeding mechanism includes an alignment drive unit provided on the upper side of the processing table, a storage unit for storing the metal shell and the nozzle, and a feeding unit 1 and a feeding unit 2 for controlling the feeding of the metal shell and the nozzle, respectively.
[0007] The assembly mechanism includes an assembly drive unit symmetrically arranged on the upper side of the processing table and on the left and right sides of the straight groove. The assembly drive unit is provided with an assembly positioning unit, and the assembly positioning unit is provided with a welding unit.
[0008] The conveying mechanism includes mounting platforms symmetrically fixed on the left and right sides of the straight groove below the processing table. A conveying section is provided between the left and right symmetrical mounting platforms, and two sets of docking sections are symmetrically arranged at the top and bottom of the conveying section.
[0009] Preferably, the alignment drive unit includes two sets of L-shaped connecting tables that are symmetrically fixed on the upper side of the processing table. Each set consists of L-shaped connecting tables that are symmetrical front to back. A guide rail is installed on the side of the vertical section of the symmetrical L-shaped connecting tables that is close to the center of the processing table. An electric slider that moves back and forth is symmetrically slidably arranged on the guide rail. A connecting plate is fixedly arranged on the side of the electric slider that is symmetrical front to back away from the corresponding guide rail.
[0010] Preferably, the storage section includes a storage box for storing the metal shell, which is fixedly installed on the connecting plate on the side away from the corresponding electric slider. A U-shaped connecting frame is fixedly installed between the left and right symmetrical storage boxes. An L-shaped connecting frame is fixedly installed on the front side of the U-shaped connecting frame. An L-shaped storage bin for storing the nozzle is fixedly installed on the front side of the vertical section of the L-shaped connecting frame.
[0011] Preferably, the feeding section includes two sets of through slots symmetrically opened on the storage box and extending through it. Each set consists of vertically symmetrical through slots. Two sets of guide rods are symmetrically fixed on the outer side of the storage box and on the upper and lower sides of the corresponding set of through slots. Each set consists of horizontally symmetrical guide rods. A baffle that moves forward and backward is slidably mounted on the horizontally symmetrical guide rods via a support. The two baffles in each set are centrally symmetrical. The upper side of the baffle near the inside of the storage box is inclined. A rack is fixedly mounted on the baffle away from the inside of the storage box. A motor corresponding to each set of baffles is fixedly mounted on the storage box via a support. A gear that meshes with the corresponding rack on each set of baffles is fixedly mounted on the drive end of the motor.
[0012] Preferably, the feeding section 2 includes a through groove 2 symmetrically opened on the vertical section of the L-shaped storage silo and connected inside and out. A cylinder 1 is fixedly installed on the left side of the vertical section of the L-shaped storage silo by a support 3. A connecting plate 2 that moves left and right is fixedly installed at the telescopic end of the cylinder 1. Push blocks that slide and insert into the corresponding through groove 2 are symmetrically fixed at the left and right ends of the connecting plate 2. The end of the push block near the inside of the L-shaped storage silo is an inclined surface.
[0013] Preferably, the assembly drive unit includes a second guide rail symmetrically fixed on the upper side of the processing table, a second electric slider that moves left and right is slidably mounted on the second guide rail, and a rotary cylinder is fixedly mounted on the upper side of the second electric slider via an L-shaped connecting plate.
[0014] Preferably, the assembly and positioning part includes a mold base plate jointly installed between symmetrical rotary cylinders. Positioning templates are fixedly provided on opposite sides of the symmetrical mold base plates. An electric push rod is fixedly provided on the rear side of the mold base plate through a support four. A limiting pressure plate that moves back and forth and is used to temporarily limit the corresponding metal shell is fixedly provided on the telescopic end of the electric push rod. Positioning inserts are symmetrically fixed on the lower side of the mold base plate through a support five.
[0015] Preferably, the welding part includes cylinders two and three, which are fixedly mounted on opposite sides of the mold base plate by supports six and seven respectively. The telescopic end of cylinder two is fixedly mounted with a mounting frame one by a slide block one that is slidably connected to the corresponding support six. Multiple upper welding heads that slide left and right through the corresponding mold base plate are evenly installed on the mounting frame one. The telescopic end of cylinder three is fixedly mounted with a mounting frame two by a slide block two that is slidably connected to the corresponding support seven. Lower welding heads that slide left and right through the corresponding mold base plate are symmetrically installed on the mounting frame two.
[0016] Preferably, the conveying part comprises front and rear symmetrical pulleys rotationally arranged between left and right symmetrical mounting tables, a motor two is fixedly arranged on the left side of the left mounting table and connected with the front pulley, a belt is commonly transmissionally arranged between the front and rear symmetrical pulleys, a top rod is fixedly arranged on the outer side of the belt in up and down symmetry, two groups of fixing plates are fixedly arranged on the outer side of the belt in up and down symmetry, and each group is composed of front and rear symmetrical fixing plates.
[0017] Preferably, the docking part comprises a return frame fixedly arranged on the side away from the belt of the front and rear symmetrical fixing plates through a connecting rod, a docking sleeve is fixedly arranged on the opposite side of the front and rear symmetrical return frames through a support eight, a positioning groove is commonly arranged on the docking sleeve and the corresponding support eight and penetrates left and right and is inserted and positioned with the corresponding positioning inserting rod, a cylinder four is arranged in the return frame on the upper side of the belt and in front of the corresponding top rod, a U-shaped clamping plate one is fixedly arranged at the extending end of the cylinder four and moves up and down and is docked with the front end of the fire bar, a cylinder five is arranged in the return frame on the upper side of the belt and in rear of the corresponding top rod, and a U-shaped clamping plate two is fixedly arranged at the extending end of the cylinder five and moves up and down and is docked with the rear end of the fire bar.
[0018] Compared with the prior art, the present application has the following advantages:
[0019] 1、The feeding mechanism and the assembling mechanism cooperate to realize automatic and rapid feeding, accurate and stable assembling and multi-stage welding of the fire bar metal shell and the nozzle, thereby ensuring high precision of fire bar welding, eliminating equipment idle waiting caused by slow manual operation rhythm, realizing continuous production of the whole process, significantly improving the overall utilization rate and production capacity of the equipment, avoiding heavy manual labor burden and high labor cost caused by high-intensity repetitive labor, and fundamentally eliminating the safety hazards such as mechanical injury.
[0020] 2、The conveying mechanism and the assembling mechanism cooperate to realize linear reciprocating and circulating conveying of the welded and formed fire bar, completely eliminating the invalid space occupation in the central area of the traditional rotary disc equipment, converting the originally annular arranged workstations into compact layout, significantly reducing the planar projection area, reducing the waste of space resources, and further realizing dense arrangement of the welding workstations by arranging the welding equipment in parallel on both sides of the conveying direction, so that the unit area production capacity density is significantly improved, thereby greatly reducing the overall space cost of fire bar welding. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of the present application.
[0022] Figure 2 It is a structural schematic diagram of the feeding mechanism.
[0023] Figure 3It is a part structure local section view schematic diagram of feeding part one.
[0024] Figure 4 It is a part structure local section view schematic diagram of feeding part two.
[0025] Figure 5 It is a part structure local section view schematic diagram of assembling mechanism.
[0026] Figure 6 It is a part structure local section view schematic diagram of conveying mechanism.
[0027] Figure 7 It is Figure 6 It is an enlarged view at A in the middle.
[0028] Figure 8 It is a schematic diagram of welding processing and forming structure of fire row piece.
[0029] In the figure: 1, processing table; 2, feeding mechanism; 21, alignment driving part; 211, L-shaped connecting table; 212, guide rail one; 213, electric sliding block one; 22, storage part; 221, storage box; 222, U-shaped connecting frame; 223, L-shaped connecting frame; 224, L-shaped storage bin; 23, feeding part one; 231, guide rod; 232, baffle; 233, rack; 234, motor one; 235, gear; 24, feeding part two; 241, air cylinder one; 242, push block; 3, assembling mechanism; 31, assembling driving part; 311, guide rail two; 312, electric sliding block two; 313, rotary air cylinder; 32, assembling positioning part; 321, mold base plate; 322, positioning template; 323, electric push rod; 324, limiting pressing plate; 325, positioning inserting rod; 33, welding part; 331, air cylinder two; 332, fixed frame one; 333, upper welding head; 334, air cylinder three; 335, fixed frame two; 336, lower welding head; 4, conveying mechanism; 41, mounting table; 42, conveying part; 421, motor two; 422, belt; 423, ejector pin; 424, fixed plate; 43, butt joint part; 431, back-shaped frame; 432, butt joint sleeve; 433, air cylinder four; 434, U-shaped clamping plate one; 435, air cylinder five; 436, U-shaped clamping plate two. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0031] Please refer to Figure 1The utility model relates to a kind of high-precision processing device of gas wall-hanging stove parts, for welding processing of fire row piece metal shell and nozzle, including processing table 1, the straight groove of front and back extension and upper and lower through is opened in the processing table 1, and the accommodation slot of upper and lower through is opened in the processing table 1 and is located in the left and right sides of straight groove symmetry, the feeding mechanism 2 for feeding metal shell and nozzle is provided on the processing table 1, the assembling mechanism 3 for positioning assembling metal shell and the conveying mechanism 4 for circulating conveying welding forming fire row piece are provided on the processing table 1.
[0032] Please refer to Figure 1 And Figure 2 The feeding mechanism 2 includes alignment drive part 21 provided on the upper side of processing table 1, alignment drive part 21 is provided with storage part 22 for storing metal shell and nozzle on, storage part 22 is provided with feeding part one 23 and feeding part two 24 for controlling metal shell and nozzle feeding respectively on.
[0033] Please refer to Figure 1 And Figure 2 Alignment drive part 21 includes two groups of L-shaped continuous tables 211 fixedly provided on the upper side of processing table 1 left and right symmetry, each group is composed of front and back symmetry L-shaped continuous table 211, the vertical section of front and back symmetry L-shaped continuous table 211 is jointly installed with guide rail one 212 on the side close to the center of processing table 1, the front and back moving electric sliding block one 213 is slidably arranged on the guide rail one 212, the side away from corresponding guide rail one 212 of front and back symmetry electric sliding block one 213 is jointly fixedly provided with connecting plate one.
[0034] Please refer to Figure 1 And Figure 2 Storage part 22 includes storage box 221 that is fixedly provided on the connecting plate one side away from corresponding electric sliding block one 213 and is upper and lower through and is used to store metal shell, U-shaped connecting frame 222 is jointly fixedly provided between left and right symmetry storage box 221, L-shaped connecting frame 223 is fixedly provided on the front side of U-shaped connecting frame 222, and L-shaped storage bin 224 that is open at upper and lower ends and is used to store nozzle is fixedly provided on the front side of the vertical section of L-shaped connecting frame 223.
[0035] The storage box 221 is moved to the most front end along the guide rail one 212 by electric sliding block one 213, at this time, the storage box 221 is just in corresponding feeding position;The storage box 221 is moved to the last end along the guide rail one 212 by electric sliding block one 213, the U-shaped connecting frame 222 and L-shaped connecting frame 223 are synchronously moved with the storage box 221 same distance, the L-shaped storage bin 224 is synchronously moved with the L-shaped connecting frame 223 same distance, at this time, the L-shaped storage bin 224 is just in corresponding feeding position.
[0036] Please refer to Figure 2 And Figure 3The feeding part 23 comprises two groups of through grooves 1 symmetrically arranged on the storage box 221, each group of through grooves 1 comprises two through grooves 1 symmetrically arranged on the upper and lower sides of the storage box 221, two groups of guide rods 231 are symmetrically arranged on the outer side of the storage box 221 and correspond to the two groups of through grooves 1, each group of guide rods 231 comprises two guide rods 231 symmetrically arranged on the left and right sides, two movable baffles 232 are symmetrically arranged on the guide rods 231 and move forward and backward, the two baffles 232 symmetrically arranged on the upper and lower sides of each group of guide rods 231, the upper side of the baffle 232 close to the inner end of the storage box 221 is a slope, a gear rack 233 is fixedly arranged on the baffle 232 away from the inner end of the storage box 221, and a motor 234 corresponding to each group of baffles 232 is fixedly arranged on the storage box 221 through a support 2, and a gear 235 is fixedly arranged on the driving end of the motor 234 and meshes with the gear rack 233 of each group of baffles 232.
[0037] When the storage box 221 is in the corresponding feeding position, the corresponding gear 235 is driven to rotate by the motor 234, so that the two baffles 232 corresponding to the two gear racks 233 in the corresponding group are driven to move synchronously by the synchronous meshing transmission of the gear 235, so that the baffle 232 on the lower side supporting the lowermost metal shell moves a certain distance along the corresponding guide rod 231 away from the inner end of the corresponding storage box 221, until the support of the metal shell is gradually released, and at the same time, the upper baffle 232 moves a certain distance along the corresponding guide rod 231 into the corresponding storage box 221, until all the metal shells above the lowermost metal shell are gradually supported by the corresponding slope, the lowermost metal shell in the storage box 221 is fed downward under the action of gravity, and all the metal shells above the lowermost metal shell are stably supported by the upper baffle 232, at this time, the corresponding gear 235 is driven to rotate in the opposite direction by the motor 234, so that the corresponding upper baffle 232 moves a certain distance away from the inner end of the corresponding storage box 221, and at the same time, the corresponding lower baffle 232 moves a certain distance into the corresponding storage box 221, and all the metal shells in the storage box 221 are gradually fed downward on the upper side of the lower baffle 232 and are stably supported, wherein the metal shells to be processed can be supplemented into the storage box 221 through the opening at the upper end of the storage box 221.
[0038] Please refer to Figure 2 and Figure 4The feeding part two 24 comprises a front-to-back symmetrical through groove two opened on the vertical section of the L-shaped storage bin 224 and penetrating from inside to outside, and a gas cylinder one 241 is fixedly arranged on the left side of the vertical section of the L-shaped storage bin 224 through a support three, a left-right moving connecting plate two is fixedly arranged at the extension end of the gas cylinder one 241, front-to-back symmetrical push blocks 242 are fixedly arranged at the left and right ends of the connecting plate two and are slidably inserted into the corresponding through groove two, and one end of each push block 242 close to the inside of the L-shaped storage bin 224 is a slope.
[0039] When the L-shaped storage bin 224 is at the corresponding feeding position, the connecting plate two is driven by the gas cylinder one 241 to move rightward by a certain distance until it is attached to the left side of the vertical section of the L-shaped storage bin 224, the push block 242 is simultaneously driven by the connecting plate two to move rightward by the same distance to push the lowermost nozzle in the vertical section of the L-shaped storage bin 224 rightward, until the lowermost nozzle is aligned with the opening at the lower end of the L-shaped storage bin 224 and is then fed downward under the action of gravity, and meanwhile the push block 242 can gradually and stably support all the nozzles above the lowermost nozzle through the corresponding slope, and finally the push block 242 is stably driven by the gas cylinder one 241 to move leftward to reset, and all the remaining nozzles in the vertical section of the L-shaped storage bin 224 are then stably dropped downward by a certain distance and are stably supported, wherein the nozzles to be processed can be supplemented into the L-shaped storage bin 224 through the opening at the upper end of the vertical section of the L-shaped storage bin 224.
[0040] Please refer to Figure 1 and Figure 5 , the assembling mechanism 3 comprises an assembling driving part 31 symmetrically arranged on the upper side of the processing table 1 and located at the left and right sides of the straight groove, the assembling driving part 31 is provided with an assembling positioning part 32, and the assembling positioning part 32 is provided with a welding part 33 for welding the firebrand piece.
[0041] Please refer to Figure 5 , the assembling driving part 31 comprises a guide rail two 311 symmetrically and fixedly arranged on the upper side of the processing table 1, a left-right moving electric sliding block two 312 is slidably arranged on the guide rail two 311, and a rotary gas cylinder 313 is fixedly arranged on the upper side of the electric sliding block two 312 through an L-shaped connecting plate.
[0042] Please refer to Figure 5 , Figure 6 and Figure 7 , the assembling positioning part 32 comprises a mold base plate 321 commonly mounted between the rotary gas cylinders 313, a positioning mold plate 322 is fixedly arranged on the opposite side of each of the left-right symmetrical mold base plates 321, an electric push rod 323 is fixedly arranged on the rear side of the mold base plate 321 through a support four, a front-to-back moving limiting pressing plate 324 for temporarily limiting the corresponding metal shell is fixedly arranged at the extension end of the electric push rod 323, and a positioning inserting rod 325 is fixedly arranged on the lower side of the mold base plate 321 through a support five.
[0043] Through the electric sliding block two 312 drives the corresponding rotating cylinder 313 and the mold base plate 321 to move to the far end of the guide rail two 311 away from the straight groove, and then through the rotating cylinder 313 drives the corresponding mold base plate 321 to rotate in the direction away from the straight groove until the mold base plate 321 is in a horizontal state and the positioning template 322 is stably upward, the accommodation groove on the processing table 1 can avoid hindering the synchronous rotation of the welding part 33 on the corresponding mold base plate 321, at this time, the corresponding storage box 221 can be moved forward to the corresponding feeding position by the electric sliding block one 213, and the lower end opening of the storage box 221 is aligned with the corresponding positioning template 322, and then the lowermost metal shell in the storage box 221 is stably positioned and fed to the corresponding positioning template 322 by the corresponding motor one 234, and then the storage box 221 is moved to the rearmost end again by the electric sliding block one 213, at this time, the L-shaped storage bin 224 is just at the corresponding feeding position.
[0044] When the fire row piece is assembled, the limiting pressing plate 324 is first moved forward to the upper side of the corresponding metal shell by the electric push rod 323 to temporarily limit the metal shell on the corresponding positioning template 322, and then the metal shell limited on the mold base plate 321 and the positioning template 322 is synchronously rotated and reset to a vertical state by the rotating cylinder 313, and then the left and right symmetric mold base plates 321 and the metal shell are relatively moved by the electric sliding block two 312 until the left and right symmetric metal shells are stably attached and assembled together, at this time, the corresponding limiting pressing plate 324 can be moved backward to reset by the electric push rod 323, and at this time, the opening at the lower end of the L-shaped storage bin 224 is just aligned with the inner cavity at the upper end of the assembled metal shell, and the lowermost nozzle in the vertical section of the L-shaped storage bin 224 is stably positioned and fed into the corresponding inner cavity by the cylinder one 241, so that the assembly of the fire row piece can be completed.
[0045] Please refer to Figure 5 and Figure 6 , the welding part 33 includes the left and right symmetric mold base plates 321, the cylinder two 331 and the cylinder three 334 are respectively fixed and arranged on the opposite sides of the mold base plates 321 through the support six and the support seven, the telescopic end of the cylinder two 331 is fixedly provided with a fixed frame one 332 through a sliding seat one in sliding connection with the corresponding support six, a plurality of left and right sliding upper welding heads 333 penetrating through the corresponding mold base plates 321 are uniformly installed on the fixed frame one 332, and the telescopic end of the cylinder three 334 is fixedly provided with a fixed frame two 335 through a sliding seat two in sliding connection with the corresponding support seven, and left and right sliding lower welding heads 336 penetrating through the corresponding mold base plates 321 are symmetrically installed on the fixed frame two 335.
[0046] When the assembled fire bar piece is to be welded, the slide No. 2 and the fixed frame No. 335 are first moved by the cylinder No. 334 to the direction close to the corresponding mold base plate 321, the lower welding head 336 moves synchronously until it is stably attached to the corresponding metal shell, and the left and right symmetrical metal shells are stably welded and fixed together, then the slide No. 1 and the fixed frame No. 332 are moved by the cylinder No. 331 to the direction close to the corresponding mold base plate 321, the upper welding head 333 moves synchronously until it is stably attached to the contact position of the corresponding metal shell and nozzle, and the nozzle and the metal shell are stably welded and fixed together.
[0047] The above operation mode can realize automatic and rapid feeding, accurate and stable assembly, and multi-stage welding of the fire bar piece metal shell and the nozzle, thereby eliminating the idle waiting of the equipment caused by slow manual operation rhythm, realizing continuous production in the whole process, significantly improving the overall utilization rate and production capacity of the equipment, avoiding heavy manual operation burden and high labor cost caused by high-intensity repetitive labor, and fundamentally eliminating the safety hazards such as mechanical pinch.
[0048] Please refer to Figure 1 and Figure 5 , the conveying mechanism 4 includes the installation table 41 fixed and arranged symmetrically on the left and right sides of the straight groove on the lower side of the machining table 1, and the installation table 41 is symmetrically arranged on the left and right sides of the straight groove.
[0049] Please refer to Figure 5 and Figure 6 , the conveying mechanism 4 includes the installation table 41 fixed and arranged symmetrically on the left and right sides of the straight groove on the lower side of the machining table 1, and the installation table 41 is symmetrically arranged on the left and right sides of the straight groove.
[0050] Please refer to Figure 5 , Figure 6 , Figure 7 and Figure 8With the butt joint part 43 on the upper side of the belt 422, the fixed plate 424 symmetrically forward and backward is fixed on the side away from the belt 422 through the connecting rod, the back-shaped frame 431 on the symmetrically forward and backward side of the back-shaped frame 431 is fixed through the support eight, the opposite side of the back-shaped frame 431 is fixed with the butt joint sleeve 432 through the support eight, the butt joint sleeve 432 and the corresponding support eight are provided with the positioning slot which is through left and right and is inserted and positioned with the corresponding positioning rod 325, the air cylinder four 433 is installed in the back-shaped frame on the upper side of the belt 422 and in front of the corresponding top rod 423, the telescopic end of the air cylinder four 433 is fixed with the U-shaped clamping plate one 434 which moves up and down and is butt jointed with the front end of the fire bar, the air cylinder five 435 is installed in the back-shaped frame on the upper side of the belt 422 and behind the corresponding top rod 423, the telescopic end of the air cylinder five 435 is fixed with the U-shaped clamping plate two 436 which moves up and down and is butt jointed with the rear end of the fire bar.
[0051] Before the mold base plate 321 drives the metal shell to assemble, the corresponding pulley is driven to rotate by the motor two 421, the forward and backward symmetrical pulley is moved to the corresponding position on the upper side of the belt 422 through the transmission cooperation, a group of fixed plates 424 and the back-shaped frame 431 on the upper side thereof are driven to move by the belt 422, when the mold base plate 321 drives the metal shell to assemble, the positioning rod 325 on the lower side of the mold base plate 321 is inserted into the positioning slot in the corresponding butt joint sleeve 432 synchronously, thereby ensuring the high-precision operation of the mold base plate 321 positioning and assembling the fire bar and subsequent welding processing of the fire bar.
[0052] After the welding processing of the fire bar is completed, the corresponding U-shaped clamping plate one 434 and U-shaped clamping plate two 436 are driven to move upward by the air cylinder four 433 and air cylinder five 435 on the upper side respectively, the U-shaped clamping plate one 434 and U-shaped clamping plate two 436 are respectively butt jointed and clamped with the front end and rear end of the fire bar and are supported, then the left and right symmetrical mold base plates 321 are moved away from the fire bar and are rotated to load the metal shell, then a group of back-shaped frames 431 on the upper side are driven to move forward synchronously by the belt 422, the U-shaped clamping plate one 434 and U-shaped clamping plate two 436 are driven to move forward synchronously, when the U-shaped clamping plate one 434 moves to the lower side of the belt 422, the corresponding U-shaped clamping plate one 434 and U-shaped clamping plate two 436 are driven to move to the initial position by the corresponding air cylinder four 433 and air cylinder five 435, the fire bar is driven to move forward by the corresponding top rod 423 and is unloaded, until a group of back-shaped frames 431 on the lower side of the belt 422 move to the corresponding position on the upper side of the belt 422, at this time, the motor two 421 is stopped to make the mold base plate 321 which has completed the loading to assemble and load the metal shell and the nozzle again.
[0053] The operation mode described above not only ensures the continuous welding processing and circulation of the fire grate pieces, but also completely eliminates the invalid space occupation in the central area of the traditional rotary disc equipment by linear reciprocating and circulating conveying of the welded and formed fire grate pieces, converts the originally annularly arranged workstations into a compact layout, significantly reduces the planar projection area, reduces the waste of space resources, and further realizes the dense arrangement of the welding workstations by arranging the welding equipment in parallel on both sides of the conveying direction, significantly improves the unit area production capacity density, and thus greatly reduces the overall space cost of the fire grate piece welding processing.
[0054] While embodiments of the application have been shown and described, it is to be understood that the embodiments described are merely divergences, modifications, replacements and variations of the embodiments, and the scope of the application is defined by the appended claims and their equivalents.
Claims
1. A high-precision machining device for gas wall-hung boiler parts, used for welding the metal shell of the burner plates and the nozzle, comprising a machining table, characterized in that: The processing table is provided with a straight slot extending from front to back and penetrating from top to bottom, and the processing table is provided with a displacement slot penetrating from top to bottom and symmetrically arranged on the left and right sides of the straight slot, a feeding mechanism for feeding the metal shell and the nozzle, an assembling mechanism for positioning and assembling the metal shell, and a conveying mechanism for cyclically conveying the welding and forming firewood pieces are arranged on the processing table; The feeding mechanism comprises a positioning driving part arranged on the upper side of the processing table, a storage part for storing the metal shell and the nozzle is arranged on the positioning driving part, and a feeding part one and a feeding part two for controlling the feeding of the metal shell and the nozzle respectively are arranged on the storage part; The assembling mechanism comprises an assembling driving part symmetrically arranged on the upper side of the processing table and on the left and right sides of the straight slot, an assembling positioning part is arranged on the assembling driving part, and a welding part is arranged on the assembling positioning part; The conveying mechanism comprises a mounting table fixedly arranged on the lower side of the processing table and on the left and right sides of the straight slot, and two groups of abutting parts are symmetrically arranged on the mounting table; The storage part comprises a storage box for storing the metal shell fixedly arranged on the connecting plate one away from the side of the corresponding electric sliding block one, U-shaped connecting frames are fixedly arranged between the left and right symmetric storage boxes, L-shaped connecting frames are fixedly arranged on the front side of the U-shaped connecting frames, and L-shaped storage bins for storing the nozzle are fixedly arranged on the front side of the vertical section of the L-shaped connecting frames; The feeding part one comprises two groups of through grooves one symmetrically arranged on the storage box and penetrating from inside to outside, each group is composed of two through grooves one symmetrically arranged on the upper and lower sides, two groups of guide rods are symmetrically fixedly arranged on the outer side of the storage box and on the upper and lower sides of the corresponding group of through grooves one, each group is composed of two guide rods symmetrically arranged on the left and right sides, two guide rods symmetrically arranged on the left and right sides are slidably arranged on the front and back moving baffle through the support one, the two baffles symmetrically arranged on the upper and lower sides are symmetrically arranged on the center, the upper side of the end close to the inside of the storage box on the baffle is inclined, a rack is fixedly arranged on the end away from the inside of the storage box on the baffle, a motor one corresponding to each group of baffles is fixedly arranged on the storage box through the support two, and a gear meshing and driving corresponding to each group of baffles on the rack is fixedly arranged on the driving end of the motor one; The feeding part two comprises a through groove two symmetrically arranged on the vertical section of the L-shaped storage bin and penetrating from inside to outside, a cylinder one is fixedly arranged on the left side of the vertical section of the L-shaped storage bin through the support three, a connecting plate two moving left and right is fixedly arranged on the extension end of the cylinder one, and a push block slidingly inserted into the corresponding through groove two is symmetrically fixedly arranged on the left and right ends of the connecting plate two, and the end close to the inside of the L-shaped storage bin on the push block is inclined; The assembling driving part comprises guide rails two symmetrically fixedly arranged on the upper side of the processing table, electric sliding blocks two moving left and right are slidably arranged on the guide rails two, and a rotary cylinder is fixedly arranged on the upper side of the electric sliding blocks two through an L-shaped connecting plate. The assembling positioning part comprises a mold base plate commonly mounted between front and rear symmetrical rotary air cylinders, and a positioning template fixedly arranged on the opposite side of the left and right symmetrical mold base plate.
2. The high-precision machining device for gas wall-hanging stove parts of claim 1, characterized in that: The alignment driving part comprises two groups of L-shaped connecting tables fixedly arranged on the upper side of the machining table, each group comprising front and rear symmetrical L-shaped connecting tables, and a guide rail one commonly mounted on one side of the vertical section of the front and rear symmetrical L-shaped connecting tables close to the center of the machining table.
3. The high-precision machining device for gas wall-hanging stove parts of claim 1, characterized in that: The welding part comprises a cylinder two and a cylinder three fixedly arranged on the opposite side of the left and right symmetrical mold base plate through a support six and a support seven, respectively, and the extension end of the cylinder two is fixedly provided with a fixed frame one through a sliding seat one in sliding connection with the corresponding support six, and a plurality of upper welding heads are uniformly arranged on the fixed frame one in left and right sliding penetration through the corresponding mold base plate.
4. The high-precision machining device for gas wall-hanging stove parts of claim 1, characterized in that: The conveying part comprises a belt wheel rotationally arranged between the left and right symmetrical mounting tables, and the left side of the left mounting table is fixedly provided with a motor two with the driving end fixedly connected with the front belt wheel, and the belt wheel is commonly transmissionally arranged between the front and rear symmetrical belt wheels.
5. The high-precision machining device for gas wall-hanging stove parts of claim 4, characterized in that: The butt joint part comprises a back-shaped frame fixedly arranged on the side away from the belt on the front and rear symmetrical fixed plates through a connecting rod, and the opposite side of the front and rear symmetrical back-shaped frames is fixedly provided with a butt joint sleeve through a support eight, and the butt joint sleeve and the corresponding support eight are commonly provided with a left and right through positioning groove in plug-in positioning with the corresponding positioning plug rod. The butt joint part comprises a back-shaped frame fixedly arranged on the side away from the belt on the front and rear symmetrical fixed plates through a connecting rod, and the opposite side of the front and rear symmetrical back-shaped frames is fixedly provided with a butt joint sleeve through a support eight, and the butt joint sleeve and the corresponding support eight are commonly provided with a left and right through positioning groove in plug-in positioning with the corresponding positioning plug rod.
Citation Information
Patent Citations
Combustor, gas water heater and fire grate machining method
CN107062218A
Commercialization is fired gas -burning oven burning fire row and is used its oven
CN207622081U