Raw material mixing equipment for rubber conveyor belt production and processing
By designing a raw material mixing equipment for the production and processing of rubber conveyor belts including support frames, guide partitions and integrated control computers, the problems of manual adjustment of roller distance and uneven mixing in existing equipment are solved, and the uniformity of raw material mixing and production efficiency are improved.
Patent Information
- Application Number
- CN202510421293.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2025-06-20
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The raw material mixing equipment for the production and processing of existing rubber conveyor belts requires manual adjustment of the extrusion roller distance during the mixing process, which is inconvenient to operate and easy to cause adjustment errors, resulting in uneven mixing of raw materials and affecting production efficiency.
A hybrid device including a symmetrically arranged support frame, guide partition, guide block, guide rod, adjustment screw and motor-driven mixing device is designed. Through integrated control of the computer, intelligent adjustment of the mixing roller distance is achieved to ensure even mixing of raw materials.
Intelligent adjustment of the raw material mixing roller distance is realized, which avoids inconvenience and errors of manual operation, and improves the uniformity and production efficiency of raw material mixing.
Smart Images

Figure CN120170922A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of raw material mixing equipment, and more specifically, to a raw material mixing equipment for the production and processing of rubber conveyor belts. Background Art
[0002] A rubber conveyor belt is a conveyor belt made of rubber, and a variety of rubbers and materials are mixed with each other as the main raw materials for production. The existing raw material mixing method usually uses a mixing equipment to extrude and knead the raw materials. However, during the mixing process, the extrusion roller distance of the mixing equipment for the raw materials needs to be manually adjusted, which is not convenient to operate and is prone to adjustment errors, resulting in uneven mixing of the raw materials and affecting the use effect of the raw materials. At the same time, the mixing structure of the existing mixing equipment is single, resulting in a longer time required for raw material mixing, thereby reducing the mixing speed and affecting the production efficiency. For this reason, we propose a raw material mixing equipment for the production and processing of rubber conveyor belts. Summary of the Invention
[0003] The main purpose of the present invention is to provide a raw material mixing equipment for the production and processing of rubber conveyor belts to overcome the problems mentioned in the above background art.
[0004] To achieve the above object, the present invention provides a raw material mixing equipment for the production and processing of rubber conveyor belts, including two groups of symmetrically arranged support frames. In the middle of the inner surface of the support frame, a number of guiding partition plates are fixedly installed at intervals. At both ends of the inner surface at the intervals between the guiding partition plates, guiding blocks are movably installed.
[0005] At the upper and lower parts of the inner surface of the support frame, guiding rods are fixedly provided. At both ends of the outer surface of the guiding rod, guiding plates are movably sleeved and installed. In the middle of the outer surface on the side where the guiding plates are close to each other, fixing rings are fixedly provided. At the middle parts of both sides of the outer surface of the fixing ring, a scissor expansion and contraction frame is movably installed. At the movable nodes on the side where the outer surfaces of the scissor expansion and contraction frames are close to each other, adjusting screw blocks are fixedly installed together. In the middle of the inner bottom surface of the support frame, a first motor is fixedly installed. Above the output end of the first motor, an adjusting connecting rod is fixedly installed. At both ends of the adjusting connecting rod, bidirectional screw rods are fixedly provided.
[0006] Between the two groups of support frames, a second mixing roller group is movably installed in the middle on the side close to each other. Above the second mixing roller group, a first mixing roller group is movably installed. Below the second mixing roller group, a third mixing roller group is movably installed.
[0007] On the lower parts of the outer surfaces on the side far from each other between the two groups of support frames, lifting plate assemblies are provided. On the upper surfaces of the lifting plate assemblies, second motors are fixedly installed. In the middle of the front end of the outer surface of one of the support frames, an integrated control computer is fixedly installed.
[0008] As a further improvement of the present invention, a connecting cross beam is fixedly installed on the common lower part of the outer surfaces of the two groups of the support frames close to each other. A tray is fixedly placed on the upper surface of the connecting cross beam. Above the middle of the upper surface of the lifting plate assembly, a limiting lever is fixedly installed. One end of the limiting lever is fixedly connected to the outer surface of the support frame, and the outer surface of the limiting lever is in limiting contact with the outer surface of the transmission belt.
[0009] As a further improvement of the present invention, guiding grooves are respectively formed through the middle of the upper surfaces of the guiding partition plates. The middle parts of the upper and lower surfaces of the guiding blocks at the same end are both convexly provided and embedded in the guiding grooves and fixedly connected to each other. An assembly opening is formed through the middle of one side of the outer surface of the guiding block.
[0010] As a further improvement of the present invention, the upper surfaces of the guiding plates at the lower part of the inner surface of the support frame are fixedly connected to the lower surfaces of the guiding blocks, and the lower surfaces of the guiding plates at the upper part of the inner surface of the support frame are fixedly connected to the upper surfaces of the guiding blocks.
[0011] As a further improvement of the present invention, the other ends of the bidirectional screws respectively penetrate through the middle parts of the outer surfaces of the adjusting screw blocks and the guiding rods and extend outwards. The inner surface of the penetrated part of the adjusting screw block is provided with internal threads matching the bidirectional screws. The lower surface of the bidirectional screw at the lower end of the adjusting connecting rod is fixedly installed and connected to the output end of the first motor.
[0012] As a further improvement of the present invention, convex shafts are respectively provided through the middle parts of both ends of the first mixing roller group, the second mixing roller group and the third mixing roller group and extend outwards through the assembly openings. The first mixing roller group includes two symmetrically arranged first mixing rollers, and the first mixing rollers are arranged in a smooth columnar shape. The second mixing roller group includes two symmetrically arranged second mixing rollers. The outer surface of the second mixing roller is funnel-shaped from both ends to the middle. First mixing teeth are fixedly arranged in an alternating manner in the middle of the outer surface of the second mixing roller. The third mixing roller group includes two symmetrically arranged third mixing rollers. The outer surface of the third mixing roller is funnel-shaped from the middle to both ends. Second mixing teeth are fixedly arranged in an alternating manner at both ends of the outer surface of the third mixing roller.
[0013] As a further improvement of the present invention, the lifting plate assembly includes a fixed plate and a movable plate. The fixed plate is fixedly installed and connected to the lower part of one side of the outer surface of the support frame. Electric push rods are fixedly installed on both sides of the upper surface of the fixed plate. A movable plate is fixedly installed on the upper surface of the electric push rods. A fixed sleeve is fixedly installed on the upper surface of the movable plate, and the fixed sleeve is sleeved on the outer surface of the second motor.
[0014] As a further improvement of the present invention, drive gears are fixedly installed at the output ends of the second motors and at the outer ends of the first mixing roller group, the second mixing roller group, and the third mixing roller group. A drive belt is jointly sleeved on the outer surfaces of the drive gears arranged at the output end of one of the second motors and the drive gears arranged at the outer rear ends of the first mixing roller group, the second mixing roller group, and the third mixing roller group by meshing. A drive belt is jointly sleeved on the outer surfaces of the drive gears arranged at the output end of the other second motor and the drive gears arranged at the outer front ends of the first mixing roller group, the second mixing roller group, and the third mixing roller group by meshing.
[0015] As a further improvement of the present invention, the internal settings of the integrated control computer include a database, an instruction receiving module, an instruction analysis module, and an execution module;
[0016] The database is used to store the mixing roller distance values required for mixing various types of raw material ratio data evenly, and form a preset mixing instruction by combining various types of raw material ratio data with the corresponding mixing roller distance values;
[0017] The instruction receiving module is used to receive the proportion data of various types of raw materials input by the mixing personnel, integrate the proportion data of various types of raw materials to obtain raw material ratio data, and form a mixing instruction to be transmitted to the instruction analysis module;
[0018] The instruction analysis module is used to match the received mixing instruction with the preset mixing instruction, and obtain a corresponding adjustment instruction based on the matching result and transmit it to the execution module;
[0019] The execution module is wirelessly connected to the first motor and the lifting plate assembly, and controls the first motor and the lifting plate assembly to perform corresponding adjustment operations based on the received adjustment instruction to complete the adjustment of the mixing roller distance.
[0020] Advantages of the present invention:
[0021] The present invention can realize the intelligent adjustment of the mixing roller distance of raw materials, thus avoiding the problems of inconvenient operation and easy occurrence of adjustment errors in manual adjustment, which is beneficial to improving the convenience of raw material mixing operation, ensuring the uniformity of raw material mixing, and further improving the use effect of raw materials;
[0022] By setting multiple different mixing structures, the present invention can perform multi-directional extrusion mixing on raw materials, thereby reducing the required time for raw material mixing, being beneficial to improving the comprehensiveness and uniformity of raw material mixing, and further accelerating the mixing speed and improving production efficiency. Description of the drawings
[0023] The drawings forming a part of the present invention are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0024] Figure 1 is a schematic diagram of the front three-dimensional structure of the present invention;
[0025] Figure 2 is a schematic diagram of the rear three-dimensional structure of the present invention;
[0026] Figure 3 is a schematic diagram of the split structure of the support frame of the present invention;
[0027] Figure 4 is a schematic diagram of the split and sectioned structure of the support frame of the present invention;
[0028] Figure 5 is a schematic diagram of the split structure of the guide rod of the present invention;
[0029] Figure 6 is a schematic diagram of the split structure of the first mixing roller group of the present invention;
[0030] Figure 7 is a schematic diagram of the split structure of the second mixing roller group of the present invention;
[0031] Figure 8 is a schematic diagram of the system of the integrated control computer structure of the present invention.
[0032] In the figure: 1, support frame; 101, connecting cross beam; 102, tray; 103, guiding partition board; 104, guiding groove; 105, limiting lever; 2, guiding block; 201, assembly port; 3, guide rod; 301, guiding plate; 302, scissor expansion frame; 303, adjusting screw block; 4, first motor; 401, adjusting connecting rod; 402, bidirectional screw rod; 5, first mixing roller group; 6, second mixing roller group; 601, first mixing tooth; 7, third mixing roller group; 701, second mixing tooth; 8, transmission gear; 9, lifting plate assembly; 901, electric push rod; 902, fixed sleeve; 10, second motor; 11, transmission belt; 12, integrated control computer. Detailed implementation manners
[0033] It should be noted that, without conflict, the embodiments in the present invention and the features in the embodiments may be combined with each other. The present invention will be described in detail below with reference to the drawings and in combination with the embodiments.
[0034] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present invention without making creative efforts shall fall within the protection scope of the present invention.
[0035] It should be noted that the terms "first", "second", etc. in the description, claims and above-mentioned drawings of the present invention are used to distinguish similar objects, and do not necessarily describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so as to implement the embodiments of the present invention described herein. In addition, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device comprising a series of steps or units does not necessarily limit to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.
[0036] In order to make the purpose and advantages of the present invention more clear, the present invention will be further described below in conjunction with embodiments; it should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0037] Please refer to Figures 1 - 8 As shown, a raw material mixing device for the production and processing of rubber conveyor belts includes two symmetrically arranged support frames 1. A connecting cross beam 101 is fixedly installed on the lower part of the outer surface of the side close to each other between the two support frames 1. A tray 102 is placed and fixed on the upper surface of the connecting cross beam 101. A number of guiding partition plates 103 are fixedly installed at intervals in the middle of the inner surface of the support frame 1. Guiding blocks 2 are movably installed at both ends of the inner surface at intervals between the a number of guiding partition plates 103. Guiding grooves 104 are respectively formed through the middle of the upper surfaces of the a number of guiding partition plates 103. The middle parts of the upper and lower surfaces of the guiding blocks 2 at the same end are both convexly arranged and embedded in the guiding grooves 104 and fixedly connected to each other. An assembly port 201 is formed through the middle of one side of the outer surface of the guiding block 2;
[0038] The entire device is supported by the support frame 1. The support frames 1 are connected in series by the connecting cross beam 101 to ensure its stability during use and support the tray 102. The raw materials during the mixing process are supported by the tray 102. The guiding partition plates 103 can separate the guiding blocks 2. The guiding blocks 2 can move and adjust along the guiding grooves 104. The assembly port 201 facilitates the installation of the first mixing roller group 5, the second mixing roller group 6 and the third mixing roller group 7 on the guiding blocks 2.
[0039] On the upper and lower parts of the inner surface of the support frame 1, guide rods 3 are fixedly provided. At both ends of the outer surface of the guide rod 3, guide plates 301 are movably sleeved and installed. The upper surfaces of the guide plates 301 located on the lower part of the inner surface of the support frame 1 are fixedly connected to the lower surfaces of the guide blocks 2, and the lower surfaces of the guide plates 301 located on the upper part of the inner surface of the support frame 1 are fixedly connected to the upper surfaces of the guide blocks 2. In the middle of the outer surfaces of the guide plates 301 on the closer side to each other, fixing rings 304 are fixedly provided. On the middle parts of both sides of the outer surface of the fixing ring 304, scissor-type telescopic frames 302 are movably installed together. On the movable joints on the closer side to each other between the outer surfaces of the scissor-type telescopic frames 302, adjusting screw blocks 303 are fixedly installed together. In the middle of the inner bottom surface of the support frame 1, a first motor 4 is fixedly installed. Above the output end of the first motor 4, an adjusting connecting rod 401 is fixedly installed. At both ends of the adjusting connecting rod 401, bidirectional screw rods 402 are fixedly provided;
[0040] The other ends of the bidirectional screw rods 402 penetrate through the middle parts of the outer surfaces of the adjusting screw blocks 303 and the guide rods 3 and extend outwards. On the inner surface of the penetrated part of the adjusting screw block 303, internal threads matching the bidirectional screw rods 402 are provided. On the lower surface of the bidirectional screw rod 402 at the lower end of the adjusting connecting rod 401, it is fixedly installed and connected to the output end of the first motor 4;
[0041] By controlling the first motor 4 to rotate the bidirectional screw rod 402 and the adjusting connecting rod 401 clockwise and counterclockwise, when the bidirectional screw rod 402 rotates clockwise, the adjusting screw blocks 303 sleeved on its surface can be controlled to move closer and close together. Through the close movement of the adjusting screw blocks 303, the scissor-type telescopic frame 302 can be driven to fold and close. Through the folding and closing of the scissor-type telescopic frame 302, the guide plates 301 are pushed to move away from each other along the guide rods 3. When the bidirectional screw rod 402 rotates counterclockwise, the adjusting screw blocks 303 sleeved on its surface can be controlled to move away and expand. Through the away and expand movement of the adjusting screw blocks 303, the scissor-type telescopic frame 302 can be driven to contract and close. Through the contraction and closing of the scissor-type telescopic frame 302, the guide plates 301 are driven to move closer to each other along the guide rods 3. Since the guide plates 301 are connected to the guide blocks 2, the guide blocks 2 can be synchronously driven to move and adjust through the movement of the guide plates 301, achieving the effect of adjusting the roller distance between the first mixing roller group 5, the second mixing roller group 6, and the third mixing roller group 7.
[0042] In the middle of the closer side to each other between the two support frames 1, a second mixing roller group 6 is movably installed. Above the second mixing roller group 6, a first mixing roller group 5 is movably installed. Below the second mixing roller group 6, a third mixing roller group 7 is movably installed;
[0043] At the middle parts of both ends of the first mixing roller group 5, the second mixing roller group 6 and the third mixing roller group 7, convex shafts are provided and penetrate through the assembly port 201 to extend outside. The first mixing roller group 5 includes two symmetrically arranged first mixing rollers, and the first mixing rollers are arranged in a smooth columnar shape. The second mixing roller group 6 includes two symmetrically arranged second mixing rollers, and the outer surface of the second mixing rollers is funnel-shaped from both ends to the middle. First mixing teeth 601 are fixedly arranged at the middle of the outer surface of the second mixing rollers in a staggered manner. The third mixing roller group 7 includes two symmetrically arranged third mixing rollers, and the outer surface of the third mixing rollers is funnel-shaped from the middle to both ends. Second mixing teeth 701 are fixedly arranged at both ends of the outer surface of the third mixing rollers in a staggered manner;
[0044] Lower parts of the outer surfaces on the far sides between the two sets of support frames 1 are both provided with lifting plate assemblies 9. Second motors 10 are fixedly installed on the upper surfaces of the lifting plate assemblies 9. The lifting plate assembly 9 includes a fixed plate and a movable plate. The fixed plate is fixedly installed and connected to the lower part on one side of the outer surface of the support frame 1. Electric push rods 901 are fixedly installed on both sides of the upper surface of the fixed plate. The movable plate is fixedly installed on the upper surface of the electric push rod 901. A fixed sleeve 902 is fixedly installed on the upper surface of the movable plate, and the fixed sleeve 902 is sleeved on the outer surface of the second motor 10;
[0045] Through the telescopic movement of the electric push rod 901, the movable plate in the lifting plate assembly 9 is driven to move up and down, so that the second motor 10 is driven to move up and down to adjust the position by the up and down movement of the movable plate. The second motor 10 is locked and fixed by the fixed sleeve 902, and the first mixing roller group 5, the second mixing roller group 6 and the third mixing roller group 7 are driven to perform mixing operations by the operation of the second motor 10.
[0046] Drive gears 8 are fixedly installed at the output ends of the second motors 10 and at the ends extending outside of the first mixing roller group 5, the second mixing roller group 6 and the third mixing roller group 7. A drive belt 11 is jointly engaged and sleeved on the outer surfaces of the drive gears 8 arranged at the output end of one of the second motors 10 and at the rear ends extending outside of the first mixing roller group 5, the second mixing roller group 6 and the third mixing roller group 7. A drive belt 11 is jointly engaged and sleeved on the outer surfaces of the drive gears 8 arranged at the output end of the other second motor 10 and at the front ends extending outside of the first mixing roller group 5, the second mixing roller group 6 and the third mixing roller group 7;
[0047] The second motor 10 is operated to control the transmission gear 8 arranged at its output end to rotate, and the transmission gear 8 arranged at the output end of the second motor 10 is rotated to drive the transmission belt 11 to operate, so that the transmission operation of the transmission belt 11 drives the transmission gear 8 arranged at the ends of the first mixing roller group 5, the second mixing roller group 6 and the third mixing roller group 7 to rotate, and the first mixing roller group 5, the second mixing roller group 6 and the third mixing roller group 7 are mutually engaged and rotated when the two ends are staggered and connected, so as to realize the extrusion mixing of the raw materials.
[0048] A limit lever 105 is fixedly installed above the middle of the upper surface of the lifting plate assembly 9, one end of the limit lever 105 is fixedly connected to the outer surface of the support frame 1, and the outer surface of the limit lever 105 is in limit contact with the outer surface of the transmission belt 11;
[0049] By limiting the outer surface of the limit lever 105 in contact with the outer surface of the transmission belt 11, the tension of the transmission belt 11 can be maintained during position adjustment, thereby ensuring that it stably drives the first mixing roller group 5, the second mixing roller group 6 and the third mixing roller group 7 to operate.
[0050] An integrated control computer 12 is fixedly installed at the front middle of the outer surface of one of the support frames 1. The internal configuration of the integrated control computer 12 includes a database, an instruction receiving module, an instruction analyzing module and an execution module;
[0051] The database is used to store the mixing roller distance values required for uniform mixing of various types of raw material ratio data, and to form a preset mixing instruction with the various types of raw material ratio data and the corresponding mixing roller distance values;
[0052] The specific analysis is as follows: each type of raw material is set as A, B, C, ..., and substituted into the formula P = A × ∞1 + B × ∞2 + C × ∞3 to obtain the preset raw material mixing ratio index P, ∞1, ∞2, ∞3 are expressed as the proportion coefficients of each type of raw material, and different preset raw material ratio indexes P, P1, P2, ... can be calculated according to different proportion coefficients. Based on the preset raw material ratio indexes P, P1, P2, ..., the mixing operator presets the mixing roller distance required for uniform mixing, and the mixing roller distance value is set as GJ1, GJ2, ...;
[0053] The instruction receiving module is used to receive the proportion data of various types of raw materials input by the mixing personnel, and integrate the proportion data of various types of raw materials to obtain the raw material ratio data, and form a mixing instruction to be transmitted to the instruction analysis module;
[0054] The specific analysis is as follows: The proportion data of various types of raw materials are input by the mixing operator, and substituted into the formula P' = A×∞1' + B×∞2' + C×∞3' to obtain the raw material mixing ratio index P'. ∞1', ∞2', and ∞3' represent the proportion coefficients of the input various types of raw materials, and the raw material mixing ratio index P' is transmitted to the instruction analysis module;
[0055] The instruction analysis module is used to match the received mixing instruction with the preset mixing instruction, and obtain the corresponding adjustment instruction based on the matching result and transmit it to the execution module;
[0056] The specific analysis is as follows: Based on the received raw material mixing ratio index P' and the preset raw material mixing ratio indexes P, P1, P2,... for matching, if the matching is successful, the corresponding mixing roller distance values GJ1, GJ2,... are obtained, and the corresponding adjustment instructions are generated based on the roller distance values. The adjustment instructions specifically include the operation ranges corresponding to each adjustment structure adjusted to this roller distance;
[0057] The execution module is wirelessly connected to the first motor 4 and the lifting plate assembly 9, and controls the first motor 4 and the lifting plate assembly 9 to perform corresponding adjustment operations based on the received adjustment instruction to complete the adjustment of the mixing roller distance;
[0058] The specific analysis is as follows: Based on the roller distance value corresponding to the adjustment instruction, the execution module first controls the first motor 4 and the lifting plate assembly 9 to adjust the mixing roller distance to the original value for resetting. After the reset is completed, the corresponding roller distance adjustment is performed according to the adjustment instruction.
[0059] When the present invention is in use, first, the proportion data of various types of mixed raw materials are input by the mixing operator. After being calculated by the integrated control computer 12, the roller distance required for the corresponding raw materials to be mixed evenly is obtained. At this time, the integrated control computer 12 can control the first motor 4 to start, start to rotate in the corresponding clockwise direction according to the adjustment requirement, and control the bidirectional screw 402 and the adjustment link 401 to rotate clockwise and counterclockwise;
[0060] When the first motor 4 controls the bidirectional screw 402 to rotate clockwise, it can drive the adjustment screw block 303 to move closer to each other along the bidirectional screw 402, thereby squeezing the scissor expansion frame 302 and driving the scissor expansion frame 302 to fold and close. At this time, both ends of the scissor expansion frame 302 will extend in opposite directions, thereby pushing the guide plate 301 to move away from each other along the guide rod 3. Since the guide plate 301 is connected to the guide block 2, the movement of the guide plate 301 can be used to synchronously drive the guide block 2 to move and adjust, achieving the effect of increasing the roller distance between the first mixing roller group 5, the second mixing roller group 6, and the third mixing roller group 7 until it is adjusted to the required roller distance;
[0061] When the first motor 4 controls the bidirectional screw 402 to rotate counterclockwise, it can drive the adjusting screw block 303 to move away from each other along the bidirectional screw 402, so as to stretch the scissor expansion frame 302 and drive the scissor expansion frame 302 to expand. At this time, both ends of the scissor expansion frame 302 will contract simultaneously, thereby driving the guide plate 301 to move closer to each other along the guide rod 3. Since the guide plate 301 is connected to the guide block 2, the movement of the guide plate 301 can synchronously drive the guide block 2 to move and adjust, achieving the effect of reducing the roll distance between the first mixing roll group 5, the second mixing roll group 6 and the third mixing roll group 7 until it is adjusted to the required roll distance;
[0062] Secondly, during the process of adjusting the roll distance between the first mixing roll group 5, the second mixing roll group 6 and the third mixing roll group 7, when the roll distance is in the contracted state, the integrated control computer 12 can control the electric push rod 901 to contract and operate. At this time, the movable plate in the lifting plate assembly 9 will synchronously descend with the contraction of the electric push rod 901, thereby driving the second motor 10 to descend. Since the distance between the first mixing roll group 5, the second mixing roll group 6, the third mixing roll group 7 and the transmission gear 8 provided at the end of the second motor 10 will decrease when the roll distance contracts, the transmission belt 11 will become loose. At this time, the descent of the second motor 10 can increase the distance between the transmission gear 8 at its output end and the first mixing roll group 5, the second mixing roll group 6 and the third mixing roll group 7, thereby driving the transmission belt 11 to stretch and maintain its tension to ensure that the second motor 10 can drive the first mixing roll group 5, the second mixing roll group 6 and the third mixing roll group 7 to operate stably;
[0063] When the roll distance is in the expanded state, the integrated control computer 12 can control the electric push rod 901 to extend and operate. At this time, the movable plate in the lifting plate assembly 9 will synchronously rise with the extension of the electric push rod 901, thereby driving the second motor 10 to rise. Since the distance between the first mixing roll group 5, the second mixing roll group 6, the third mixing roll group 7 and the transmission gear 8 provided at the end of the second motor 10 will increase when the roll distance expands, the transmission belt 11 will be stretched. At this time, the rise of the second motor 10 can reduce the distance between the transmission gear 8 at its output end and the first mixing roll group 5, the second mixing roll group 6 and the third mixing roll group 7, thereby driving the transmission belt 11 to reset and maintain its tension to ensure that the second motor 10 can drive the first mixing roll group 5, the second mixing roll group 6 and the third mixing roll group 7 to operate stably and ensure the normal progress of the mixing operation of the raw materials;
[0064] After the roll gap adjustment is completed, the second motor 10 can be started to operate and control the rotation of the transmission gear 8 provided at its output end. The rotation of the transmission gear 8 provided at the output end of the second motor 10 drives the transmission belt 11 to run. Thus, the rotation of the transmission belt 11 drives the rotation of the transmission gears 8 provided at the ends of the first mixing roll group 5, the second mixing roll group 6, and the third mixing roll group 7. When they are staggered and connected at both ends, the first mixing roll group 5, the second mixing roll group 6, and the third mixing roll group 7 are engaged and rotated with each other, realizing the extrusion and mixing of raw materials.
[0065] Embodiment 2
[0066] Please refer to Figures 6 - 7 As shown in the figure, a raw material mixing device for rubber conveyor belt production and processing includes two symmetrically arranged support frames 1. A second mixing roll group 6 is movably installed in the middle of the side close to each other between the two support frames 1. A first mixing roll group 5 is movably installed above the second mixing roll group 6, and a third mixing roll group 7 is movably installed below the second mixing roll group 6;
[0067] Convex shafts penetrate through the assembly openings 201 and extend out in the middle of both ends of the first mixing roll group 5, the second mixing roll group 6, and the third mixing roll group 7. The first mixing roll group 5 includes two symmetrically arranged first mixing rolls, and the first mixing rolls are arranged in a smooth columnar shape. The second mixing roll group 6 includes two symmetrically arranged second mixing rolls, and the outer surface of the second mixing rolls is funnel-shaped from both ends to the middle. First mixing teeth 601 are fixedly arranged at intervals on the middle part of the outer surface of the second mixing rolls. The third mixing roll group 7 includes two symmetrically arranged third mixing rolls, and the outer surface of the third mixing rolls is funnel-shaped from the middle to both ends. Second mixing teeth 701 are fixedly arranged at intervals on both ends of the outer surface of the third mixing rolls;
[0068] The raw materials can be extruded and mixed by the first mixing roll group 5, the second mixing roll group 6, and the third mixing roll group 7. According to the shape characteristics of the first mixing roll group 5, the raw materials can be evenly extruded and mixed. According to the shape characteristics of the second mixing roll group 6, the two ends of the raw materials can be gathered towards the middle, and the first mixing teeth 601 are used for extrusion and mixing to achieve the effect of combined mixing. According to the shape characteristics of the third mixing roll group 7, the middle of the raw materials can be unfolded towards both ends, and the second mixing teeth 701 are used for extrusion and mixing to achieve the effect of dispersed mixing.
[0069] When the present invention is in use, multiple mixing operations of raw materials are realized through the first mixing roller group 5, the second mixing roller group 6 and the third mixing roller group 7. By using the two symmetrically arranged first mixing rollers in the first mixing roller group 5 and matching with their smooth columnar features, the raw materials can be evenly spread out and extruded and mixed. By using the two symmetrically arranged second mixing rollers in the second mixing roller group 6 and matching with the feature that the two ends of its outer surface are funnel-shaped to the middle, the two ends of the raw materials can be guided and gathered towards the middle, and the middle of the raw materials is extruded and mixed by the first mixing teeth 601 to achieve the effect of combined mixing. By using the two symmetrically arranged third mixing rollers in the third mixing roller group 7 and matching with the feature that the middle of its outer surface is funnel-shaped to the two ends, the middle of the raw materials can be unfolded towards the two ends, and the two ends of the raw materials are extruded and mixed by the second mixing teeth 701 to achieve the effect of dispersed mixing.
[0070] The above are only the embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, various changes and modifications can be made to the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the scope of the claims of the present invention.
Claims
1. A raw material mixing device for the production and processing of rubber conveyor belts, characterized in that: It comprises two groups of symmetrically arranged support frames (1), a plurality of guide baffles (103) are fixedly installed at intervals in the middle of the inner surface of the support frame (1), and guide blocks (2) are movably installed at both ends of the inner surface at intervals between the plurality of guide baffles (103); The upper and lower parts of the inner surface of the support frame (1) are fixedly provided with guide rods (3), both ends of the outer surface of the guide rods (3) are movably sleeved with guide plates (301), the middle part of the outer surface of the guide plates (301) is fixedly provided with a fixing ring (304), the middle parts of both sides of the outer surface of the fixing ring (304) are movably installed with a scissor-type telescopic frame (302), the movable nodes of the outer surface of the scissor-type telescopic frame (302) are fixedly provided with an adjusting screw block (303), the middle part of the inner bottom surface of the support frame (1) is fixedly provided with a first motor (4), an adjusting connecting rod (401) is fixedly provided above the output end of the first motor (4), and both ends of the adjusting connecting rod (401) are fixedly provided with a bidirectional screw (402); A second mixing roller group (6) is movably mounted in the middle of one side close to the two groups of support frames (1), a first mixing roller group (5) is movably mounted above the second mixing roller group (6), and a third mixing roller group (7) is movably mounted below the second mixing roller group (6); A lifting plate assembly (9) is provided at the lower part of the outer surface of the side away from each other between the two groups of support frames (1), and a second motor (10) is fixedly mounted on the upper surface of the lifting plate assembly (9). An integrated control computer (12) is fixedly mounted at the middle part of the front end of the outer surface of one group of the support frames (1).
2. The raw material mixing equipment for rubber conveyor belt production and processing according to claim 1 is characterized in that: A connecting crossbeam (101) is fixedly mounted on the lower part of the outer surface of the adjacent side between the two groups of support frames (1), a tray (102) is placed and fixed on the upper surface of the connecting crossbeam (101), a limit lever (105) is fixedly mounted on the upper middle part of the upper surface of the lifting plate assembly (9), one end of the limit lever (105) is fixedly connected to the outer surface of the support frame (1), and the outer surface of the limit lever (105) is in limit contact with the outer surface of the transmission belt (11).
3. The raw material mixing equipment for rubber conveyor belt production and processing according to claim 1 is characterized in that: A guide groove (104) is provided through the middle of the upper surface of the guide baffle (103); the middle of the upper surface and the lower surface of the guide block (2) at the same end are both protrudingly arranged to be embedded in the guide groove (104) and fixedly connected to each other; and an assembly opening (201) is provided through the middle of one side of the outer surface of the guide block (2).
4. The raw material mixing equipment for rubber conveyor belt production and processing according to claim 1 is characterized in that: The upper surface of the guide plate (301) located at the lower inner surface of the support frame (1) is fixedly connected to the lower surface of the guide block (2), and the lower surface of the guide plate (301) located at the upper inner surface of the support frame (1) is fixedly connected to the upper surface of the guide block (2).
5. The raw material mixing equipment for rubber conveyor belt production and processing according to claim 1 is characterized in that: The other ends of the bidirectional screw rod (402) penetrate the middle of the outer surface of the adjusting screw block (303) and the guide rod (3) and extend outwards; the inner surface of the penetration portion of the adjusting screw block (303) is provided with an internal thread matching the bidirectional screw rod (402); the lower surface of the bidirectional screw rod (402) located at the lower end of the adjusting connecting rod (401) is fixedly installed and connected to the output end of the first motor (4).
6. The raw material mixing equipment for rubber conveyor belt production and processing according to claim 1 is characterized in that: The first mixing roller group (5), the second mixing roller group (6) and the third mixing roller group (7) are all provided with a convex shaft extending through the assembly opening (201) at the middle of both ends. The first mixing roller group (5) includes two symmetrically arranged first mixing rollers, which are arranged in a smooth columnar shape. The second mixing roller group (6) includes two symmetrically arranged second mixing rollers, the outer surfaces of the second mixing rollers are arranged in a funnel shape from both ends to the middle, and the middle of the outer surfaces of the second mixing rollers are staggered and fixed with first mixing teeth (601). The third mixing roller group (7) includes two symmetrically arranged third mixing rollers, the outer surfaces of the third mixing rollers are arranged in a funnel shape from the middle to both ends, and the outer surfaces of the third mixing rollers are staggered and fixed with second mixing teeth (701) at both ends.
7. The raw material mixing equipment for rubber conveyor belt production and processing according to claim 1 is characterized in that: The lifting plate assembly (9) comprises a fixed plate and a movable plate, the fixed plate being fixedly mounted and connected to the lower portion of one side of the outer surface of the support frame (1), electric push rods (901) being fixedly mounted on both sides of the upper surface of the fixed plate, the movable plate being fixedly mounted on the upper surface of the electric push rods (901), a fixed sleeve (902) being fixedly mounted on the upper surface of the movable plate, and the fixed sleeve (902) being sleeved on the outer surface of the second motor (10).
8. The raw material mixing equipment for rubber conveyor belt production and processing according to claim 1 is characterized in that: The output end of the second motor (10) and the ends of the first mixing roller group (5), the second mixing roller group (6) and the third mixing roller group (7) extending outward are all fixedly mounted with transmission gears (8); one of the transmission gears (8) arranged at the output end of the second motor (10) and the outer surface of the transmission gear (8) arranged at the outer rear end of the first mixing roller group (5), the second mixing roller group (6) and the third mixing roller group (7) are jointly engaged with and sleeved with a transmission belt (11); the other transmission gear (8) arranged at the output end of the second motor (10) and the outer surface of the transmission gear (8) arranged at the outer front end of the first mixing roller group (5), the second mixing roller group (6) and the third mixing roller group (7) are jointly engaged with and sleeved with a transmission belt (11).
9. The raw material mixing equipment for rubber conveyor belt production and processing according to claim 1 is characterized in that: The internal configuration of the integrated control computer (12) includes a database, an instruction receiving module, an instruction analyzing module and an execution module; The database is used to store the mixing roller distance values required for uniform mixing of various types of raw material ratio data, and to form a preset mixing instruction with the various types of raw material ratio data and the corresponding mixing roller distance values; The instruction receiving module is used to receive the proportion data of various types of raw materials input by the mixing personnel, and integrate the proportion data of various types of raw materials to obtain the raw material ratio data, and form a mixing instruction to be transmitted to the instruction analysis module; The instruction analysis module is used to match the received mixed instruction with the preset mixed instruction, and obtain the corresponding adjustment instruction based on the matching result and transmit it to the execution module; The execution module is connected to the first motor (4) and the lifting plate assembly (9) via wireless signals, and controls the first motor (4) and the lifting plate assembly (9) to perform corresponding adjustment operations based on the received adjustment instructions to complete the adjustment of the mixing roller distance.