High-speed cake suction roller material arranging device
The high-speed rotary cylinder feeder system addresses the issue of material damage in traditional handling methods by employing a coordinated vibratory and vacuum system for continuous, controlled, and damage-free material distribution.
Patent Information
- Application Number
- CN202510567218.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2025-07-15
AI Technical Summary
Traditional mechanical jaws or vibration material scrubbers are prone to squeezing or collision damage to fragile materials, reducing the yield rate.
The high-speed cake suction roller material cleaning device is adopted. Through the coordinated work of the feed silo, feeding workbench, cake transfer mechanism and cake suction mechanism, combined with the vibrating feeder and adsorption method, the continuous, automatic supply and efficient sorting and arrangement of materials are achieved, and the material deformation or damage caused by mechanical grasping is avoided.
It realizes rapid and accurate sorting and arrangement of materials, ensures product integrity and appearance quality, reduces manual intervention, and improves processing efficiency.
Smart Images
Figure CN120308556A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a material sorting device, and more particularly, to a high-speed cake-sucking drum material sorting device. Background Art
[0002] A material sorting device is a device used for processing and transporting materials, mainly used in the food processing and packaging processes. Its main functions include: material processing: ensuring that the materials will not get stuck during transportation and improving the processing efficiency; efficient transfer: enabling the materials to be quickly and accurately transferred to the next processing step through a specific design; reducing manual intervention: the automated device reduces the need for manual monitoring and operation, and reduces the labor intensity.
[0003] In the prior art, traditional mechanical grippers or vibrating material sorting are likely to cause extrusion or collision damage to fragile materials, reducing the yield rate.
[0004] Therefore, there is an urgent need for a new technical solution to solve the above technical problems. Summary of the Invention
[0005] Aiming at the deficiencies of the prior art, the purpose of the present invention is to provide a high-speed cake-sucking drum material sorting device.
[0006] The above technical purpose of the present invention is achieved through the following technical solutions: 1. A high-speed cake-sucking drum material sorting device, characterized in that: it includes a material sorting support, an inlet bin is arranged above the material sorting support, a material conveying workbench is arranged on one side of the inlet bin, the inlet bin is open towards the material conveying workbench, a material sorting workbench is arranged on one side of the material conveying workbench, a feeding mechanism is arranged on the inlet bin, the material conveying workbench and the material sorting workbench, a cake-pushing mechanism for material sorting is arranged above the material sorting workbench, and a cake-sucking mechanism for adsorbing materials is arranged on the side of the cake-pushing mechanism away from the material conveying workbench.
[0007] By adopting the above technical solutions: by setting the inlet bin and the material conveying workbench, continuous and automatic supply of materials is realized, and the coordinated work of the cake-pushing mechanism and the cake-sucking mechanism makes the material sorting process more efficient, and can quickly and accurately complete the sorting and arrangement of materials. The feeding mechanism can control the supply speed and quantity of materials, ensuring that an appropriate amount of materials can be obtained each time of material sorting, and avoiding the influence of too much or too little materials on the product quality; the cake-sucking mechanism takes materials by adsorption, avoiding the deformation or damage of materials that may be caused by traditional mechanical grasping, and ensuring the integrity and appearance quality of the product.
[0008] The present invention is further provided as: a feeding connection seat is bolted and fixed on both sides of the inlet bin, and the bottoms of the two feeding connection seats are bolted and fixed to the material sorting support.
[0009] The present invention is further configured as follows: The feeding mechanism includes a vibrating feeder, a vibration motor, a vibration connecting plate, a vibrating disk, and a feeder base. The vibrating feeder is disposed at the bottom of the feeding bin. The top of the feeder base is bolted to the vibrating feeder, and its bottom is bolted to the sorting support. One end of the vibrating disk is bolted to the bottom of the material conveying workbench, and the other end is bolted to the bottom of the sorting workbench. One end of the vibration connecting plate is bolted to the vibrating disk, and the other end is bolted to the vibration motor.
[0010] The present invention is further configured as follows: The cake pushing mechanism includes cake pushing chains, a driving sprocket, a driven sprocket, cake pushing connecting plates, pushing pieces, and chain cover plates. The specific number of the cake pushing chains is two. One side of each of the two cake pushing chains is rotatably connected to a driving sprocket, and the other side is rotatably connected to a driven sprocket. A driving mechanism for driving the cake pushing mechanism is provided on the driving sprocket. The specific number of the cake pushing connecting plates is several, and they are rotatably connected to the cake pushing chains on both sides. The specific number of the pushing pieces is several, and they are fixedly connected to the cake pushing connecting plates. The specific number of the chain cover plates is two, and the two chain cover plates cover the cake pushing chains and are respectively bolted to both sides of the sorting support.
[0011] The present invention is further configured as follows: The driving mechanism includes a material conveying cover plate, a driving motor, and a motor connecting plate. The material conveying cover plate is bolted to one side of the material conveying workbench. One end of the driving motor is bolted to the motor connecting plate, and its output shaft is rotatably connected to the driving sprocket. One side of the motor connecting plate is bolted to the driving motor, and the other side is bolted to the material conveying cover plate.
[0012] The present invention is further configured as follows: An inclined material conveying surface is provided at the end of the material conveying workbench.
[0013] The present invention is further configured as follows: An adsorption connection plate is provided at the end of the sorting workbench.
[0014] The present invention is further configured as follows: The cake suction mechanism includes a cake suction drum, a cake suction disk, a drum motor, a rotating shaft connecting plate, and a motor mounting plate. The cake suction drum is disposed on one side of the driven sprocket. The specific number of the cake suction disks is several, and they are circumferentially distributed along the surface of the cake suction drum. One end of the rotating shaft of the cake suction drum is rotatably connected to the rotating shaft connecting plate, and the other end is rotatably connected to the motor mounting plate. The rotating shaft connecting plate and the motor mounting plate are respectively bolted to both sides of the sorting workbench. The rotating shaft connecting plate is disposed on one side of the rotating shaft of the cake suction drum. The drum motor is bolted to the motor mounting plate.
[0015] The present invention is further configured as follows: A display screen is provided on the motor mounting plate.
[0016] The present invention has the following beneficial effects: 1. The vibrating feeder, vibrating motor, and vibrating disk cooperate to stably convey snow cakes.
[0017] 2. The paddles can continuously arrange the snow cakes on the material conveying table.
[0018] 3. The material inclined plane enables the material to enter the surface of the sorting table more smoothly.
[0019] 4. The adsorption connection plate enables the material to be adsorbed by the adsorption mechanism more smoothly.
[0020] 5. The cake suction drum and the cake suction disk cooperate to make full use of the surface area of the drum and improve the adsorption efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is a schematic plan view of this embodiment;
[0022] Figure 2 is a top view of the cake sorting mechanism of this embodiment;
[0023] Figure 3 is a front view of the cake suction mechanism of this embodiment;
[0024] Figure 4 is a top view of the cake suction mechanism of this embodiment.
[0025] BRIEF DESCRIPTION OF THE DRAWINGS: 1. Sorting support; 2. Feed bin; 3. Material conveying table; 4. Sorting table; 5. Feed connection seat; 6. Vibrating feeder; 7. Vibrating motor; 8. Vibrating connection plate; 9. Vibrating disk; 10. Feeder base; 11. Cake sorting chain; 12. Driving sprocket; 13. Driven sprocket; 14. Cake sorting connection plate; 15. Paddle; 16. Chain cover plate; 17. Material conveying cover plate; 18. Driving motor; 19. Motor connection plate; 20. Material conveying inclined plane; 21. Adsorption connection plate; 22. Cake suction drum; 23. Cake suction disk; 24. Drum motor; 25. Rotating shaft connection plate; 26. Display screen; 27. Motor mounting plate. DETAILED DESCRIPTION OF THE INVENTION
[0026] The present invention will be further described in detail below with reference to the accompanying drawings.
[0027] Among them, the same components are denoted by the same reference numerals. It should be noted that the terms "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the terms "bottom surface" and "top surface", "inner" and "outer" respectively refer to the directions towards or away from the geometric center of a specific component.
[0028] As Figures 1 to 4As shown in the figure, a high-speed cake-sucking drum sorting device includes a sorting support 1. Above the sorting support 1, there is a feeding bin 2. On one side of the feeding bin 2, there is a feeding workbench 3. The feeding bin 2 is open towards the feeding workbench 3. On one side of the feeding workbench 3, there is a sorting workbench 4. A feeding mechanism is arranged on the feeding bin 2, the feeding workbench 3, and the sorting workbench 4. Above the sorting workbench 4, there is a cake-pushing mechanism for sorting. On the side of the cake-pushing mechanism away from the feeding workbench 3, there is a cake-sucking mechanism for adsorbing materials.
[0029] By setting up the feeding bin 2 and the feeding workbench 3, the continuous and automatic supply of materials is realized. The collaborative work of the cake-pushing mechanism and the cake-sucking mechanism makes the sorting process more efficient, and can quickly and accurately complete the sorting and arrangement of materials. The feeding mechanism can control the supply speed and quantity of materials, ensuring that an appropriate amount of materials can be obtained each time of sorting, and avoiding the influence of too much or too little materials on the product quality; the cake-sucking mechanism takes materials by adsorption, avoiding the deformation or damage of materials that may be caused by traditional mechanical grasping, and ensuring the integrity and appearance quality of the product.
[0030] On both sides of the feeding bin 2, there is a feeding connection seat 5 bolted. The bottoms of the two feeding connection seats 5 are bolted to the sorting support 1.
[0031] As Figure 1 shown in the figure, the feeding mechanism includes a vibrating feeder 6, a vibrating motor 7, a vibrating connecting plate 8, a vibrating disk 9, and a feeder base 10. The vibrating feeder 6 is arranged at the bottom of the feeding bin 2. The top of the feeder base 10 is bolted to the vibrating feeder 6, and its bottom is bolted to the sorting support 1. One end of the vibrating disk 9 is bolted to the bottom of the feeding workbench 3, and the other end is bolted to the bottom of the sorting workbench 4. One end of the vibrating connecting plate 8 is bolted to the vibrating disk 9, and the other end is bolted to the vibrating motor 7.
[0032] Through the vibration effect of the vibrating feeder 6, the snow cakes in the feeding bin 2 move forward evenly and continuously in a jumping manner, so as to realize the quantitative or continuous supply of snow cakes; the cooperation of the vibrating motor 7 and the vibrating disk 9 enables the snow cakes to be evenly and continuously transported to the next process, ensuring the stable transportation of raw materials.
[0033] As Figure 2As shown in the figure, the pancake pusher mechanism includes a pancake pusher chain 11, a driving sprocket 12, a driven sprocket 13, a pancake pusher connecting plate 14, a pusher 15 and a chain cover plate 16. The specific number of the pancake pusher chains 11 is two. One side of each of the two pancake pusher chains 11 is rotatably connected to a driving sprocket 12, and the other side of each is rotatably connected to a driven sprocket 13. A driving mechanism for driving the pancake pusher mechanism is provided on the driving sprocket 12. The specific number of the pancake pusher connecting plates 14 is several, and they are rotatably connected to the pancake pusher chains 11 on both sides. The specific number of the pushers 15 is several, and they are fixedly connected to the pancake pusher connecting plates 14. The specific number of the chain cover plates 16 is two, and the two chain cover plates 16 cover the pancake pusher chains 11 and are respectively bolted and fixed to both sides of the sorting support 1.
[0034] The driving sprocket 12 is driven by the driving mechanism, and the driving sprocket 12 drives the driven sprocket 13 and the pancake pusher chain 11 to rotate. The connecting plate of the pusher 15 provides support for the pusher 15 and enables several pushers 15 to continuously arrange the snow cakes on the feeding workbench 3. The number of pushers 15 can be increased or decreased according to the feeding situation, improving the flexibility of the equipment.
[0035] As Figure 2 shown in the figure, the driving mechanism includes a feeding cover plate 17, a driving motor 18 and a motor connecting plate 19. The feeding cover plate 17 is bolted and fixed to one side of the feeding workbench 3. One end of the driving motor 18 is bolted and fixed to the motor connecting plate 19, and its output shaft is rotatably connected to the driving sprocket 12. One side of the motor connecting plate 19 is bolted and fixed to the driving motor 18, and the other side is bolted and fixed to the feeding cover plate 17.
[0036] The output shaft of the driving motor 18 is rotatably connected to the driving sprocket 12, and the power is transmitted to the feeding system through a chain drive; the pusher 15 can arrange the materials. The feeding cover plate 17 can protect the driving motor 18, and the motor connecting plate 19 provides a connection between the driving motor 18 and the feeding cover plate 17.
[0037] As Figure 1 shown in the figure, a feeding inclined plane 20 is provided at the end of the feeding workbench 3; the feeding inclined plane 20 enables the materials to enter the surface of the sorting workbench 4 more smoothly.
[0038] As Figure 1 shown in the figure, an adsorption connecting plate 21 is provided at the end of the sorting workbench 4; the adsorption connecting plate 21 enables the materials to be adsorbed by the adsorption mechanism more smoothly.
[0039] As Figures 3 to 4As shown in the figure, the cake suction mechanism includes a cake suction drum 22, a cake suction plate 23, a drum motor 24, a rotating shaft connecting plate 25, and a motor mounting plate 27. The cake suction drum 22 is arranged on one side of the driven sprocket 13. The specific number of the cake suction plates 23 is several, and they are circumferentially distributed along the surface of the cake suction drum 22. One end of the rotating shaft of the cake suction drum 22 is rotatably connected to the rotating shaft connecting plate 25, and the other end is rotatably connected to the motor mounting plate 27. The rotating shaft connecting plate 25 and the motor mounting plate 27 are respectively bolted and fixed on both sides of the material sorting workbench 4. The rotating shaft connecting plate 25 is arranged on one side of the rotating shaft of the cake suction drum 22, and the drum motor 24 is bolted and fixed on the motor mounting plate.
[0040] The cake suction drum 22 is arranged on one side of the driven sprocket 13 and is closely connected to the conveying system, realizing continuous and automatic adsorption of materials. The cake suction plates 23 are circumferentially distributed along the surface of the cake suction drum 22, which can make full use of the surface area of the drum and improve the adsorption efficiency. The cake suction plates 23 are connected to a vacuum pump to adsorb materials through negative pressure. The rotating shaft mounting plate 25 makes the installation and disassembly of the cake suction drum 22 very simple. The motor mounting plate makes the installation and positioning of the drum motor 24 more accurate and stable. The output shaft of the drum motor 24 can transmit power to the cake suction drum 22 through the rotating shaft connecting plate 25.
[0041] As Figure 1 shown, a display screen 26 is arranged on the motor mounting plate 27; the display screen 26 enables the operator to clearly see the overall situation of the equipment.
[0042] Working principle: Materials enter from the feed bin 2. The snow cakes leave the feed bin 2 through the vibrating feeder 6 and enter the surface of the material conveying workbench 3. Then, through the vibrating motor 7 and the vibrating plate 9, the snow cakes can be evenly and continuously conveyed to the lower part of the cake separating mechanism. The paddles 15 on the cake separating mechanism can continuously arrange the snow cakes on the material conveying workbench 3. After the arrangement is completed, the materials enter the material sorting workbench 4 through the material conveying inclined plane 20. The vibrating table continues to work, enabling the materials to enter the surface of the adsorption connecting plate 21 from the material sorting workbench 4. When the materials reach the adsorption connecting plate 21, the drum motor 24 starts. The cake suction plates 23 are connected to a vacuum pump to adsorb materials through negative pressure; the materials are sucked. The cake suction plates 23 are circumferentially distributed along the surface of the cake suction drum 22, which can make full use of the surface area of the drum and improve the adsorption efficiency. When the snow cakes reach the specified position, the cake suction plates 23 stop adsorbing the snow cakes, and the snow cakes fall from the adsorption plates 23, enabling the snow cakes to enter the next process.
[0043] The specific embodiments are only explanations of the present invention and do not limit the present invention. After reading this specification, those skilled in the art can make modifications to the embodiments without creative contributions as needed, but as long as they are within the scope of the claims of the present invention, they are protected by the patent law.
Claims
1. A high-speed cake-sucking drum sorting device, characterized in that: It includes a material arranging bracket (1), above which there is a feeding bin (2). On one side of the feeding bin (2), there is a material conveying workbench (3). The feeding bin (2) is open towards the material conveying workbench (3). On one side of the material conveying workbench (3), there is a material arranging workbench (4). A feeding mechanism is arranged on the feeding bin (2), the material conveying workbench (3) and the material arranging workbench (4). Above the material arranging workbench (4), there is a cake dialing mechanism for arranging materials. On the side of the cake dialing mechanism away from the material conveying workbench (3), there is a cake sucking mechanism for sucking materials.
2. The high-speed cake-sucking roller material sorting device according to claim 1, characterized in that: On both sides of the feeding bin (2), there is a feeding connecting seat (5) bolted and fixed. The bottoms of the two feeding connecting seats (5) are bolted and fixed to the material arranging bracket (1).
3. The high-speed cake-sucking roller material handling device according to claim 2, characterized in that: The feeding mechanism includes a vibrating feeder (6), a vibrating motor (7), a vibrating connecting plate (8), a vibrating disc (9) and a feeder base (10). The vibrating feeder (6) is arranged at the bottom of the feeding bin (2). The top of the feeder base (10) is bolted and fixed to the vibrating feeder (6), and its bottom is bolted and fixed to the material arranging bracket (1). One end of the vibrating disc (9) is bolted and fixed to the bottom of the material conveying workbench (3), and the other end is bolted and fixed to the bottom of the material arranging workbench (4). One end of the vibrating connecting plate (8) is bolted and fixed to the vibrating disc (9), and the other end is bolted and fixed to the vibrating motor (7).
4. A high-speed cake-sucking roller material sorting device according to claim 3, characterized in that: The cake dialing mechanism includes two cake dialing chains (11), a driving sprocket (12), a driven sprocket (13), cake dialing connecting plates (14), cake dialing pieces (15) and chain cover plates (16). On one side of each of the two cake dialing chains (11), it is rotatably connected to a driving sprocket (12), and on the other side, it is rotatably connected to a driven sprocket (13). A driving mechanism for driving the cake dialing mechanism is arranged on the driving sprocket (12). The number of the cake dialing connecting plates (14) is several, and they are rotatably connected to the cake dialing chains (11) on both sides. The number of the cake dialing pieces (15) is several, and they are fixedly connected to the cake dialing connecting plates (14). The number of the chain cover plates (16) is two, and the two chain cover plates (16) cover the cake dialing chains (11) and are respectively bolted and fixed to both sides of the material arranging bracket (1).
5. A high-speed cake-sucking roller material arranging device according to claim 4, characterized in that: The driving mechanism includes a material conveying cover plate (17), a driving motor (18) and a motor connecting plate (19). The material conveying cover plate (17) is bolted and fixed to one side of the material conveying workbench (3). One end of the driving motor (18) is bolted and fixed to the motor connecting plate (19), and its output shaft is rotatably connected to the driving sprocket (12). One side of the motor connecting plate (19) is bolted and fixed to the driving motor (18), and the other side is bolted and fixed to the material conveying cover plate (17).
6. The high-speed cake-sucking roller material sorting device according to claim 5, wherein: At the end of the material conveying workbench (3), there is a material conveying inclined plane (20).
7. A high-speed cake-sucking roller material handling device according to claim 6, characterized in that: At the end of the material arranging workbench (4), there is an adsorption connecting plate (21).
8. A high-speed cake-sucking roller material sorting device according to claim 7, characterized in that: The cake suction mechanism includes a cake suction drum (22), a cake suction plate (23), a drum motor (24), a rotating shaft connecting plate (25), and a motor mounting plate (27). The cake suction drum (22) is arranged on one side of the driven sprocket (13). The specific number of the cake suction plates (23) is several, and they are circumferentially distributed along the surface of the cake suction drum (22). One end of the rotating shaft of the cake suction drum (22) is rotatably connected to the rotating shaft connecting plate (25), and the other end is rotatably connected to the motor mounting plate (27). The rotating shaft connecting plate (25) and the motor mounting plate (27) are respectively bolt-fixed on both sides of the sorting workbench (4). The rotating shaft connecting plate (25) is arranged on one side of the rotating shaft of the cake suction drum (22). The drum motor (24) is bolt-fixed on the motor mounting plate.
9. A high-speed cake-sucking roller material sorting device according to claim 8, characterized in that: A display screen (26) is arranged above the motor mounting plate (27).