A vibration mechanism
By designing a vibration mechanism for the anode and cathode vibration units in the electric bag dust collector, the problems of poor vibration effect and high cost in the existing technology are solved, and the effects of efficient dust cleaning and low-cost operation are achieved.
Patent Information
- Application Number
- CN202510839269.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-23
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2045-06-23
AI Technical Summary
The vibration mechanism of the existing electric bag dust collector has high production and use costs, and the vibration effect is poor. It cannot effectively remove the dust accumulated on the electrode plate, affecting the dust removal efficiency.
A rapping mechanism including an anode rapping unit and a cathode rapping unit is designed. The rapping hammer assembly is connected through the anode rapping shaft and the cathode rapping shaft to rap the anode plate and the cathode plate respectively. The structure is simple, energy is saved, and the rapping position can be adjusted according to the distribution of dust accumulation.
It improves the cleaning effect, reduces production and use costs, enhances dust removal efficiency, and adapts to the cleaning needs under different working conditions.
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Figure CN120325407B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of electric bag dust collectors, and in particular to a rapping mechanism. Background Art
[0002] An electrostatic bag filter is a highly efficient, composite dust removal device that combines an electrostatic precipitator (ESP) with a bag filter. It is widely used for flue gas purification in coal-fired power plants, steel, cement, and other industries. Dust-laden flue gas first enters the ESP area, where a high-voltage electric field charges dust particles and traps them on collecting plates. After ESP, the flue gas enters the bag filter area, where fine dust not captured by the electric field is filtered by the filter bags. The dust layer on the bag surface further intercepts fine particles, and the purified flue gas is discharged through the clean air chamber. Currently, ESPs are the most commonly used for boiler flue gas treatment.
[0003] For electric bag dust collectors, vibration is an important link to ensure its efficient operation. The purpose of vibration is to remove dust accumulation and prevent efficiency from decreasing. During the electrostatic precipitator stage, when the dust-laden flue gas passes through the high-voltage electric field, the dust particles are charged and captured on the anode plates and cathode wires; as the operating time increases, a dust layer will gradually accumulate on the anode plates and cathode wires; if not removed in time, the dust accumulation will cause the electric field strength to decrease, affecting the dust charging and capture efficiency, and thus reducing the overall dust removal efficiency; by vibrating the anode plates and cathode plates, the dust accumulation can be removed and the capture capacity of the electric field can be restored.
[0004] Avoid back corona phenomenon. When the dust layer accumulated on the anode plate or cathode wire is too thick and the dust resistivity is high, back corona phenomenon is likely to occur. Back corona will lead to increased energy consumption of the electric field, deterioration of the current-voltage characteristics, and even cause an electric field short circuit. Vibrating operation can effectively reduce the thickness of the dust layer, reduce the risk of back corona, and ensure stable operation of the electric field.
[0005] Maintain the stability of the electric field. Dust accumulation not only affects the dust removal efficiency, but may also cause local discharge or short circuit inside the electric field. The vibration of the anode and cathode plates can prevent dust from forming conductive bridges on the electrode surface, maintain the appropriate distance between the electrodes, and ensure the electric field strength and uniformity, thereby ensuring the stable operation of the electrostatic precipitator stage.
[0006] Reduce equipment load and extend service life. Dust accumulation will increase the weight of the anode plate and cathode wire, resulting in an increase in the load on the rapping system and may even cause deformation or damage to the electrode. Regular rapping can reduce equipment load, reduce mechanical stress, extend the service life of electrodes and related components, and reduce maintenance costs.
[0007] To ensure the subsequent bag dust removal effect, in the electrostatic bag dust collector, the main function of the electrostatic precipitator stage is to remove most of the coarse dust particles and reduce the load of the subsequent bag dust removal area; if the efficiency of the electrostatic precipitator stage decreases due to dust accumulation, a large amount of dust will enter the bag dust removal area, increasing the filtration load of the filter bag and accelerating the clogging and wear of the filter bag; vibrating the anode plate and cathode plate can ensure the efficient operation of the electrostatic precipitator stage and provide good entrance conditions for the bag dust removal area.
[0008] Adapt to different working conditions. When dealing with high resistivity dust or fluctuating fluctuating flue gas conditions, the anode and cathode plates are more prone to dust accumulation. By adjusting the vibration frequency and intensity, it can adapt to different working conditions and ensure that the electric bag dust collector can maintain efficient operation under various conditions.
[0009] Therefore, vibration is extremely important for electric bag dust collectors. In the authorized Chinese utility model patent "Announcement No.: CN220496612U, Name: A vibration device for an electric precipitator", the piston rod of the cylinder is retracted through the control of an electromagnetic reversing valve. After a preset time of five seconds, the piston rod of the cylinder is extended through the control of an electromagnetic reversing valve. Since the connecting air pipe of the lower cavity part of the cylinder is provided with a quick exhaust valve, the cylinder is extended quickly at this time, and the gravity of the heavy hammer itself is used to vibrate the plate of the electric precipitator to remove dust. However, in the above application, precise coordination between the electromagnetic reversing valve, the cylinder and other equipment is required, which makes the production and use costs of the vibration mechanism high. In addition, the electric precipitator in the above application only vibrates the anode plate, resulting in poor cleaning effect in the power plant area, affecting dust collection. At the same time, in the existing technology and the above application, the vibration position of the vibration mechanism is fixed. For differences in the distribution of dust accumulation on the motor or uneven dust characteristics, the fixed position vibration cleaning effect is poor, which affects the normal use of the electric bag dust collector. Summary of the Invention
[0010] The technical problem to be solved by the present invention is to provide a vibration mechanism in order to overcome the defect of poor dust cleaning effect in the prior art.
[0011] The present invention solves the above technical problems through the following technical solutions:
[0012] The present invention provides a rapping mechanism, comprising an electric bag dust collector frame,
[0013] An anode rapping unit and a cathode rapping unit, wherein the anode rapping unit and the cathode rapping unit are both connected to the inner wall of the electric bag dust collector frame, and the anode rapping unit contacts the anode plate of the electric bag dust collector frame, and the cathode rapping unit contacts the cathode plate of the electric bag dust collector frame, the anode rapping unit is used to rap the anode plate of the electric bag dust collector frame, and the cathode rapping unit is used to rap the cathode plate of the electric bag dust collector frame;
[0014] The anode rapping unit includes an anode rapping shaft, one end of the anode rapping shaft is connected to the output end of the anode rapping transmission mechanism, the anode rapping transmission mechanism is connected to the inner wall of the electric bag dust collector frame, and the other end of the anode rapping shaft is rotatably connected to the inner wall of the electric bag dust collector frame;
[0015] The cathode rapping unit includes an upper cathode rapping shaft and a lower cathode rapping shaft, the upper cathode rapping shaft is arranged above the lower cathode rapping shaft, one end of the upper cathode rapping shaft and the lower cathode rapping shaft are respectively rotatably connected to the inner wall of the electric bag dust collector frame, the other end of the upper cathode rapping shaft and the lower cathode rapping shaft are respectively rotatably connected to the rotating transmission shaft by two pinwheel transmission components, one end of the rotating transmission shaft is rotatably connected to the inner wall of the electric bag dust collector frame, the other end of the rotating transmission shaft is connected to the output end of the cathode rapping transmission mechanism, and the cathode rapping transmission mechanism is connected to the inner wall of the electric bag dust collector frame;
[0016] The surfaces of the anode rapping shaft, the upper cathode rapping shaft and the lower cathode rapping shaft are all connected with a plurality of rapping hammer assemblies.
[0017] In this technical solution, the anode rapping unit and the cathode rapping unit can be used to rap the anode plate and the cathode plate respectively, which can improve the rapping effect of the anode plate and the cathode plate, that is, improve the dust cleaning effect, and the structure is simple, without the need to use a variety of electrical equipment, more energy saving, and reduce the production and use costs of the rapping mechanism;
[0018] At the same time, the vibration position can be adjusted according to the differences in dust distribution of the motor or uneven dust characteristics, which can improve the vibration effect of the anode plate and the cathode plate, and improve the cleaning efficiency and cleaning effect.
[0019] Preferably, the rapping hammer assembly includes two symmetrically distributed clamping plates, and the two clamping plates are detachably connected by clamping bolts;
[0020] The two clamping plates form a set of connecting parts, and the surfaces of the anode rapping shaft, the upper cathode rapping shaft and the lower cathode rapping shaft are detachably connected to each other through multiple fixing bolts to form multiple sets of connecting parts;
[0021] The anode rapping shaft, the anode rapping transmission mechanism and the upper cathode rapping shaft are detachably connected to one end of the two clamping plates via fixing bolts respectively;
[0022] The other ends of the two clamping plates form a ring and are sleeved on a surface of a fixed shaft, and both ends of the fixed shaft are connected to connecting arms;
[0023] The other ends of the two connecting arms are respectively connected to the two ends of the fixed shaft 2, and the surface of the fixed shaft 2 is connected with a rapping hammer head.
[0024] In this technical solution, the anode plate or the cathode plate can be vibrated using a rapping hammer assembly.
[0025] Preferably, the rapping mechanism further comprises two groups of striking units distributed up and down, the two groups of striking units comprising a rotating rapping shaft and a mounting platform, a plurality of rotating connectors are sleeved on the surface of the rotating rapping shaft, a striking hammer head is provided on one side of the rotating connector, and an adjustment assembly is connected between the rotating connector and the striking hammer head;
[0026] Both ends of the rotating rapping shaft are connected to a driving assembly, and the driving assembly is connected to the top of the mounting platform;
[0027] The mounting platforms on both sides are respectively connected to height control components, the height control components are connected to the inner side of the fixing frame, the inner side of the fixing frame is provided with a locking component, and the locking component is provided on the side of the mounting platform.
[0028] In this technical solution, the striking position can be adjusted using the striking unit.
[0029] Preferably, the rotating connecting member includes a follower bar, a plurality of follower bars distributed in a ring array are connected to the surface of the rotating rapping shaft, both ends of the follower bars are connected to a blocking ring, and the blocking ring is connected to the surface of the rotating rapping shaft;
[0030] A mounting ring is sleeved on the outer side of the follower bar, and the mounting ring is arranged between the two blocking rings.
[0031] In this technical solution, a rotating connector is used to enable the adjustment assembly to rotate along with the rotating rapping shaft.
[0032] Preferably, the adjustment assembly includes a fixed housing, one end of the fixed housing is connected to the surface of the mounting ring, and a sliding column is slidably connected to the inner side of the fixed housing;
[0033] The surface of the sliding column is slidably connected to the side of the fixed housing away from the mounting ring. The end of the sliding column away from the fixed housing is connected to a rotating frame. The surface of the rotating frame is rotatably connected to the striking hammer head.
[0034] The end of the sliding column away from the rotating frame is connected to a connecting rope, and the connecting rope is connected to the surface of the retractable shaft. The two ends of the retractable shaft are rotatably connected to the two end surfaces of the rotating rapping shaft respectively;
[0035] One end of the retractable shaft is connected to a rotating disk, and the rotating disk is detachably connected to one end of the rotating rapping shaft through an adjusting bolt.
[0036] In this technical solution, the position of the striking hammer head can be adjusted by using an adjustment component, thereby changing the rapping position.
[0037] Preferably, the driving assembly includes a supporting side plate, the supporting side plate is connected to the top of the mounting platform, and the surface of the rotating rapping shaft is rotatably connected to the supporting side plate;
[0038] Both ends of the rotating rapping shaft are connected with transmission gears, the side surfaces of the transmission gears are meshed and connected with the side surfaces of the driving gears, the driving gears are connected to the output end of the driving source, and the driving source is connected to the top of the mounting platform.
[0039] In this technical solution, the driving assembly can be used to drive the rotating rapping shaft to rotate.
[0040] Preferably, the height control assembly includes an upper threaded shaft and a lower threaded shaft, and the adjacent ends of the upper threaded shaft and the lower threaded shaft are respectively rotatably connected to the rotating seat;
[0041] The inner side of the fixing frame is connected to two symmetrically distributed fixed rails, the surfaces of the fixed rails are fixedly connected to the rotating seat, and the surfaces of the fixed rails are slidably connected to the mounting platform;
[0042] The surfaces of the upper threaded shaft and the lower threaded shaft are respectively threadedly connected with mounting platforms, and the two mounting platforms are respectively included in two groups of striking units.
[0043] In this technical solution, the height of the rotating rapping shaft and other structures can be adjusted by using a height control component.
[0044] Preferably, the locking assembly includes a fixed clip, and both sides of the mounting platform are connected to the fixed clip, and locking racks are respectively provided on both sides of the fixed clip, and the fixed clip and the locking rack are engaged when they are in contact with each other;
[0045] The upper and lower ends of the locking rack are connected to connecting strips, and the connecting strips are slidably connected to the side of the fixing frame;
[0046] One end of the connecting bar away from the locking rack is connected to a movable plate, the movable plate is arranged on the inner side of the mounting frame, and the mounting frame is connected to the outer side of the fixing frame;
[0047] The two movable plates are respectively connected to a mounting frame, and the mounting frame is connected to the outer side of the fixing frame.
[0048] In this technical solution, the position of the mounting platform can be locked using a locking assembly.
[0049] Preferably, one end of the upper threaded shaft located on the left and right sides and one end of the lower threaded shaft located on the left and right sides are both connected to a power transmission assembly, and the power transmission assembly is connected to the inner side of the fixing frame;
[0050] The power transmission assembly includes a protective shell connected to the inner side of the fixing frame, and the inner cavity of the protective shell is connected to a bidirectional power source;
[0051] Both output ends of the bidirectional power source are connected to a power shaft, and one end of the power shaft away from the bidirectional power source is rotatably connected to the inner wall of the protective housing;
[0052] The surface of the power shaft is connected with a bevel gear transmission part, and the ends of the upper threaded shaft and the lower threaded shaft opposite to each other are both connected with a bevel gear transmission part.
[0053] In this technical solution, the power transmission assembly can synchronously provide driving force for the upper threaded shaft or the lower threaded shaft on both sides.
[0054] Preferably, one side of the electric bag dust collector frame is connected to a flue gas inlet channel, and the other side of the electric bag dust collector frame is connected to a clean gas exhaust channel;
[0055] The inner cavity of the electric bag dust collector frame is connected to an electric dust removal component and a bag dust removal component, the electric dust removal component and the bag dust removal component are arranged in sequence, and the electric dust removal component is close to the flue gas inlet channel, and the bag dust removal component is close to the clean gas exhaust channel;
[0056] A rapping mechanism is provided on a side of the electrostatic precipitator component away from the bag dust removal component, and the rapping mechanism is connected to the inner cavity of the electric bag dust collector frame;
[0057] A blowing component is provided above the bag dust removal component, and the blowing component is connected to the electric bag dust collector frame;
[0058] An ash collecting hopper is provided below the electrostatic precipitator component and the bag dust removal component, and the ash collecting hopper is connected to the bottom of the electric bag dust collector frame.
[0059] In this technical solution, the boiler electric bag dust collector can be used to easily treat the boiler flue gas.
[0060] On the basis of conforming to the common sense in this field, the above-mentioned preferred conditions can be arbitrarily combined to obtain the preferred embodiments of the present invention.
[0061] The positive progress effect of the present invention is:
[0062] The present invention utilizes an anode rapping unit and a cathode rapping unit to rap the anode plate and the cathode plate respectively, thereby improving the rapping effect of the anode plate and the cathode plate, that is, improving the dust cleaning effect. The invention also has a simple structure and does not require the use of multiple electrical equipment, thus saving energy and reducing the production and use costs of the rapping mechanism.
[0063] At the same time, the vibration position and vibration force can be adjusted according to the difference in dust distribution of the motor or the uneven dust characteristics, which can improve the vibration effect of the anode and cathode plates, improve the dust cleaning efficiency and cleaning effect, and adjust the vibration position to optimize the dust cleaning strategy according to different working conditions (such as dust particle size and humidity);
[0064] The length of the striking hammer head can be adjusted by using the adjustment component, so that the vibration position can be adjusted according to the dust distribution position of the cathode plate and the anode plate, so that the vibration force can be evenly distributed, avoiding serious local dust accumulation, increasing resistance and reducing dust removal efficiency;
[0065] Furthermore, a reasonable vibration position can reduce fatigue damage to the anode plate or cathode plate and extend its service life. An improper vibration position may cause filter bag damage or plate deformation. Adjustment of the vibration position can optimize the vibration frequency and strength, reduce energy consumption, and improve the economy of the electric bag dust collector operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0066] Figure 1 It is a schematic diagram of the three-dimensional structure of the electric bag dust collector frame of the rapping mechanism according to an embodiment of the present invention.
[0067] Figure 2 for Figure 1 The schematic diagram of the anode rapping unit structure of the rapping mechanism is shown.
[0068] Figure 3 for Figure 1 The diagram shows the layout and rotation direction of the rapping hammer assembly of the anode rapping unit of the rapping mechanism.
[0069] Figure 4 for Figure 1 The schematic diagram of the cathode rapping unit structure of the rapping mechanism is shown.
[0070] Figure 5 for Figure 1 The shown diagram shows the radial arrangement and rotation direction of the upper rapping hammer assembly of the cathode rapping unit of the rapping mechanism.
[0071] Figure 6 for Figure 1 The shown diagram shows the radial arrangement and rotation direction of the lower rapping hammer assembly of the cathode rapping unit of the rapping mechanism.
[0072] Figure 7 for Figure 1 The schematic diagram of the structure of the rapping hammer assembly of the rapping mechanism is shown.
[0073] Figure 8 for Figure 1The diagram shows a three-dimensional structure of the connection relationship between the rotating rapping shaft, rotating connecting piece, adjustment assembly, striking hammer head, drive assembly, mounting platform, height control assembly, fixing frame, locking assembly and force transmission assembly of the rapping mechanism.
[0074] Figure 9 for Figure 8 The side cross-sectional structural diagram of the rapping mechanism shown.
[0075] Figure 10 for Figure 9 The diagram shows a partial enlarged structural diagram of point A of the rapping mechanism.
[0076] Figure 11 for Figure 9 The diagram shows a partial enlarged structural diagram of point B of the rapping mechanism.
[0077] Figure 12 for Figure 8 The front structural diagram of the connection relationship between the rotating rapping shaft, rotating connecting part, adjustment assembly, striking hammer head, drive assembly, mounting platform, height control assembly, fixing frame, locking assembly and force transmission assembly of the rapping mechanism shown.
[0078] Figure 13 for Figure 12 The AA cross-sectional structural diagram of the rapping mechanism is shown.
[0079] Figure 14 for Figure 1 The diagram shows a three-dimensional structure of the connection relationship between the rotating rapping shaft, rotating connecting piece, adjustment assembly, striking hammer head, driving assembly and mounting platform of the rapping mechanism.
[0080] Figure 15 for Figure 14 The side cross-sectional structural diagram of the rapping mechanism shown.
[0081] Figure 16 for Figure 1 The diagram shows the internal structure of the rotating rapping shaft, rotating connecting piece, adjusting assembly and striking hammer head of the rapping mechanism.
[0082] Figure 17 This is a schematic diagram of the front structure of the boiler electric bag dust collector.
[0083] Figure 18 for Figure 17 The internal cross-sectional structure diagram of the boiler electric bag dust collector is shown.
[0084] Figure 19 for Figure 17 The diagram shows the overall top view of the boiler electric bag dust collector.
[0085] Description of Reference Numerals
[0086] 1. Electric bag dust collector frame;
[0087] 2. Anode rapping shaft;
[0088] 3. Yang striking transmission mechanism;
[0089] 4. Upper cathode rapping shaft;
[0090] 5. Lower cathode rapping shaft;
[0091] 6. Pinwheel transmission parts;
[0092] 7. Rotating transmission shaft;
[0093] 8. Yin hitting transmission mechanism;
[0094] 9. Vibrating hammer assembly; 91. Clamping plate; 92. Clamping bolt; 93. Fixing bolt; 94. Fixed shaft 1; 95. Connecting arm; 96. Fixed shaft 2; 97. Vibrating hammer head;
[0095] 10. Rotating vibration shaft;
[0096] 11. Rotating connector; 111. Follower bar; 112. Blocking ring; 113. Mounting ring;
[0097] 12. Adjustment assembly; 121. Fixed housing; 122. Sliding column; 123. Rotating frame; 124. Connecting rope; 125. Retractable shaft; 126. Rotating disk; 127. Adjustment bolt; 128. Blocking piece;
[0098] 13. Hit the hammer head;
[0099] 14. Drive assembly; 141. Support side plate; 142. Transmission gear; 143. Driving gear; 144. Drive source;
[0100] 15. Installation platform;
[0101] 16. Height control assembly; 161. Upper threaded shaft; 162. Lower threaded shaft; 163. Rotating seat; 164. Fixed track;
[0102] 17. Fixed frame;
[0103] 18. Locking assembly; 181. Fixing bar; 182. Locking rack; 183. Connecting bar; 184. Moving plate; 185. Mounting frame; 186. Telescopic device;
[0104] 19. Power transmission assembly; 191. Protective housing; 192. Bidirectional power source; 193. Power shaft; 194. Bevel gear transmission unit;
[0105] 20. Smoke enters the passage;
[0106] 21. Clean gas discharge channel;
[0107] 22. Electrostatic precipitator components;
[0108] 23. Bag dust removal components;
[0109] 24. Blowing parts;
[0110] 25. Ash collecting hopper. DETAILED DESCRIPTION
[0111] The present invention is further described below by way of examples, but the present invention is not limited to the scope of the examples.
[0112] Figures 1 to 16 The structure diagram of the embodiment of the rapping mechanism of the present invention is shown in FIG. The rapping mechanism includes an electric bag dust collector frame 1,
[0113] An anode rapping unit and a cathode rapping unit, wherein the anode rapping unit and the cathode rapping unit are both connected to the inner wall of the electric bag dust collector frame 1, and the anode rapping unit contacts the anode plate of the electric bag dust collector frame 1, and the cathode rapping unit contacts the cathode plate of the electric bag dust collector frame 1, the anode rapping unit is used to rap the anode plate of the electric bag dust collector frame 1, and the cathode rapping unit is used to rap the cathode plate of the electric bag dust collector frame 1;
[0114] The anode rapping unit includes an anode rapping shaft 2, one end of the anode rapping shaft 2 is connected to the output end of the anode rapping transmission mechanism 3, the anode rapping transmission mechanism 3 is connected to the inner wall of the electric bag dust collector frame 1, and the other end of the anode rapping shaft 2 is rotatably connected to the inner wall of the electric bag dust collector frame 1;
[0115] The cathode rapping unit includes an upper cathode rapping shaft 4 and a lower cathode rapping shaft 5, the upper cathode rapping shaft 4 is arranged above the lower cathode rapping shaft 5, one end of the upper cathode rapping shaft 4 and the lower cathode rapping shaft 5 are respectively rotatably connected to the inner wall of the electric bag dust collector frame 1, the other ends of the upper cathode rapping shaft 4 and the lower cathode rapping shaft 5 are respectively two pinwheel transmission parts 6 are rotatably connected to the rotating transmission shaft 7, one end of the rotating transmission shaft 7 is rotatably connected to the inner wall of the electric bag dust collector frame 1, the other end of the rotating transmission shaft 7 is connected to the output end of the negative beating transmission mechanism 8, and the negative beating transmission mechanism 8 is connected to the inner wall of the electric bag dust collector frame 1;
[0116] A plurality of rapping hammer assemblies 9 are connected to the surfaces of the anode rapping shaft 2 , the upper cathode rapping shaft 4 and the lower cathode rapping shaft 5 .
[0117] The anode rapping shaft 2, the upper cathode rapping shaft 4 and the lower cathode rapping shaft 5 are all composed of multiple short shafts connected to each other. The surfaces of the anode rapping shaft 2, the upper cathode rapping shaft 4 and the lower cathode rapping shaft 5 are rotatably connected to multiple bearing seats, and the multiple bearing seats are respectively connected to the inner wall of the electric bag dust collector frame 1.
[0118] In this technical solution, the anode rapping unit and the cathode rapping unit can be used to rap the anode plate and the cathode plate respectively, which can improve the rapping effect of the anode plate and the cathode plate, that is, improve the dust cleaning effect, and the structure is simple, without the need to use a variety of electrical equipment, more energy saving, and reduce the production and use costs of the rapping mechanism;
[0119] At the same time, the vibration position can be adjusted according to the differences in dust distribution of the motor or uneven dust characteristics, which can improve the vibration effect of the anode plate and the cathode plate, and improve the cleaning efficiency and cleaning effect.
[0120] The rapping hammer assembly 9 includes two symmetrically distributed clamping plates 91, and the two clamping plates 91 are detachably connected by clamping bolts 92;
[0121] The two clamping plates 91 are a set of connecting parts, and the surfaces of the anode rapping shaft 2, the upper cathode rapping shaft 4 and the lower cathode rapping shaft 5 are detachably connected to each other through multiple fixing bolts 93;
[0122] The anode rapping shaft 2, the anode rapping transmission mechanism 3 and the upper cathode rapping shaft 4 are detachably connected to one end of the two clamping plates 91 via fixing bolts 93 respectively;
[0123] The other ends of the two clamping plates 91 form a ring and are sleeved on the surface of the fixed shaft 94. Both ends of the fixed shaft 94 are connected to connecting arms 95.
[0124] The other ends of the two connecting arms 95 are respectively connected to the two ends of the fixed shaft 2 96 , and a rapping hammer head 97 is connected to the surface of the fixed shaft 2 96 .
[0125] In this technical solution, the anode plate or the cathode plate can be vibrated using the rapping hammer assembly 9 .
[0126] When in use, the anode rapping transmission mechanism 3 can drive the anode rapping shaft 2 to rotate, thereby driving the rapping hammer assembly 9 to rotate, and the rapping hammer assembly 9 is used to perform rapping operation on the anode plate;
[0127] The cathode rapping transmission mechanism 8 can drive the rotating transmission shaft 7 to rotate, thereby respectively driving the upper cathode rapping shaft 4 and the lower cathode rapping shaft 5 to rotate, and then driving the corresponding rapping hammer assembly 9 to rotate, and using the rapping hammer assembly 9 to perform rapping operations on the cathode plate.
[0128] When the rapping hammer assembly 9 is in use, the clamping plate 91 rotates with the anode rapping shaft 2, the upper cathode rapping shaft 4 or the lower cathode rapping shaft 5, thereby driving the fixed shaft 1 94 and the connecting arm 95 to rotate, and then driving the fixed shaft 2 96 and the rapping hammer head 97 to rotate, so that the rapping hammer head 97 can rap the anode plate or the cathode plate.
[0129] The rapping mechanism also includes two groups of striking units distributed up and down, and the two groups of striking units include a rotating rapping shaft 10 and a mounting platform 15. The surface of the rotating rapping shaft 10 is sleeved with a plurality of rotating connectors 11, and a striking hammer head 13 is provided on one side of the rotating connector 11. An adjustment component 12 is connected between the rotating connector 11 and the striking hammer head 13;
[0130] Both ends of the rotating rapping shaft 10 are connected to a driving assembly 14, and the driving assembly 14 is connected to the top of the mounting platform 15;
[0131] The mounting platforms 15 on both sides are respectively connected to height control components 16 , and the height control components 16 are connected to the inner side of the fixing frame 17 . The inner side of the fixing frame 17 is provided with a locking component 18 , and the locking component 18 is provided on the side of the mounting platform 15 .
[0132] In this technical solution, the striking position can be adjusted using the striking unit.
[0133] The rotating connecting member 11 includes a follower bar 111, and a plurality of follower bars 111 distributed in a ring array are connected to the surface of the rotating rapping shaft 10. Both ends of the follower bar 111 are connected to a blocking ring 112, and the blocking ring 112 is connected to the surface of the rotating rapping shaft 10;
[0134] A mounting ring 113 is sleeved on the outer side of the follower bar 111 , and the mounting ring 113 is arranged between the two blocking rings 112 .
[0135] In this technical solution, the rotary connector 11 is used to enable the adjustment assembly 12 to rotate along with the rotating rapping shaft 10 .
[0136] When in use, the driving assembly 14 can drive the rotating rapping shaft 10 to rotate, thereby driving the follower bar 111 to rotate, and further driving the blocking ring 112 and the mounting ring 113 to rotate, thereby driving the adjusting assembly 12 to rotate.
[0137] The adjustment assembly 12 includes a fixed housing 121 , one end of which is connected to the surface of the mounting ring 113 , and a sliding post 122 is slidably connected to the inner side of the fixed housing 121 ;
[0138] The surface of the sliding column 122 is slidably connected to the side of the fixed housing 121 away from the mounting ring 113. The end of the sliding column 122 away from the fixed housing 121 is connected to the rotating frame 123. The surface of the rotating frame 123 is rotatably connected to the striking hammer head 13.
[0139] The end of the sliding column 122 away from the rotating frame 123 is connected to the connecting rope 124, and the connecting rope 124 is connected to the surface of the retractable shaft 125. The two ends of the retractable shaft 125 are rotatably connected to the two end surfaces of the rotating rapping shaft 10 respectively;
[0140] One end of the retractable shaft 125 is connected to a rotating disk 126 , and the rotating disk 126 is detachably connected to one end of the rotating rapping shaft 10 via an adjusting bolt 127 .
[0141] The cross section of the sliding post 122 is a T-shaped structure.
[0142] The rotating frame 123 includes a central axis and a U-shaped frame. The two ends of the central axis are respectively connected to the inner side of the U-shaped frame. The surface of the central axis is rotatably connected to one end of the sliding column 122. The bottom of the U-shaped frame is connected to the top of the striking hammer head 13.
[0143] The surface of the retractable shaft 125 is connected to a plurality of blocking components, and the blocking components include two symmetrically distributed blocking pieces 128 , and the two blocking pieces 128 are respectively arranged on both sides of the retractable shaft 125 .
[0144] In this technical solution, the position of the striking hammer head 13 can be adjusted by using the adjustment component 12, thereby changing the rapping position.
[0145] When in use, the rotating connector 11 can drive the fixed housing 121 to rotate, thereby driving the sliding column 122 and the rotating frame 123 to rotate, and further driving the striking hammer 13 to rotate, and the striking hammer 13 is used to vibrate the anode plate and the cathode plate.
[0146] When it is necessary to adjust the rapping position of the striking hammer head 13, the rotating disk 126 can be rotated to rotate the retractable shaft 125. At this time, the retractable shaft 125 can be used to loosen the connecting rope 124, thereby driving the sliding column 122 to move, and the distance that the sliding column 122 extends out of the fixed sleeve 121 can be adjusted, thereby adjusting the rapping position.
[0147] At the same time, the height of the two rotating rapping shafts 10 can be adjusted by the height control component 16 to adjust the rapping position.
[0148] If the rapping force needs to be adjusted, the height of the rotating rapping shaft 10 and the adjustment component 12 and other structures can be adjusted using the height control component 16 while adjusting the length of the adjustment component 12, so that the rapping position of the striking hammer head 13 is the same. At this time, since the length of the adjustment component 12 is longer, the rapping force can be increased under the action of the connecting rope 124 when flipping.
[0149] The driving assembly 14 includes a supporting side plate 141, the supporting side plate 141 is connected to the top of the mounting platform 15, and the surface of the rotating rapping shaft 10 is rotatably connected to the supporting side plate 141;
[0150] Both ends of the rotating rapping shaft 10 are connected to a transmission gear 142 , and the side of the transmission gear 142 is meshed with the side of the driving gear 143 . The driving gear 143 is connected to the output end of the driving source 144 , and the driving source 144 is connected to the top of the mounting platform 15 .
[0151] In this technical solution, the driving assembly 14 can drive the rotating rapping shaft 10 to rotate.
[0152] When in use, the driving source 144 can drive the driving gear 143 to rotate, thereby driving the transmission gear 142 to rotate, and further driving the rotating rapping shaft 10 to rotate;
[0153] Furthermore, driving components 14 are provided at both ends of the rotating rapping shaft 10 , so that the rotation of the rotating rapping shaft 10 is more stable.
[0154] The height control assembly 16 includes an upper threaded shaft 161 and a lower threaded shaft 162 , and the adjacent ends of the upper threaded shaft 161 and the lower threaded shaft 162 are respectively rotatably connected to a rotating seat 163 ;
[0155] The inner side of the fixing frame 17 is connected to two symmetrically distributed fixing rails 164. The surfaces of the fixing rails 164 are fixedly connected to the rotating seat 163. The surfaces of the fixing rails 164 are slidably connected to the mounting platform 15.
[0156] The upper threaded shaft 161 and the lower threaded shaft 162 are respectively threadedly connected with mounting platforms 15 , and the two mounting platforms 15 are respectively included in two groups of striking units.
[0157] In this technical solution, the height of the rotating rapping shaft 10 and other structures can be adjusted using the height control component 16 .
[0158] When in use, the power transmission component 19 can be used to drive the upper threaded shaft 161 or the lower threaded shaft 162 to rotate, thereby driving the mounting platform 15 to move along the fixed track 164, and then driving the drive component 14 and the rotating rapping shaft 10 and other structures to move, and adjust the position of the corresponding rotating rapping shaft 10.
[0159] The locking assembly 18 includes a fixed clip 181, and the fixing clip 181 is connected to both sides of the mounting platform 15. The fixing clip 181 is provided with a locking rack 182 on both sides. The fixing clip 181 and the locking rack 182 are engaged when they are in contact with each other.
[0160] The upper and lower ends of the locking rack 182 are connected to connecting strips 183, and the connecting strips 183 are slidably connected to the side of the fixing frame 17;
[0161] The end of the connecting bar 183 away from the locking rack 182 is connected to a movable plate 184 , and the movable plate 184 is arranged on the inner side of the mounting frame 185 , and the mounting frame 185 is connected to the outer side of the fixing frame 17 ;
[0162] The two movable plates 184 are respectively connected to the mounting frames 185 , and the mounting frames 185 are connected to the outside of the fixing frame 17 .
[0163] Both sides of the installation frame 185 are connected to a disassembly plate, and the disassembly plate is provided with a mounting hole.
[0164] In this technical solution, the position of the mounting platform 15 can be locked using the locking assembly 18 .
[0165] After the position of the mounting platform 15 is adjusted, the telescopic device 186 can be used to drive the movable plates 184 on both sides to move, thereby driving the connecting strip 183 to move in the same direction, and then driving the locking rack 182 to move in the same direction, so that the locking racks 182 on both sides can move toward each other and fit with the fixed clip 181, so that the fixed clip 181 and the locking rack 182 are engaged, thereby locking the position of the mounting platform 15, making the mounting platform 15 and other structures more stable.
[0166] When the height of the rotating rapping shaft 10 needs to be adjusted again, the locking rack 182 needs to be moved away from the fixed clamping strip 181 first.
[0167] One end of the upper threaded shaft 161 on the left and right sides and one end of the lower threaded shaft 162 on the left and right sides are both connected to the power transmission assembly 19, and the power transmission assembly 19 is connected to the inner side of the fixing frame 17;
[0168] The power transmission assembly 19 includes a protective shell 191, which is connected to the inner side of the fixing frame 17. The inner cavity of the protective shell 191 is connected to a bidirectional power source 192;
[0169] The two output ends of the bidirectional power source 192 are connected to a power shaft 193 , and one end of the power shaft 193 away from the bidirectional power source 192 is rotatably connected to the inner wall of the protective housing 191 ;
[0170] The surface of the power shaft 193 is connected to a bevel gear transmission part 194 , and the opposite ends of the upper threaded shaft 161 and the lower threaded shaft 162 are both connected to a bevel gear transmission part 194 .
[0171] The bevel gear transmission part 194 is composed of two bevel gears meshing with each other, one of which is connected to the power shaft 193 , and the other is connected to the upper threaded shaft 161 and the lower threaded shaft 162 .
[0172] In this technical solution, the power transmission assembly 19 can synchronously provide driving force for the upper threaded shaft 161 or the lower threaded shaft 162 on both sides.
[0173] During use, the bidirectional power source 192 can be used to drive the power shaft 193 to rotate, thereby driving the bevel gear transmission part 194 to rotate, and further driving the two upper threaded shafts 161 or the two lower threaded shafts 162 to rotate.
[0174] like Figure 1 、 Figures 17 to 19 As shown, the boiler electric bag dust collector has a flue gas inlet channel 20 connected to one side of the electric bag dust collector frame 1, and a clean gas exhaust channel 21 connected to the other side of the electric bag dust collector frame 1;
[0175] The inner cavity of the electric bag dust collector frame 1 is connected to an electric dust removal component 22 and a bag dust removal component 23. The electric dust removal component 22 and the bag dust removal component 23 are arranged in sequence, and the electric dust removal component 22 is close to the flue gas inlet channel 20, and the bag dust removal component 23 is close to the clean gas exhaust channel 21;
[0176] A rapping mechanism is provided on one side of the electrostatic precipitator component 22 away from the bag dust removal component 23, and the rapping mechanism is connected to the inner cavity of the electric bag dust collector frame 1;
[0177] A blowing component 24 is provided above the bag dust removal component 23, and the blowing component 24 is connected to the electric bag dust collector frame 1;
[0178] An ash collecting hopper 25 is provided below the electrostatic precipitator component 22 and the bag dust removal component 23 , and the ash collecting hopper 25 is connected to the bottom of the electric bag dust collector frame 1 .
[0179] In this technical solution, the boiler electric bag dust collector can be used to easily treat the boiler flue gas.
[0180] During use, the boiler flue gas can enter the electric bag dust collector frame 1 through the flue gas inlet channel 20, and then pass through the electric dust removal component 22 and the bag dust removal component 23 in sequence for dust removal. After the dust removal is completed, the clean air is discharged through the clean gas discharge channel 21;
[0181] When the electrostatic precipitator 22 is in use, the anode plate and the cathode plate in the electrostatic precipitator 22 are vibrated by the vibrating mechanism so that the dust collected by the electrostatic precipitator 22 can enter the dust collecting hopper 25 for collection;
[0182] When the bag dust removal component 23 is in use, the blowing component 24 is used to spray and clean the dust, so that the dust falls into the dust collecting hopper 25 for collection.
[0183] The male driving mechanism 3, the female driving mechanism 8, the driving source 144, and the bidirectional power source 192 are motors and their components or other devices that can output rotational kinetic energy.
[0184] The telescopic device 186 is a device with autonomous telescopic function, such as an electric push rod and a lifting cylinder.
[0185] Although specific embodiments of the present invention have been described above, those skilled in the art will appreciate that these are merely illustrative and that the scope of the present invention is defined by the appended claims. Those skilled in the art may make various changes or modifications to these embodiments without departing from the principles and essence of the present invention, and such changes and modifications are intended to fall within the scope of the present invention.
Claims
1. A rapping mechanism, comprising an electric bag filter frame (1), characterized in that: The rapping mechanism further comprises: an anode rapping unit and a cathode rapping unit, wherein the anode rapping unit and the cathode rapping unit are both connected to the inner wall of the electric bag dust collector frame (1), and the anode rapping unit contacts the anode plate of the electric bag dust collector frame (1), and the cathode rapping unit contacts the cathode plate of the electric bag dust collector frame (1), the anode rapping unit is used to rap the anode plate of the electric bag dust collector frame (1), and the cathode rapping unit is used to rap the cathode plate of the electric bag dust collector frame (1); The anode rapping unit comprises an anode rapping shaft (2), one end of the anode rapping shaft (2) is connected to the output end of the anode rapping transmission mechanism (3), the anode rapping transmission mechanism (3) is connected to the inner wall of the electric bag dust collector frame (1), and the other end of the anode rapping shaft (2) is rotatably connected to the inner wall of the electric bag dust collector frame (1); The cathode rapping unit comprises an upper cathode rapping shaft (4) and a lower cathode rapping shaft (5), wherein the upper cathode rapping shaft (4) is arranged above the lower cathode rapping shaft (5), one end of the upper cathode rapping shaft (4) and the lower cathode rapping shaft (5) are respectively rotatably connected to the inner wall of the electric bag dust collector frame (1), and the other ends of the upper cathode rapping shaft (4) and the lower cathode rapping shaft (5) are respectively rotatably connected to the rotating transmission shaft (7) by two pinwheel transmission components (6), one end of the rotating transmission shaft (7) is rotatably connected to the inner wall of the electric bag dust collector frame (1), and the other end of the rotating transmission shaft (7) is connected to the output end of a cathode rapping transmission mechanism (8), and the cathode rapping transmission mechanism (8) is connected to the inner wall of the electric bag dust collector frame (1); The surfaces of the anode rapping shaft (2), the upper cathode rapping shaft (4) and the lower cathode rapping shaft (5) are all connected to a plurality of rapping hammer assemblies (9); The rapping mechanism further comprises two groups of striking units distributed vertically, the two groups of striking units comprising a rotating rapping shaft (10) and a mounting platform (15), a plurality of rotating connectors (11) being sleeved on the surface of the rotating rapping shaft (10), a striking hammer head (13) being provided on one side of each rotating connector (11), and an adjustment assembly (12) being connected between the rotating connector (11) and the striking hammer head (13); The rotating connecting member (11) includes a follower bar (111), a plurality of follower bars (111) distributed in a ring array are connected to the surface of the rotating rapping shaft (10), both ends of the follower bars (111) are connected to blocking rings (112), and the blocking rings (112) are connected to the surface of the rotating rapping shaft (10); The outer side of the follower bar (111) is provided with a mounting ring (113), and the mounting ring (113) is arranged between the two blocking rings (112); Both ends of the rotating rapping shaft (10) are connected to a driving assembly (14), and the driving assembly (14) is connected to the top of the mounting platform (15); The mounting platforms (15) on both sides are respectively connected to height control components (16), the height control components (16) are connected to the inner side of the fixing frame (17), the inner side of the fixing frame (17) is provided with a locking component (18), and the locking component (18) is provided on the side of the mounting platform (15); The adjustment assembly (12) comprises a fixed housing (121), one end of the fixed housing (121) is connected to the surface of the mounting ring (113), and a sliding column (122) is slidably connected to the inner side of the fixed housing (121); The surface of the sliding column (122) is slidably connected to a side of the fixed housing (121) away from the mounting ring (113), and one end of the sliding column (122) away from the fixed housing (121) is connected to a rotating frame (123), and the surface of the rotating frame (123) is rotatably connected to the striking hammer head (13); One end of the sliding column (122) away from the rotating frame (123) is connected to a connecting rope (124), and the connecting rope (124) is connected to the surface of the retractable shaft (125). Both ends of the retractable shaft (125) are rotatably connected to the two end surfaces of the rotating rapping shaft (10). One end of the retractable shaft (125) is connected to a rotating disk (126), and the rotating disk (126) is detachably connected to one end of the rotating rapping shaft (10) via an adjusting bolt (127); The height control assembly (16) comprises an upper threaded shaft (161) and a lower threaded shaft (162), and the adjacent ends of the upper threaded shaft (161) and the lower threaded shaft (162) are respectively rotatably connected to a rotating seat (163); The inner side of the fixing frame (17) is connected to two symmetrically distributed fixing rails (164), the surface of the fixing rails (164) is fixedly connected to the rotating seat (163), and the surface of the fixing rails (164) is slidably connected to the mounting platform (15); The surfaces of the upper threaded shaft (161) and the lower threaded shaft (162) are respectively threadedly connected to mounting platforms (15), and the two mounting platforms (15) are respectively included in two groups of striking units; One end of the upper threaded shaft (161) located on the left and right sides and one end of the lower threaded shaft (162) located on the left and right sides are both connected to a power transmission assembly (19), and the power transmission assembly (19) is connected to the inner side of the fixing frame (17); The power transmission assembly (19) includes a protective shell (191), the protective shell (191) is connected to the inner side of the fixing frame (17), and the inner cavity of the protective shell (191) is connected to a bidirectional power source (192); Both output ends of the bidirectional power source (192) are connected to a power shaft (193), and one end of the power shaft (193) away from the bidirectional power source (192) is rotatably connected to the inner wall of the protective housing (191); The surface of the power shaft (193) is connected to a bevel gear transmission part (194), and the opposite ends of the upper threaded shaft (161) and the lower threaded shaft (162) are both connected to a bevel gear transmission part (194).
2. The rapping mechanism according to claim 1, characterized in that: The rapping hammer assembly (9) comprises two symmetrically distributed clamping plates (91), and the two clamping plates (91) are detachably connected via clamping bolts (92); The two clamping plates (91) form a set of connecting parts, and the surfaces of the anode rapping shaft (2), the upper cathode rapping shaft (4) and the lower cathode rapping shaft (5) are detachably connected to form multiple sets of connecting parts via multiple fixing bolts (93); The anode rapping shaft (2), the anode rapping transmission mechanism (3) and the upper cathode rapping shaft (4) are detachably connected to one end of the two clamping plates (91) via fixing bolts (93) respectively; The other ends of the two clamping plates (91) form a circular ring and are sleeved on the surface of the fixed shaft (94), and both ends of the fixed shaft (94) are connected to connecting arms (95); The other ends of the two connecting arms (95) are respectively connected to the two ends of the fixed shaft 2 (96), and the surface of the fixed shaft 2 (96) is connected to a rapping hammer head (97).
3. The rapping mechanism according to claim 1, wherein: The driving assembly (14) includes a supporting side plate (141), the supporting side plate (141) is connected to the top of the mounting platform (15), and the surface of the rotating rapping shaft (10) is rotatably connected to the supporting side plate (141); Both ends of the rotating rapping shaft (10) are connected to transmission gears (142), the side of the transmission gear (142) is meshed with the side of the driving gear (143), the driving gear (143) is connected to the output end of the driving source (144), and the driving source (144) is connected to the top of the mounting platform (15).
4. The rapping mechanism according to claim 1, wherein: The locking assembly (18) includes a fixed card strip (181), both sides of the mounting platform (15) are connected to the fixed card strip (181), and locking racks (182) are respectively provided on both sides of the fixed card strip (181), and the fixed card strip (181) and the locking rack (182) are engaged when they are attached to each other; The upper and lower ends of the locking rack (182) are connected to connecting strips (183), and the connecting strips (183) are slidably connected to the side of the fixing frame (17); One end of the connecting strip (183) away from the locking rack (182) is connected to a movable plate (184), and the movable plate (184) is arranged on the inner side of the mounting frame (185), and the mounting frame (185) is connected to the outer side of the fixing frame (17); The two movable plates (184) are respectively connected to a mounting frame (185), and the mounting frame (185) is connected to the outside of the fixing frame (17).
5. A boiler electric bag filter, comprising the rapping mechanism according to any one of claims 1 to 4, characterized in that: One side of the electric bag filter frame (1) is connected to a flue gas inlet channel (20), and the other side of the electric bag filter frame (1) is connected to a clean gas outlet channel (21); An electrostatic precipitator component (22) and a bag dust removal component (23) are connected to the inner cavity of the electric bag dust collector frame (1), and the electrostatic precipitator component (22) and the bag dust removal component (23) are arranged in sequence, and the electrostatic precipitator component (22) is close to the flue gas inlet channel (20), and the bag dust removal component (23) is close to the clean gas outlet channel (21); A rapping mechanism is provided on a side of the electrostatic precipitator component (22) away from the bag dust removal component (23), and the rapping mechanism is connected to the inner cavity of the electric bag dust collector frame (1); A blowing component (24) is provided above the bag dust removal component (23), and the blowing component (24) is connected to the electric bag dust collector frame (1); An ash collecting hopper (25) is provided below both the electrostatic precipitator component (22) and the bag dust removal component (23), and the ash collecting hopper (25) is connected to the bottom of the electric bag dust collector frame (1).
Citation Information
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