Numerical control sawing machine for machining auxiliary pole iron core of motor

By designing the guide plate, guide holder, magnetic block and coolant circulation system on the CNC sawing machine, the problem of difficult to collect iron debris and coolant is solved, and the automatic separation of iron filings and the recycling of coolant is realized, which improves the cleaning efficiency and cooling effect.

CN120394996AInactive Publication Date: 2025-08-01XIANGYANG BAISHENGXIN MASCH TECH CO LTD
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Patent Information

Application Number
CN202510652884.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-20
Publication Date
2025-08-01
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When existing CNC sawing machines cut cast iron, iron debris and coolant are difficult to collect, and debris are easily attached to the surface of the machine tool and workpiece, resulting in difficulty in cleaning and may cause mechanical failure.

Method used

A CNC saw machine with a motor-attached iron core processing is designed, using a guide plate, a guide base, a magnetic suction block and a coolant circulation system to realize the automatic separation of iron chips and the circulation of coolant. The scraper is used to clean the debris, the nozzle cools down and the water pump is used to realize the circulation of coolant.

Benefits of technology

It realizes rapid cleaning of iron filings and recycling of coolant, reduces the risk of machine tool failure, and improves cleaning efficiency and cooling effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The numerical control sawing machine comprises a hollow operation table, a material guide plate is obliquely arranged on one side of the operation table, a cutting mechanism is arranged on the side, away from the material guide plate, of the operation table in a lifting mode, and a cooling mechanism used for cooling a machined part is arranged on the side, close to the material guide plate, of the cutting mechanism. A plurality of through grooves are formed in the top of the material guiding plate and the top of the portion, on one side of the material guiding plate, of the operation table, a material guiding base located under the through grooves is connected into the operation table and located under the cooling mechanism, a strip-shaped box is arranged at the bottom of the material guiding base in a communicating mode, a collecting box is connected to one side of the strip-shaped box and one side of the material guiding base, and the strip-shaped box, the material guiding base and the collecting box form a sealed space; the bottom of the strip-shaped box is connected with a liquid collecting barrel through a connecting pipe. Scrap iron can be attracted through the magnetic attraction block, cooling liquid flows into the liquid collecting barrel to be recycled, the attracted scrap iron can be rapidly cleaned through scraping of the scraper, and cleaning by workers is facilitated.
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Description

Technical Field

[0001] The present invention relates to the technical field of numerically controlled sawing machines, and particularly to a numerically controlled sawing machine for processing motor auxiliary pole iron cores. Background Art

[0002] A numerically controlled sawing machine is a machine tool used for sawing various metal materials. Usually, cutting cast iron accounts for a large proportion, and when cutting cast iron, coolant needs to be added, and iron chips will be generated during the cutting process. Currently, a chip conveyor is usually used in the market to convey the iron chips to a certain device for cleaning. However, when the iron chips are mixed with the coolant during the cutting of the band sawing machine, it is not only inconvenient to collect, but these chips will adhere to the surface of the machine tool and the workpiece surface, which is rather troublesome to handle. Some chips jumping into the interior of the machine tool will also cause abnormalities in the internal mechanical structure, resulting in failures of the band sawing machine. For this reason, we have proposed a numerically controlled sawing machine for processing motor auxiliary pole iron cores. Summary of the Invention

[0003] Aiming at the deficiencies that when the iron chips generated by the existing device during processing are mixed with the coolant, it is not only inconvenient to collect, but these chips will adhere to the surface of the machine tool and the workpiece surface, which is rather troublesome to handle, the present invention provides a numerically controlled sawing machine for processing motor auxiliary pole iron cores, which has the advantages of facilitating the cleaning by the staff and realizing the recycling of the coolant, and solves the problems raised in the above background art.

[0004] The technical solution of the present invention is realized as follows: A numerically controlled sawing machine for processing motor auxiliary pole iron cores includes an operation table with a hollow interior. A guide plate is inclinedly arranged on one side of the operation table, and a cutting mechanism is arranged in a lifting manner on the side of the operation table away from the guide plate. A cooling mechanism for cooling the workpiece is arranged on the side of the cutting mechanism close to the guide plate. A plurality of through grooves are opened on the guide plate and the top of the operation table on its side. A guide seat is connected inside the operation table and is located directly below the through grooves. The guide seat is located directly below the cooling mechanism. The bottom of the guide seat is communicated with a strip-shaped box body, and a collection box is connected to one side of the strip-shaped box body and the guide seat. The strip-shaped box body, the guide seat, and the collection box form a sealed space. The bottom of the strip-shaped box body is connected to a liquid collection barrel through a connecting pipe.

[0005] Optionally, a blanking hopper for collecting chips is slidably connected inside the strip-shaped box body, and the connection between the collection box and the strip-shaped box body and the guide seat is separated by a partition;

[0006] A scraper for scraping the chips is vertically arranged on the top of the guide seat. A second electric push rod is connected between one side of the scraper and the guide seat, and a magnetic attraction block is connected to the bottom of the guide seat.

[0007] Optionally, two liquid collection barrels are provided. A water pump is connected between the two liquid collection barrels. A plurality of connecting pipes are provided and their bottoms are connected to the second transport pipe. The bottom of the second transport pipe is connected to one of the liquid collection barrels, and the other liquid collection barrel is connected to the cooling mechanism;

[0008] An annular seat is connected inside the liquid collection barrel connected to the second transport pipe, and a leakage plate is provided on the top of the annular seat.

[0009] Optionally, the cooling mechanism includes a first mounting frame connected to the top of the operating table. A plurality of nozzles facing the cutting mechanism are connected to the bottom of the first mounting frame. The plurality of nozzles are connected to the first transport pipe, and the other end of the first transport pipe is connected to the other liquid collection barrel.

[0010] Optionally, the cutting mechanism includes a support seat that is vertically connected to the top of the operating table and is inclined. Driving disks that are rotationally connected to the support seat are symmetrically provided on the top of the support seat. A second motor is connected to one side of the driving disk. A saw band in an annular structure is connected between the driving disks. A top cover for protecting the driving disk is rotationally connected to the top of the support seat.

[0011] Optionally, a first connecting frame in a U-shaped structure with an upward opening is provided at the bottom of the operating table. The top of the first connecting frame penetrates through the operating table and is fastened to the bottom of the support seat. A third electric push rod is vertically connected between the first connecting frame and the inner top surface of the operating table.

[0012] Optionally, two groups of brackets are symmetrically distributed between the two driving disks. The brackets are fastened to the top of the operating table. The number of each group of brackets is two, and the saw band is located between the two brackets. A plurality of rollers are rotationally connected to the side wall of each bracket.

[0013] Optionally, clamping plates are symmetrically provided on the top of the operating table, and the clamping plates are located on the side of the support seat away from the guide plate. A strip-shaped groove is opened on the top of the operating table. A second connecting frame in a U-shaped structure with an upward opening is provided inside the operating table. The top end of the second connecting frame penetrates through the strip-shaped groove and is connected to the bottom of the clamping plate;

[0014] A threaded rod with symmetrically distributed surface threads is threadedly connected between the second connecting frames. The threaded rod is fastened to the inside of the operating table through a bearing seat, and a third motor is fastened to one end of the threaded rod.

[0015] Optionally, a second mounting frame fastened to the operating table is provided above the clamping plate. A first motor is fixedly connected to the second mounting frame. The output end of the first motor is connected to a cross plate. A pressing plate is provided below the cross plate. A first electric push rod is fastened between the pressing plate and the cross plate;

[0016] A plurality of groups of guide pipes are connected between the pressing plate and the cross plate. The number of each group of guide pipes is two and they are coaxially telescopically connected.

[0017] Compared with the prior art, during cutting, the present invention sprays coolant towards the saw band through a nozzle, which can cool down the cutting operation. The iron filings generated and the used coolant flow to the top of the material guiding seat. The iron filings can be adsorbed by the magnetic adsorption block, and the coolant flows into the liquid collecting bucket for recycling. Moreover, the adsorbed iron filings can be quickly cleaned by scraping with a scraper, which not only facilitates the cleaning by the staff but also realizes the recycling of the coolant. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following described drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0019] Figure 1 It is a schematic structural diagram of the present invention.

[0020] Figure 2 It is a schematic connection diagram of the driving disk and the saw band of the present invention.

[0021] Figure 3 It is a schematic connection diagram of the clamping plate and the operating table of the present invention.

[0022] Figure 4 It is a schematic internal structure diagram of the operating table of the present invention.

[0023] Figure 5 It is a schematic internal structure diagram of the liquid collecting bucket of the present invention.

[0024] Figure 6 It is a schematic connection diagram of the partition board and the material guiding seat of the present invention.

[0025] In the figure: 1, support seat; 2, top cover; 3, bracket; 4, strip-shaped groove; 5, first transport pipe; 6, partition board; 7, roller; 8, first mounting rack; 9, material guiding plate; 10, through groove; 11, blanking hopper; 12, connecting pipe; 13, control box; 14, operating table; 15, first electric push rod; 16, cross plate; 17, guiding pipe; 18, material guiding seat; 19, first motor; 20, pressing plate; 21, scraper; 22, second mounting rack; 23, driving disk; 24, saw band; 25, first connecting rack; 26, nozzle; 27, second motor; 28, clamping plate; 29, liquid collecting bucket; 30, collection box; 31, second transport pipe; 32, strip-shaped box body; 33, second electric push rod; 34, water pump; 35, second connecting rack; 36, threaded rod; 37, third electric push rod; 38, magnetic adsorption block; 39, third motor; 40, leakage plate; 41, annular seat. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0027] Refer to Figures 1 to 6 , the present invention provides a technical solution: a numerically controlled sawing machine for machining the attached pole core of a motor, including an operation table 14 with a hollow interior. A guide plate 9 is inclinedly arranged on one side of the operation table 14, and a support base 1 inclinedly arranged is connected in a lifting manner on the side of the operation table 14 away from the guide plate 9. Driving disks 23 rotatably connected thereto are symmetrically arranged on the top of the support base 1. A second motor 27 is connected to one side of the driving disk 23. A saw band 24 in a ring structure is connected between the driving disks 23. A top cover 2 for protecting the driving disk 23 is rotatably connected to the top of the support base 1. The top cover 2 is connected to the support base 1 through a rotating shaft, and the other side of the top cover 2 is connected to the support base 1 through a buckle, so as to facilitate the rotation and opening of the top cover 2, facilitating the staff to maintain and replace the saw band 24, bringing great convenience to the user.

[0028] As Figure 2 , 4 shown, a first connecting frame 25 with a U-shaped structure and an upward opening is arranged at the bottom of the operation table 14. The top of the first connecting frame 25 penetrates the operation table 14 and is fastened to the bottom of the support base 1. A third electric push rod 37 is vertically connected between the top surface of the first connecting frame 25 and the inner top surface of the operation table 14. The third electric push rod 37 pushes the first connecting frame 25 to lift and adjust to drive the support base 1 to lift and adjust, which can ensure the normal cutting of the saw band 24. At the same time, in order to prevent the saw band 24 from deflecting during operation, two groups of brackets 3 symmetrically distributed are arranged between the two driving disks 23. The brackets 3 are fastened to the top of the operation table 14. The number of each group of brackets 3 is two. During use, the saw band 24 is placed between the two brackets 3 for limit fixation, so that the saw band 24 can effectively cut from top to bottom. At the same time, a plurality of rollers 7 are rotatably connected to the side wall of each bracket 3. Under the guiding action of the rollers 7, not only effective guiding is achieved, but also the friction between the saw band 24 and the bracket 3 can be reduced.

[0029] As Figure 5 , 6As shown in the figure, a plurality of through slots 10 for discharging materials are provided at the top of the material guide plate 9 and the operating table 14 on one side thereof. A material guide seat 18 is connected inside the operating table 14 and is located directly below the through slots 10. A strip-shaped box body 32 is communicated with the bottom of the material guide seat 18, and a collection box 30 is connected to one side of the strip-shaped box body 32 and the material guide seat 18. The strip-shaped box body 32, the material guide seat 18 and the collection box 30 form a sealed space. A blanking hopper 11 for collecting debris is slidably connected inside the strip-shaped box body 32, and the connection between the collection box 30 and the strip-shaped box body 32 and the material guide seat 18 is separated by a partition plate 6. A scraper 21 for scraping debris is vertically arranged on the top of the material guide seat 18. A second electric push rod 33 is connected between one side of the scraper 21 and the material guide seat 18. A magnetic attraction block 38 is connected to the bottom of the material guide seat 18.

[0030] During processing, after the debris generated by the cutting process of the iron core and the mixture formed with the coolant are discharged to the top of the material guide seat 18, since the top of the material guide seat 18 is arranged in an inclined structure, it is convenient for the coolant to quickly fall, and the magnetic attraction block 38 arranged on the top of the material guide seat 18 can adsorb the iron filings, realizing solid-liquid separation. The debris is adsorbed on the top of the magnetic attraction block 38, and the coolant flows into the collection box 30. After long-term use, the iron filings accumulate. The second electric push rod 33 pushes the scraper 21 to slide on the top of the material guide seat 18, and the accumulated debris can be pushed into the blanking hopper 11 for collection, which brings great convenience to the cleaning work.

[0031] As Figure 5 , 6 shown in the figure, the bottom of the strip-shaped box body 32 is connected to a liquid collection barrel 29 through a connecting pipe 12. Two liquid collection barrels 29 are provided and are used for containing coolant inside. A water pump 34 is connected between the two liquid collection barrels 29. A plurality of connecting pipes 12 are provided and the bottom thereof is connected to a second transport pipe 31. The bottom of the second transport pipe 31 is connected to one of the liquid collection barrels 29. A first mounting frame 8 is connected to the top of the operating table 14. A plurality of spray heads 26 facing the saw band 24 are connected to the bottom of the first mounting frame 8. The plurality of spray heads 26 are connected to a first transport pipe 5. The other end of the first transport pipe 5 is connected to the other liquid collection barrel 29. The coolant discharged from the inside of the collection box 30 falls into one of the liquid collection barrels 29 and is recycled under the action of the water pump 34. At the same time, in order to prevent the residual iron filings from clogging the spray heads 26, an annular seat 41 is connected inside the liquid collection barrel 29 connected to the second transport pipe 31, and a leakage plate 40 is arranged on the top of the annular seat 41, so that the leakage plate 40 can achieve secondary filtration.

[0032] In summary, the numerically controlled sawing machine for processing the attached pole iron core of the motor further includes a control box 13. A controller is arranged inside the control box 13. The first electric push rod 15, the first motor 19, the second motor 27, the second electric push rod 33, the third electric push rod 37, and the third motor 39 are all connected to the controller. During use, clamping plates 28 are symmetrically arranged on the top of the operating table 14, and the clamping plates 28 are located on the side of the support base 1 away from the material guiding plate 9. A strip-shaped groove 4 is opened on the top of the operating table 14. A second connecting frame 35 with a U-shaped structure and an upward opening is arranged inside the operating table 14. The top end of the second connecting frame 35 penetrates through the strip-shaped groove 4 and is connected to the bottom of the clamping plate 28. A threaded rod 36 with symmetrically distributed surface threads is threadedly connected between the second connecting frames 35. The threaded rod 36 is fastened to the inside of the operating table 14 through a bearing seat, and one end of the threaded rod 36 is fastened with the third motor 39. Place the iron core to be cut on the top of the operating table 14. The third motor 39 drives the two clamping plates 28 to slide towards each other, so as to clamp the side wall of the iron core and ensure stable cutting of the iron core.

[0033] At the same time, a second mounting frame 22 fastened to the operating table 14 is arranged above the clamping plate 28. The first motor 19 is fixedly connected to the second mounting frame 22. The output end of the first motor 19 is connected to a cross plate 16. A pressing plate 20 is arranged below the cross plate 16. The first electric push rod 15 is fastened between the pressing plate 20 and the cross plate 16. The first motor 19 drives the cross plate 16 and the pressing plate 20 to rotate, so that the pressing plate 20 can adjust the placement angle of the pressing plate 20 according to the number of clamped iron cores, and then the pressing plate 20 can normally press the top of the iron core. In order to realize the normal lifting of the pressing plate 20, a plurality of guide tubes 17 are connected between the pressing plate 20 and the cross plate 16. The number of each group of guide tubes 17 is two and they are coaxially telescopically connected.

[0034] The clamped and stable iron core is cut driven by the saw band 24 arranged for lifting. During cutting, the coolant is sprayed onto the saw band 24 through the nozzle 26 to cool the cutting operation. The generated iron chips and the used coolant flow to the top of the material guiding seat 18. The iron chips can be adsorbed by the magnetic attraction block 38, and the coolant flows into the liquid collecting bucket 29 for recycling. The adsorbed iron chips can be quickly cleaned by scraping with the scraping plate 21.

[0035] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A numerically controlled sawing machine for processing the attached pole iron core of a motor, comprising an operating table (14) with a hollow interior, characterized in that, A material guiding plate (9) is inclinedly arranged on one side of the operating table (14), and a cutting mechanism is arranged in a lifting manner on the side of the operating table (14) far from the material guiding plate (9). A cooling mechanism for cooling the workpiece is arranged on the side of the cutting mechanism close to the material guiding plate (9). A plurality of through grooves (10) are opened at the top of the material guiding plate (9) and the operating table (14) on one side thereof. A material guiding seat (18) located directly below the through grooves (10) is connected inside the operating table (14). The material guiding seat (18) is located directly below the cooling mechanism. The bottom of the material guiding seat (18) is communicated with a strip-shaped box body (32), and a collection box (30) is connected to one side of the strip-shaped box body (32) and the material guiding seat (18). The strip-shaped box body (32), the material guiding seat (18), and the collection box (30) form a sealed space. The bottom of the strip-shaped box body (32) is connected to a liquid collecting bucket (29) through a connecting pipe (12).

2. The numerically controlled sawing machine for machining the pole-attached iron core of an electric motor according to claim 1, characterized in that, A blanking hopper (11) for collecting debris is slidably connected inside the strip-shaped box body (32), and the connection between the collection box (30) and the strip-shaped box body (32) and the material guiding seat (18) is separated by a partition plate (6). A scraper (21) for scraping debris is vertically arranged on the top of the material guiding seat (18). A second electric push rod (33) is connected between one side of the scraper (21) and the material guiding seat (18). A magnetic attraction block (38) is connected to the bottom of the material guiding seat (18).

3. The numerically controlled sawing machine for machining the pole-attached iron core of an electric motor according to claim 1, characterized in that, Two liquid collecting buckets (29) are provided. A water pump (34) is connected between the two liquid collecting buckets (29). A plurality of connecting pipes (12) are provided and their bottoms are connected to a second transportation pipe (31). The bottom of the second transportation pipe (31) is connected to one of the liquid collecting buckets (29), and the other liquid collecting bucket (29) is connected to the cooling mechanism. An annular seat (41) is connected inside the liquid collecting bucket (29) connected to the second transportation pipe (31), and a leakage plate (40) is arranged on the top of the annular seat (41).

4. The numerically controlled sawing machine for machining the pole-attached iron core of an electric motor according to claim 3, wherein, The cooling mechanism includes a first mounting frame (8) connected to the top of the operating table (l4). A plurality of nozzles (26) facing the cutting mechanism are connected to the bottom of the first mounting frame (8). The plurality of nozzles (26) are connected to a first transportation pipe (5), and the other end of the first transportation pipe (5) is connected to the other liquid collecting bucket (29).

5. The numerically controlled sawing machine for machining the pole-attached iron core of an electric motor according to any one of claims 1-4, characterized in that, The cutting mechanism includes a support seat (l) connected in a lifting manner to the top of the operating table (14) and inclinedly arranged. Driving disks (23) rotatably connected thereto are symmetrically arranged on the top of the support seat (1). A second motor (27) is connected to one side of the driving disk (23). A saw band (24) in an annular structure is connected between the driving disks (23). A top cover (2) for protecting the driving disks (23) is rotatably connected to the top of the support seat (1).

6. The numerically controlled sawing machine for machining the pole-attached iron core of an electric motor according to claim 5, wherein, A first connecting frame (25) in a U-shaped structure with an upward opening is arranged at the bottom of the operating table (14). The top of the first connecting frame (25) penetrates through the operating table (14) and is fastened to the bottom of the support seat (1). A third electric push rod (37) is vertically connected between the first connecting frame (25) and the inner top surface of the operating table (14).

7. The numerically controlled sawing machine for machining the attached pole core of an electric motor according to claim 6, wherein, Two sets of brackets (3) are symmetrically arranged between the two drive disks (23). The brackets (3) are fastened to the top of the operating table (14). The number of brackets (3) in each group is two, and the saw band (24) is located between the two brackets (3). A plurality of rollers (7) are rotatably connected to the side walls of each bracket (3).

8. The numerically controlled sawing machine for machining the motor attached pole core according to claim 5, characterized in that, Clamping plates (28) are symmetrically arranged on the top of the operating table (14), and the clamping plates (28) are located on the side of the support base (1) away from the guide plate (9). A strip-shaped groove (4) is formed in the top of the operating table (14). A second connecting frame (35) with a U-shaped structure and an upward opening is arranged in the operating table (14). The top end of the second connecting frame (35) penetrates through the strip-shaped groove (4) and is connected to the bottom of the clamping plate (28); A threaded rod (36) with symmetrically distributed surface threads is threadedly connected between the second connecting frames (35). The threaded rod (36) is fastened to the inside of the operating table (14) through a bearing seat, and a third motor (39) is fastened to one end of the threaded rod (36).

9. The numerically controlled sawing machine for machining the pole-attached iron core of an electric motor according to claim 8, characterized in that, A second mounting frame (22) fastened to the operating table (14) is arranged above the clamping plate (28). A first motor (19) is fixedly connected to the second mounting frame (22). The output end of the first motor (19) is connected to a cross plate (16). A pressing plate (20) is arranged below the cross plate (16). A first electric push rod (15) is fastened between the pressing plate (20) and the cross plate (16); A plurality of guide tubes (17) are connected between the pressing plate (20) and the cross plate (16). The number of guide tubes (17) in each group is two and they are coaxially telescopically connected.