Case mold for machining based on high-precision case

Abstract

The invention discloses a case mold for processing based on a high-precision case, which comprises a lower protective shell, four circular heat dissipation bins are mounted in the lower protective shell at equal intervals, spiral cold water pipes are mounted in the circular heat dissipation bins, and supporting columns are detachably mounted in the spiral cold water pipes. The supporting column is sleeved with a graphene heat absorption block, the graphene heat absorption block is located in the spiral cold water pipe, and a pressure sensor and a temperature sensor are installed in the spiral cold water pipe. The contact area and the flowing path of the cooling liquid and the mold are increased, cooling is more uniform, the local overheating phenomenon is effectively avoided, the cooling efficiency is greatly improved, the cooling time is shortened, in addition, the flow of the cooling liquid can be accurately adjusted according to feedback of the temperature sensor, accurate control over the mold temperature is achieved, and the service life of the mold is prolonged. And the heat dissipation effect is further enhanced, the cooling performance of the cooling liquid is guaranteed, and the stability of the whole cooling system is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of chassis moulds, and in particular to a chassis mould for high-precision chassis processing. Background Art

[0002] In the field of high-precision chassis processing, the cooling system performance of the chassis mold is crucial. Traditional high-precision chassis processing mold cooling methods have many drawbacks, which seriously affect production efficiency and product quality.

[0003] Traditional molds often use circular cooling channels, but this design is inefficient and prone to localized overheating. This not only shortens the mold's service life but also causes quality issues like deformation and dimensional deviation in the chassis. Furthermore, to achieve the desired cooling effect, the cooling time must be extended, typically by 20%-30%, significantly reducing production efficiency and increasing costs.

[0004] Furthermore, when the waterway becomes clogged, cleaning it is a tedious task. Due to the structural design of traditional cooling systems, clearing the blockage requires complete disassembly, which is not only time-consuming and labor-intensive, but can also damage the mold during disassembly and installation, further increasing repair costs and downtime. Therefore, we have proposed a chassis mold based on high-precision chassis processing to solve the above problems. Summary of the Invention

[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a chassis mold for high-precision chassis processing.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions:

[0007] A chassis mold for high-precision chassis processing, comprising a lower protective shell, four circular heat dissipation bins installed at equal intervals in the lower protective shell, a spiral cold water pipe installed in the circular heat dissipation bin, a support column detachably installed in the spiral cold water pipe, a graphene heat absorption block sleeved on the support column, and the graphene heat absorption block is located in the spiral cold water pipe, a pressure sensor and a temperature sensor are installed in the spiral cold water pipe, two main coolant input pipelines are installed on one side of the lower protective shell, a main coolant input pipeline on the same side is connected to the two spiral cold water pipes on the same side, one end of the spiral cold water pipe is connected to an output pipeline, and a guide structure is installed at the lower end of the lower protective shell.

[0008] Preferably, the guide structure includes an opening arranged at the lower end of the lower protective shell, a guide plate is installed on the side wall of the opening, a honeycomb heat dissipation structure is installed on the guide plate, and four threaded blind holes are evenly spaced on the honeycomb heat dissipation structure.

[0009] Preferably, a plurality of external threads are provided at equal intervals around the lower end of the support column, and the lower ends of the four support columns are respectively screwed into the four threaded blind holes through the external threads.

[0010] Preferably, the graphene heat absorbing block is cylindrical, a mounting hole is provided in the middle of the graphene heat absorbing block, and a support column on the same side passes through a mounting hole on the same side.

[0011] Preferably, the upper end of the spiral cold water pipe is connected to a fixed pipe, a first solenoid valve is installed on the fixed pipe, one end of the fixed pipe is connected to a hose, one end of the hose is connected to a connector, and two installation ports are provided on one side of the main coolant input pipeline, and the two installation ports correspond to the two connectors respectively.

[0012] Preferably, the output pipeline includes two main coolant output pipelines installed through one side of the lower end of the lower protective shell, and the lower ends of the two spiral cold water pipes on the same side are connected to the main coolant output pipeline through a connecting pipe, and a second solenoid valve is installed on the connecting pipe.

[0013] Preferably, connection holes are provided at the four corners of the upper end of the lower protective shell.

[0014] In the present invention, when dissipating heat:

[0015] 1. Coolant input: The coolant enters from the main coolant input pipeline, passes through the installation port, joint and hose, passes through the fixed pipe, and the flow is controlled by the first solenoid valve and flows into the spiral cold water pipe;

[0016] 2. Heat absorption and temperature monitoring: Inside the spiral cold water pipe, the graphene heat absorber absorbs the heat generated by the mold. At the same time, the pressure sensor and temperature sensor monitor the pressure and temperature inside the spiral cold water pipe in real time. The temperature sensor transmits the data to the cloud via a wireless module.

[0017] 3. Flow adjustment: When the temperature sensor detects a local overheating area (temperature difference > 5°C), the control system automatically adjusts the first and second solenoid valves of the corresponding flow channel after receiving data from the cloud, increasing the coolant flow to quickly reduce the temperature of the overheating area;

[0018] 4. Coolant output: After absorbing heat, the coolant passes through the connecting pipe and is controlled by the second solenoid valve to flow out from the main coolant output pipeline;

[0019] 5. Heat dissipation: The guide plate at the lower end of the lower protective shell guides the coolant flow, and the honeycomb heat dissipation structure is used to fully dissipate the heat, preparing for the recycling of the coolant;

[0020] 6. Abnormal alarm: The pressure sensor monitors the cavity pressure in real time. When the pressure is abnormal or the water channel is blocked, the system detects that the pressure and temperature data exceed the preset threshold, automatically shuts down and sends an alarm message.

[0021] The present invention has the following advantages:

[0022] 1. Four independent spiral cooling water pipes are used. The coolant flows in the spiral pipes, which increases the contact area and flow path between the coolant and the mold, makes the cooling more uniform, effectively avoids local overheating, greatly improves the cooling efficiency, shortens the cooling time, and thus improves production efficiency;

[0023] 2. Each cooling water channel inlet and outlet is equipped with a first solenoid valve and a second solenoid valve, which can accurately adjust the coolant flow rate according to the feedback of the temperature sensor, realize precise control of the mold temperature, and ensure the quality stability of the chassis product;

[0024] 3. Built-in pressure sensor and temperature sensor, the data is transmitted to the cloud via wireless module, realizing full traceability of the processing process. Production management personnel can check the pressure and temperature data of the mold at any time, identify potential problems in time, and make targeted adjustments and optimizations;

[0025] 4. The system has preset thresholds. When the pressure is abnormal or the water channel is blocked, the machine will automatically stop and send an alarm message. This can timely detect and deal with problems in the production process, avoid product quality problems caused by mold failure, reduce the scrap rate by more than 50%, and reduce production costs.

[0026] 5. Easy to disassemble and install. When cleaning the waterway blockage, there is no need to disassemble the entire system. Only the corresponding modules need to be disassembled and installed, which saves maintenance time and cost.

[0027] 6. The graphene heat-absorbing block in the spiral cold water pipe can quickly absorb heat, and the honeycomb heat dissipation structure at the lower end of the lower protective shell further enhances the heat dissipation effect, ensures the cooling performance of the coolant, and improves the stability of the entire cooling system;

[0028] In summary, the present invention increases the contact area and flow path between the coolant and the mold, making the cooling more uniform, effectively avoiding local overheating, greatly improving the cooling efficiency, and shortening the cooling time. In addition, it can accurately adjust the coolant flow rate according to the feedback of the temperature sensor to achieve precise control of the mold temperature, further enhance the heat dissipation effect, ensure the cooling performance of the coolant, and improve the stability of the entire cooling system. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a diagram showing the internal structure of the lower protective shell of the present invention;

[0030] Figure 2 This is a flow diversion structure diagram of the present invention;

[0031] Figure 3 This is a structural diagram of the graphene heat absorption block of the present invention;

[0032] Figure 4 This is a structural diagram of the support column of the present invention.

[0033] In the figure: 1 mounting port, 2 first solenoid valve, 3 main coolant input pipeline, 4 circular heat dissipation chamber, 5 spiral cold water pipe, 6 hose, 7 joint, 8 support column, 9 graphene heat absorption block, 10 fixing pipe, 11 lower protective shell, 12 main coolant output pipeline, 13 connecting hole, 14 external thread, 15 mounting hole, 16 honeycomb heat dissipation structure, 17 guide plate, 18 threaded blind hole. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0035] Reference Figure 1-4 A chassis mold for high-precision chassis processing includes a lower protective shell 11. Four circular heat dissipation chambers 4 are installed at equal intervals in the lower protective shell 11. The spacing between the four circular heat dissipation chambers 4 fully considers the uniformity of heat distribution inside the mold, can cover the heating area of the mold to the greatest extent, and ensure the comprehensiveness of the heat dissipation effect. The circular heat dissipation chambers 4 provide independent spaces for the flow and heat dissipation of coolant, which helps to improve the heat dissipation efficiency.

[0036] A spiral cold water pipe 5 is installed in the circular heat dissipation chamber 4. A support column 8 is detachably installed in the spiral cold water pipe 5. A graphene heat absorption block 9 is sleeved on the support column 8, and the graphene heat absorption block 9 is located in the spiral cold water pipe 5. When the coolant flows in the spiral cold water pipe 5, turbulence is formed. The coolant in the turbulent state can more fully contact the pipe wall, thereby more efficiently absorbing the heat generated by the mold. At the same time, the spiral structure can also slow down the flow rate of the coolant, prolong the residence time of the coolant in the pipe, and further improve the heat dissipation effect.

[0037] A pressure sensor and temperature sensor are installed within the spiral cooling water pipe 5. Two main coolant input lines 3 are installed on one side of the lower protective shell 11. One main coolant input line 3 on the same side is connected to the two spiral cooling water pipes 5 on the same side. One end of the spiral cooling water pipe 5 is connected to an output line. A flow guide structure is installed at the lower end of the lower protective shell 11. The sensors use high-precision components, featuring fast response and accurate measurement. The pressure sensor can promptly detect pressure changes during the coolant flow process and determine whether there are problems such as water blockage. The temperature sensor can accurately measure the coolant temperature, providing accurate data support for subsequent flow adjustments.

[0038] The guide structure includes an opening provided at the lower end of the lower protective shell 11, with a guide plate 17 installed on the side wall of the opening, and a honeycomb heat dissipation structure 16 installed on the guide plate 17. Four threaded blind holes 18 are provided on the honeycomb heat dissipation structure 16 at equal intervals. The honeycomb heat dissipation structure 16 has a large surface area, which can increase the contact area between the coolant and the air, thereby improving the heat dissipation efficiency. At the same time, the connection method between the support column 8 and the threaded blind hole 18 not only ensures the stability of the structure, but also facilitates the disassembly and replacement of components.

[0039] The lower end of the support column 8 is provided with a plurality of external threads 14 at equal intervals around the periphery. The lower ends of the four support columns 8 are respectively screwed into the four threaded blind holes 18 through the external threads 14. The graphene heat absorbing block 9 is arranged in a cylindrical shape. The middle part of the graphene heat absorbing block 9 is provided with a mounting hole 15. A support column 8 on the same side passes through a mounting hole 15 on the same side. The support column 8 plays the role of fixing the graphene heat absorbing block 9. Graphene has excellent thermal conductivity and can quickly absorb the heat generated by the mold and transfer it to the coolant, greatly improving the heat dissipation efficiency.

[0040] The upper end of the spiral cold water pipe 5 is connected to a fixed pipe 10, on which a first solenoid valve 2 is installed. One end of the fixed pipe 10 is connected to a hose 6, and one end of the hose 6 is connected to a connector 7. Two mounting ports 1 are provided on one side of the main coolant input pipeline 3, and the two mounting ports 1 correspond to the two connectors 7 respectively. The setting of the first solenoid valve 2 enables the flow rate of the coolant to be precisely controlled. By adjusting the opening of the first solenoid valve 2, the flow rate of the coolant can be flexibly adjusted according to the heating conditions of different parts of the mold to achieve personalized heat dissipation requirements. The design of the hose 6 and the connector 7 facilitates the connection and disassembly of the pipeline, and is convenient for the maintenance and repair of the mold.

[0041] The output pipeline includes two main coolant output pipelines 12 installed on one side of the lower end of the lower protective shell 11. The lower ends of the two spiral cold water pipes 5 on the same side are connected to the main coolant output pipeline 12 through a connecting pipe. A second solenoid valve is installed on the connecting pipe. The second solenoid valve is also used to accurately control the output flow of the coolant. After the coolant absorbs heat, by reasonably adjusting the opening of the second solenoid valve, it can be ensured that the coolant can flow out of the mold in a timely and stable manner, thereby avoiding heat accumulation in the mold;

[0042] In the present invention, when dissipating heat:

[0043] 1. Coolant input: The coolant enters from the main coolant input pipe 3, passes through the installation port 1, the connector 7 and the hose 6, passes through the fixed pipe 10, and the flow is controlled by the first solenoid valve 2, and flows into the spiral cold water pipe 5;

[0044] 2. Heat absorption and temperature monitoring: Inside the spiral cold water pipe 5, the graphene heat absorption block 9 absorbs the heat generated by the mold. At the same time, the pressure sensor and temperature sensor monitor the pressure and temperature inside the spiral cold water pipe 5 in real time. The temperature sensor transmits the data to the cloud via a wireless module.

[0045] 3. Flow adjustment: When the temperature sensor detects that the temperature difference in the local overheating area is greater than 5°C, the control system automatically adjusts the first solenoid valve 2 and the second solenoid valve of the corresponding flow channel after receiving the cloud data, increasing the coolant flow to quickly reduce the temperature of the overheating area;

[0046] 4. Coolant output: After absorbing heat, the coolant passes through the connecting pipe and is controlled by the second solenoid valve to flow out from the main coolant output pipeline 12;

[0047] 5. Heat dissipation: The guide plate 17 at the lower end of the lower protective shell 11 guides the coolant to flow, and the coolant is fully dissipated through the honeycomb heat dissipation structure 16, preparing for the recycling of the coolant;

[0048] 6. Abnormal alarm: The pressure sensor monitors the cavity pressure in real time. When the pressure is abnormal or the water channel is blocked, the system detects that the pressure and temperature data exceed the preset threshold, automatically shuts down and sends an alarm message.

[0049] The above are only preferred specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with this technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solutions and inventive concepts of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A chassis mold for high-precision chassis processing, comprising a lower protective shell (11), characterized in that: Four circular heat dissipation bins (4) are installed at equal intervals in the lower protective shell (11), a spiral cold water pipe (5) is installed in the circular heat dissipation bin (4), a support column (8) is detachably installed in the spiral cold water pipe (5), a graphene heat absorption block (9) is sleeved on the support column (8), and the graphene heat absorption block (9) is located in the spiral cold water pipe (5), a pressure sensor and a temperature sensor are installed in the spiral cold water pipe (5), two main coolant input pipelines (3) are installed on one side of the lower protective shell (11), one main coolant input pipeline (3) on the same side is connected to the two spiral cold water pipes (5) on the same side, one end of the spiral cold water pipe (5) is connected to an output pipeline, and a flow guide structure is installed at the lower end of the lower protective shell (11).

2. The chassis mold for high-precision chassis processing according to claim 1, characterized in that: The guide structure comprises an opening provided at the lower end of the lower protective shell (11); a guide plate (17) is installed on the side wall of the opening; a honeycomb heat dissipation structure (16) is installed on the guide plate (17); and four threaded blind holes (18) are provided on the honeycomb heat dissipation structure (16) at equal intervals.

3. The chassis mold for high-precision chassis processing according to claim 2, characterized in that: The lower end of the support column (8) is provided with a plurality of external threads (14) at equal intervals around a circle, and the lower ends of the four support columns (8) are respectively screwed into the four threaded blind holes (18) through the external threads (14).

4. The chassis mold for high-precision chassis processing according to claim 1, characterized in that: The graphene heat absorbing block (9) is cylindrical, a mounting hole (15) is provided in the middle of the graphene heat absorbing block (9), and a support column (8) on the same side passes through a mounting hole (15) on the same side.

5. The chassis mold for high-precision chassis processing according to claim 1, characterized in that: The upper end of the spiral cold water pipe (5) is connected to a fixed pipe (10), a first solenoid valve (2) is installed on the fixed pipe (10), one end of the fixed pipe (10) is connected to a hose (6), one end of the hose (6) is connected to a connector (7), and two installation ports (1) are provided on one side of the main coolant input pipeline (3), and the two installation ports (1) correspond to the two connectors (7) respectively.

6. The chassis mold for high-precision chassis processing according to claim 1, characterized in that: The output pipeline comprises two main coolant output pipelines (12) installed through one side of the lower end of the lower protective shell (11); the lower ends of the two spiral cold water pipes (5) on the same side are connected to the main coolant output pipeline (12) through a connecting pipe, and a second solenoid valve is installed on the connecting pipe.

7. The chassis mold for high-precision chassis processing according to claim 1, characterized in that: The four corners of the upper end of the lower protective shell (11) are provided with connection holes (13).

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