Graphite chemical cooler for heat exchange and method thereof
Through the design of limit sleeves, positioning sleeves and automatic pressure control systems, the positioning and mechanical strength problems of graphite chemical coolers during installation and use are solved, convenient installation and automatic protection are achieved, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202510821181.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-19
- Publication Date
- 2025-08-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing graphite chemical coolers are inconvenient to position when installed, and have low mechanical strength, which is easy to be damaged when the pressure is too high, affecting normal use.
A structure including a limiting sleeve, a positioning sleeve, a pressing sleeve and an elastic seal is designed to provide pressure protection through extended bolts and springs, combined with an automatic pressure control system to prevent damage to the graphite column and the elastic seal.
It improves installation convenience, protects graphite columns and elastic seals, extends service life, reduces usage limitations, and avoids leakage risks.
Smart Images

Figure CN120488840A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of graphite chemical coolers, in particular to a graphite chemical cooler for heat exchange and a method thereof. Background Art
[0002] Graphite chemical coolers are equipment that utilizes the excellent properties of graphite materials to cool down the medium during chemical production. They are often used in specific working conditions where heat exchange is required and the medium is corrosive. Graphite has good tolerance to most corrosive media such as acids, alkalis, and salts. It is especially suitable for handling highly corrosive media such as hydrochloric acid, sulfuric acid, and acetic acid, preventing leakage or damage to metal coolers due to corrosion.
[0003] At present, some existing graphite chemical coolers are not convenient for users to locate during installation, which increases the difficulty of user installation. At the same time, due to the low mechanical strength of graphite, if it encounters excessive pressure during use, it will cause damage, thereby affecting its normal use. Summary of the Invention
[0004] The object of the present invention is to provide a graphite chemical cooler for heat exchange and a method thereof, so as to solve the problem raised in the above background technology that some of the existing graphite chemical coolers are not convenient for users to locate during installation, thereby increasing the difficulty of the user's installation work. At the same time, due to the low mechanical strength of graphite, if it encounters excessive pressure during use, it will cause it to be damaged, thereby affecting its normal use. Through this solution, not only is it convenient for users to install and reduce their working difficulty, but it can also protect the graphite column and elastic seals, thereby increasing their service life. It can also perform automatic pressure reduction processing, thereby increasing its scope of use, reducing its limitations in use, and reducing user losses.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a graphite chemical cooler for heat exchange and a method thereof, the device comprises a shell, a limiting sleeve is fixedly connected to the interior of one end of the shell, one end of the limiting sleeve is fixedly connected to a first positioning sleeve, graphite columns are evenly arranged inside the shell, and elastic sealing members that fit therewith are arranged between the graphite columns, one end of the shell is slidably connected to a pressing sleeve head, one end of the pressing sleeve head is fixedly connected to a second positioning sleeve, one end of the shell is provided with a sealing flange, the inner wall of the sealing flange is fixedly connected to a sealing ring that fits the surface of the pressing sleeve head, the limiting sleeve and the first positioning sleeve are evenly arranged inside the shell, and elastic sealing members that fit therewith are arranged between the graphite columns, one end of the shell is slidably connected to a pressing sleeve head, one end of the pressing sleeve head is fixedly connected to a second positioning sleeve, and one end of the shell is provided with a sealing flange, and the inner wall of the sealing flange is fixedly connected to a sealing ring that fits the surface of the pressing sleeve head, The sleeve, the pressure sleeve head and the second positioning sleeve divide the shell into three chambers. The limiting sleeve and the first positioning sleeve form chamber one with the shell, the limiting sleeve and the first positioning sleeve form chamber two with the pressure sleeve head and the second positioning sleeve, and the pressure sleeve head and the second positioning sleeve form chamber three. The top of the graphite column is evenly provided with material holes, and one side of the graphite column is evenly provided with cooling holes. The bottom end of the shell is connected to the first feed pipe, the middle and lower part of the shell is connected to the second feed pipe, and the middle and upper part of the shell is connected to the discharge pipe. Positioning mechanisms are provided between the graphite columns, and the bottom end of the shell is provided with a protective mechanism for protecting the graphite column.
[0006] Preferably, the inner diameters of the limiting sleeve and the second positioning sleeve are both smaller than the outer diameter of the graphite column, the inner diameter of the first positioning sleeve is larger than the outer diameter of the graphite column, the inner part of one end of the pressing sleeve head is smaller than the outer diameter of the graphite column, the first positioning sleeve and the second positioning sleeve are both slidably connected to the graphite column, a group of elastic sealing members at the bottom end of the graphite column are respectively fitted with the connection between the limiting sleeve and the first positioning sleeve, and a group of elastic sealing members at the top end of the graphite column are respectively fitted with the connection between the pressing sleeve head and the second positioning sleeve, so as to facilitate the sealing work of the device.
[0007] Preferably, one end of the shell is evenly provided with extension bolts, and the extension bolts connect one end of the shell, the sealing ring and the upper and middle parts of the compression sleeve. One end of the extension bolt is provided with a spring, and both ends of the spring are respectively fitted with the compression sleeve and the extension bolt. The bottom end of the shell is connected to a drain pipe, and the material hole and the cooling hole are perpendicular to each other, which can improve the efficiency of heat transfer, thereby improving the cooling effect, and providing pressure through the elasticity of the spring to protect the graphite column and the elastic seal.
[0008] Preferably, the first feed pipe is connected to chamber one, and the second feed pipe and discharge pipe are connected to both ends of chamber two respectively for feeding materials.
[0009] Preferably, the positioning mechanism includes a positioning plate, both ends of the elastic seal are evenly fixedly connected with the positioning plates, one end of the positioning plate is provided with a positioning groove, the other end of the positioning groove is fixedly connected with a positioning block, a group of positioning grooves at one end of the positioning plates are slidably connected with a group of positioning blocks at one end of the positioning plates at their top, and the outer walls of the positioning plates are respectively fitted with the inner walls of the elastic seal, which facilitates the user's installation work and reduces the difficulty of the user's work.
[0010] Preferably, the protection mechanism includes a pressure tube, two groups of pressure tubes are connected to one end of the shell, and the pressure tubes are respectively connected to chamber one and chamber two, one end of the pressure tubes is connected to a pressure gauge, the inner wall of one end of the pressure tube is provided with a limit switch, one end of the pressure tube is fixedly connected to a limit ring, the middle part of the pressure tube is fixedly connected to a limit block, the middle part of the pressure tube is slidably connected to a piston, and the pistons are respectively located between the limit block and the limit ring, the middle part of the limit block is slidably connected to a sliding rod, and one end of the sliding rod is respectively fixedly connected to the limit block, and the other end of the sliding rod is respectively located on one side of the limit switch, so that the protection of the graphite column and the elastic seal is achieved by automatically controlling the pressure.
[0011] Preferably, a ball valve is provided in the middle of the first feed pipe and the second feed pipe, the top of the ball valve is fixedly connected to a protective box, the interior of the protective box is provided with a worm gear fixedly connected to the ball valve shaft, one end of the second feed pipe is provided with a conical diverter plate fixedly connected to the inner wall of the shell, the middle of the protective box is provided with a dual-axis motor, the output ends of the dual-axis motor are fixedly connected to a worm connected to the inner wall of the protective box through a bearing, and the worms are respectively engaged with the worm gears, and the output ends of the dual-axis motors are fixedly connected to a handle, which can control the pressure automatically or manually.
[0012] Preferably, the control ends of the travel switch and the dual-axis motor are electrically connected to an external power supply through a controller and an alarm, so as to facilitate automatic operation and alarm of the device.
[0013] How the device operates:
[0014] Step 1: Installation: The user first fixes the shell, and then puts the elastic seal on the bottom end of the graphite column. The user installs the graphite column inside the shell so that the elastic seal at the bottom end of the graphite column fits with the limiting sleeve. The first positioning sleeve can be used to position the graphite column and control the direction of the cooling hole to be the same as the direction of the discharge pipe.
[0015] Step 2: Positioning installation. The user takes out another set of graphite columns so that the direction of the cooling hole is the same as that of the discharge pipe. At the same time, the positioning blocks at one end of the positioning plate are inserted into the positioning grooves respectively, and the installation is carried out in this way.
[0016] Step 3: Fixing: When the top of the last group of graphite columns is higher than the discharge pipe, put the elastic seal on one end of the graphite column, and then insert the compression sleeve into one end of the shell. Fix the shell, sealing flange, compression sleeve and spring with extended bolts;
[0017] Step 4: Working, the high-temperature material enters the interior of the shell through the first feed pipe, flows upward through the material hole inside the graphite column, and finally discharges the device through the compression sleeve head. At the same time, the low-temperature coolant enters the interior of the shell through the second feed pipe, passes through the cooling hole on the side of the graphite column, and the high-temperature material transfers heat with the graphite column. The graphite column heats up rapidly. At this time, the coolant can quickly transfer heat with the graphite column, and the heated coolant is discharged through the discharge pipe;
[0018] Step 5: Automatic pressure control. The pressure in chamber one or chamber two can be detected through a pressure tube and a pressure gauge. When the pressure in chamber one or chamber two is too high, the pressure pushes the slide rod through the piston to squeeze the travel switch. The travel switch controls the operation of the dual-axis motor. The output end of the dual-axis motor can control the opening range of the ball valve through the worm and worm gear, thereby self-regulating the pressure inside chamber one and chamber two. When the pressure inside chamber one or chamber two returns to a low level, the controller and the dual-axis motor control the worm and worm gear to work in reverse, so that the ball valve is in a normal opening range.
[0019] Step 6: Alarm: If the pressure inside chamber 1 or chamber 2 is too high for a long time, the slider will control the travel switch to open for a long time, and the user will be alerted through the controller and the alarm.
[0020] Step 7: Manual pressure control. The user can control the opening range of the ball valve by turning the handle, and can also protect the device.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] When the user installs this device, the user first fixes the shell, and then puts the elastic seals on the bottom ends of the graphite columns respectively, so that the inner walls of the elastic seals are respectively fitted with the surface of the second positioning sleeves, so that the elastic seals can be limited by the second positioning sleeves, and at the same time, they can be fixed under the elasticity of the elastic seals themselves to prevent the elastic seals from falling off. The user installs a group of graphite columns inside the shell, so that the bottom ends of the graphite columns are located inside the first positioning sleeves, and at the same time, the elastic seals at the bottom ends of the graphite columns are fitted with the limiting sleeves. At this time, the graphite columns can be positioned by the first positioning sleeves, so that the central axis of the graphite columns coincides with the central axis of the shell, and the hole direction of the cooling hole is the same as the hole direction of the discharge pipe, and then the user takes out another set The graphite column makes the direction of the cooling hole the same as that of the discharge pipe, and at the same time makes the positioning blocks at one end of the positioning plate inserted into the inside of the positioning groove respectively, thereby completing the positioning work, and installing in this way until the top of the last group of graphite columns is higher than the discharge pipe. At this time, the user puts the elastic seal on one end of the graphite column, and then the user inserts the compression sleeve head into one end of the shell, and continuously moves it downward until the elastic seal at the top of the graphite column fits with one end of the compression sleeve head. At the same time, the second positioning sleeve is put on the surface of the graphite column, and then the sealing ring is put on the middle of the compression sleeve head. Finally, the user fixes the shell, sealing flange, compression sleeve head and spring by lengthening the bolts, so that the compression sleeve head is provided with pressure under the action of the spring's own elastic force to avoid damage to the graphite column caused by overpressure. At the same time, the elastic seal The components can provide sealing and avoid extrusion between graphite columns, thereby protecting the graphite columns. The user connects and installs the device through bolts, and then connects the device to the controller and alarm through the travel switch and the dual-axis motor. When in use, the high-temperature material enters the interior of the shell through the first feed pipe, flows upward through the material hole inside the graphite column, and finally discharges the device through the compression sleeve. At the same time, the low-temperature coolant enters the interior of the shell through the second feed pipe, and the coolant can be dispersed through the conical diverter plate at one end of the second feed pipe. The coolant passes through the cooling hole on the side of the graphite column, and the high-temperature material transfers heat with the graphite column, and the graphite column heats up rapidly. At this time, the coolant can quickly transfer heat with the graphite column, thereby achieving rapid cooling of the material. The heated coolant is discharged through the discharge pipe. At the same time, the pressure of the coolant in chamber two can be detected through the upper set of pressure pipes and pressure gauges, and the pressure of the material in chamber one can be detected through the lower set of pressure pipes and pressure gauges. When the pressure in chamber one or chamber two is too high, the pressure pushes the piston to slide in the middle of the pressure pipe, and the travel switch can be squeezed through the slide rod. The travel switch controls the operation of the dual-axis motor. The output end of the dual-axis motor can control the opening range of the ball valve through the worm and worm gear, so that the pressure inside chamber one and chamber two can be self-regulated to avoid excessive pressure in chamber one or chamber two, which will cause damage to the graphite column, affect the normal use of the device, or cause damage to the elastic seal, thereby avoiding the risk of leakage.If the pressure in chamber one is too high, it means that the material is discharged excessively. At this time, the opening range of the ball valve is reduced by the dual-axis motor, worm and worm gear to reduce the entry of material, thereby reducing the pressure inside chamber one. If the pressure in chamber two is too high, it means that the coolant is discharged excessively. At this time, the opening range of the ball valve is reduced by the dual-axis motor, worm and worm gear to reduce the entry of coolant, thereby reducing the pressure inside chamber two. When the pressure inside chamber one or chamber two is restored and lowered, under the action of the controller, the output end of the dual-axis motor is controlled to work in reverse, so that the ball valve in the middle of the first feed pipe and the second feed pipe is in the normal opening range. If the pressure inside chamber one or chamber two is too high for a long time If the pressure is too high, and the slide bar controls the travel switch to open for a long time, the controller and alarm will remind the user that the graphite column or elastic seal inside the housing is at risk of damage, so that the user can make the right judgment, thereby protecting the device and extending its service life. If the device cannot automatically adjust the pressure normally, the user can also control the opening range of the ball valve by turning the handle, which can also protect the device. This device is not only convenient for users to install and reduce their work difficulty, but also protects the graphite column and elastic seal, thereby extending their service life. It can also automatically reduce pressure, expand its scope of use, reduce its limitations, and reduce user losses. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a three-dimensional schematic diagram of the present invention;
[0024] Figure 2 It is a cross-sectional perspective schematic diagram of the present invention;
[0025] Figure 3 It is a cross-sectional perspective diagram of the first positioning sleeve, the graphite column and the second positioning sleeve in the present invention;
[0026] Figure 4 For the present invention Figure 3 A schematic diagram of the structure enlargement at point A;
[0027] Figure 5 For the present invention Figure 3 A magnified schematic diagram of the structure at point B in FIG;
[0028] Figure 6 It is a cross-sectional perspective schematic diagram of the graphite column and the positioning plate in the present invention;
[0029] Figure 7 It is a cross-sectional perspective schematic diagram of the protection mechanism in the present invention.
[0030] In the figure: 1. Shell; 2. Limit sleeve; 3. First positioning sleeve; 4. Graphite column; 5. Elastic seal; 6. Press sleeve head; 7. Second positioning sleeve; 8. Sealing flange; 9. Sealing ring; 10. Extension bolt; 11. Spring; 12. First feed pipe; 13. Second feed pipe; 14. Discharge pipe; 15. Material hole; 16. Cooling hole; 17. Positioning plate; 18. Positioning groove; 19. Positioning block; 20. Drain pipe; 21. Pressure pipe; 22. Pressure gauge; 23. Travel switch; 24. Piston; 25. Limit block; 26. Limit ring; 27. Slide rod; 28. Ball valve; 29. Conical diverter plate; 30. Protective box; 31. Worm gear; 32. Worm; 33. Dual-axis motor; 34. Handle. DETAILED DESCRIPTION
[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0032] See also Figure 1-Figure 7 , an embodiment provided by the present invention:
[0033] A graphite chemical cooler for heat exchange and a method thereof, the device comprises a shell 1, a limiting sleeve 2 is fixedly connected to the interior of one end of the shell 1, a first positioning sleeve 3 is fixedly connected to one end of the limiting sleeve 2, graphite columns 4 are evenly arranged inside the shell 1, and elastic sealing members 5 that fit therewith are arranged between the graphite columns 4, a pressing sleeve head 6 is slidably connected to one end of the shell 1, a second positioning sleeve 7 is fixedly connected to one end of the pressing sleeve head 6, a sealing flange 8 is provided at one end of the shell 1, a sealing ring 9 that fits the surface of the pressing sleeve head 6 is fixedly connected to the inner wall of the sealing flange 8, the limiting sleeve 2 and the first positioning sleeve 3 are fixedly connected to the pressing sleeve head 6 and the second positioning sleeve 7. The shell 1 is divided into three chambers. The limiting sleeve 2 and the first positioning sleeve 3 form chamber one with the shell 1. The limiting sleeve 2 and the first positioning sleeve 3 form chamber two with the pressing sleeve head 6 and the second positioning sleeve 7. The pressing sleeve head 6 and the second positioning sleeve 7 form chamber three. The top of the graphite column 4 is evenly provided with material holes 15, and one side of the graphite column 4 is evenly provided with cooling holes 16. The bottom end of the shell 1 is connected to the first feed pipe 12, the middle and lower part of the shell 1 is connected to the second feed pipe 13, and the middle and upper part of the shell 1 is connected to the discharge pipe 14. A positioning mechanism is provided between the graphite columns 4, and a protective mechanism for protecting the graphite column 4 is provided at the bottom end of the shell 1;
[0034] See also Figure 3-Figure 6In this embodiment, the positioning mechanism includes a positioning plate 17. Both ends of the elastic seal 5 are evenly fixedly connected with the positioning plates 17. One end of the positioning plate 17 is provided with a positioning groove 18. The other end of the positioning groove 18 is fixedly connected with a positioning block 19. The positioning groove 18 at one end of a group of positioning plates 17 is slidably connected to the positioning block 19 at one end of a group of positioning plates 17 at its top. The outer walls of the positioning plates 17 are respectively fitted with the inner walls of the elastic seal 5, which facilitates the user's installation work and reduces the user's work difficulty.
[0035] See also Figure 1 and Figure 7 In this embodiment, the protection mechanism includes a pressure tube 21. Two groups of pressure tubes 21 are connected to one end of the shell 1, and the pressure tubes 21 are respectively connected to chamber one and chamber two. One end of the pressure tube 21 is connected to a pressure gauge 22. The inner wall of one end of the pressure tube 21 is provided with a limit switch 23. One end of the pressure tube 21 is fixedly connected to a limit ring 26. The middle part of the pressure tube 21 is fixedly connected to a limit block 25. The middle part of the pressure tube 21 is slidably connected to a piston 24, and the piston 24 is respectively located between the limit block 25 and the limit ring 26. The middle part of the limit block 25 is slidably connected to a slide rod 27, and one end of the slide rod 27 is respectively fixedly connected to the limit block 25, and the other end of the slide rod 27 is respectively located on one side of the limit switch 23. The protection of the graphite column 4 and the elastic seal 5 is achieved by automatically controlling the pressure.
[0036] See also Figure 1 and Figure 7 In this embodiment, a ball valve 28 is provided in the middle of the first feed pipe 12 and the second feed pipe 13. The top of the ball valve 28 is fixedly connected to a protective box 30. The interior of the protective box 30 is provided with a worm gear 31 fixedly connected to the rotating shaft of the ball valve 28. One end of the second feed pipe 13 is provided with a conical diverter plate 29 fixedly connected to the inner wall of the shell 1. A dual-axis motor 33 is provided in the middle of the protective box 30. The output ends of the dual-axis motor 33 are fixedly connected to a worm 32 connected to the inner wall of the protective box 30 through a bearing, and the worm 32 is respectively engaged with the worm gear 31. The output ends of the dual-axis motor 33 are fixedly connected to a handle 34, which can automatically control the pressure or manually control the pressure.
[0037] It should be noted that the inner diameters of the limiting sleeve 2 and the second positioning sleeve 7 are both smaller than the outer diameter of the graphite column 4, the inner diameter of the first positioning sleeve 3 is larger than the outer diameter of the graphite column 4, the inner part of one end of the pressing sleeve head 6 is smaller than the outer diameter of the graphite column 4, the first positioning sleeve 3 and the second positioning sleeve 7 are both slidably connected to the graphite column 4, a group of elastic seals 5 at the bottom end of the graphite column 4 are respectively fitted with the connection between the limiting sleeve 2 and the first positioning sleeve 3, and a group of elastic seals 5 at the top end of the graphite column 4 are respectively fitted with the connection between the pressing sleeve head 6 and the second positioning sleeve 7, which is convenient for the sealing work of the device. One end of the shell 1 is evenly provided with an extension bolt 10, and the extension bolt 10 One end of the shell 1, the sealing ring 9 and the middle and upper part of the compression sleeve head 6 are connected, and one end of the lengthened bolt 10 is provided with a spring 11, and both ends of the spring 11 are respectively fitted with the compression sleeve head 6 and the lengthened bolt 10. The bottom end of the shell 1 is connected to the drain pipe 20, and the material hole 15 and the cooling hole 16 are perpendicular to each other, which can improve the efficiency of heat transfer and thus improve the cooling effect. The elasticity of the spring 11 provides pressure to protect the graphite column 4 and the elastic seal 5. The control ends of the travel switch 23 and the dual-axis motor 33 are electrically connected to the external power supply through the controller and the alarm, so that the device can automatically work and alarm.
[0038] The device operates as follows:
[0039] Step 1: Installation. The user first fixes the housing 1, and then sleeves the elastic seal 5 on the bottom end of the graphite column 4. The user installs the graphite column 4 inside the housing 1 so that the elastic seal 5 at the bottom end of the graphite column 4 fits with the limiting sleeve 2. The first positioning sleeve 3 can be used to position the graphite column 4, and the direction of the cooling hole 16 is controlled to be the same as that of the discharge pipe 14.
[0040] Step 2: Positioning and installation. The user takes out another set of graphite columns 4 so that the direction of the cooling hole 16 is the same as that of the discharge pipe 14. At the same time, the positioning blocks 19 at one end of the positioning plate 17 are inserted into the interior of the positioning groove 18, and the installation is carried out in this way.
[0041] Step 3: Fixing. When the top of the last group of graphite columns 4 is higher than the discharge pipe 14, put the elastic seal 5 on one end of the graphite column 4, and then insert the compression sleeve 6 into one end of the housing 1. Use the extended bolts 10 to fix the housing 1, sealing flange 8, compression sleeve 6 and spring 11;
[0042] Step 4: Working, the high-temperature material enters the interior of the shell 1 through the first feed pipe 12, flows upward through the material hole 15 inside the graphite column 4, and finally discharges the device through the compression sleeve head 6. At the same time, the low-temperature coolant enters the interior of the shell 1 through the second feed pipe 13, passes through the cooling hole 16 on the side of the graphite column 4, and the high-temperature material transfers heat with the graphite column 4. The graphite column 4 quickly heats up. At this time, the coolant can quickly transfer heat with the graphite column 4, and the heated coolant is discharged through the discharge pipe 14;
[0043] Step 5: Automatic pressure control. The pressure in chamber 1 or chamber 2 can be detected through the pressure tube 21 and the pressure gauge 22. When the pressure in chamber 1 or chamber 2 is too high, the pressure pushes the slide rod 27 through the piston 24 to squeeze the limit switch 23. The limit switch 23 controls the operation of the dual-axis motor 33. The output end of the dual-axis motor 33 can control the opening range of the ball valve 28 through the worm 32 and the worm gear 31, thereby self-regulating the pressure inside chamber 1 or chamber 2. When the pressure inside chamber 1 or chamber 2 returns to a low level, the controller and the dual-axis motor 33 control the worm 32 and the worm gear 31 to work in the reverse direction, so that the ball valve 28 is within the normal opening range.
[0044] Step 6: Alarm. If the pressure inside chamber 1 or chamber 2 is too high for a long time, the slide bar 27 controls the limit switch 23 to be open for a long time, and the user is alerted through the controller and the alarm.
[0045] Step 7: Manual pressure control: the user can control the opening range of the ball valve 28 by turning the handle 34, and can also protect the device.
[0046] Working principle: When the user installs this device, the user first fixes the shell 1, and then puts the elastic seal 5 on the bottom end of the graphite column 4 respectively, so that the inner walls of the elastic seal 5 are respectively fitted with the surface of the second positioning sleeve 7, so that the elastic seal 5 can be limited by the second positioning sleeve 7, and at the same time, it can be fixed under the elasticity of the elastic seal 5 itself to prevent the elastic seal 5 from falling off. The user installs a group of graphite columns 4 inside the shell 1, so that the bottom end of the graphite column 4 is located inside the first positioning sleeve 3, and at the same time, the elastic seal 5 at the bottom end of the graphite column 4 is fitted with the limiting sleeve 2. At this time, the graphite column 4 can be positioned by the first positioning sleeve 3, so that the central axis of the graphite column 4 coincides with the central axis of the shell 1, and at the same time At the same time, the user makes the hole direction of the cooling hole 16 the same as that of the discharge pipe 14, and then takes out another set of graphite columns 4 so that the hole direction of the cooling hole 16 is the same as that of the discharge pipe 14, and at the same time, the positioning blocks 19 at one end of the positioning plate 17 are respectively inserted into the inside of the positioning groove 18, thereby completing the positioning work, and so on to install until the top of the last set of graphite columns 4 is higher than the discharge pipe 14. At this time, the user puts the elastic seal 5 on one end of the graphite column 4, and then the user inserts the pressure sleeve head 6 into one end of the shell 1, and continuously moves it down until the elastic seal 5 at the top of the graphite column 4 fits with one end of the pressure sleeve head 6, and at the same time the second positioning sleeve 7 is put on the surface of the graphite column 4, and then the sealing ring 9 is put on the middle of the pressure sleeve head 6, and finally the user first lengthens the bolt 10 Fix the shell 1 and the sealing flange 8, then pass one end of the extension bolt 10 through the pressure sleeve 6, put on the spring 11, and finally tighten it to complete the installation. At this time, the spring 11 provides pressure to the pressure sleeve 6 under the action of its own elastic force to avoid damage to the graphite column 4 caused by overpressure. At the same time, the elastic seal 5 can provide sealing and avoid extrusion between the graphite columns 4, thereby protecting the graphite columns 4. The user uses bolts to connect the pressure sleeve 6, the first feed pipe 12, the second feed pipe 13 and the discharge pipe 14 in the device to the external pipeline, and then connect the device to the controller and alarm through the travel switch 23 and the dual-axis motor 33. When in use, the high-temperature material enters the interior of the shell 1 through the first feed pipe 12 and passes through the graphite column 4. The internal material hole 15 flows upward and is finally discharged from the device through the compression sleeve head 6. At the same time, the low-temperature coolant enters the interior of the shell 1 through the second feed pipe 13. The coolant can be dispersed through the conical diverter plate 29 at one end of the second feed pipe 13 and passes through the cooling hole 16 on the side of the graphite column 4. The high-temperature material transfers heat with the graphite column 4, and the graphite column 4 heats up rapidly. At this time, the coolant can quickly transfer heat with the graphite column 4, thereby realizing rapid cooling of the material. The heated coolant is discharged through the discharge pipe 14. At the same time, the pressure of the coolant in the second chamber can be detected by the upper group of pressure pipes 21 and the pressure gauge 22, and the pressure of the material in the first chamber can be detected by the lower group of pressure pipes 21 and the pressure gauge 22.When the pressure in chamber 1 or chamber 2 is too high, the pressure pushes the piston 24 to slide in the middle of the pressure tube 21, and the travel switch 23 can be squeezed through the slide rod 27. The travel switch 23 controls the operation of the dual-axis motor 33. The output end of the dual-axis motor 33 drives the worm 32 to rotate, and the worm 32 drives the worm gear 31 to rotate. The rotating worm gear 31 can control the opening range of the ball valve 28, thereby being able to self-regulate the pressure inside chamber 1 and chamber 2 to avoid excessive pressure in chamber 1 or chamber 2, which may cause graphite The damage of column 4 affects the normal use of the device, or causes damage to the elastic seal 5, avoiding the risk of leakage. If the pressure in chamber 1 is too high, it means that the material is discharged excessively. At this time, the opening range of ball valve 28 is reduced by dual-axis motor 33, worm 32 and worm gear 31 to reduce the entry of material, thereby reducing the pressure inside chamber 1. If the pressure in chamber 2 is too high, it means that the coolant is discharged excessively. At this time, the opening range of ball valve 28 is reduced by dual-axis motor 33, worm 32 and worm gear 31 to reduce the coolant. The entry of the first or second chambers reduces the pressure inside the second chamber. When the pressure inside the first or second chambers is reduced, the controller controls the output end of the dual-axis motor 33 to work in the reverse direction, so that the ball valve 28 in the middle of the first feed pipe 12 and the second feed pipe 13 is in the normal opening range. If the pressure inside the first or second chamber is too high for a long time, the slide bar 27 controls the limit switch 23 to be open for a long time. At this time, the controller and the alarm remind the user that the graphite column 4 or the elastic seal 5 inside the housing 1 is at risk of damage, so that the user can make a correct judgment, thereby protecting the device and extending its service life. If the device cannot automatically adjust the pressure normally, the user can also control the opening range of the ball valve 28 by turning the handle 34, which can also protect the device. The device is not only convenient for users to install and reduces their work difficulty, but also can protect the graphite column 4 and the elastic seal 5, thereby extending their service life. It can also automatically reduce pressure, expand its scope of use, reduce its limitations, and reduce user losses.
[0047] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. A graphite chemical cooler for heat exchange, characterized in that: The invention comprises a shell (1), wherein a limiting sleeve (2) is fixedly connected to the interior of one end of the shell (1), and a first positioning sleeve (3) is fixedly connected to one end of the limiting sleeve (2), and graphite columns (4) are evenly arranged inside the shell (1), and elastic sealing members (5) that fit therewith are arranged between the graphite columns (4), and a pressing sleeve head (6) is slidably connected to one end of the shell (1), and a second positioning sleeve (7) is fixedly connected to one end of the pressing sleeve head (6), and a sealing flange (8) is provided at one end of the shell (1), and a sealing ring (9) that fits the surface of the pressing sleeve head (6) is fixedly connected to the inner wall of the sealing flange (8), and the limiting sleeve (2) and the first positioning sleeve (3) and the pressing sleeve head (6) and the second positioning sleeve (7) divide the shell (1) into three chambers. The limiting sleeve (2) and the first positioning sleeve (3) form a chamber one with the shell (1); the limiting sleeve (2) and the first positioning sleeve (3) form a chamber two with the pressing sleeve head (6) and the second positioning sleeve (7); the pressing sleeve head (6) and the second positioning sleeve (7) form a chamber three; the top of each graphite column (4) is evenly provided with a material hole (15); one side of each graphite column (4) is evenly provided with a cooling hole (16); the bottom end of the shell (1) is connected to a first feed pipe (12); the middle and lower part of the shell (1) is connected to a second feed pipe (13); the middle and upper part of the shell (1) is connected to a discharge pipe (14); a positioning mechanism is provided between the graphite columns (4); and the bottom end of the shell (1) is provided with a protective mechanism for protecting the graphite column (4).
2. A graphite chemical cooler for heat exchange according to claim 1, characterized in that: The inner diameters of the limiting sleeve (2) and the second positioning sleeve (7) are both smaller than the outer diameter of the graphite column (4); the inner diameter of the first positioning sleeve (3) is larger than the outer diameter of the graphite column (4); the inner portion of one end of the pressing sleeve head (6) is smaller than the outer diameter of the graphite column (4); the first positioning sleeve (3) and the second positioning sleeve (7) are both slidably connected to the graphite column (4); a group of elastic sealing members (5) at the bottom end of the graphite column (4) are respectively fitted with the connection between the limiting sleeve (2) and the first positioning sleeve (3); and a group of elastic sealing members (5) at the top end of the graphite column (4) are respectively fitted with the connection between the pressing sleeve head (6) and the second positioning sleeve (7).
3. The graphite chemical cooler for heat exchange according to claim 1, characterized in that: One end of the shell (1) is evenly provided with an extension bolt (10), and the extension bolt (10) connects one end of the shell (1), the sealing ring (9) and the middle and upper part of the compression sleeve (6). One end of the extension bolt (10) is provided with a spring (11), and both ends of the spring (11) are respectively fitted with the compression sleeve (6) and the extension bolt (10). The bottom end of the shell (1) is connected to a sewage pipe (20), and the material hole (15) and the cooling hole (16) are perpendicular to each other.
4. The graphite chemical cooler for heat exchange according to claim 1, characterized in that: The first feed pipe (12) is connected to the first chamber, and the second feed pipe (13) and the discharge pipe (14) are respectively connected to the two ends of the second chamber.
5. The graphite chemical cooler for heat exchange according to claim 1, characterized in that: The positioning mechanism includes a positioning plate (17), both ends of the elastic seal (5) are evenly fixedly connected with the positioning plate (17), one end of each positioning plate (17) is provided with a positioning groove (18), the other end of each positioning groove (18) is fixedly connected with a positioning block (19), the positioning groove (18) at one end of a group of positioning plates (17) is slidably connected to the positioning block (19) at one end of a group of positioning plates (17) at the top thereof, and the outer walls of each positioning plate (17) are respectively in contact with the inner wall of the elastic seal (5).
6. The graphite chemical cooler for heat exchange according to claim 1, characterized in that: The protection mechanism comprises a pressure tube (21), one end of the housing (1) is connected to two groups of pressure tubes (21), and the pressure tubes (21) are respectively connected to chamber one and chamber two, one end of each pressure tube (21) is connected to a pressure gauge (22), the inner wall of each end of each pressure tube (21) is provided with a travel switch (23), one end of each pressure tube (21) is fixedly connected to a limit ring (26), the middle of each pressure tube (21) is fixedly connected to a limit block (25), the middle of each pressure tube (21) is slidably connected to a piston (24), and the piston (24) is respectively located between the limit block (25) and the limit ring (26), the middle of each limit block (25) is slidably connected to a slide rod (27), and one end of each slide rod (27) is respectively fixedly connected to the limit block (25), and the other end of each slide rod (27) is respectively located on one side of the travel switch (23).
7. The graphite chemical cooler for heat exchange according to claim 6, characterized in that: A ball valve (28) is provided in the middle of each of the first feed pipe (12) and the second feed pipe (13), and the top of each of the ball valves (28) is fixedly connected to a protective box (30). A worm gear (31) fixedly connected to the rotating shaft of the ball valve (28) is provided inside the protective box (30). One end of each of the second feed pipes (13) is provided with a conical diverter plate (29) fixedly connected to the inner wall of the housing (1). A dual-axis motor (33) is provided in the middle of each of the protective boxes (30), and the output ends of each of the dual-axis motors (33) are fixedly connected to a worm (32) connected to the inner wall of the protective box (30) through a bearing, and the worm gears (32) are respectively engaged with the worm gear (31), and the output ends of each of the dual-axis motors (33) are fixedly connected to a hand (34).
8. The graphite chemical cooler for heat exchange according to claim 7, characterized in that: The control ends of the travel switch (23) and the dual-axis motor (33) are both electrically connected to an external power supply through a controller and an alarm.
9. A method for operating a graphite chemical cooler for heat exchange according to any one of claims 1 to 8, characterized in that: Step 1: Installation, the user first fixes the shell (1), and then sleeves the elastic seal (5) on the bottom end of the graphite column (4), and the user installs the graphite column (4) inside the shell (1) so that the elastic seal (5) at the bottom end of the graphite column (4) fits with the limiting sleeve (2), and the graphite column (4) can be positioned by the first positioning sleeve (3), and the hole direction of the cooling hole (16) is controlled to be the same as the hole direction of the discharge pipe (14); Step 2: Positioning and installation. The user takes out another set of graphite columns (4) so that the direction of the cooling hole (16) is the same as that of the discharge pipe (14). At the same time, the positioning blocks (19) at one end of the positioning plate (17) are respectively inserted into the interior of the positioning groove (18). The installation is carried out in this way. Step 3: Fixing. When the top of the last group of graphite columns (4) is higher than the discharge pipe (14), the elastic seal (5) is placed on one end of the graphite column (4), and the compression sleeve (6) is inserted into one end of the housing (1). The housing (1), the sealing flange (8), the compression sleeve (6) and the spring (11) are fixed by lengthening the bolts (10); Step 4: Working, the high-temperature material enters the interior of the shell (1) through the first feed pipe (12), flows upward through the material hole (15) inside the graphite column (4), and finally discharges the device through the compression sleeve (6). At the same time, the low-temperature coolant enters the interior of the shell (1) through the second feed pipe (13), passes through the cooling hole (16) on the side of the graphite column (4), and heat transfer occurs between the high-temperature material and the graphite column (4). The graphite column (4) quickly heats up. At this time, the coolant can quickly transfer heat to the graphite column (4), and the heated coolant is discharged through the discharge pipe (14); Step 5: Automatic pressure control. The pressure in chamber 1 or chamber 2 can be detected through the pressure tube (21) and the pressure gauge (22). When the pressure in chamber 1 or chamber 2 is too high, the pressure pushes the slide bar (27) through the piston (24) to squeeze the travel switch (23). The travel switch (23) controls the operation of the dual-axis motor (33). The output end of the dual-axis motor (33) can control the opening range of the ball valve (28) through the worm (32) and the worm gear (31), thereby self-regulating the pressure inside chamber 1 or chamber 2. When the pressure inside chamber 1 or chamber 2 is restored and lowered, the worm (32) and the worm gear (31) are controlled to work in reverse under the action of the controller and the dual-axis motor (33), so that the ball valve (28) is in a normal opening range. Step 6: Alarm. If the pressure inside chamber 1 or chamber 2 is too high for a long time, the slide bar (27) controls the travel switch (23) to open for a long time, and the user is alerted through the controller and the alarm. Step 7: Manual pressure control: the user can control the opening range of the ball valve (28) by turning the handle (34), and can also protect the device.