Grinding equipment for photovoltaic panel
By designing photovoltaic panel grinding equipment with longitudinal and transverse conveyor belts combined with a reversing mechanism and a cleaning and drying mechanism, the problem of traditional grinding equipment requiring manual flipping of photovoltaic panels is solved, automatic four-sided grinding and continuous production of photovoltaic panels are realized, and efficiency and safety are improved.
Patent Information
- Application Number
- CN202510936908.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-08
- Publication Date
- 2025-09-16
AI Technical Summary
Traditional grinding equipment can only achieve single-sided or double-sided grinding, and requires manual flipping of photovoltaic panels, which affects grinding efficiency and production efficiency.
A grinding device including longitudinal and transverse conveyor belts is designed, combined with a reversing mechanism, a fine grinding block and a cleaning and drying mechanism to realize automatic four-sided grinding, cleaning and drying of photovoltaic panels. Through the cooperation of the longitudinal and transverse conveyor belts, the four-sided grinding of photovoltaic panels is automatically completed, and cleaning and drying are performed during the transmission process.
The grinding efficiency and production efficiency of photovoltaic panels are improved, workers' hands are prevented from being scratched, and continuous production and processing of photovoltaic panels are realized.
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Figure CN120645077A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of grinding equipment, and in particular to a grinding equipment for photovoltaic panels. Background Art
[0002] Photovoltaic desertification control is a new model that combines solar photovoltaic power generation with desert control. This model can not only utilize abundant solar energy resources to generate electricity, but also improve the local ecological environment through the construction of photovoltaic power stations, achieving a win-win situation for energy development and environmental protection.
[0003] Solar photovoltaic panels, also known as photovoltaic modules or solar panels, are devices that convert light energy directly into electrical energy. When sunlight shines on a photovoltaic panel, photons interact with atoms in the semiconductor material, causing electrons to be released and flow, forming an electric current.
[0004] Traditional solar photovoltaic panels require grinding during production to prevent scratches on workers' hands during handling. However, conventional grinding equipment typically only handles single- or double-sided grinding, requiring manual flipping of the panels for four-sided grinding. This compromises both grinding and production efficiency, requiring improvement. Summary of the Invention
[0005] In view of the shortcomings of the existing technology, the purpose of the present invention is to provide a photovoltaic panel grinding device, which has the effect of improving grinding efficiency and production efficiency.
[0006] The above technical objectives of the present invention are achieved through the following technical solutions: A photovoltaic panel grinding device comprising: A longitudinal conveyor belt is horizontally arranged on the ground, and the photovoltaic panels are transported along the longitudinal direction of the longitudinal conveyor belt; A transverse conveyor belt is horizontally arranged on the ground and is perpendicular to the longitudinal conveyor belt, and the photovoltaic panels are transported along the width direction on the transverse conveyor belt; A grinding wheel is vertically rotatably connected to both sides of the middle position of the longitudinal conveyor belt and the transverse conveyor belt; a reversing mechanism, disposed between the longitudinal conveyor belt and the transverse conveyor belt; The reversing mechanism includes a support frame, a transmission roller, a guide wheel and a limiting roller. The support frame is arranged between the longitudinal conveyor belt and the transverse conveyor belt. The transmission roller is horizontally rotatably connected to the support frame and has the same transmission direction as the longitudinal conveyor belt. The guide wheel is obliquely arranged on the outer wall of the transmission roller and faces the transverse conveyor belt. The limiting roller is vertically rotatably connected to the tail end position of the support frame.
[0007] In a preferred example, the present invention can be further configured as follows: a processing tube located behind the grinding wheel is provided on the longitudinal conveyor belt, a pair of arc-shaped fine grinding blocks are provided in the processing tube, a guide rod is provided on the fine grinding block, a guide groove for the guide rod to slide is provided on the processing tube, and a driving mechanism for controlling the relative sliding of the pair of fine grinding blocks is provided on the processing tube.
[0008] In a preferred example, the present invention can be further configured as follows: the driving mechanism includes a rotating shaft, a cam and a pair of driving rods, the rotating shaft is horizontally rotatably connected to the processing tube, the cam is triangularly arranged on the rotating shaft, one end of a pair of driving rods is respectively rotatably connected to the two top angle positions of the cam, and the other end is rotatably connected to the lower end of the fine grinding block.
[0009] In a preferred example, the present invention can be further configured as follows: a transfer platform is provided at the tail end of the transverse conveyor belt, a cleaning box is provided at the front end of the transfer platform, and nozzles are provided at both ends of the cleaning box.
[0010] In a preferred example, the present invention can be further configured as follows: an air-drying hood is provided in the middle of the transmission platform, and a fan is provided on the air-drying hood.
[0011] In a preferred example, the present invention can be further configured as follows: two groups of the air-drying hoods are provided, and a turning mechanism located between a pair of the air-drying hoods is provided on the transfer platform.
[0012] In a preferred example, the present invention can be further configured as follows: the flipping mechanism includes a mounting frame, a flip axis and a pair of clamps, the mounting frame is vertically arranged on the ground, the flip axis is horizontally rotated and connected to the mounting frame, the clamps are arranged at both ends of the flip axis, and the clamps are provided with slots for inserting photovoltaic panels.
[0013] In a preferred example, the present invention can be further configured as follows: an anti-slip strip is provided on the inner wall of the card slot.
[0014] In a preferred example, the present invention can be further configured as follows: a unloading platform is provided at the tail end of the transmission platform, a gantry is provided at the starting end of the unloading platform, a storage barrel for storing quick-drying glue is provided on the gantry, and a discharge nozzle is provided at the lower end of the storage barrel tilted backward, and the discharge nozzle is used to contact the surface of the photovoltaic panel.
[0015] In a preferred example, the present invention can be further configured as follows: an electromagnetic valve is provided on the discharge nozzle, a button switch for controlling the opening and closing of the electromagnetic valve is provided on the upper end surface of the gantry, a shift rod is vertically provided on the gantry, the middle position of the shift rod is rotatably connected to the gantry, and a torsion spring is provided at the rotating position, the lower end of the shift rod is for the photovoltaic panel to collide and flip over, and the upper end is used to press the button switch.
[0016] In summary, the present invention has the following beneficial effects: 1. By setting a reversing mechanism between the longitudinal conveyor belt and the transverse conveyor belt, the photovoltaic panel can be automatically reversed, and the photovoltaic panel can be continuously transported longitudinally and transversely. The four-sided grinding of the photovoltaic panel can be completed at one time, thereby improving the grinding efficiency and production efficiency. 2. By setting fine grinding blocks on the longitudinal conveyor belt, the long side of the photovoltaic panel can be conveniently grinded for the second time to prevent scratches on the palm during transportation; 3. By setting a cleaning mechanism and a drying mechanism at the tail end of the transverse conveyor belt, automatic cleaning and drying after grinding are completed, and continuous production and processing of photovoltaic panels are realized, thereby improving grinding efficiency and production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural diagram of an embodiment; Figure 2 1 is a schematic structural diagram of a reversing mechanism according to an embodiment; Figure 3 2. It is a structural diagram of a processing tube of an embodiment; Figure 4 Schematic diagram of the connection relationship of the processing tubes of the embodiment; Figure 5 is a schematic structural diagram of a transmission station according to an embodiment; Figure 6 2. It is a structural diagram of the unloading platform of the embodiment; Figure 7 It is a structural diagram of the gantry of the embodiment.
[0018] Figure numerals: 1. Longitudinal conveyor belt; 2. Transverse conveyor belt; 3. Grinding wheel; 4. Reversing mechanism; 41. Support frame; 42. Drive roller; 43. Guide wheel; 44. Limiting roller; 5. Processing tube; 51. Fine grinding block; 52. Guide rod; 53. Guide groove; 6. Driving mechanism; 61. Rotating shaft; 62. Cam; 63. Driving rod; 7. Transfer platform; 71. Cleaning box; 72. Nozzle; 73. Air drying hood; 74. Fan; 8. Flipping mechanism; 81. Mounting frame; 82. Flipping shaft; 83. Clamp; 84. Slot; 85. Anti-slip strip; 9. Unloading platform; 91. Gantry; 92. Storage barrel; 93. Discharge nozzle; 94. Solenoid valve; 95. Push button switch; 96. Dial lever; 97. Torsion spring. DETAILED DESCRIPTION
[0019] The present invention will be further described in detail below with reference to the accompanying drawings.
[0020] like Figure 1 As shown, a photovoltaic panel grinding device includes a longitudinal conveyor belt 1, a transverse conveyor belt 2, a grinding wheel 3 and a reversing mechanism 4.
[0021] like Figure 1 As shown, the longitudinal conveyor belt 1 is horizontally arranged on the ground, and the photovoltaic panels are transported along the longitudinal direction on the longitudinal conveyor belt 1. The transverse conveyor belt 2 is horizontally arranged on the ground and perpendicular to the longitudinal conveyor belt 1, and the photovoltaic panels are transported along the width direction on the transverse conveyor belt 2.
[0022] like Figure 1 As shown, the grinding wheel 3 is vertically connected to both sides of the middle position of the longitudinal conveyor belt 1 and the transverse conveyor belt 2. The grinding wheel 3 is thin in the middle and thick at both ends, and can grind out arc-shaped chamfers around the photovoltaic panel.
[0023] like Figure 1 、 Figure 2 As shown, the reversing mechanism 4 is arranged between the longitudinal conveyor belt 1 and the transverse conveyor belt 2 , and the reversing mechanism 4 includes a support frame 41 , a transmission roller 42 , a guide wheel 43 and a limiting roller 44 .
[0024] like Figure 1 、 Figure 2 As shown, a support frame 41 is disposed between the longitudinal conveyor belt 1 and the transverse conveyor belt 2. A drive roller 42 is horizontally connected to the support frame 41 and rotates in the same direction as the longitudinal conveyor belt 1. A guide wheel 43 is tilted and disposed on the outer wall of the drive roller 42, facing the transverse conveyor belt 2. A limit roller 44 is vertically connected to the rear end of the support frame 41.
[0025] When the photovoltaic panel needs to be ground, the photovoltaic panel is placed on the longitudinal conveyor belt 1 so that the length direction of the photovoltaic panel is the same as the transmission direction of the longitudinal conveyor belt 1. As the longitudinal conveyor belt 1 is continuously transmitted, the grinding wheel 3 on the longitudinal conveyor belt 1 is used to realize automatic grinding of the two long sides of the photovoltaic panel.
[0026] After grinding is completed, the photovoltaic panel is gradually transferred to the transmission roller 42 until the photovoltaic panel hits the limiting roller 44. Under the cooperation of the guide wheel 43 on the transmission roller 42, the photovoltaic panel is automatically squeezed and transferred along the horizontal direction and automatically enters the horizontal conveyor belt 2.
[0027] With the continuous transmission of the transverse conveyor belt 2, the grinding wheel 3 on the transverse conveyor belt 2 is used to realize automatic grinding processing in the two short sides of the photovoltaic panel, thereby completing the four-side grinding processing of the photovoltaic panel at one time, improving the grinding efficiency and production efficiency.
[0028] like Figure 1 、 Figure 3 、 Figure 4 As shown, a processing tube 5 is provided on the longitudinal conveyor belt 1 and is located behind the grinding wheel 3. A pair of arc-shaped fine grinding blocks 51 are provided in the processing tube 5. A guide rod 52 is provided on the fine grinding block 51, and a guide groove 53 for the guide rod 52 to slide is provided on the processing tube 5.
[0029] like Figure 3 、 Figure 4 As shown, a driving mechanism 6 for controlling the relative sliding of a pair of fine grinding blocks 51 is provided on the processing tube 5 . The driving mechanism 6 includes a rotating shaft 61 , a cam 62 and a pair of driving rods 63 .
[0030] like Figure 3 、 Figure 4 As shown, the shaft 61 is horizontally connected to the processing tube 5, and the cam 62 is triangularly arranged on the shaft 61. One end of a pair of driving rods 63 is respectively connected to the two vertex positions of the cam 62, and the other end is connected to the lower end of the fine grinding block 51.
[0031] Because photovoltaic panels are long and narrow, workers will hold the two long sides of the photovoltaic panels when moving them, so they must ensure that the long sides are absolutely smooth to avoid scratching their palms.
[0032] Therefore, when the two long sides of the photovoltaic panel are ground, the photovoltaic panel enters the processing tube 5. At this time, the rotating shaft 61 is controlled to rotate, and the rotating shaft 61 drives the cam 62 to rotate, and the cam 62 and the driving rod 63 form a crank-connecting rod structure to control the vertical reciprocating sliding of the fine grinding block 51.
[0033] And with the cooperation of the guide rod 52 on the fine grinding block 51 and the guide groove 53 on the processing tube 5, a pair of fine grinding blocks 51 slide relative to each other, and the sliding direction is the arc direction, which just fits the arc chamfer of the photovoltaic panel, realizing the secondary fine grinding of the photovoltaic panel and preventing scratches on the palm during transportation.
[0034] like Figure 1 、 Figure 5 As shown, a transfer platform 7 is provided at the tail end of the transverse conveyor belt 2 , a cleaning box 71 is provided at the front end of the transfer platform 7 , and nozzles 72 are provided at both ends of the cleaning box 71 .
[0035] like Figure 5As shown, two groups of air-drying hoods 73 are spaced apart in the middle of the transfer platform 7 , and each air-drying hood 73 is provided with a fan 74 for blowing air downwards. The transfer platform 7 is provided with a turning mechanism 8 located between the pair of air-drying hoods 73 .
[0036] like Figure 5 As shown, the flip mechanism 8 includes a mounting frame 81, a flip shaft 8261, and a pair of clamping plates 83. The mounting frame 81 is vertically mounted on the ground, the flip shaft 8261 is horizontally connected to the mounting frame 81, and the clamping plates 83 are located at both ends of the flip shaft 8261. The clamping plates 83 are provided with slots 84 for inserting the photovoltaic panels, and the inner walls of the slots 84 are provided with anti-slip strips 85.
[0037] When all four sides of the photovoltaic panel are ground, the photovoltaic panel is transferred on the transfer platform 7. At this time, the photovoltaic panel first enters the cleaning box 71. At this time, the nozzle 72 flushes both sides of the photovoltaic panel to wash away the grinding powder and complete automatic cleaning.
[0038] The photovoltaic panel then enters the first air-drying hood 73, where the fan 74 on the first air-drying hood 73 is used to air-dry the top surface of the photovoltaic panel. The photovoltaic panel then exits the first air-drying hood 73 and enters the slots 84 on the pair of clamping plates 83. The flip shaft 8261 then controls the pair of clamping plates 83 to flip the photovoltaic panel, turning it over and automatically placing it on the second half of the transfer platform 7.
[0039] The photovoltaic panel then enters the second air-drying hood 73, and the fan 74 on the second air-drying hood 73 is used to air-dry the lower surface of the photovoltaic panel, completing automatic cleaning and drying after grinding, realizing continuous production and processing of the photovoltaic panel, thereby improving grinding efficiency and production efficiency.
[0040] like Figure 6 、 Figure 7 As shown, the tail end of the transfer platform 7 is connected to a discharge platform 9, which is used to transport photovoltaic panels. A gantry 91 is located at the beginning of the discharge platform 9, extending along its length. A storage barrel 92 for storing quick-drying adhesive is mounted on the gantry 91. A discharge nozzle 93 is located at the lower end of the storage barrel 92, tilted backwards, to contact the surface of the photovoltaic panel.
[0041] like Figure 6 、 Figure 7 As shown, a solenoid valve 94 is installed on the discharge nozzle 93, and a push button switch 95 is installed on the upper end surface of the gantry 91 to control the opening and closing of the solenoid valve 94. A lever 96 is vertically installed on the gantry 91. The middle part of the lever 96 is rotatably connected to the gantry 91, and a torsion spring 97 is installed at the rotation position. The lower end of the lever 96 is used to contact and tilt the photovoltaic panel, and the upper end is used to press the push button switch 95.
[0042] After the photovoltaic panel is cleaned, it is transferred to the unloading platform 9 and transported backward on the unloading platform 9. When the photovoltaic panel is transported to the position of the lever 96, the photovoltaic panel pushes the lever 96 to flip, and the lever 96 presses the button switch 95 and controls the solenoid valve 94 to open. At this time, the glue in the storage barrel 92 overflows from the discharge nozzle 93 and is applied to the photovoltaic panel in a long strip of glue. The glue then dries automatically and forms a hard glue strip.
[0043] When the photovoltaic panel is separated from the lever 96, the lever 96 is reversely rotated and reset under the action of the torsion spring 97. At this time, the lever 96 is separated from the button switch 95, and then the solenoid valve 94 is closed, and the photovoltaic panel continues to be transported backward. This reciprocating process is carried out to achieve the glue coating operation of each photovoltaic panel.
[0044] Because the photovoltaic panels have hard adhesive strips, when the photovoltaic panels are stacked, there is space between the panels, preventing them from sticking together, making it easier to remove the panels. The adhesive strips also provide a certain degree of shock absorption, preventing damage during transportation. Furthermore, the adhesive strips can be easily removed, making the use of the photovoltaic panels even more convenient.
[0045] The specific embodiments are merely explanations of the present invention and are not limitations of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the embodiments as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.
Claims
1. A photovoltaic panel grinding device, characterized in that: include: A longitudinal conveyor belt (1) is horizontally arranged on the ground, and the photovoltaic panels are transported along the longitudinal conveyor belt (1); A transverse conveyor belt (2) is horizontally arranged on the ground and is perpendicular to the longitudinal conveyor belt (1), and the photovoltaic panels are transported along the width direction on the transverse conveyor belt (2); A grinding wheel (3) is vertically rotatably connected to both sides of the middle position of the longitudinal conveyor belt (1) and the transverse conveyor belt (2); A reversing mechanism (4) is provided between the longitudinal conveyor belt (1) and the transverse conveyor belt (2); The reversing mechanism (4) includes a support frame (41), a transmission roller (42), a guide wheel (43) and a limiting roller (44); the support frame (41) is arranged between the longitudinal conveyor belt (1) and the transverse conveyor belt (2); the transmission roller (42) is horizontally rotatably connected to the support frame (41) and has the same transmission direction as the longitudinal conveyor belt (1); the guide wheel (43) is tiltedly arranged on the outer wall of the transmission roller (42) and faces the transverse conveyor belt (2); the limiting roller (44) is vertically rotatably connected to the tail end position of the support frame (41).
2. The photovoltaic panel grinding device according to claim 1, characterized in that: The longitudinal conveyor belt (1) is provided with a processing tube (5) located behind the grinding wheel (3), a pair of arc-shaped fine grinding blocks (51) are provided in the processing tube (5), a guide rod (52) is provided on the fine grinding blocks (51), a guide groove (53) for the guide rod (52) to slide is provided on the processing tube (5), and a driving mechanism (6) for controlling the relative sliding of the pair of fine grinding blocks (51) is provided on the processing tube (5).
3. The photovoltaic panel grinding device according to claim 2, characterized in that: The driving mechanism (6) comprises a rotating shaft (61), a cam (62) and a pair of driving rods (63); the rotating shaft (61) is horizontally rotatably connected to the processing tube (5); the cam (62) is triangularly arranged on the rotating shaft (61); one end of the pair of driving rods (63) is respectively rotatably connected to the two vertex positions of the cam (62), and the other end is rotatably connected to the lower end of the fine grinding block (51).
4. The photovoltaic panel grinding device according to claim 1, characterized in that: A transmission platform (7) is provided at the tail end of the transverse conveyor belt (2), a cleaning box (71) is provided at the front end of the transmission platform (7), and nozzles (72) are provided at both ends of the cleaning box (71).
5. The photovoltaic panel grinding device according to claim 4, characterized in that: An air drying hood (73) is provided in the middle of the transmission platform (7), and a fan (74) is provided on the air drying hood (73).
6. The photovoltaic panel grinding device according to claim 5, characterized in that: The air-drying hoods (73) are provided in two groups, and the transmission platform (7) is provided with a turning mechanism (8) located between a pair of the air-drying hoods (73).
7. The photovoltaic panel grinding device according to claim 6, characterized in that: The flip mechanism (8) includes a mounting frame (81), a flip shaft (82) (61) and a pair of clamps (83), wherein the mounting frame (81) is vertically arranged on the ground, the flip shaft (82) (61) is horizontally rotatably connected to the mounting frame (81), the clamps (83) are arranged at both ends of the flip shaft (82) (61), and the clamps (83) are provided with slots (84) for inserting photovoltaic panels.
8. The photovoltaic panel grinding device according to claim 7, characterized in that: The inner wall of the clamping slot (84) is provided with an anti-slip strip (85).
9. The photovoltaic panel grinding device according to claim 4, characterized in that: The tail end of the transmission platform (7) is connected to a discharge platform (9), the starting end of the discharge platform (9) is provided with a gantry (91), a storage barrel (92) for storing quick-drying glue is provided on the gantry (91), and a discharge nozzle (93) is provided at the lower end of the storage barrel (92) tilted backward, and the discharge nozzle (93) is used to contact the surface of the photovoltaic panel.
10. The photovoltaic panel grinding device according to claim 9, characterized in that: The discharge nozzle (93) is provided with a solenoid valve (94), the upper end surface of the gantry (91) is provided with a button switch (95) for controlling the opening and closing of the solenoid valve (94), and the gantry (91) is vertically provided with a shifting rod (96), the middle position of the shifting rod (96) is rotatably connected to the gantry (91), and a torsion spring (97) is provided at the rotation position, the lower end of the shifting rod (96) is used for the photovoltaic panel to resist and flip over, and the upper end is used to press the button switch (95).
Citation Information
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