Mixing equipment and process suitable for soybean meal fermentation
By designing mixing equipment suitable for soybean meal fermentation and utilizing stirring and breaking mechanisms, the problems of dead corner stirring and agglomeration of soybean meal and auxiliary materials in the mixer were solved, thus achieving uniform mixing of soybean meal and auxiliary materials and improving the fermentation quality.
Patent Information
- Application Number
- CN202511048175.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-29
- Publication Date
- 2025-10-17
AI Technical Summary
Existing mixers are difficult to effectively stir the dead corners formed during the mixing process of soybean meal and auxiliary materials, and water injection easily causes the surface soybean meal to clump, resulting in uneven mixing.
A mixing equipment was designed, including a stirring mechanism and a breaking mechanism. The mixing tank and the stirring rack were driven to rotate by a flip motor. Combined with the spray rack and the breaking rack, the soybean meal and the auxiliary materials were evenly mixed. The intercepting net and the breaking rack were used to break up the lumps to ensure uniform mixing.
It achieves full mixing of soybean meal and auxiliary materials, reduces accumulation in dead corners, improves mixing uniformity, ensures uniform contact between soybean meal and auxiliary materials and fermentation liquid, and improves fermentation effect.
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Figure CN120789979A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of feed processing, in particular to a mixing device and process suitable for soybean meal fermentation. BACKGROUND
[0002] Soybean meal fermentation is carried out by mixing soybean meal, auxiliary materials, fermentation bacteria and water, and then fermenting. The existing process is: first, soybean meal and auxiliary materials are put into a mixer for mixing; after preliminary mixing, fermentation bacteria and water are added to the mixer for further stirring; after the mixture is uniformly stirred, it is packed into a sealed bag for fermentation.
[0003] The existing mixer stirs and mixes soybean meal and auxiliary materials through stirring paddles, but part of the soybean meal and auxiliary materials in the dead angle are difficult to be fully stirred, affecting the mixing effect. In addition, when water is injected into the mixer, the water first contacts the surface layer of the soybean meal, which is easy to cause the surface layer of the soybean meal to form clumps. These clumps are difficult to break up, which further leads to uneven mixing of the entire soybean meal. SUMMARY
[0004] In order to overcome the shortcomings of the existing mixer that is difficult to stir the soybean meal and auxiliary materials in the dead angle, and when water is injected into the mixer, the surface layer of the soybean meal is easy to form clumps, which further leads to uneven mixing of the entire mixture, the present application provides a mixing device and process suitable for soybean meal fermentation, which can reduce the accumulation of soybean meal and auxiliary materials in the dead angle of the mixing tank and break up the soybean meal clumps, so that the soybean meal and auxiliary materials can be uniformly mixed.
[0005] The technical implementation scheme of the present application is: A mixing device and process suitable for soybean meal fermentation, comprising: a base provided with a flow guide surface; a protective shell provided with a through opening and fixed to the base; a rotating frame rotatably connected to the base; a mixing tank fixed to the rotating frame; a stirring mechanism arranged on the base and the mixing tank; a breaking mechanism arranged on the mixing tank.
[0006] Further, it further comprises: a sealing cover fixed above the mixing tank, and an electromagnetic valve fixed to the bottom of the mixing tank.
[0007] Further, the stirring mechanism comprises: a turnover motor fixed to the base, a turnover gear fixed to the rotating frame, a drive gear fixed to the output shaft of the turnover motor, the drive gear being engaged with the turnover gear, a stirring frame rotatably connected to the mixing tank, two motor supports fixed to the top of the mixing tank, a drive motor fixed between the two motor supports, and a rotating shaft of the drive motor being fixed to the stirring frame.
[0008] Further, the stirring frame is provided with a plurality of paddles, and the plurality of paddles of the stirring frame are attached to the inner wall of the mixing tank.
[0009] Further, the dispersing mechanism comprises a rotating joint fixed on the base, a spraying frame fixed in the mixing tank, two layers of spraying holes formed on the spraying frame, the spraying frame being fixed to the rotating frame, the spraying frame being fixed to the rotating joint, a dispersing frame rotatably connected to the spraying frame, the dispersing frame being slidably connected to the stirring frame, a moving frame slidably connected to the spraying frame, the moving frame being in contact with the dispersing frame, and six intercepting nets fixed to the moving frame.
[0010] Further, the sealing mechanism is further provided, and the sealing mechanism is used for sealing the spraying holes of the spraying frame and is arranged on the spraying frame. The sealing mechanism comprises two guide plates fixed on the base and provided with guide grooves, a sealing plate slidably connected in the spraying frame, two driving rods fixed on the sealing plate, the two driving rods being slidably connected to the spraying frame, and the two driving rods being slidably connected to the guide grooves of the two guide plates.
[0011] Further, the shaking mechanism is further provided, and the shaking mechanism is used for shaking the intercepting nets and is arranged on the spraying frame. The shaking mechanism comprises a guide frame and a guide frame fixed on the spraying frame, a plurality of inclined surfaces arranged on the guide frame and the guide frame respectively, four contact rods fixed on the dispersing frame and in contact with the guide frame and the guide frame respectively, and four fixed rotating frames fixed on the stirring frame.
[0012] Further, the two scraping rods are fixed on the stirring frame, and the two scraping frames are fixed on the stirring frame.
[0013] A mixing process suitable for soybean meal fermentation comprises the following steps: S1, opening the sealing cover above the mixing tank, adding soybean meal and auxiliary materials into the mixing tank, then re-covering the sealing cover of the mixing tank, and finally starting the overturning motor and the driving motor. The overturning motor drives the mixing tank to rotate through the driving gear and the overturning gear, and the driving motor drives the stirring frame and the dispersing frame to rotate, so as to mix the soybean meal and the auxiliary materials; S2, intermittently injecting the mixed solution of water and fermentation bacteria into the mixing tank through the rotating joint and the spraying frame. The mixed solution is uniformly contacted with the soybean meal and the auxiliary materials in the mixing tank. The rotation of the mixing tank and the stirring frame can uniformly mix the soybean meal, the auxiliary materials and the mixed solution; S3, when the mixing tank rotates, the intercepting nets intercept the caked soybean meal, the caked soybean meal is dispersed by the dispersing frame, and then the mixing of the soybean meal is more sufficient; S4, the sealing plate blocks the spray hole on one side of the spray frame, the mixing tank and the spray frame drive the sealing plate and the driving rod to rotate, the driving rod rotating is extruded by the guide groove of the guide plate, the driving rod drives the sealing plate to move, the sealing plate moving blocks the spray hole on the other side of the spray frame, so that the upward spray hole of the spray frame is blocked, to prevent the soybean meal from entering the spray frame, so that the mixed liquid can be uniformly sprayed from the spray hole of the spray frame; S5, the scattering frame drives the contact rod to rotate, the stirring frame drives the fixed rotating frame to rotate, the contact rod rotating moves along the surface of the guide frame and the guide frame, so that the contact rod, the scattering frame, the moving frame and the interception net move up and down, the interception net moving up and down makes the soybean meal move up and down, and the fixed rotating frame can better scatter the soybean meal.
[0014] The application has the following advantages: 1, the driving gear rotating drives the turnover gear to rotate, the turnover gear rotating drives the rotating frame to rotate, the rotating frame rotating drives the mixing tank, the mixing tank rotating drives the soybean meal and the auxiliary material in the mixing tank to rotate upwards, the soybean meal and the auxiliary material rotating to the upper part fall downward under the action of gravity, when the mixing tank rotates more than 180 degrees, the soybean meal and the auxiliary material located above the mixing tank fall to the lower part of the mixing tank, and the soybean meal and the auxiliary material repeatedly pass through the scattering assembly and fall to the lower part under the action of gravity, so that the upper and lower soybean meal and auxiliary material are continuously turned over, and the soybean meal and the auxiliary material can be reduced in the dead angle of the mixing tank, and the continuous rotation of the stirring frame also continuously stirs the material, so that the soybean meal and the auxiliary material can be more fully mixed.
[0015] 2, when the mixed liquid is injected into the rotating joint and the spray frame, the mixed liquid is sprayed from the spray holes on both sides of the spray frame, and the mixed liquid sprayed from the spray holes on both sides of the spray frame contacts the soybean meal and the auxiliary material, the mixing tank continuously drives the soybean meal and the auxiliary material to the upper part, and then the soybean meal and the auxiliary material fall from the upper part, and the soybean meal and the auxiliary material contact the mixed liquid sprayed from the spray frame during falling, so that the soybean meal and the auxiliary material can be more uniformly contacted with the mixed liquid, part of the soybean meal and the auxiliary material contacted with the mixed liquid absorbs water and forms lumps, the lumps of the soybean meal are intercepted when passing through the interception net, the scattering frame rotating breaks the soybean meal lumps stopped on the interception net, and then the soybean meal and the auxiliary material are more uniformly mixed with the mixed liquid.
[0016] 3, the interception net moving up and down drives the soybean meal and the auxiliary material on the interception net to move up and down, the soybean meal and the auxiliary material moving up and down, the rotating fixed rotating frame scatters the soybean meal and the auxiliary material moving up and down, and the soybean meal and the auxiliary material on the interception net quickly fall to the lower part of the mixing tank, so that the soybean meal and the auxiliary material can be more fully scattered, thereby further improving the uniformity of the soybean meal, the auxiliary material and the mixed liquid. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a three-dimensional structure schematic diagram of the application.
[0018] Figure 2 Fig. 1 is a schematic view of the local stereoscopic structure of the present application.
[0019] Figure 3 Fig. 2 is a schematic view of the local stereoscopic structure of the stirring mechanism of the present application.
[0020] Figure 4 Fig. 3 is a schematic view of the local stereoscopic structure of the stirring mechanism and the dispersing mechanism of the present application.
[0021] Figure 5 Fig. 4 is a schematic view of the local sectional stereoscopic structure of the stirring mechanism and the dispersing mechanism of the present application.
[0022] Figure 6 Fig. 5 is a schematic view of the local sectional stereoscopic structure of the stirring mechanism of the present application.
[0023] Figure 7 Fig. 6 is a schematic view of the local sectional stereoscopic structure of the dispersing mechanism of the present application.
[0024] Figure 8 Fig. 7 is a schematic view of the sectional stereoscopic structure of the stirring frame and the dispersing frame of the present application.
[0025] Figure 9 Fig. 8 is a schematic view of the stereoscopic structure of the moving frame and the intercepting net of the present application.
[0026] Figure 10 Fig. 9 is a schematic view of the sectional stereoscopic structure of the blocking mechanism of the present application.
[0027] Figure 11 Fig. 10 is a schematic view of the local sectional stereoscopic structure of the guide disc, the sealing plate and the driving rod of the present application.
[0028] Figure 12 Fig. 11 is a schematic view of the local stereoscopic structure of the dispersing mechanism and the shaking mechanism of the present application.
[0029] Figure 13 Fig. 12 is a schematic view of the local stereoscopic structure of the shaking mechanism of the present application.
[0030] Figure 14 Fig. 13 is a schematic view of the local stereoscopic structure of the dispersing mechanism and the fixed rotating frame of the present application.
[0031] Meaning of the reference numerals in the drawing: 1: base, 2: protective shell, 3: rotating frame, 4: mixing tank, 41: sealing cover, 42: electromagnetic valve, 61: overturning motor, 62: overturning gear, 63: driving gear, 64: stirring frame, 65: motor support, 66: driving motor, 81: rotating joint, 82: spraying frame, 84: dispersing frame, 85: moving frame, 86: intercepting net, 91: guide disc, 92: sealing plate, 93: driving rod, 101: guide frame, 102: guide frame, 103: contact rod, 104: fixed rotating frame, 111: scraping rod, 112: scraping frame. DETAILED DESCRIPTION
[0032] Reference herein to an embodiment means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are they necessarily mutually exclusive of one another. As will be apparent to those of ordinary skill in the art, embodiments described herein can be combinable with other embodiments.
[0033] Embodiment 1: a mixing device and process suitable for soybean meal fermentation, as shown in the accompanying drawings, comprising: Figures 1-9 a base 1 provided with a flow guide surface; a protective shell 2 provided with an opening and bolted to the base 1; a rotating frame 3 rotatably connected to the base 1; a mixing tank 4 bolted to the rotating frame 3; a stirring mechanism for stirring soybean meal, auxiliary materials, fermentation bacteria, and water, provided on the base 1 and the mixing tank 4; a dispersing mechanism for dispersing agglomerated soybean meal, provided on the mixing tank 4. Further comprising: a sealing cover 41 threadedly connected above the mixing tank 4, and a solenoid valve 42 fixed to the bottom of the mixing tank 4.
[0034] The stirring mechanism comprises: a turnover motor 61 bolted to the base 1, a turnover gear 62 welded to the rotating frame 3, a drive gear 63 fixed to the output shaft of the turnover motor 61, the drive gear 63 meshing with the turnover gear 62, an agitating frame 64 rotatably connected to the mixing tank 4, the agitating frame 64 being used to agitate soybean meal and auxiliary materials, two motor supports 65 welded to the top of the mixing tank 4, a drive motor 66 bolted between the two motor supports 65, and the rotating shaft of the drive motor 66 being fixed to the agitating frame 64.
[0035] The agitating frame 64 is provided with a plurality of paddles, and the plurality of paddles on the agitating frame 64 are in contact with the inner wall of the mixing tank 4.
[0036]
[0037] The dispersing mechanism comprises a rotating joint 81 connected to the base 1 by bolts, a spraying frame 82 welded in the mixing tank 4, two layers of spraying holes opened on the spraying frame 82, the spraying frame 82 welded with the rotating frame 3, the spraying frame 82 fixed with the rotating joint 81, a dispersing frame 84 rotatably connected to the spraying frame 82 and slidable on the spraying frame 82, the dispersing frame 84 slidably connected with the stirring frame 64, a moving frame 85 slidably connected to the spraying frame 82, the moving frame 85 in contact with the dispersing frame 84, six intercepting nets 86 welded on the moving frame 85, and the intercepting nets 86 used for intercepting the bean dregs.
[0038] Initially, the base 1 is provided with a collecting frame below the flow guide surface, the rotating joint 81 is connected with a water supply pipe, the electromagnetic valve 42 is closed, the staff opens the sealing cover 41 on the mixing tank 4 from the through opening of the protective shell 2, then the staff pours the bean dregs and auxiliary materials into the mixing tank 4, the staff stops pouring the bean dregs and auxiliary materials when the bean dregs and auxiliary materials reach one fourth of the height of the mixing tank 4, then the staff re-closes the sealing cover 41, and then the staff starts the driving motor 66 and the overturning motor 61, the rotating shaft of the driving motor 66 drives the stirring frame 64 to rotate, the stirring frame 64 rotates to stir the bean dregs and auxiliary materials below the mixing tank 4 through the paddle, so that the bean dregs and auxiliary materials are mixed, and the stirring frame 64 rotates to drive the dispersing frame 84 to rotate; After a period of stirring, the bean dregs and auxiliary materials are preliminarily mixed, the output shaft of the overturning motor 61 drives the driving gear 63 to rotate, the driving gear 63 drives the overturning gear 62 to rotate, the overturning gear 62 drives the rotating frame 3 to rotate, the rotating frame 3 drives the mixing tank 4, the sealing cover 41 and the electromagnetic valve 42 to rotate, the mixing tank 4 drives the stirring frame 64, the motor support 65, the driving motor 66, the spraying frame 82, the dispersing frame 84, the moving frame 85 and the intercepting net 86 to rotate, and the mixing tank 4 drives the bean dregs and auxiliary materials in the mixing tank 4 to rotate upward, and the spraying frame 82 drives one end of the rotating joint 81 to rotate; When the mixing tank 4 rotates more than 90 degrees, the dispersing frame 84, the moving frame 85 and the intercepting net 86 will slide downward as a whole under the action of gravity, and the soybean meal and the auxiliary materials rotating to the upper part will fall downward under the action of gravity, and the soybean meal and the auxiliary materials falling downward will pass through the moving frame 85, the intercepting net 86 and the dispersing frame 84, and when the mixing tank 4 rotates more than 180 degrees, the soybean meal and the auxiliary materials located above the mixing tank 4 will all fall to the lower part of the mixing tank 4, and the continuous rotation of the mixing tank 4 will drive the sealing cover 41, the electromagnetic valve 42, the stirring frame 64, the motor support 65, the driving motor 66, the spraying frame 82, the dispersing frame 84, the moving frame 85 and the intercepting net 86 to rotate, and at the same time, the rotation of the mixing tank 4 will drive the soybean meal and the auxiliary materials located below to rotate upward, and when the mixing tank 4 rotates more than 270 degrees, the dispersing frame 84, the moving frame 85 and the intercepting net 86 will slide downward under the action of gravity, and the soybean meal and the auxiliary materials will also fall downward under the action of gravity, and the soybean meal and the auxiliary materials falling downward will pass through the moving frame 85, the intercepting net 86 and the dispersing frame 84, and then the soybean meal and the auxiliary materials will fall to the lower part of the mixing tank 4, and then the mixing tank 4 will continuously bring the soybean meal and the auxiliary materials to the upper part, and the soybean meal and the auxiliary materials will repeatedly pass through the dispersing assembly and fall to the lower part under the action of gravity, so that the upper and lower soybean meal and auxiliary materials can be continuously turned over and reversed, and the accumulation of the soybean meal and the auxiliary materials in the dead angle of the mixing tank 4 can be reduced; At the same time, the continuous rotation of the stirring frame 64 can also continuously stir the materials, so that the soybean meal and the auxiliary materials can be more fully mixed; the water conveying pipe will intermittently inject the mixture of water and fermentation bacteria into the rotating joint 81 and the spraying frame 82, when the mixture is injected into the rotating joint 81 and the spraying frame 82, the mixture sprayed from the spraying holes on both sides of the spraying frame 82 will contact the soybean meal and the auxiliary materials, and then the mixing tank 4 will continuously bring the soybean meal and the auxiliary materials to the upper part, and then the soybean meal and the auxiliary materials will fall from the upper part, and the soybean meal and the auxiliary materials will contact the mixture sprayed from the spraying frame 82 in the process of falling downward, so that the soybean meal and the auxiliary materials can be more uniformly contacted with the mixture, and part of the soybean meal and the auxiliary materials contacted with the mixture will be absorbed and caked, and the caked soybean meal will be intercepted when passing through the intercepting net 86, and the rotation of the dispersing frame 84 will break the soybean meal cake stopped on the intercepting net 86, so that the soybean meal, the auxiliary materials and the mixture can be more uniformly mixed; After the mixed solution is continuously injected for a period of time, the mixed solution is then stopped from being supplied, and after the soybean meal, the auxiliary materials, and the mixed solution are fully mixed by the rotation of the mixing tank 4 and the rotation of the stirring frame 64, the mixed solution is again injected into the mixing tank 4 through the rotating joint 81 and the spraying frame 82, and this cycle is repeated several times. After the soybean meal, the auxiliary materials, and the mixed solution are fully mixed by the small amount of multiple injections of the mixed solution into the mixing tank 4, the staff member turns off the driving motor 66 and the overturning motor 61, and then the staff member starts the electromagnetic valve 42. The opening of the electromagnetic valve 42 allows the mixed soybean meal in the mixing tank 4 to flow out of the mixing tank 4 under the action of gravity, and then the mixed soybean meal falls onto the guide surface of the base 1. The mixed soybean meal flows along the guide surface of the base 1 to the collection frame, and finally the staff member closes the electromagnetic valve 42.
[0039] Example 2: Based on Example 1, as shown in Figures 10-11 The blocking mechanism is provided on the spraying frame 82 and includes two guide plates 91 welded to the base 1 and having guide grooves, a sealing plate 92 slidably connected in the spraying frame 82 and used to block the spraying holes on the spraying frame 82, and two driving rods 93 welded to the sealing plate 92 and slidably connected with the spraying frame 82 and the guide grooves of the two guide plates 91.
[0040] Initially, the sealing plate 92 blocks the spraying holes above the spraying frame 82. The rotation of the rotating frame 3, the mixing tank 4, and the spraying frame 82 drives the sealing plate 92 and the driving rods 93 to rotate. After the mixing tank 4 is rotated to 90 degrees, the rotating frame 3, the mixing tank 4, and the spraying frame 82 continue to drive the sealing plate 92 and the driving rods 93 to rotate. The continued rotation of the driving rods 93 causes them to be squeezed along the guide grooves of the guide plates 91, which causes the driving rods 93 to move away from the rotating frame 3. The movement of the driving rods 93 drives the sealing plate 92 to move away from the rotating frame 3, so that the sealing plate 92 no longer blocks the spraying holes above the spraying frame 82. The sealing plate 92 blocks the spraying holes below the spraying frame 82. After the mixing tank 4 is rotated to 180 degrees, the blocked spraying holes of the spraying frame 82 are rotated to the top, which prevents the soybean meal and the auxiliary materials from entering the spraying frame 82, so that the mixed solution can be more uniformly sprayed, and the mixing of the soybean meal, the auxiliary materials, and the mixed solution is more uniform. Then, this cycle is repeated.
[0041] Example 3: Based on Example 2, as shown in Figures 12-14As shown, a shaking mechanism is also included for shaking the intercepting net 86, which is arranged on the spray rack 82. The shaking mechanism includes: a guide rack 101 and a guide rack 102 welded on the spray rack 82, and the guide rack 101 and the guide rack 102 are respectively provided with a number of inclined surfaces; four contact rods 103 welded on the breaking rack 84, and the four contact rods 103 are in contact with the guide rack 101 and the guide rack 102 respectively; four fixed rotating racks 104 welded on the stirring rack 64, and the four fixed rotating racks 104 are divided into two groups, and the two groups of fixed rotating racks 104 are respectively on both sides of the spray rack 82.
[0042] The rotation of the scattering frame 84 will drive the contact rod 103 to rotate, and the rotation of the stirring frame 64 will drive the fixed rotating frame 104 to rotate. The rotation of the contact rod 103 will be squeezed by the inclined surfaces of the guide frame 101 and the guide frame 102, so that the contact rod 103 moves up and down along the inclined surfaces of the guide frame 101 and the guide frame 102. The up and down movement of the contact rod 103 will drive the scattering frame 84 to move up and down. The up and down movement of the scattering frame 84 will drive the moving frame 85 and the intercepting net 86 to move up and down. The up and down movement of the intercepting net 86 will drive the soybean meal and auxiliary materials on the intercepting net 86 to move up and down. When the soybean meal and auxiliary materials move up and down, the rotating fixed rotating frame 104 will move the soybean meal and auxiliary materials up and down to scatter them. At the same time, the soybean meal and auxiliary materials on the intercepting net 86 quickly fall to the bottom of the mixing tank 4, thereby making it possible to more fully scatter the soybean meal and auxiliary materials, thereby further improving the uniformity of mixing the soybean meal, auxiliary materials and mixed liquid.
[0043] Example 4: Based on Example 3, Figure 6 As shown, the mixing tank 4 further includes: two scraping rods 111 welded to the stirring frame 64 , and two scraping frames 112 welded to the stirring frame 64 . The two scraping rods 111 and the two scraping frames 112 are in contact with the side wall of the mixing tank 4 .
[0044] The rotation of the stirring frame 64 drives the scraper rod 111 and the scraper rack 112 to rotate, and the rotation of the scraper rod 111 and the scraper rack 112 will scrape off the soybean meal and auxiliary materials on the side wall of the mixing tank 4, thereby making the soybean meal and auxiliary materials mixed more fully and evenly.
[0045] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the essence and scope of the technical solutions of the present invention.
Claims
1. A mixing device suitable for soybean meal fermentation, characterized by comprising: A base provided with a guide surface; A protective shell fixedly connected to the base and having a through opening; A rotating frame rotatably connected to the base; A mixing tank fixed to the rotating frame; A stirring mechanism is provided on the base and the mixing tank; The breaking up mechanism is installed on the mixing tank.
2. A mixing device suitable for soybean meal fermentation according to claim 1, characterized in that: The invention also comprises: a sealing cover fixedly connected to the top of the mixing tank, and a solenoid valve fixedly connected to the bottom of the mixing tank.
3. A mixing device suitable for soybean meal fermentation according to claim 1, characterized in that: The stirring mechanism includes: a flip motor fixedly connected to the base, a flip gear fixedly connected to the rotating frame, a driving gear fixedly connected to the output shaft of the flip motor, the driving gear meshing with the flip gear, a stirring frame rotatably connected to the mixing tank, two motor brackets fixedly connected to the top of the mixing tank, a driving motor fixedly connected between the two motor brackets, and the rotating shaft of the driving motor fixedly connected to the stirring frame.
4. A mixing device suitable for soybean meal fermentation according to claim 3, characterized in that: A plurality of paddle blades are provided on the stirring frame, and the plurality of paddle blades on the stirring frame are in contact with the inner wall of the mixing tank.
5. A mixing device suitable for soybean meal fermentation according to claim 3, characterized in that: The breaking up mechanism includes: a rotating joint fixedly connected to the base, a spray rack fixedly connected to the mixing tank, two layers of spray holes on the spray rack, the spray rack fixedly connected to the rotating rack, the spray rack fixedly connected to the rotating joint, a breaking up rack rotatably connected to the spray rack, the breaking up rack slidably connected to the stirring rack, a moving frame slidably connected to the spray rack, the moving frame is in contact with the breaking up rack, and six interception nets fixedly connected to the moving frame.
6. A mixing device suitable for soybean meal fermentation according to claim 5, characterized in that: It also includes a blocking mechanism for blocking the spray holes on the spray rack, which is arranged on the spray rack. The blocking mechanism includes: two guide plates fixedly connected to the base and having guide grooves, a sealing plate slidably connected to the spray rack, and two driving rods fixed to the sealing plate. The two driving rods are slidably connected to the spray rack, and the two driving rods are respectively slidably connected to the guide grooves of the two guide plates.
7. A mixing device suitable for soybean meal fermentation according to claim 6, characterized in that: It also includes a shaking mechanism for shaking the intercepting net, which is arranged on the spray rack. The shaking mechanism includes: a guide rack and a guide rack fixedly connected to the spray rack, each of which is provided with a number of inclined surfaces; four contact rods fixedly connected to the breaking rack, the four contact rods are in contact with the guide rack and the guide rack respectively; and four fixed rotating racks fixedly connected to the stirring rack.
8. A mixing device suitable for soybean meal fermentation according to claim 7, characterized in that: The invention also comprises: two scraping rods fixedly connected to the stirring frame, and two scraping frames fixedly connected to the stirring frame.
9. A mixing process suitable for soybean meal fermentation according to claim 8, characterized in that: The steps include: S1. Open the sealing cover on the mixing tank, add the soybean meal and auxiliary materials into the mixing tank, then replace the sealing cover on the mixing tank, and finally start the flip motor and the drive motor. The flip motor drives the mixing tank to rotate through the drive gear and the flip gear, and the drive motor drives the stirring frame and the loosening frame to rotate to mix the soybean meal and auxiliary materials. S2. Intermittently injecting a mixture of water and fermentation bacteria into the mixing tank through the rotating joint and the spray rack. The mixture will be in uniform contact with the soybean meal and auxiliary materials in the mixing tank. The rotation of the mixing tank and the stirring rack allows the soybean meal, auxiliary materials and the mixture to be evenly mixed. S3. When the mixing tank rotates, the interception net will intercept the agglomerated soybean meal, and the agglomerated soybean meal will be broken up by the breaking rack, thereby making the soybean meal more fully mixed; S4. The sealing plate blocks the spray holes on one side of the spray rack. The mixing tank and the spray rack drive the sealing plate and the driving rod to rotate. The driving rod is squeezed by the guide groove of the guide plate, and the driving rod drives the sealing plate to move. The sealing plate moves to block the spray holes on the other side of the spray rack. The upward spray holes of the spray rack are blocked, preventing soybean meal from entering the spray rack, and allowing the mixed liquid to be evenly sprayed from the spray holes of the spray rack. S5. The breaking up frame drives the contact rod to rotate, and the stirring frame drives the fixed rotating frame to rotate. The rotation of the contact rod will move along the surface of the guide frame and the guide frame, so that the contact rod, the breaking up frame, the moving frame and the intercepting net move up and down. The up and down movement of the intercepting net causes the soybean meal to move up and down. The up and down movement of the soybean meal causes the fixed rotating frame to break up the soybean meal.