Solid waste processor and method of use thereof

Abstract

The present application relates to solid waste treatment conveying technical field, disclose a kind of solid waste treatment machine and its use method, including conveyor, motor, two transmission rollers, granulating processor, feed hopper and industrial camera, provide conveying transfer for broken solid waste material to carry out subsequent processing, cloth leveling module includes horizontal frame and storage frame, storage frame is fixedly connected at the top of horizontal frame, cooperate with the uniform distribution of solid waste material in the load-bearing surface area of conveyor and stable feeding, dynamic sorting module includes magnetic attraction grid and baffle plate, baffle plate is fixedly connected at the top of magnetic attraction grid, magnetic attraction grid is fixedly connected below the output end of conveyor;By distributing loading to load-bearing area and cooperating with roller surface rotation swing broken briquetting and material, eliminate the thickness error of accumulation gap and load-bearing area, reduce the stress risk of uneven load-bearing area, and break material agglomeration to expose the metal scrap wrapped inside, improve the adsorption efficiency of magnetic attraction grid and reduce sorting blind area.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of solid waste treatment and conveying, and more particularly to a solid waste treatment machine and a use method thereof. BACKGROUND

[0002] Solid waste refers to solid and semi-solid waste substances generated in production, consumption, life and other activities of human beings. If not properly treated or utilized, solid waste will pollute the atmosphere, water bodies and soil, and endanger human health. Therefore, the focus of the treatment work is to collect and transport the waste according to its characteristics, and then to centrally treat and reduce environmental pollution.

[0003] When treating solid waste, a conveyor is usually used for material conveying. After the solid waste material is unloaded by a vehicle, it is manually scooped and loaded onto the conveyor. If the scooping and loading are not timely, the belt conveyor will be temporarily out of material. If too much material is scooped and loaded at one time, the material will be piled up at the feeding port of the conveyor, and the scooping and loading need to be temporarily stopped for cleaning, forming an inefficient cycle of material interruption / piling up, and making the conveyor frequently alternate between underload and overload, which disrupts the processing rhythm of subsequent sorting, granulation and other processes. For the solid waste treatment machine, the amount of feeding is fluctuated, which causes insufficient feeding and equipment idling, or sudden increase of feeding and blockage. SUMMARY

[0004] The present application provides a solid waste treatment machine, which solves the technical problem of inefficient cycle of material interruption / piling up when conveying solid waste material in the related art, and makes the conveyor frequently alternate between underload and overload, which disrupts the amount of feeding of the solid waste treatment machine.

[0005] The present application provides a solid waste treatment machine, which comprises:

[0006] The conveyor, the motor, the two transmission rollers, the granulation treatment machine, the feeding hopper and the industrial camera provide conveying and transfer of the broken solid waste material for subsequent processing and processing.

[0007] The material leveling module comprises a horizontal frame and a storage frame, the storage frame is fixedly connected to the top of the horizontal frame, and cooperates with the uniform distribution and stable feeding of the solid waste material in the conveying area of the conveyor.

[0008] The dynamic sorting module comprises a magnetic grid and a blocking plate, the blocking plate is fixedly connected to the top of the magnetic grid, and the magnetic grid is fixedly connected below the output end of the conveyor, temporarily intercepts and separates metal debris when the solid waste material is conveyed and injected for treatment.

[0009] The rotary force triggering module comprises a hollow piece and a piston piece, the piston piece is slidably connected to the inner wall of the hollow piece, and the hollow piece is hingedly arranged at the bottom of the magnetic grid, and synchronously performs the processing action of the dynamic sorting module to further separate and purify the material before processing.

[0010] As a further optimization scheme of the present application, the cloth leveling module further comprises:

[0011] A hydraulic cylinder is fixedly connected to the middle of the inner wall of the cross frame, the drive end of the hydraulic cylinder is fixedly connected with a feeding piece, the feeding piece slides in the inner wall of the cross frame, the rectangular hole of the feeding piece is located on the same straight line as the material storage frame, the bottom of the feeding piece is fixedly connected with a connecting tooth plate, the bottom of the cross frame is provided with a limiting groove, 801, and the connecting tooth plate is slidingly connected to the inner wall of the limiting groove, 801.

[0012] As a further optimization scheme of the present application, the bottom of the cross frame is fixedly connected with a guide-out frame on the side away from the hydraulic cylinder, the bottom of the cross frame is fixedly connected with a mounting seat, and the middle of the mounting seat is fixedly connected with a semicircular guide rail.

[0013] As a further optimization scheme of the present application, the middle of the mounting seat is rotatably connected with a transmission gear, the connecting tooth plate is meshed and connected with the transmission gear, the middle of the transmission gear is fixedly connected with a swing roller, the top of the swing roller is fixedly connected with a suspension piece, and the outer wall of the suspension piece is slidingly connected to the inner wall of the semicircular guide rail.

[0014] As a further optimization scheme of the present application, the dynamic sorting module further comprises:

[0015] A reciprocating screw rod is rotatably connected to the middle of the material blocking plate, guide rods are fixedly connected to the two sides of the middle of the material blocking plate, the outer wall of the reciprocating screw rod is threadedly connected with a scraper, the scraper is slidingly connected to the top of the two guide rods, the reciprocating screw rod and the transmission roller are fixedly connected with belt pulleys on the side close to the motor, the two belt pulleys are connected through a connecting belt, and collecting frames are clamped and arranged on the middle of the two sides of the magnetic attraction grid.

[0016] As a further optimization scheme of the present application, a motor-driven telescopic rod is hingedly arranged on the middle of the inner wall of the side close to the conveyor of the feeding hopper, a distribution frame is rotatably connected to the output end of the conveyor and located directly below the magnetic attraction grid, the drive end of the motor-driven telescopic rod is rotatably connected with the distribution frame, and the rotation range of the distribution frame matches the size of the inner wall of the feeding hopper.

[0017] As a further optimization scheme of the present application, the rotary force triggering module further comprises:

[0018] A pair of connecting springs, one end of the connecting spring is fixedly connected with the hollow piece, the other end of the connecting spring is fixedly connected with the piston piece, the inside of the connecting spring is provided with a hose, the feeding hopper is fixedly installed with a box away from one side of the conveyor, the input end of the hose penetrates and extends to the inside of the box, the outer wall of the hose is fixedly connected with a solenoid valve, and the high-pressure atomizing nozzle is connected with the hollow piece.

[0019] As a further optimization scheme of the present application, the high-pressure atomizing nozzle is provided on the side of the hollow piece away from the box, the top of the high-pressure atomizing nozzle is fixedly connected to the bottom of the magnetic grid, and the output direction of the high-pressure atomizing nozzle is opposite to the inner wall of the distribution frame.

[0020] As a further optimization scheme of the present application, the feeding hopper is fixedly connected to the top of the granulation processor, the motor is fixedly connected between the shaft coupling of the upper transmission roller, the industrial camera is fixedly installed on the top of the input end of the conveyor, and the output end of the conveyor is opposite to the inner wall of the feeding hopper.

[0021] As a further optimization scheme of the present application, a method for using a solid waste processor is applied to a solid waste processor, comprising the following steps:

[0022] Step one: the broken solid waste material is manually scooped into the inside of the storage frame, the hydraulic cylinder is operated to drive the feeding piece to reciprocally slide in the inside of the horizontal frame, so that the solid waste material is stably and uniformly distributed to the corresponding area of the bearing surface of the conveyor, and the swing roller is synchronously triggered to swing on the top of the corresponding bearing surface, so that the solid waste material is uniformly distributed on the bearing area, the swing roller synchronously triggered dynamically levels the material surface layer, eliminates the accumulation or gap, realizes the uniform thickness of the bearing surface material, and the solid waste material in the corresponding bearing area is sequentially conveyed under the operation of the conveyor;

[0023] Step two: when the solid waste material is separated from the conveyor in the conveying path, the scraper is reciprocally moved on the top of the magnetic grid under the operation of the conveyor, the metal scraps left on the top of the magnetic grid are scraped and collected, and the solid waste material can be stirred and scattered at the same time, the solid waste material separated out falls into the inner wall of the distribution frame under the action of gravity, and the industrial camera is used to identify the characteristics of the solid waste material, the distribution frame is driven to rotate, and the speed of the solid waste material with different characteristics input into the granulation processor is dynamically adjusted;

[0024] Step three: the synchronous rotation of the distribution frame makes the piston piece slide in the inner wall of the hollow piece, the demulsifier in the box is sucked into the inside of the hollow piece under the pulling force in the rotation process of the piston piece after the solenoid valve is opened, and the demulsifier temporarily stored in the inside of the hollow piece is pushed into the inside of the high-pressure atomizing nozzle under the corresponding pushing force of the piston piece, and is sprayed onto the solid waste material on the inner wall of the distribution frame;

[0025] Step four: the solid waste material after purification treatment is evenly fed into the interior of the granulating processor from the feeding hopper, the demulsifier uniformly contacts the broken solid waste material, the emulsion system is broken, the solid waste material is not easy to be caked or attached to the inner wall of the granulating processor during granulation, and finally the solid waste material is extruded into particles by the granulating processor and output to the outside.

[0026] The beneficial effects of the present application are:

[0027] 1. The solid waste processor provided by the present application synchronizes the feeding action of the solid waste material on the synchronous conveyor, uniformly and quantitatively distributes the material to the corresponding bearing area of the conveyor, drives the swing roller to swing on the upper surface of the bearing area of the conveyor during the movement of the feeding member, uniformly distributes the solid waste material in the bearing area, avoids local overload or underload, adjusts the instant crushing of the solid waste lumps and the flattening of the material through the rotation of the roller surface, eliminates the accumulation gap, eliminates the thickness error of the bearing area, uniformly distributes the material to reduce the uneven stress risk of the bearing area of the conveyor, and ensures the stability of power transmission.

[0028] 2. The solid waste processor provided by the present application sets up a metal scrap sorting device between the conveyor and the processor along the conveying path of the solid waste material, enables the scraper to reciprocally move on the top of the magnetic grid to collect the metal scrap, and simultaneously shuttles among the transported solid waste material to stir and break the solid waste material, breaks the material caking to expose the metal scrap wrapped inside, improves the adsorption efficiency of the magnetic grid, and reduces the sorting blind area.

[0029] 3. The solid waste processor provided by the present application sets up an industrial camera at the feeding input end of the conveyor to identify the category characteristics of the solid waste material, matches the feeding and discharging rates corresponding to the weight, state and other properties, adjusts the rotation angle of the distribution frame to stabilize the discharging progress of the solid waste material with different characteristics for further processing, controls the rhythm of the material entering the subsequent processing, matches the continuous feeding demand of the processor, avoids idle loss efficiency caused by disconnection between the front and rear ends, triggers the demulsifier to spray the inner wall of the distribution frame in the process, uniformly contacts the material after sorting and breaking, processes the emulsified material mixed in the material, breaks the stable structure between the oil, water and solid phases in advance, and ensures the uniform stability of the feeding in the subsequent further processing. BRIEF DESCRIPTION OF DRAWINGS

[0030] Figure 1 The present application provides a solid waste processor.

[0031] Figure 2 The present application provides a solid waste processor.

[0032] Figure 3A side view schematic diagram of a conveyor of a solid waste treatment machine according to the present application.

[0033] Figure 4 A schematic diagram of a part of the structure of a feeding section of a conveyor of a solid waste treatment machine according to the present application.

[0034] Figure 5 A schematic diagram of a vertical section of a cross frame and a storage frame of a solid waste treatment machine according to the present application.

[0035] Figure 6 A schematic diagram of a part of the structure of a material leveling module of a solid waste treatment machine according to the present application in a disassembled state.

[0036] Figure 7 A schematic diagram of a part of the structure of a material leveling module of a solid waste treatment machine according to the present application. Figure 6 A schematic diagram of an enlarged view of position A in FIG.

[0037] Figure 8 A schematic diagram of a bottom view of a part of the structure of a material leveling module of a solid waste treatment machine according to the present application.

[0038] Figure 9 A schematic diagram of an enlarged view of position B in FIG. Figure 8

[0039] Figure 10 A schematic diagram of a part of the structure of a dynamic sorting module and a rotary force triggering module of a solid waste treatment machine according to the present application.

[0040] Figure 11 A schematic diagram of a vertical section of a feeding hopper of a solid waste treatment machine according to the present application.

[0041] Figure 12 A schematic diagram of a top view of a part of the structure of an output end of a conveyor of a solid waste treatment machine according to the present application.

[0042] Figure 13 A schematic diagram of a part of the structure of a dynamic sorting module of a solid waste treatment machine according to the present application.

[0043] Figure 14 A schematic diagram of an enlarged view of position C in FIG. Figure 13

[0044] A schematic diagram of a part of the structure of a dynamic sorting module of a solid waste treatment machine according to the present application.

[0045] Conveyor; 2, motor; 3, transmission roller; 4, granulation treatment machine; 5, feeding hopper; 6, industrial camera;

[0046] The material leveling module 7 comprises:

[0047] ​​702. Horizontal frame; 703. Storage frame; 704. Hydraulic cylinder; 705. Feeding component; 706. Connecting toothed plate; 707. Outlet frame; 708. Mounting base; 709. Transmission gear; 710. Semicircular guide rail; 711. Swing roller; 712. Suspension component; 713. Limiting groove.

[0048] The dynamic sorting module 8 includes:

[0049] 801. Pulley; 802. Connecting belt; 803. Magnetic grid; 804. Material blocking plate; 805. Reciprocating screw; 806. Guide rod; 807. Scraper; 808. Collection frame; 809. Electric telescopic rod; 810. Distribution frame.

[0050] The spin trigger module 9 includes:

[0051] 901. Hollow component; 902. Piston component; 903. Connecting spring; 904. Hose; 905. Housing; 906. Solenoid valve; 907. High-pressure atomizing nozzle. Detailed Implementation

[0052] The subject matter described herein will now be discussed with reference to exemplary embodiments. It should be understood that these embodiments are discussed only to enable those skilled in the art to better understand and implement the subject matter described herein, and changes may be made to the function and arrangement of the elements discussed without departing from the scope of this specification. Various processes or components may be omitted, substituted, or added as needed in the examples. Furthermore, features described in some examples may be combined in other examples.

[0053] like Figures 1 to 14 As shown, an embodiment of the solid waste treatment machine of the present invention includes:

[0054] The conveyor 1, motor 2, two drive rollers 3, granulator 4, feed hopper 5, and industrial camera 6 provide conveying and transfer services for the crushed solid waste materials for subsequent processing.

[0055] The fabric leveling module 7 includes a horizontal frame 701 and a storage frame 702. The storage frame 702 is fixedly connected to the top of the horizontal frame 701, which helps to evenly distribute and stably feed solid waste materials in the bearing surface area of ​​the conveyor 1.

[0056] The dynamic sorting module 8 includes a magnetic grid 803 and a baffle plate 804. The baffle plate 804 is fixedly connected to the top of the magnetic grid 803. The magnetic grid 803 is fixedly connected directly below the output end of the conveyor 1. It temporarily intercepts and separates and screens metal scraps during the solid waste material conveying and injection processing.

[0057] The rotary force trigger module 9 comprises a hollow part 901 and a piston part 902, the piston part 902 is slidingly connected to the inner wall of the hollow part 901, and the two parts combine to form a needle cylinder principle combination structure, the hollow part 901 is hingedly arranged at the bottom of the magnetic attraction grid 803, and the processing action of the synchronous dynamic sorting module 8 is further separated and purified before the processing of the material;

[0058] The inlet hopper 5 is fixedly connected to the top of the granulation processor 4, the motor 2 is fixedly connected between the shaft coupling of the upper transmission roller 3, and the power source is formed by the motor 2 cooperating with the speed reducer and the shaft coupling in the conveyor 1 (both are prior art and will not be described here), the friction force is transmitted through the two transmission rollers 3, so that the conveyor 1 rotates to convey the material, the industrial camera 6 is fixedly installed at the top of the input end of the conveyor 1, and the state characteristics of the solid waste material distributed in the bearing area are identified and analyzed, and the output end of the conveyor 1 is opposite to the inner wall of the inlet hopper 5.

[0059] As shown in Figure 1 - Figure 9 The material leveling module 7 further comprises:

[0060] The hydraulic cylinder 703 is fixedly connected to the inner wall of the middle part of the cross frame 701, the drive end of the hydraulic cylinder 703 is fixedly connected with the feeding part 704, the feeding part 704 slides in the inner wall of the cross frame 701, the rectangular hole of the feeding part 704 is located on the same straight line as the storage frame 702, and the solid waste material in the storage frame 702 falls and fills into the rectangular hole under the action of gravity in the unoperated state, so as to ensure the uniformity of each time of feeding, the bottom of the feeding part 704 is fixedly connected with the connecting tooth plate 705, the bottom of the cross frame 701 is provided with a limiting groove 712, the connecting tooth plate 705 is slidingly connected to the inner wall of the limiting groove 712, the bottom of the cross frame 701 is fixedly connected with the guide-out frame 706 on the side away from the hydraulic cylinder 703, when the feeding part 704 operates, the material in the rectangular hole will be pushed to the guide-out frame 706, the position of the bottom of the cross frame 701 at the guide-out frame 706 is provided with a discharging port, the material in the rectangular hole of the feeding part 704 falls along the discharging port and falls into the inside of the guide-out frame 706, the bottom of the cross frame 701 is fixedly connected with the mounting seat 707, the middle part of the mounting seat 707 is fixedly connected with the semicircular guide rail 709, the middle part of the mounting seat 707 is rotatably connected with the transmission gear 708, the connecting tooth plate 705 is engagedly connected with the transmission gear 708, the middle part of the transmission gear 708 is fixedly connected with the swing roller 710, the top of the swing roller 710 is fixedly connected with the suspension part 711, and the outer wall of the suspension part 711 is slidingly connected to the inner wall of the semicircular guide rail 709;

[0061] It should be noted that the rectangular hole of the feeding piece 704 is directly below the storage frame 702 in the initial state, and the solid waste material above is received to fill the rectangular hole with the corresponding material. Then the hydraulic cylinder 703 operates to drive the feeding piece 704 to move to the side of the guide-out frame 706. The non-hollow side of the feeding piece 704 abuts against the bottom of the storage frame 702 during the movement to block the bottom, preventing the material from falling continuously. The solid waste material falls from the guide-out frame 706 to the carrying area of the conveyor 1, and the hydraulic cylinder 703 drives the feeding piece 704 to retreat to the original position after completing the feeding to perform the cycle feeding. The carrying areas of the conveyor 1 are fed and distributed correspondingly;

[0062] Meanwhile, the movement of the feeding piece 704 drives the engagement tooth plate 705 to move along the limiting groove 712. The engagement tooth plate 705 penetrates the middle part of the mounting seat 707 and is in contact and engagement with the transmission gear 708, so that the transmission gear 708 rotates and further drives the swing roller 710 suspended on the top of the semicircular guide rail 709 to rotate along the inner wall of the semicircular guide rail 709. The rotation path of the swing roller 710 corresponds to the carrying area of the conveyor 1. The swing roller 710 can flatten the solid waste material in the carrying area during the rotation and swing to ensure that the material is evenly distributed in the carrying area, avoiding local overload or underload. The roller surface rotation adjustment can immediately crush the solid waste clumps and level the material, eliminate the accumulation gap, eliminate the thickness error of the carrying area, and evenly distribute the material to reduce the uneven stress risk of the carrying area of the conveyor 1.

[0063] As shown in Figure 3 、 Figure 10 - Figure 14 The dynamic sorting module 8 further comprises:

[0064] The reciprocating wire rod 805 is rotatably connected to the middle part of the blocking plate 804. The middle part of the blocking plate 804 is fixedly connected with guide rods 806 on both sides. The outer wall of the reciprocating wire rod 805 is threadedly connected with a scraper 807. The scraper 807 is slidably connected to the top of the guide rods 806 on both sides. The reciprocating wire rod 805 and the transmission roller 3 close to the motor 2 are fixedly connected with belt pulleys 801 on one side. The two belt pulleys 801 are connected by a connecting belt 802. The middle part of the magnetic grid 803 on both sides is clamped with collecting frames 808. The positions of the collecting frames 808 on both sides are consistent with the movement path of the scraper 807. The middle part of the magnetic grid 803 on both sides is provided with through holes corresponding to the shape of the scraper 807. The middle part of the inner wall of the inlet hopper 5 close to the conveyor 1 is hingedly provided with an electric telescopic rod 809. The output end of the conveyor 1 is rotatably connected with a distribution frame 810 below the magnetic grid 803. The driving end of the electric telescopic rod 809 is rotatably connected with the distribution frame 810. The rotation range of the distribution frame 810 matches the size of the inner wall of the inlet hopper 5.

[0065] It needs to be explained that, with the operation of the conveyor 1, the reciprocating wire rod 805 is rotated in the middle of the baffle plate 804 by the rotating force of the upper transmission roller 3 and through the two pulleys 801 and the connecting belt 802, and the scraper 807 moves back and forth along the top of the magnetic grid 803 under the limiting assistance of the two side guide rods 806, the metal scraps are sorted and left when passing through the magnetic grid 803, and the solid waste materials fall through the magnetic grid 803, the scraper 807 scrapes the metal scraps on the top of the magnetic grid 803 and collects them into the inside of the two side collecting frames 808 in the process of moving back and forth, and at the same time, the scraper 807 can shuttle contact with the solid waste materials output on the conveyor 1 in the process of moving, break the material agglomeration to expose the metal scraps wrapped inside, improve the adsorption efficiency of the magnetic grid 803 and reduce the sorting blind area;

[0066] In the initial feeding and conveying path of the solid waste materials, after the recognition and analysis of the industrial camera 6, the state and characteristics of the corresponding materials are set by the control module to set the corresponding feeding and conveying rate, and the electric telescopic rod 809 in the hopper 5 drives the distribution frame 810 below the magnetic grid 803 to rotate at different angles to cooperate with the uniform and stable conveying of the solid waste materials, so that the granulating machine 4 for subsequent treatment of the solid waste materials can obtain stable feeding.

[0067] As shown in Figure 3 、 Figure 10 - Figure 11 and Figure 14 , the rotary force triggering module 9 further comprises:

[0068] a pair of connecting springs 903, one end of the connecting spring 903 is fixedly connected with the hollow piece 901, the other end of the connecting spring 903 is fixedly connected with the piston piece 902, a soft tube 904 is arranged inside the connecting spring 903, a box 905 is fixedly installed on the side of the hopper 5 away from the conveyor 1, and a certain capacity of demulsifier is stored inside, the input end of the soft tube 904 penetrates and extends to the inside of the box 905, the outer wall of the soft tube 904 is fixedly connected with an electromagnetic valve 906, a high-pressure atomizing spray pipe 907 is arranged through the upper side of the hollow piece 901 away from the box 905, the top of the high-pressure atomizing spray pipe 907 is fixedly connected with the bottom of the magnetic grid 803, and the output direction of the high-pressure atomizing spray pipe 907 is opposite to the inner wall of the distribution frame 810;

[0069] It should be noted that the rotation angle adjustment of the synchronous distribution frame 810 can generate a pulling force on the piston 902 when rotating counterclockwise downward. At this time, the electromagnetic valve 906 is opened by the control module (located on the rack of the conveyor 1, not labeled in the figure). With the pulling action of the piston 902, the demulsifier in the box 905 can be sucked into the hollow part 901 through the hose 904. Correspondingly, when the distribution frame 810 rotates clockwise upward, a pushing force is generated on the piston 902, which can push the demulsifier temporarily stored in the hollow part 901 to the inside of the high-pressure atomizing nozzle 907 and output it to the inner wall of the distribution frame 810, and uniformly contact with the sorted and dispersed material, treat the emulsified material mixed in the material, and pre-treat the material for subsequent processing in the pelletizing processor 4, to avoid the attachment of grease emulsified material on the inner wall of the pelletizing processor 4, causing flow stagnation and blockage interference.

[0070] A method for using a solid waste treatment machine, applied to a solid waste treatment machine, comprising the following steps:

[0071] Step one: the broken solid waste material is manually scooped into the inside of the storage frame 702, and the hydraulic cylinder 703 is operated to drive the feeding part 704 to reciprocally slide in the inside of the horizontal frame 701, so that the solid waste material is uniformly distributed to the corresponding area of the conveying surface of the conveyor 1, and the swing roller 710 is synchronously triggered to swing on the top of the corresponding conveying surface, so that the solid waste material is uniformly distributed on the conveying area, and the synchronously triggered swing roller dynamically levels the surface layer of the material, eliminates the accumulation or gap, realizes the uniform thickness of the material on the conveying surface, and the solid waste material in the corresponding conveying area is sequentially conveyed under the operation of the conveyor 1;

[0072] Step two: when the solid waste material is separated from the conveyor 1 in the conveying path, the scraper 807 is reciprocally moved on the top of the magnetic grid 803 under the operation of the conveyor 1, the metal scraps left on the top of the magnetic grid 803 are scraped and collected, and the solid waste material can be stirred and dispersed at the same time. The solid waste material separated by sorting falls into the inner wall of the distribution frame 810 under the action of gravity, and the industrial camera 6 identifies the characteristics of the solid waste material to drive the rotation of the distribution frame 810, dynamically adjusts the input rate of the solid waste material with different characteristics into the pelletizing processor 4;

[0073] Step three: the synchronous rotation of the distribution frame 810 makes the piston 902 slide in the inner wall of the hollow part 901. After the electromagnetic valve 906 is opened, the demulsifier in the box 905 is sucked into the hollow part 901 by the pulling force during the rotation of the piston 902, and the demulsifier temporarily stored in the hollow part 901 is pushed into the high-pressure atomizing nozzle 907 under the corresponding pushing force of the piston 902, and sprayed into the solid waste material on the inner wall of the distribution frame 810;

[0074] Step four: the solid waste material after purification treatment is evenly fed into the interior of the granulation processor 4 from the feeding hopper 5, the demulsifier uniformly contacts the broken solid waste material to break the emulsion system, and the solid waste material is not easy to agglomerate or adhere to the inner wall of the granulation processor 4 during granulation, reducing the frequency of shutdown cleaning, and finally the solid waste material is extruded into particles by the granulation processor 4 and output to the outside;

[0075] Working principle:

[0076] Firstly, the solid waste is unloaded by the vehicle after crushing treatment and is temporarily stored in the storage frame 702 by manual shovel. The control module controls the motor 2 and the hydraulic cylinder 703 to prepare for the feeding and conveying of the solid waste material.

[0077] In the initial state, the rectangular hole of the feeding piece 704 is directly below the storage frame 702, which receives the solid waste material above to fill the corresponding material inside the rectangular hole. Then the hydraulic cylinder 703 drives the feeding piece 704 to move to the side of the guide-out frame 706. The non-hollow side of the feeding piece 704 abuts and blocks the bottom of the storage frame 702 during the movement process, preventing the material from falling further. The solid waste material falls from the guide-out frame 706 to the conveying machine 1 and completes the feeding. After one feeding, the hydraulic cylinder 703 drives the feeding piece 704 to retreat to the original position and performs cyclic feeding. The corresponding conveying machine 1 is fed and distributed. The movement of the feeding piece 704 drives the engagement tooth plate 705 to move along the limiting groove 712. The engagement tooth plate 705 penetrates the middle part of the mounting seat 707 and is in meshing contact with the transmission gear 708, so that the transmission gear 708 rotates and further drives the swing roller 710 suspended on the top of the semicircular guide rail 709 to rotate along the inner wall of the semicircular guide rail 709. The swing roller 710 rotates along the rotation path of the semicircular guide rail 709 to correspondingly match the conveying machine 1. The swing roller 710 can flatten the solid waste material in the conveying machine 1 to ensure uniform distribution of the material in the conveying machine 1, avoiding local overload or underload. The roller surface rotation adjusts the solid waste block and flattens the material in real time, eliminating the accumulation gap and thickness error of the conveying machine 1, and the uniformly distributed material reduces the uneven stress risk of the conveying machine 1;

[0078] During the operation of the conveyor 1, the rotation of the upper transmission roller 3 and the two pulleys 801 and the connecting belt 802 drive the reciprocating wire rod 805 to rotate in the middle of the blocking plate 804, and the scraping plate 807 moves back and forth along the top of the magnetic grid 803 under the limiting assistance of the two side guide rods 806. When passing through the magnetic grid 803, the metal scraps are sorted and left, and the solid waste material falls through the magnetic grid 803. The metal scraps on the top of the magnetic grid 803 are scraped and collected into the two collecting frames 808 during the movement of the scraping plate 807. Meanwhile, the scraping plate 807 can contact with the solid waste material output from the conveyor 1, break the material agglomeration, expose the metal scraps inside, improve the adsorption efficiency of the magnetic grid 803, and reduce the sorting blind area.

[0079] In the initial feeding and conveying path of the solid waste material, the state and characteristics of the material are analyzed by the industrial camera 6, and the corresponding feeding and conveying rate is set by the control module. The electric telescopic rod 809 in the feeding hopper 5 drives the distribution frame 810 below the magnetic grid 803 to rotate at different angles to cooperate with the uniform and stable conveying of the solid waste material, so that the granulating processor 4 for subsequent processing of the solid waste material can obtain stable feeding.

[0080] The rotation angle of the synchronous distribution frame 810 is adjusted. When rotating counterclockwise downward, the pulling force is generated on the piston 902. At this time, the electromagnetic valve 906 is opened by the control module (located on the rack of the conveyor 1, not labeled in the figure), and the demulsifier in the box 905 is sucked into the hollow part 901 by the hose 904 under the pulling action of the piston 902. Correspondingly, when the distribution frame 810 rotates clockwise upward, the piston 902 is pushed, and the demulsifier temporarily stored in the hollow part 901 is pushed into the high-pressure atomizing nozzle 907 and is output to the inner wall of the distribution frame 810, and uniformly contacts with the sorted and dispersed material, treats the emulsified material mixed in the material, and pre-treats the solid waste material for subsequent processing in the granulating processor 4, to avoid the attachment of grease emulsified material on the inner wall of the granulating processor 4, causing flow stagnation and blockage.

[0081] Finally, the solid waste material conveyed into the granulating processor 4 is extruded and formed, and is output in the form of particles through the output port, realizing the final recycling.

[0082] The above describes the embodiments of the present application, but the embodiments are not limited to the specific embodiments described above, which are only illustrative and not limiting. Those skilled in the art can make many forms under the inspiration of the embodiments, which are all within the protection scope of the embodiments.

Claims

1. A solid waste processor characterized by, It includes: Conveyor (1), motor (2), two drive rollers (3), granulation processor (4), feed hopper (5) and industrial camera (6), provide conveying and transfer for broken solid waste materials for subsequent processing; The cloth leveling module (7) includes a horizontal frame (701) and a storage frame (702), the storage frame (702) is fixedly connected to the top of the horizontal frame (701), and the solid waste material is uniformly distributed and stably fed in the conveying area of the conveyor (1); The cloth leveling module (7) further includes: The hydraulic cylinder (703) is fixedly connected to the inner wall of the horizontal frame (701), the driving end of the hydraulic cylinder (703) is fixedly connected with the feeding piece (704), the feeding piece (704) slides in the inner wall of the horizontal frame (701), the rectangular hole of the feeding piece (704) is located on the same straight line with the storage frame (702), the bottom of the feeding piece (704) is fixedly connected with the connecting gear plate (705), and the bottom of the horizontal frame (701) is provided with a limiting groove (712), and the connecting gear plate (705) is slidably connected to the inner wall of the limiting groove (712); The bottom of the horizontal frame (701) is fixedly connected with a guide frame (706) away from the hydraulic cylinder (703), the bottom of the horizontal frame (701) is fixedly connected with a mounting seat (707), and the mounting seat (707) is fixedly connected with a semicircular guide rail (709) in the middle; The mounting seat (707) is rotatably connected with a transmission gear (708) in the middle, the connecting gear plate (705) and the transmission gear (708) are engaged, the transmission gear (708) is fixedly connected with a swing roller (710) in the middle, the swing roller (710) is fixedly connected with a suspension piece (711) at the top, and the suspension piece (711) is slidably connected to the inner wall of the semicircular guide rail (709); The dynamic sorting module (8) includes a magnetic grid (803) and a blocking plate (804), the blocking plate (804) is fixedly connected to the top of the magnetic grid (803), the magnetic grid (803) is fixedly connected below the output end of the conveyor (1), and the solid waste material is temporarily intercepted and separated from metal scraps during conveying and injection treatment; The rotary force triggering module (9) includes a hollow piece (901) and a piston piece (902), the piston piece (902) is slidably connected to the inner wall of the hollow piece (901), the hollow piece (901) is hingedly arranged at the bottom of the magnetic grid (803), and the processing action of the dynamic sorting module (8) is synchronized, and the material is further separated and purified before processing; The input hopper (5) is hingedly arranged with an electric telescopic rod (809) on one side of the inner wall in the middle of the conveyor (1), the output end of the conveyor (1) is rotatably connected with a distribution frame (810) below the magnetic grid (803), the driving end of the electric telescopic rod (809) is rotatably connected with the distribution frame (810), and the rotation range of the distribution frame (810) matches the size of the inner wall of the input hopper (5); The rotary force triggering module (9) further includes: A pair of connecting springs (903), one end of the connecting spring (903) is fixedly connected with the hollow piece (901), the other end of the connecting spring (903) is fixedly connected with the piston piece (902), the inside of the connecting spring (903) is provided with a hose (904), the side of the feeding hopper (5) away from the conveyor (1) is fixedly provided with a box (905), the input end of the hose (904) penetrates and extends into the inside of the box (905), the outer wall of the hose (904) is fixedly connected with a solenoid valve (906), the side of the hollow piece (901) away from the box (905) is provided with a high-pressure atomizing nozzle (907) penetratingly above, the high-pressure atomizing nozzle (907) is connected with the hollow piece (901); The rotation inclination angle of the synchronous distribution frame (810) is adjusted, when rotating downward in the counterclockwise direction, the pulling force can be generated to the piston piece (902); The top of the high-pressure atomizing nozzle (907) is fixedly connected with the bottom of the magnetic grid (803), the output direction of the high-pressure atomizing nozzle (907) is opposite to the inner wall of the distribution frame (810).

2. A solid waste processor as claimed in claim 1, wherein: The dynamic sorting module (8) further comprises: The reciprocating wire rod (805) is rotatably connected in the middle of the blocking plate (804), the middle of the blocking plate (804) is fixedly connected with guide rods (806) on both sides, the outer wall of the reciprocating wire rod (805) is threadedly connected with a scraper (807), the scraper (807) is slidably connected to the top of the guide rods (806) on both sides, the reciprocating wire rod (805) and the transmission roller (3) are fixedly connected with belt pulleys (801) on the side close to the motor (2), the two belt pulleys (801) are connected by a connecting belt (802), and the middle of the two sides of the magnetic grid (803) is clamped with a collecting frame (808).

3. A solid waste processor as claimed in claim 2, wherein: The feeding hopper (5) is fixedly connected to the top of the granulating processor (4), the motor (2) is fixedly connected between the shaft coupling of the upper transmission roller (3), the industrial camera (6) is fixedly installed on the top of the input end of the conveyor (1), and the output end of the conveyor (1) is opposite to the inner wall of the feeding hopper (5) directly above.

4. A method of using a solid waste processor for the solid waste processor of claim 3, wherein, The method comprises the following steps: Step one: the broken solid waste material is manually scooped into the inside of the storage frame (702), the hydraulic cylinder (703) is operated to drive the feeding piece (704) to reciprocally slide in the inside of the horizontal frame (701), so that the solid waste material is stably and uniformly distributed to the corresponding area of the bearing surface of the conveyor (1), the swing roller (710) is synchronously triggered to swing on the top of the corresponding bearing surface, the solid waste material is uniformly distributed on the bearing area, the swing roller is synchronously triggered to dynamically flatten the material surface layer, the accumulation and voids are eliminated, the thickness of the material on the bearing surface is consistent, and the solid waste material in the corresponding bearing area is sequentially conveyed under the operation of the conveyor (1). Step two: when the solid waste material conveying path is separated from the conveyor (1), the scraper (807) is driven to reciprocate on the top of the magnetic grid (803) along with the operation of the conveyor (1), which can scrape and collect the metal debris left on the top of the magnetic grid (803), and can also stir and scatter the solid waste material. The separated solid waste material falls into the inner wall of the distribution frame (810) under the action of gravity, and the industrial camera (6) is used to identify the characteristics of the solid waste material. The rotating distribution frame (810) is driven to rotate, and the speed of the solid waste material with different characteristics entering the granulating processor (4) is dynamically adjusted. Step three: synchronize the rotating action of the distribution frame (810), so that the piston (902) slides in the inner wall of the hollow part (901). After the electromagnetic valve (906) is opened, the demulsifier in the box (905) is sucked into the hollow part (901) by the pulling force during the rotation of the piston (902), and the demulsifier temporarily stored in the hollow part (901) is pushed into the high-pressure atomizing nozzle (907) under the corresponding pushing force of the piston (902), and is sprayed onto the solid waste material on the inner wall of the distribution frame (810). Step four: the solid waste material after separation and purification treatment is evenly fed into the granulating processor (4) from the feeding hopper (5). After the demulsifier and the scattered solid waste material are uniformly contacted, the emulsion system is broken, which can avoid clumping and adhering to the inner wall of the granulating processor (4) during granulation. Finally, the solid waste material is extruded into particles by the granulating processor (4) and output to the outside.

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