A yarn separating device for processing composite nylon yarn

By designing guide wheels and springs, automatic detection and stopping of winding of broken wires are achieved. Combined with detachable wire guide plates and winding components, the problem of wire breakage in the wire separating device is solved, improving the safety and winding quality of the wire separating device.

CN120889050BActive Publication Date: 2026-01-23NANTONG ZHONGLI NYLON TECH CO LTD
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Patent Information

Application Number
CN202511403496.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-09-29
Publication Date
2026-01-23
Estimated Expiration
2045-09-29

AI Technical Summary

Technical Problem

Existing filament splitting devices are prone to breakage during the filament splitting process due to filament defects or external collisions, and cannot detect and stop the winding in time, resulting in substandard filament quality.

Method used

A wire splitting device was designed. Through the cooperation of guide wheels and springs, it automatically stops winding when the wire breaks and indicates the location of the break with a light. At the same time, a detachable wire guide plate and winding assembly are used to improve safety and stability.

Benefits of technology

It effectively avoids thread knots and tangling, improves the safety and stability of the thread separation process, simplifies the operation process, and improves the quality and efficiency of winding.

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Abstract

The application relates to the technical field of filament separating devices, and discloses a filament separating device for processing composite nylon filaments, which comprises a bottom plate, a filament separating plate main body and two track frames are fixedly connected to the top of the bottom plate respectively, a filament separating mechanism is arranged on the filament separating plate main body, and a feeding mechanism is arranged between the two track frames. Through the design of the filament separating mechanism, when the force of the single filament after filament separation is transmitted to the first wire guide wheel, the first wire guide wheel is slightly pressed, at the moment, the switch part is in contact with the touch plate and is pressed, when a single filament is broken, the first wire guide wheel through which the filament passes is slightly moved upwards under the elastic force of the spring, the corresponding switch part is no longer pressed, at the moment, the winding work of the device is stopped to avoid the knotting and wire twisting caused by continuous winding, and the lamp body on one side of the first wire guide wheel starts to flash to give a light alarm to the workers and facilitate quick positioning to the broken position.
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Description

Technical Field

[0001] This invention relates to the field of fiber splitting equipment technology, and in particular to a fiber splitting device for processing composite nylon fibers. Background Technology

[0002] Nylon yarn is a type of textile fabric, which comes in various types such as monofilament, plied yarn, and specialty yarn. Composite nylon yarn is a microfiber material made from polyester and nylon through composite spinning technology. A filament separating device is a type of equipment used in the processing of composite nylon yarn to separate the many nylon filaments.

[0003] Patent publication number CN219117640U discloses an anti-tangle nylon production filament separating plate, including a mounting plate and multiple support plates fixed to its front. Two additional fixing plates are fixed to the front of the mounting plate. An infeed ring is fixed to the top of each support plate. A support rod is fixed between the two fixing plates. Multiple slidable movable parts are mounted on the support rod. An outfeed ring is fixed to the front of each movable part. Multiple pulling parts are movably connected to one side of each movable part via a movable connecting device. A pulling rod movably passes through the middle of each pulling part, and multiple partition plates are fixedly sleeved on the pulling rod. The multiple movable parts and multiple pulling parts are linked by multiple connecting rods, allowing the multiple movable parts to move synchronously on the support rod. This ensures that the spacing between the multiple movable parts is consistent during movement, and allows for synchronous adjustment of the spacing between the multiple outfeed rings, while also ensuring that the spacing between the multiple outfeed rings remains consistent. This design offers advantages such as ease of use and good filament separating effect.

[0004] The above device achieves the function of adjusting the spacing between the yarn output rings. However, in actual yarn splitting processing, because the nylon yarn is split into yarns and the split yarns are relatively thin, the yarns are prone to breakage during the winding process due to defects in the yarns themselves or improper handling such as external collisions. If a single yarn breaks and the overall yarn winding operation cannot be stopped in time, the broken yarn will not be able to be wound or will become entangled with other yarns, resulting in poor yarn winding quality. The above yarn splitting plate structure is relatively simple and lacks the function to handle such situations. Therefore, a yarn splitting device for composite nylon yarn processing is proposed to solve the above problems. Summary of the Invention

[0005] To address the aforementioned problems, the present invention provides a filament splitting device for processing composite nylon filaments.

[0006] The present invention provides a fiber-splitting device for processing composite nylon yarns, which adopts the following technical solution:

[0007] A filament splitting device for processing composite nylon filaments includes a base plate, on the top of which a filament splitting plate body and two track frames are fixedly connected respectively. A filament splitting mechanism is provided on the filament splitting plate body, and a feeding mechanism is provided between the two track frames.

[0008] The wire splitting mechanism includes a top frame integrally formed on the top of the wire splitting plate body. A lamp body is fixedly connected to one side wall of the top frame. A lifting block is slidably connected inside the top frame. Two vertical plates are integrally formed on the top of the lifting block. A first guide wheel is rotatably connected between the two vertical plates. A touch plate is fixedly connected between the two vertical plates. An auxiliary plate is fixedly connected to the bottom of the inner cavity of the top frame. The auxiliary plate passes through the lifting block. A switch is fixedly connected to the top of the auxiliary plate. A spring is fixedly connected inside the top frame. One end of the spring is fixedly connected to the bottom of the lifting block. A first platform plate is integrally formed on one side of the wire splitting plate body towards the track frame. A second platform plate is integrally formed on the other side of the wire splitting plate body. A first wiring plate is placed on the first platform plate. A second wiring plate is placed on the second platform plate. Fixed plates are slidably connected to both the first and second platform plates.

[0009] By adopting the above technical solution, when the single strand of wire after splitting is guided by the first guide wheel, the force of the wire winding is transmitted to the first guide wheel, which is slightly pressed, causing the lifting block to move down. At this time, the switch is pressed after contacting the touch plate. When a single strand breaks, the first guide wheel through which this strand passes will move slightly upward under the elastic force of the spring, and the corresponding switch will no longer be pressed. At this time, the winding work of this device stops to avoid knotting and wire tangling that may occur during continued winding. The light on one side of the first guide wheel starts to flash to provide a light warning to the staff and facilitate quick location of the breakage point.

[0010] Preferably, the lifting block and the lamp body are arranged at equal intervals on the top frame, the spring is set on the outside of the auxiliary plate, the switch is set on the bottom of the touch plate, the lamp body is electrically connected to the adjacent switch, and the first wiring plate and the second wiring plate are both provided with fixing grooves that match the fixing plates.

[0011] By adopting the above technical solution, the spring provides an elastic force to the touch plate.

[0012] Preferably, both the first platform plate and the second platform plate have grooves on their tops, and both the first wiring board and the second wiring board extend into the grooves and match the grooves.

[0013] By adopting the above technical solution, the groove provides initial positioning when the first and second wiring boards are placed.

[0014] Preferably, springs are fixedly connected to both sides of the main body of the wire splitting plate, and the two springs are respectively fixedly connected to one side of the two fixed plates.

[0015] By adopting the above technical solution, the spring provides an elastic force to the fixed plate.

[0016] Preferably, a mounting frame is provided on one side of the main body of the splitting plate. The mounting frame is located at the bottom of the second platform plate. A winding assembly is provided on the mounting frame. The winding assembly includes a first cylinder and a limiting plate. The first cylinder and the limiting plate are both fixedly connected to one side of the mounting frame. The limiting plate penetrates through the main body of the splitting plate. The first cylinder penetrates through the main body of the splitting plate and is fixedly connected to the main body of the splitting plate. A first conical mounting roller is provided on one side of the mounting frame. The first conical mounting roller extends into the interior of the mounting frame and is rotatably connected to the mounting frame. The first conical mounting rollers are arranged at equal intervals on the mounting frame.

[0017] By adopting the above technical solution, the limiting plate provides a limit to the mounting frame, enabling it to move horizontally stably.

[0018] Preferably, a first motor is fixedly connected to one side wall of the mounting frame towards the main body of the wire splitting plate. The first motor is electrically connected to a switch. A first gear is fixedly connected to the first motor through an output shaft. A second gear is fixedly connected to the outside of the first conical mounting roller. Adjacent second gears mesh with each other. The first gear is located on top of one of the second gears, and the first gear meshes with the second gear.

[0019] By adopting the above technical solution, after the first gear works, it drives the meshed second gear to rotate, and the second gear drives the adjacent second gear to rotate.

[0020] Preferably, the first conical mounting roller has a rectangular groove and a threaded groove inside. The threaded groove is located on one side of the rectangular groove and is connected to the rectangular groove. A side cover is provided on one side of the first conical mounting roller. A rectangular rod is fixedly connected to the side cover. The rectangular rod extends into the rectangular groove and matches the rectangular groove. A threaded rod is provided on one side of the side cover. The threaded rod passes through the side cover and the rectangular rod in sequence. The threaded rod is rotatably connected to the side cover and the rectangular rod respectively. The threaded rod extends into the threaded groove and is connected to the threaded groove by a thread.

[0021] By adopting the above technical solution, the threaded rod can be inserted into the thread groove and then rotated, which can cause the threaded rod to extend and move into the thread groove.

[0022] Preferably, the feeding mechanism includes a frame plate, the bottom two ends of which are fixedly connected to the top of two track frames respectively. Movable blocks are slidably connected inside each of the two track frames. A second conical mounting roller is provided on one side of each movable block, and a telescopic rotating rod is fixedly connected to the second conical mounting roller. The telescopic rotating rod extends into the interior of the movable block and is rotatably connected to it. A connecting plate is provided on one side of the movable block, and the telescopic rotating rod passes through the connecting plate and is rotatably connected to it. A second cylinder is fixedly connected to one side of the connecting plate and is fixedly connected to one side of the movable block. A support plate is fixedly connected to one side of the track frame, and a second guide wheel is rotatably connected between the two support plates. A feeding frame is slidably connected to the top of the bottom plate, and two feeding chambers are provided on the feeding frame. A U-shaped plate is provided on one side of the feeding frame, and the two ends of the U-shaped plate are fixedly connected to one side of each of the two track frames respectively. A third cylinder is fixedly connected to one side wall of the U-shaped plate, and one end of the third cylinder is fixedly connected to one side wall of the feeding frame.

[0023] By adopting the above technical solution, after the second cylinder works, it pushes and pulls the connecting plate, causing the connecting plate to drive the telescopic rotating rod to extend and retract.

[0024] Preferably, a control plate is provided on the inner side of the frame plate, the control plate extends out of the frame plate, the bottom two ends of the control plate are fixedly connected to two movable blocks respectively, a threaded control rod is rotatably connected to the inner side of the frame plate, the threaded control rod passes through the top wall of the control plate and is threadedly connected to the control plate, a second motor is fixedly connected to the top of the frame plate, and the second motor is fixedly connected to one end of the threaded control rod through an output shaft.

[0025] By adopting the above technical solution, the second motor will rotate the threaded control rod after it starts working.

[0026] Preferably, a limiting telescopic plate is fixedly connected to one side of the connecting plate, one end of the limiting telescopic plate is fixedly connected to one side of the movable block, and limiting grooves are provided on both the front and rear side walls of the feeding frame.

[0027] By adopting the above technical solution, the limiting telescopic plate improves the stability of the connecting plate when it moves.

[0028] In summary, the present invention has the following beneficial technical effects:

[0029] This invention utilizes a filament-splitting mechanism. When the split single strands are guided by the first guide wheel, the force exerted during winding is transmitted to the first guide wheel, causing it to press slightly and lower the lifting block. At this point, the switch contacts the touch plate and is pressed. When a single strand breaks, the first guide wheel through which this strand passes will move slightly upward under the elastic force of the spring. The corresponding switch will no longer be pressed, and the winding operation of the device will stop to avoid tangling and cross-linking that may occur during continued winding. Additionally, a light on one side of the first guide wheel will begin to flash, providing a visual warning to the operator and facilitating quick location of the breakage point.

[0030] This invention allows the first or second wiring board to be removed by pushing the fixing plate to one side, causing it to leave the fixing groove. When the replaced first or second wiring board is reinserted, the elastic force of the spring causes the fixing plate to re-insert into the fixing groove, thus quickly completing the replacement of the first and second wiring boards. This improves the safety and stability of the wire splitting process and avoids the possibility of scratches on the contact surfaces of the first or second wiring board due to prolonged friction, which could damage the wires during the winding process.

[0031] This invention, through the design of the winding assembly, places the roll outside the first conical mounting roller, aligns the rectangular rod with the rectangular groove, and inserts it. At this time, the threaded rod also enters the threaded groove. After rotating the threaded rod, the side pressure cover can press the roll onto the first conical mounting roller, completing the quick installation. The operation process is simple and convenient, lowering the operating threshold. Furthermore, during the winding process, the roll on the first conical mounting roller can be controlled to move short distances left and right to ensure that the yarn can be evenly wound around its outside, improving the winding quality.

[0032] This invention, through the design of the feeding mechanism, controls the two second conical mounting rollers to move towards or away from each other, and controls the two second conical mounting rollers to move up and down synchronously. When a roll of material with nylon yarn wound on it is placed in one of the feeding chambers, this operation can be used to clamp and feed the roll of material and then unload it. Compared with manual handling of loading and unloading operations, this method is more labor-saving and more efficient. Attached Figure Description

[0033] Figure 1 This is a schematic diagram of the structure of the present invention;

[0034] Figure 2 This is a cross-sectional view of the top frame in this invention;

[0035] Figure 3 for Figure 2 Enlarged view of point A in the image;

[0036] Figure 4 This is a split view of the first wiring board and the second wiring board in this invention;

[0037] Figure 5 This is a cross-sectional view of the first conical mounting roller in this invention;

[0038] Figure 6 This is a cross-sectional view of the mounting frame in this invention;

[0039] Figure 7 This is a schematic diagram of the material feeding frame in this invention;

[0040] Figure 8 This is a schematic diagram of the track frame structure in this invention;

[0041] Figure 9 This is a schematic diagram of the structure of the active block in this invention.

[0042] Explanation of reference numerals in the attached drawings: 1. Base plate; 2. Main body of the wire separating plate; 3. Track frame; 4. Wire separating mechanism; 41. Top frame; 42. Lamp body; 43. Lifting block; 44. Vertical plate; 45. First guide wheel; 46. Touch plate; 47. Auxiliary plate; 48. Switch; 49. Spring; 491. First platform plate; 492. Second platform plate; 493. First wiring plate; 494. Fixing plate; 495. Second wiring plate; 496. Groove; 497. Spring; 5. Feeding mechanism; 51. Frame plate; 52. Movable block; 53. Second conical mounting roller; 54. Telescopic rotating rod; 55. Connecting plate 56. Second cylinder; 57. Support plate; 58. Second guide wheel; 59. Feeding frame; 591. Feeding chamber; 592. U-shaped plate; 593. Third cylinder; 594. Control board; 595. Threaded control rod; 596. Second motor; 597. Limiting telescopic plate; 598. Limiting groove; 6. Mounting frame; 7. Rewinding assembly; 71. First cylinder; 72. Limiting plate; 73. First conical mounting roller; 74. First motor; 75. First gear; 76. Second gear; 77. Rectangular groove; 78. Threaded groove; 79. Side pressure cover; 791. Rectangular rod; 792. Threaded rod. Detailed Implementation

[0043] The following is in conjunction with the appendix Figure 1 -Appendix Figure 9 The present invention will be described in further detail below.

[0044] This invention discloses a filament separating device for processing composite nylon filaments. (Refer to...) Figures 1-9 It includes a base plate 1, with a wire splitting plate body 2 and two track frames 3 fixedly connected to the top of the base plate 1. A wire splitting mechanism 4 is provided on the wire splitting plate body 2, and a feeding mechanism 5 is provided between the two track frames 3.

[0045] The wire splitting mechanism 4 includes a top frame 41, which is integrally formed on the top of the wire splitting plate body 2. A lamp body 42 is fixedly connected to one side wall of the top frame 41. A lifting block 43 is slidably connected inside the top frame 41. Two vertical plates 44 are integrally formed on the top of the lifting block 43. A first guide wheel 45 is rotatably connected between the two vertical plates 44. A touch plate 46 is fixedly connected between the two vertical plates 44. An auxiliary plate 47 is fixedly connected to the bottom of the inner cavity of the top frame 41. The auxiliary plate 47 passes through the lifting block 43. A switch 48 is fixedly connected to the top of the auxiliary plate 47. A spring 49 is fixedly connected inside the top frame 41. One end of the spring 49 is fixedly connected to the bottom of the lifting block 43. A first platform plate 491 is integrally formed on one side of the wire splitting plate body 2 that tends towards the track frame 3. A second platform plate 492 is integrally formed on the other side of the wire splitting plate body 2.

[0046] A first wiring plate 493 is placed on the first platform plate 491, and a second wiring plate 495 is placed on the second platform plate 492. A fixing plate 494 is slidably connected to both the first platform plate 491 and the second platform plate 492. When the single strand of wire after splitting is guided by the first guide wheel 45, the force of the wire winding is transmitted to the first guide wheel 45, which slightly presses the first guide wheel 45, causing the lifting block 43 to move down. At this time, the switch 48 is pressed after contacting the touch plate 46. When a single strand breaks, the first guide wheel 45 through which the wire passes will move slightly upward under the elastic force of the spring 49. The corresponding switch 48 will no longer be pressed. At this time, the winding work of this device stops to avoid knotting and wire tangling that may occur during continued winding. The lamp 42 on one side of the first guide wheel 45 starts to flash to provide a light warning to the staff and facilitate quick location of the broken part.

[0047] The lifting block 43 and the lamp body 42 are arranged at equal intervals on the top frame 41. The spring 49 is set on the outside of the auxiliary plate 47. The switch 48 is set on the bottom of the touch plate 46. The lamp body 42 is electrically connected to the adjacent switch 48. The first wiring plate 493 and the second wiring plate 495 are both provided with fixing grooves, which match the fixing plate 494. The spring 49 provides elastic force to the touch plate 46. The top of the first platform plate 491 and the second platform plate 492 are both provided with grooves 496. The first wiring plate 493 and the second wiring plate 495 extend into the grooves 496 and match the grooves 496. The grooves 496 provide initial positioning when the first wiring plate 493 and the second wiring plate 495 are placed. The two sides of the wire splitting plate body 2 are fixedly connected with springs 497. The two springs 497 are respectively fixedly connected to one side of the two fixing plates 494. The springs 497 provide elastic force to the fixing plates 494.

[0048] A mounting frame 6 is provided on one side of the main body 2 of the splitting plate. The mounting frame 6 is located at the bottom of the second platform plate 492. A winding assembly 7 is provided on the mounting frame 6. The winding assembly 7 includes a first cylinder 71 and a limiting plate 72. The first cylinder 71 and the limiting plate 72 are both fixedly connected to one side of the mounting frame 6. The limiting plate 72 penetrates through the main body 2 of the splitting plate. The first cylinder 71 penetrates through the main body 2 of the splitting plate and is fixedly connected to the main body 2 of the splitting plate. A first conical mounting roller 73 is provided on one side of the mounting frame 6. The first conical mounting roller 73 extends into the interior of the mounting frame 6 and is rotatably connected to the mounting frame 6. The first conical mounting roller 73 is arranged at equal intervals on the mounting frame 6. The limiting plate 72 provides a limit to the mounting frame 6 so that it can move horizontally stably.

[0049] A first motor 74 is fixedly connected to one side wall of the mounting frame 6 towards the main body 2 of the wire splitting plate. The first motor 74 is electrically connected to the switch 48. The first motor 74 is fixedly connected to a first gear 75 through the output shaft. A second gear 76 is fixedly connected to the outside of the first conical mounting roller 73. Adjacent second gears 76 mesh with each other. The first gear 75 is located on the top of one of the second gears 76 and meshes with the second gear 76. After the first gear 75 works, it drives the meshed second gear 76 to rotate. The second gear 76 drives the adjacent second gear 76 to rotate.

[0050] The first conical mounting roller 73 has a rectangular groove 77 and a threaded groove 78 inside. The threaded groove 78 is located on one side of the rectangular groove 77 and is connected to the rectangular groove 77. A side pressure cover 79 is provided on one side of the first conical mounting roller 73. A rectangular rod 791 is fixedly connected to the side pressure cover 79. The rectangular rod 791 extends into the rectangular groove 77 and matches the rectangular groove 77. A threaded rod 792 is provided on one side of the side pressure cover 79. The threaded rod 792 passes through the side pressure cover 79 and the rectangular rod 791 in sequence. The threaded rod 792 is rotatably connected to the side pressure cover 79 and the rectangular rod 791 respectively. The threaded rod 792 extends into the threaded groove 78 and is connected to the threaded groove 78 by threads. After the threaded rod 792 is inserted into the threaded groove 78, it can be rotated to cause the threaded rod 792 to extend and move into the threaded groove 78.

[0051] The feeding mechanism 5 includes a frame plate 51. The bottom ends of the frame plate 51 are fixedly connected to the top of two track frames 3 respectively. Movable blocks 52 are slidably connected inside the two track frames 3. A second conical mounting roller 53 is provided on one side of the movable block 52. A telescopic rotating rod 54 is fixedly connected to the second conical mounting roller 53. The telescopic rotating rod 54 extends into the interior of the movable block 52 and is rotatably connected to the movable block 52. A connecting plate 55 is provided on one side of the movable block 52. The telescopic rotating rod 54 passes through the connecting plate 55 and is rotatably connected to the connecting plate 55. A second cylinder 56 is fixedly connected to one side of the connecting plate 55. The second cylinder 56 is fixedly connected to one side of the movable block 52.

[0052] A support plate 57 is fixedly connected to one side of the track frame 3. A second guide wheel 58 is rotatably connected between the two support plates 57. A feeding frame 59 is slidably connected to the top of the base plate 1. Two feeding chambers 591 are opened on the feeding frame 59. A U-shaped plate 592 is provided on one side of the feeding frame 59. The two ends of the U-shaped plate 592 are fixedly connected to one side of the two track frames 3 respectively. A third cylinder 593 is fixedly connected to one side wall of the U-shaped plate 592. One end of the third cylinder 593 is fixedly connected to one side wall of the feeding frame 59. After the second cylinder 56 works, it pushes and pulls the connecting plate 55, causing the connecting plate 55 to drive the telescopic rotating rod 54 to extend and retract.

[0053] A control plate 594 is provided on the inner side of the frame plate 51. The control plate 594 extends out of the frame plate 51. The bottom ends of the control plate 594 are fixedly connected to two movable blocks 52 respectively. A threaded control rod 595 is rotatably connected to the inner side of the frame plate 51. The threaded control rod 595 passes through the top wall of the control plate 594 and is threadedly connected to the control plate 594. A second motor 596 is fixedly connected to the top of the frame plate 51. The second motor 596 is fixedly connected to one end of the threaded control rod 595 through its output shaft. After the second motor 596 works, it adjusts the threaded control rod 595 to rotate. A limit telescopic plate 597 is fixedly connected to one side of the connecting plate 55. One end of the limit telescopic plate 597 is fixedly connected to one side of the movable block 52. Limit grooves 598 are opened on both the front and rear side walls of the feeding frame 59. The limit telescopic plate 597 improves the stability of the connecting plate 55 when it moves.

[0054] In actual operation, when this device is used, first connect the device to the power supply. The nylon yarn winding drum (not shown in the diagram) can be placed in the feeding frame 59. Specifically, when placing it, the end of the drum passes through the limiting groove 598 to limit it and prevent rolling. The drums to be fed can be stacked from bottom to top in one of the feeding chambers 591. In the subsequent yarn splitting operation, the drums in this feeding chamber 591 can be clamped for feeding, while the drums on the outside where the nylon yarn has been extracted can be placed in another feeding chamber 591 for unloading. This is how the feeding and unloading of materials are supplied and stored.

[0055] After the second motor 596 starts working, it drives the threaded control rod 595 to rotate. The threaded control rod 595 drives the control plate 594 to adjust its height. The control plate 594 drives the two movable blocks 52 to move up and down synchronously. The movable blocks 52 then drive the telescopic rotating rod 54 to move up and down. The telescopic rotating rod 54 drives the second conical mounting roller 53 to move up and down. After the second conical mounting roller 53 moves to one side of the coil to be clamped, the second cylinder 56 starts working and pushes the connecting plate 55. The connecting plate 55 drives the telescopic rotating rod 54 to extend. At this time, the two second conical mounting rollers 53 move towards each other and insert into the inside of both ends of the coil. As the second conical mounting rollers 53 continue to move, the second cylinder 56 starts working and pushes the connecting plate 55. The connecting plate 55 drives the telescopic rotating rod 54 to extend. At this time, the two second conical mounting rollers 53 move towards each other and insert into the inside of both ends of the coil. As the insertion continues, the diameter of the inserted part will become larger and larger until its outer side can make close contact with the coil, thus achieving the purpose of squeezing and clamping. Similarly, when it is necessary to discharge material, the third cylinder 593 works and pushes and pulls the discharge frame 59 horizontally, so that another discharge chamber 591 for discharging material is between the two second conical mounting rollers 53. The above steps can be repeated. After the second conical mounting rollers 53 are controlled to enter the discharge chamber 591 along the channel of the limiting groove 598, the two second conical mounting rollers 53 are controlled to move in opposite directions, so as to achieve rapid material removal. This is used for feeding and discharging, which is more efficient and saves manpower compared to manual operation.

[0056] After the material is fed, the nylon filament roll for winding and splitting (not shown in the diagram) is installed. Specifically, the winding roller is placed outside the first conical mounting roller 73, and the rectangular rod 791 is aligned with the rectangular groove 77 and inserted. At this time, the threaded rod 792 also enters the threaded groove 78. Rotating the threaded rod 792 causes the rectangular rod 791 to move inwards towards the rectangular groove 77. The rectangular rod 791 then moves the side pressure cover 79 to press against the other end of the winding roller on the first conical mounting roller 73, thus achieving rapid installation of the winding roller. After installation, the nylon filament is pulled out and guided by the second guide wheel 58. Then, the nylon filament is split, and the split single strands are passed sequentially through the first guide plate 493, the first guide wheel 45, and the second guide plate 495. The different single strands are then wound onto the corresponding winding rollers below the second guide plate 495 to complete the front-end arrangement of the filaments.

[0057] After the first motor 74 starts working, it drives the first gear 75 to rotate. The first gear 75 drives the connected second gear 76 to rotate. The second gear 76 drives the adjacent second gear 76 to rotate. At this time, all the second gears 76 start to rotate. After the second gears 76 rotate, they drive the first conical mounting roller 73 to rotate. Through the above connection relationship, it can be seen that the nylon yarn after splitting can be wound up. During the winding process, the nylon yarn will be tightened and there will be tension. Under the action of tension, the first guide wheel 45 is pressed down. The first guide wheel 45 drives the two vertical plates 44 to move. The vertical plates 44 drive the contact plate to move down to keep it in contact with the switch 48. Finally, during the above winding process, the first cylinder 71 works and pushes and pulls the mounting frame 6 horizontally for short distances repeatedly. Through the above operation, it can be seen that during the winding process, the winding drum performing the winding task can be pushed and pulled left and right for short distances to ensure that the yarn can be evenly wound around its outside and improve the winding quality.

[0058] When a single thread breaks during winding due to an accident or a defect in the thread's quality, the above operation shows that the force on the first guide wheel 45 at the break point disappears, and it moves upward under the elastic force of the spring 49. The switch 48 is no longer touched, the first motor 74 stops working, and the lamp 42 on one side of the switch 48 begins to flash to alert personnel to the malfunction. This allows staff to detect the break promptly and quickly locate the break point based on the flashing light, improving the response speed and efficiency in handling such malfunctions.

[0059] Similarly, once the nylon yarn between the two second conical mounting rollers 53 has been completely extracted, all the switch components 48 will no longer be touched, and all the lamps 42 will be lit up, which can alert external personnel that materials are missing.

[0060] Finally, since the first wiring plate 493 and the second wiring plate 495 are the components that directly contact the split wires, and the single strands are thinner, prolonged friction may cause scratches on the contact surfaces of the first wiring plate 493 or the second wiring plate 495. Furthermore, the scratched areas are relatively rough and may cause the wires to break during subsequent winding. Therefore, it is necessary to replace the scratched areas of the first wiring plate 493 or the second wiring plate 495. Specifically, to replace them, simply move the fixing plate 494 to one side, causing it to leave the fixing groove, and then remove the first wiring plate 493 or the second wiring plate 495. After the replaced first wiring plate 493 or the second wiring plate 495 is reinserted, the elastic force of the spring 497 will cause the fixing plate 494 to re-insert into the fixing groove, thus quickly completing the replacement steps of the first wiring plate 493 and the second wiring plate 495, improving the safety and stability of the wire splitting process.

[0061] The above are all preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, all equivalent changes made in accordance with the structure, shape and principle of the present invention should be covered within the scope of protection of the present invention.

Claims

1. A filament splitting device for processing composite nylon filaments, characterized in that: Includes a base plate (1), on the top of the base plate (1) are fixedly connected a wire splitting plate body (2) and two track frames (3), a wire splitting mechanism (4) is provided on the wire splitting plate body (2), and a feeding mechanism (5) is provided between the two track frames (3); The wire splitting mechanism (4) includes a top frame (41), which is integrally formed on the top of the wire splitting plate body (2). A lamp body (42) is fixedly connected to one side wall of the top frame (41). A lifting block (43) is slidably connected inside the top frame (41). Two vertical plates (44) are integrally formed on the top of the lifting block (43). A first guide wheel (45) is rotatably connected between the two vertical plates (44). A touch plate (46) is fixedly connected between the two vertical plates (44). An auxiliary plate (47) is fixedly connected to the bottom of the inner cavity of the top frame (41). The auxiliary plate (47) passes through the lifting block (43). The top of the auxiliary plate (47) is... A switch (48) is fixedly connected to the top frame (41), and a spring (49) is fixedly connected inside the top frame (41). One end of the spring (49) is fixedly connected to the bottom of the lifting block (43). The main body (2) of the wire splitting plate is integrally formed with a first platform plate (491) on one side of the track frame (3), and an integrally formed second platform plate (492) on the other side of the main body (2). A first wiring plate (493) is placed on the first platform plate (491), and a second wiring plate (495) is placed on the second platform plate (492). A fixing plate (494) is slidably connected to both the first platform plate (491) and the second platform plate (492). The first wiring board (493) and the second wiring board (495) are both provided with fixing grooves, which match the fixing plate (494). The top of the first platform plate (491) and the second platform plate (492) are both provided with grooves (496). The first wiring board (493) and the second wiring board (495) extend into the grooves (496) and match the grooves (496). The main body of the wire splitting plate (2) is fixedly connected to both sides with springs (497). The two springs (497) are respectively fixedly connected to one side of the two fixing plates (494). The feeding mechanism (5) includes a frame plate (51). The bottom ends of the frame plate (51) are fixedly connected to the tops of two track frames (3). Movable blocks (52) are slidably connected inside the two track frames (3). A second conical mounting roller (53) is provided on one side of the movable block (52). A telescopic rotating rod (54) is fixedly connected to the second conical mounting roller (53). The telescopic rotating rod (54) extends into the movable block (52) and is rotatably connected to the movable block (52). A connecting plate (55) is provided on one side of the movable block (52). The telescopic rotating rod (54) passes through the connecting plate (55) and is rotatably connected to the connecting plate (55). A second... The cylinder (56) is fixedly connected to one side of the movable block (52). A support plate (57) is fixedly connected to one side of the track frame (3). A second guide wheel (58) is rotatably connected between the two support plates (57). A feeding frame (59) is slidably connected to the top of the bottom plate (1). Two feeding chambers (591) are opened on the feeding frame (59). A U-shaped plate (592) is provided on one side of the feeding frame (59). The two ends of the U-shaped plate (592) are fixedly connected to one side of the two track frames (3). A third cylinder (593) is fixedly connected to one side wall of the U-shaped plate (592). One end of the third cylinder (593) is fixedly connected to one side wall of the feeding frame (59). A control plate (594) is provided on the inner side of the frame plate (51). The control plate (594) extends out of the frame plate (51). The bottom ends of the control plate (594) are fixedly connected to two movable blocks (52) respectively.

2. The fiber splitting device for processing composite nylon yarn according to claim 1, characterized in that: The lifting block (43) and the lamp body (42) are arranged at equal intervals on the top frame (41), the spring (49) is located on the outside of the auxiliary plate (47), the switch (48) is located at the bottom of the touch plate (46), and the lamp body (42) is electrically connected to the adjacent switch (48).

3. The fiber separating device for processing composite nylon yarn according to claim 1, characterized in that: A mounting frame (6) is provided on one side of the main body (2) of the splitting plate. The mounting frame (6) is located at the bottom of the second platform plate (492). A winding assembly (7) is provided on the mounting frame (6). The winding assembly (7) includes a first cylinder (71) and a limiting plate (72). The first cylinder (71) and the limiting plate (72) are both fixedly connected to one side of the mounting frame (6). The limiting plate (72) penetrates through the main body (2) of the splitting plate. The first cylinder (71) penetrates through the main body (2) of the splitting plate and is fixedly connected to the main body (2). A first conical mounting roller (73) is provided on one side of the mounting frame (6). The first conical mounting roller (73) extends into the interior of the mounting frame (6) and is rotatably connected to the mounting frame (6). The first conical mounting roller (73) is arranged at equal intervals on the mounting frame (6).

4. A fiber-splitting device for processing composite nylon yarn according to claim 3, characterized in that: The mounting frame (6) is fixedly connected to a first motor (74) on one side wall of the wire splitting plate body (2). The first motor (74) is electrically connected to the switch (48). The first motor (74) is fixedly connected to a first gear (75) through the output shaft. A second gear (76) is fixedly connected to the outside of the first conical mounting roller (73). Adjacent second gears (76) mesh with each other. The first gear (75) is located on the top of one of the second gears (76), and the first gear (75) meshes with the second gear (76).

5. A fiber-splitting device for processing composite nylon yarn according to claim 3, characterized in that: The first conical mounting roller (73) has a rectangular groove (77) and a threaded groove (78) respectively. The threaded groove (78) is located on one side of the rectangular groove (77) and is connected to the rectangular groove (77). A side cover (79) is provided on one side of the first conical mounting roller (73). A rectangular rod (791) is fixedly connected to the side cover (79). The rectangular rod (791) extends into the rectangular groove (77) and matches the rectangular groove (77). A threaded rod (792) is provided on one side of the side cover (79). The threaded rod (792) passes through the side cover (79) and the rectangular rod (791) in sequence. The threaded rod (792) is rotatably connected to the side cover (79) and the rectangular rod (791) respectively. The threaded rod (792) extends into the threaded groove (78) and is connected to the threaded groove (78) by threads.

6. A fiber-splitting device for processing composite nylon yarn according to claim 1, characterized in that: A threaded control rod (595) is rotatably connected to the inner side of the frame plate (51). The threaded control rod (595) passes through the top wall of the control plate (594) and is connected to the control plate (594) by a thread. A second motor (596) is fixedly connected to the top of the frame plate (51). The second motor (596) is fixedly connected to one end of the threaded control rod (595) through an output shaft.

7. A filament splitting device for processing composite nylon filaments according to claim 1, characterized in that: The connecting plate (55) is fixedly connected to a limiting telescopic plate (597) on one side, and one end of the limiting telescopic plate (597) is fixedly connected to one side of the movable block (52). Limiting grooves (598) are opened on both the front and rear side walls of the feeding frame (59).

Citation Information

Patent Citations

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    CN219117640U

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