Integrated preparation process and device for double-flash acrylic bar badge

Abstract

The invention relates to a double-flash acrylic bar badge integrated preparation process and device, and belongs to the technical field of bar badge production, the device comprises a rack, and a badge printing scroll conveying assembly, a cutting assembly, a first pneumatic badge pressing machine assembly, a second pneumatic badge pressing machine assembly, a first mechanical arm and a second mechanical arm are integrated on the rack; the tinplate conveying assembly and the double-flash acrylic plate conveying assembly are matched with the first mechanical arm and the second mechanical arm respectively. The badge printing picture roll conveying assembly can achieve stable conveying of printing picture rolls and waste rolling, the cutting assembly can accurately cut printing pictures, the first mechanical arm and the second mechanical arm are responsible for carrying tinplate and small printing picture pieces respectively, and the two pneumatic press-fit machine assemblies sequentially complete tinplate forming and overall press-fit packaging. According to the technology, through the steps of preparation, printed picture cutting, material conveying, carrying, two-time pressing, material taking, waste treatment and the like, full-process automation from raw materials to finished products is achieved.

Description

Technical Field

[0001] This invention belongs to the field of badge manufacturing technology, specifically relating to an integrated manufacturing process and apparatus for double-flash acrylic badges. Background Technology

[0002] In the traditional production of double-flash acrylic badges, the manufacturing process has long faced problems such as fragmented processes, low automation, and limited production efficiency. Current technologies often require multiple independent devices to complete different stages of the production process, with a lack of effective coordination and integration between these stages, leading to a broken production flow.

[0003] Specifically, the first issue is the conveying process of the printed badge rolls. Typically, the rolls are placed manually on simple conveyor frames and transported by hand or simple rollers. This not only makes it difficult to ensure stable conveying speed but also easily leads to wrinkles and misalignment of the rolls due to uneven manual force, affecting the accuracy of subsequent processing. Furthermore, there is a lack of effective means to control the tension of the printed rolls. Rolls of different materials are prone to stretching deformation or loose stacking during transport due to unsuitable tension, resulting in material waste. Therefore, those skilled in the art have provided a process and apparatus for the integrated fabrication of dual-flash acrylic badges to solve the aforementioned problems. Summary of the Invention

[0004] The purpose of this invention is to provide a simple and rationally designed integrated manufacturing process and apparatus for dual-flash acrylic badges in order to solve the above-mentioned problems.

[0005] The present invention achieves the above objectives through the following technical solutions:

[0006] A process and apparatus for manufacturing integrated double-flash acrylic badges includes a frame. An image conveyor belt is rotatably connected to the inner wall of the frame. A cutting assembly is mounted on the top of the frame. A badge image roll conveyor assembly is provided on the frame and together with the top of the cutting assembly. A first pneumatic badge pressing machine assembly and a second pneumatic badge pressing machine assembly are fixedly mounted on the top of the frame, located to one side of the cutting assembly. The first pneumatic badge pressing machine assembly is positioned in front of the second pneumatic badge pressing machine assembly. A first robotic arm is mounted on the outer side of the frame, located to one side of the first pneumatic badge pressing machine assembly. A second robotic arm is mounted on the outer side of the frame, located to one side of the second pneumatic badge pressing machine assembly. A tinplate conveyor assembly and a double-flash acrylic sheet conveyor assembly are respectively connected to the other side wall of the frame, located to the other side of the first and second robotic arms.

[0007] As a further optimization of the present invention, the tinplate conveying assembly is located on the other side of the first pneumatic badge pressing machine assembly, the double-flash acrylic plate conveying assembly is located on the other side of the second pneumatic badge pressing machine assembly, and the unloading end of the printing conveyor belt is equipped with an unloading platform located on the rear side wall of the frame.

[0008] As a further optimization of the present invention, the badge printing scroll conveying assembly includes a lifting sleeve fixedly installed on the inner wall of the frame. A placement roller is rotatably connected to the inner side wall of the lifting sleeve. A conveying roller is fixedly installed at the top front position of the frame. A first servo motor is fixedly connected to the input end of the conveying roller. A transmission frame is fixedly installed on both sides of the top of the frame at the rear position of the conveying roller and the rear position of the cutting assembly. Tension rollers are movably connected between the two sets of transmission frames. A first electric telescopic rod is fixedly installed on the top of each of the four transmission frames. The output ends of the four first electric telescopic rods slide through the inner side wall of the corresponding transmission frame and are fixedly connected to the lifting sleeve. The two ends of the two first tension rollers are slidably sleeved on the inner side wall of the corresponding lifting sleeve.

[0009] As a further optimization of the present invention, the badge printing scroll conveying assembly further includes two mounting brackets installed on the top of the cutting assembly, and a take-up roller is rotatably connected between the two mounting brackets. A second servo motor, which is fixedly connected to a section of the take-up roller, is fixedly installed on the side wall of any of the mounting brackets.

[0010] As a further optimization of the present invention, the cutting assembly includes a cutting frame fixedly installed on the top of the frame. The inner side wall of the cutting frame is provided with a mounting groove. A first cylinder is fixedly installed on the inner wall of the mounting groove. The output end of the first cylinder slides through the bottom of the cutting frame. Limiting telescopic rods are fixedly installed on both sides of the bottom of the cutting frame. The movable ends of the two limiting telescopic rods and the output end of the first cylinder are jointly installed with a cutting seat. A plurality of cutting blades arranged in an array are fixedly installed at the bottom of the cutting seat.

[0011] As a further optimization of the present invention, limiting seats are fixedly installed on both sides of the bottom of the cutting machine frame, and sliding grooves are respectively opened on the side walls of the two limiting seats. Lifting rods that are fixedly connected to the two side walls of the cutting seat are slidably connected to the inner side walls of the two sliding grooves.

[0012] As a further optimization of the present invention, the output end of the first robotic arm is fixedly connected to a tinplate holder, and the output end of the second robotic arm is fixedly connected to an adsorption assembly. The adsorption assembly includes an adsorption shell fixedly installed at the output end of the second robotic arm. The inner sidewall of the adsorption shell is equipped with a plurality of adsorption fans corresponding to the cutting blades. The bottom of the adsorption shell is provided with a plurality of adsorption ports that cooperate with the adsorption fans. The inner sidewall of the plurality of adsorption ports is equipped with air holes.

[0013] As a further optimization of the present invention, the second pneumatic badge pressing machine assembly and the first pneumatic badge pressing machine assembly have the same structure. The second pneumatic badge pressing machine assembly includes a pressing frame fixedly installed on the top of the frame. A second cylinder is fixedly installed on the top of the pressing frame. The output end of the second cylinder slides through the bottom of the pressing frame and is fixedly connected to an upper mold. A movable carrier plate is fixedly installed at the bottom of the inner side wall of the pressing frame. A lower mold is slidably connected to the top of the movable carrier plate. The lower mold cooperates with the upper mold. Connecting seats are installed on both sides of the rear side wall of the pressing frame. A third cylinder is fixedly installed on the top of the connecting seat. The output end of the third cylinder slides through the bottom of the connecting seat. A material picking seat is fixedly installed at the output end of the third cylinder. Several pneumatic suction cups matching the suction port are installed at the bottom of the material picking seat.

[0014] As a further optimization of the present invention, S1, preparation stage: the badge printing roll is installed on the placement roller of the badge printing roll conveying assembly, the first servo motor is turned on to drive the conveying roller to rotate and drive the badge printing roll forward. At the same time, the four first electric telescopic rods are started, and the position of the tension roller is adjusted according to the material and tension requirements of the badge printing roll to apply appropriate tension to the badge printing roll and ensure smooth conveying.

[0015] S2, Printing and Cutting Stage: The badge printing roll is conveyed to the cutting assembly by the conveyor roller and tension roller. At this time, the first cylinder is activated, pushing the cutting seat downward. Several cutting blades installed at the bottom of the cutting seat move down synchronously to cut the badge printing below into small pieces that meet the badge size requirements. During the cutting process, the limiting telescopic rod plays a role in stabilizing the cutting seat. The limiting seat and lifting rod further ensure the vertical lifting of the cutting seat, making the cutting accuracy higher. After the cutting is completed, the first cylinder retracts, driving the cutting seat and cutting blades to reset.

[0016] S3, Tinplate and Acrylic Sheet Conveying Stage: The tinplate conveying assembly conveys the tinplate to a designated position near the first pneumatic badge pressing machine assembly; the double-flash acrylic sheet conveying assembly conveys the double-flash acrylic sheet to a corresponding position near the second pneumatic badge pressing machine assembly, preparing for the subsequent pressing process.

[0017] S4. Material Handling Stage: The first robotic arm starts, and the tinplate gripper at its output end moves to accurately grab the tinplate from the tinplate conveying component and transport it to the lower mold of the first pneumatic badge pressing machine component. Then, the tinplate is released and accurately placed on the lower mold. The second robotic arm operates simultaneously, and the adsorption component at its output end works. The adsorption fan inside the adsorption shell starts and generates suction through the adsorption port and air hole to adsorb the small printed pieces cut by the cutting component and transport them to the lower mold of the second pneumatic badge pressing machine component. The small printed pieces are then placed on the double-flash acrylic plate on the lower mold.

[0018] S5, First pressing stage: The second cylinder of the first pneumatic badge pressing machine assembly is activated, pushing the upper mold downward to close with the lower mold on which the tinplate is placed. Pressure is applied to the tinplate between the upper and lower molds to initially form the bottom structure of the badge support. After pressing is completed, the second cylinder retracts and the upper mold rises to reset.

[0019] S6, Second pressing stage: The second cylinder of the second pneumatic badge pressing machine assembly is activated, the upper mold moves downward and closes with the lower mold containing the double-flash acrylic plate and the printed piece, pressing the double-flash acrylic plate, the printed piece and the tinplate part after the first pressing tightly together, completing the overall pressing and encapsulation of the double-flash acrylic badge. After pressing is completed, the second cylinder drives the upper mold to rise and reset.

[0020] S7. The third cylinder on the connecting seat on the rear side wall of the second pneumatic badge pressing machine assembly is activated, pushing the picking seat downward. The air pressure suction cup at the bottom of the picking seat approaches the pressed badge, and the air pressure suction cup is activated to pick up the badge. Then the third cylinder retracts and takes out the badge.

[0021] S8. The badges taken out by the picking seat can be transported to the unloading platform by manual or subsequent connected automated unloading equipment to complete the entire preparation and unloading process of the double flash acrylic badges. At the same time, the second servo motor of the badge printing roll conveying component is started, driving the take-up roller to rotate and rewind the cut badge printing roll waste.

[0022] The beneficial effects of this invention are as follows:

[0023] 1. In this invention: by integrating components such as the badge printing roll conveying assembly, cutting assembly, first pneumatic badge pressing machine assembly, second pneumatic badge pressing machine assembly, first robotic arm, and second robotic arm on the frame, the entire process from raw material conveying to finished product unloading is automated. For example, the badge printing roll is automatically conveyed to the cutting assembly via conveying rollers and tension rollers. The cut printing pieces are automatically transported by the adsorption assembly of the second robotic arm. The tinplate is automatically gripped and placed by the tinplate holder of the first robotic arm. The pressing process is automatically completed by the pneumatic pressing assembly. The entire process requires no manual intervention, which greatly shortens the conversion time between processes and significantly increases the output per unit time.

[0024] 2. In this invention: In the cutting assembly, the cooperation between the limiting telescopic rod and the lifting rod with the limiting seat ensures that the cutting seat rises and falls vertically, enabling the cutting blade to accurately cut out small printed pieces of uniform size; the precise control of the first and second robotic arms ensures that the placement error of the tinplate, printed pieces, and double-flash acrylic sheet on the pressing mold is minimal; the first and second pneumatic badge pressing machine assemblies drive the upper and lower molds to close through cylinders, resulting in uniform and precisely adjustable pressing force, avoiding product defects caused by uneven force. These designs make the produced double-flash acrylic badges superior to existing technologies in terms of size consistency and pattern fit, significantly improving product quality stability.

[0025] 3. In this invention: the four first electric telescopic rods of the badge printing roll conveying assembly can flexibly adjust the position of the tension rollers according to the material and tension requirements of the printing roll, ensuring smooth conveying of the printing roll with moderate tension, reducing material stretching deformation caused by excessive tension or wrinkles caused by insufficient tension; at the same time, the precise cutting of the automated cutting assembly reduces positioning errors caused by manual operation, significantly improving the utilization rate of the printing roll; in addition, the automatic winding and sorting of waste material after cutting by the receiving roller facilitates the recycling and reuse of waste material, further reducing material costs. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0027] Figure 2 This is the invention Figure 1 A partial structural diagram;

[0028] Figure 3 This is a bottom view schematic diagram of the cutting component of the present invention;

[0029] Figure 4 This is an isometric view of the pneumatic pressing assembly of the present invention;

[0030] Figure 5 This is the present invention. Figure 1 A top-down view;

[0031] Figure 6 This is a schematic diagram of the adsorption component in this invention.

[0032] In the diagram: 1. Frame; 2. Badge printing roll conveyor assembly; 201. Placement roller; 202. Conveying roller; 203. Transmission frame; 204. First electric telescopic rod; 205. Lifting sleeve; 206. Tension roller; 207. First servo motor; 208. Second servo motor; 209. Receiving roller; 210. Mounting frame; 3. Cutting assembly; 301. Cutting frame; 302. Mounting slot; 303. Cutting seat; 304. Cutting blade; 305. Limiting seat; 306. Limiting telescopic rod; 307. Lifting rod; 308. First cylinder; 4. Printing conveyor belt; 5. Unloading platform; 6. 1. Tinplate conveying assembly; 7. Double-flash acrylic sheet conveying assembly; 8. First pneumatic badge pressing machine assembly; 9. First robotic arm; 10. Second robotic arm; 11. Tinplate gripper; 12. Adsorption assembly; 1201. Adsorption shell; 1202. Adsorption fan; 1203. Air hole; 1204. Adsorption port; 13. Second pneumatic badge pressing machine assembly; 1301. Pressing frame; 1302. Second cylinder; 1303. Connecting seat; 1304. Third cylinder; 1305. Material picking seat; 106. Lower mold; 1307. Upper mold; 1308. Pneumatic suction cup; 1309. Slide groove. Detailed Implementation

[0033] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.

[0034] Example 1

[0035] like Figures 1-2As shown, a dual-flash acrylic badge integrated manufacturing device includes a frame 1, which serves as the supporting structure for the entire device and provides the mounting base for each component. A printing conveyor belt 4 is rotatably connected to the inner wall of the frame 1. The printing conveyor belt 4 is used to transport small pieces of badge printing after cutting. Specifically, the badge printing roll is mounted on the placement roller 201 of the badge printing roll conveying assembly 2. The first servo motor 207 is turned on, driving the conveying roller 202 to rotate and transporting the badge printing roll forward. Simultaneously, four first electric telescopic rods 204 are activated. Based on the material and tension requirements of the badge printing roll, the position of the tension roller 206 is adjusted to apply appropriate tension to the badge printing roll, ensuring smooth transport and allowing it to smoothly enter the subsequent processing stage. A feeding platform 5 is installed at the feeding end of the printing conveyor belt 4, located on the rear wall of the frame 1. The processed badges are ultimately transported to the feeding platform 5 for collection.

[0036] like Figures 1-3 As shown, a cutting assembly 3 is installed on the top of the frame 1. The cutting assembly 3 is used to cut the badge printing roll into small pieces that meet the badge size requirements. The cutting assembly 3 includes a cutting frame 301 fixedly installed on the top of the frame 1. An installation groove 302 is opened on the inner side wall of the cutting frame 301. A first cylinder 308 is fixedly installed on the inner wall of the installation groove 302. The output end of the first cylinder 308 slides through the bottom of the cutting frame 301. Limiting telescopic rods 306 are fixedly installed on both sides of the bottom of the cutting frame 301. The movable ends of the two limiting telescopic rods 306 and the output end of the first cylinder 308 are jointly installed with a cutting seat 303. The limiting telescopic rods 306 can play a stabilizing role when the cutting seat 303 moves up and down, ensuring the smoothness of the cutting process. Several arrayed cutting blades 304 are fixedly installed on the bottom of the cutting seat 303. These cutting blades 304 can accurately cut the badge printing roll into the required small pieces.

[0037] like Figures 1-3 As shown, limit seats 305 are fixedly installed on both sides of the bottom of the cutting machine frame 301. The side walls of the two limit seats 305 are respectively provided with sliding grooves. The inner side walls of the two sliding grooves are slidably connected to lifting rods 307 which are fixedly connected to the two side walls of the cutting seat 303. The sliding cooperation of the lifting rods 307 in the sliding grooves further ensures that the cutting seat 303 can be raised and lowered vertically, thereby improving the cutting accuracy.

[0038] like Figures 1-3As shown, a badge printing roll conveying assembly 2 is provided on the top of the frame 1 and the cutting assembly 3. The badge printing roll conveying assembly 2 is used to convey the badge printing roll to the cutting assembly 3 for cutting. The badge printing roll conveying assembly 2 includes a lifting sleeve 205 fixedly installed on the inner wall of the frame 1. A placement roller 201 is rotatably connected to the inner side wall of the lifting sleeve 205. The placement roller 201 is used to install the badge printing roll. A conveying roller 202 is fixedly installed at the top front position of the frame 1. A first servo motor 207 is fixedly connected to the input end of the conveying roller 202. The first servo motor 207 drives the conveying roller 202 to rotate, thereby driving the badge printing roll to be conveyed forward.

[0039] like Figures 1-3 As shown, both the rear side of the conveyor roller 202 and the rear side of the cutting assembly 3 are equipped with transmission frames 203 fixedly installed on both sides of the top of the frame 1. Tension rollers 206 are movably connected between the two sets of transmission frames 203. First electric telescopic rods 204 are fixedly installed on the top of each of the four transmission frames 203. The output ends of the four first electric telescopic rods 204 slide through the inner wall of the corresponding transmission frame 203 and are fixedly connected to lifting sleeves 205. The two ends of the two tension rollers 206 are slidably sleeved on the inner wall of the corresponding lifting sleeves 205. By adjusting the extension and retraction of the first electric telescopic rods 204, the position of the lifting sleeves 205 can be changed, thereby adjusting the height of the tension rollers 206 to adjust the height of the printing scroll according to the requirements of the badge printing. Material and tension requirements are considered, and appropriate tension is applied to ensure smooth conveying. Specifically, the badge printing roll is conveyed to the cutting assembly 3 via conveyor roller 202 and tension roller 206. At this time, the first cylinder 308 is activated, pushing the cutting seat 303 downward. Several cutting blades 304 installed at the bottom of the cutting seat 303 move downward simultaneously to cut the badge printing below into small pieces that meet the badge size requirements. During the cutting process, the limiting telescopic rod 306 stabilizes the cutting seat 303. The limiting seat 305 and the lifting rod 307 further ensure the vertical lifting of the cutting seat 303, making the cutting accuracy higher. After the cutting is completed, the first cylinder 308 retracts, driving the cutting seat 303 and the cutting blades 304 to reset.

[0040] like Figures 1-2 As shown, the badge printing roll conveying assembly 2 also includes two mounting brackets 210 mounted on the top of the cutting assembly 3. A take-up roller 209 is rotatably connected between the two mounting brackets 210. A second servo motor 208 is fixedly mounted on the side wall of any mounting bracket 210 and fixedly connected to one end of the take-up roller 209. The second servo motor 208 drives the take-up roller 209 to rotate, which is used to rewind and sort the cut badge printing roll waste.

[0041] like Figures 1-4As shown, a first pneumatic badge pressing machine assembly 8 and a second pneumatic badge pressing machine assembly 13 are fixedly installed on the top of the frame 1 and on one side of the cutting assembly 3. The first pneumatic badge pressing machine assembly 8 is located in front of the second pneumatic badge pressing machine assembly 13. The first pneumatic badge pressing machine assembly 8 is used to initially form the tinplate into the bottom structure of the badge support. The second pneumatic badge pressing machine assembly 13 is used to press the double-flash acrylic plate, the printed small piece and the tinplate part after the first pressing tightly together to complete the overall pressing and encapsulation of the double-flash acrylic badge. The second cylinder 1302 of the first pneumatic badge pressing machine assembly 8 is activated, pushing the upper mold 1307 to move downward and close with the lower mold 1306 on which the tinplate is placed. Pressure is applied to the tinplate between the upper mold 1307 and the lower mold 1306 to initially form the bottom structure of the badge support.

[0042] like Figures 1-4 As shown, the second pneumatic badge pressing machine assembly 13 has the same structure as the first pneumatic badge pressing machine assembly 8. The second pneumatic badge pressing machine assembly 13 includes a pressing frame 1301 fixedly installed on the top of the frame 1. A second cylinder 1302 is fixedly installed on the top of the pressing frame 1301. The output end of the second cylinder 1302 slides through the bottom of the pressing frame 1301 and is fixedly connected to an upper mold 1307. A movable carrier plate 1309 is fixedly installed at the bottom of the inner side wall of the pressing frame 1301. A lower mold 1306 is slidably connected to the top of the movable carrier plate 1309. The lower mold 1306 cooperates with the upper mold 1307. The pressing operation is achieved by the closing action of the upper mold 1307 and the lower mold 1306. After pressing is completed, the second... Cylinder 1302 retracts, upper mold 1307 rises and resets, second cylinder 1302 of second pneumatic badge pressing machine assembly 13 actuates, upper mold 1307 moves downward and closes with lower mold 1306, which holds the double-flash acrylic plate and the printed piece, pressing the double-flash acrylic plate, the printed piece and the tinplate part after the first pressing tightly together, completing the overall pressing and encapsulation of the double-flash acrylic badge. After pressing is completed, second cylinder 1302 drives upper mold 1307 to rise and reset, third cylinder 1304 on the rear side wall connecting seat 1303 of second pneumatic badge pressing machine assembly 13 starts, pushing the material pick-up seat 1305 downward, and the pneumatic suction cup 1308 at the bottom of the material pick-up seat 1305 approaches the pressed badge.

[0043] like Figures 1-6As shown, connecting seats 1303 are installed on both sides of the rear wall of the pressing frame 1301. A third cylinder 1304 is fixedly installed on the top of the connecting seat 1303. The output end of the third cylinder 1304 slides through the bottom of the connecting seat 1303. A material picking seat 1305 is fixedly installed on the output end of the third cylinder 1304. Several pneumatic suction cups 1308 matching the suction port 1204 are installed on the bottom of the material picking seat 1305. After pressing is completed, the third cylinder 1304 drives the material picking seat. 1305 descends, activating the pneumatic suction cup 1308 to adsorb the badge, and then the third cylinder 1304 retracts to remove the badge. The badge removed by the picking seat 1305 can be transported to the unloading platform 5 manually or by the subsequently connected automated unloading equipment, completing the entire preparation and unloading process of the double flash acrylic badge. At the same time, the second servo motor 208 of the badge printing roll conveying component 2 starts, driving the take-up roller 209 to rotate and rewind the cut badge printing roll waste.

[0044] like Figure 1 , Figure 2 , Figure 6 As shown, a first robotic arm 9 is installed on the outside of the frame 1 and on one side of the first pneumatic badge pressing machine assembly 8, and a second robotic arm 10 is installed on the outside of the frame 1 and on one side of the second pneumatic badge pressing machine assembly 13. The output end of the first robotic arm 9 is fixedly connected to a tinplate gripper 11, which is used to grab tinplate and transport it to the lower mold 1306 of the first pneumatic badge pressing machine assembly 8. The output end of the second robotic arm 10 is fixedly connected to an adsorption assembly 12, which is used to adsorb the cut printed pieces and transport them to the lower mold 1306 of the second pneumatic badge pressing machine assembly 13. Specifically, when the first robotic arm 9 is activated, the tinplate gripper 11 at its output end moves to accurately grab the tinplate at the tinplate conveying assembly 6 and transport it above the lower mold 1306 of the first pneumatic badge pressing machine assembly 8. Then, the tinplate is released and accurately placed on the lower mold 1306. The second robotic arm 10 operates synchronously.

[0045] like Figure 6As shown, the adsorption assembly 12 includes an adsorption shell 1201 fixedly installed at the output end of the second robotic arm 10. Several adsorption fans 1202 corresponding to the cutting blades 304 are installed on the inner side wall of the adsorption shell 1201. Several adsorption ports 1204 cooperating with the adsorption fans 1202 are opened at the bottom of the adsorption shell 1201. Air holes 1203 are installed on the inner side wall of the several adsorption ports 1204. When the adsorption fans 1202 are started, they generate suction through the adsorption ports 1204 and air holes 1203, thereby adsorbing the small print pieces. Specifically, when the adsorption assembly 12 at its output end is working, the adsorption fans 1202 in the adsorption shell 1201 are started, and they generate suction through the adsorption ports 1204 and air holes 1203 to adsorb the small print pieces cut by the cutting assembly 3 and transport them to the lower mold 1306 of the second pneumatic badge pressing machine assembly 13, placing the small print pieces on the double-flash acrylic plate on the lower mold 1306.

[0046] like Figure 1 , Figure 2 , Figure 5 As shown, on the other side wall of the frame 1, and on the other side of the first robotic arm 9 and the second robotic arm 10, there are respectively connected tinplate conveying assembly 6 and double-flash acrylic plate conveying assembly 7. Tinplate conveying assembly 6 is located on the other side of the first pneumatic badge pressing machine assembly 8 and is used to convey tinplate to a designated position near the first pneumatic badge pressing machine assembly 8 so that the first robotic arm 9 can grasp it. Double-flash acrylic plate conveying assembly 7 is located on the other side of the second pneumatic badge pressing machine assembly 13. Tinplate conveying assembly 6 conveys tinplate to a designated position near the first pneumatic badge pressing machine assembly 8; double-flash acrylic plate conveying assembly 7 conveys double-flash acrylic plate to a corresponding position near the second pneumatic badge pressing machine assembly 13 to prepare for the subsequent pressing process.

[0047] The above-described embodiments are merely examples of several implementations of the present invention, and their descriptions are relatively specific and detailed. However, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements all fall within the protection scope of the present invention.

Claims

1. A device for manufacturing dual-flash acrylic badges in one piece, characterized in that: The utility model provides a badge printing roll conveying assembly, cutting assembly, first and second pneumatic badge pressing machine assembly and first and second mechanical arm are installed on the rack (1), and the double flash acryl plate conveying assembly and the tinplate conveying assembly are installed on the other side wall of the rack (1), and the tinplate conveying assembly is located the other side position of first pneumatic badge pressing machine assembly, and the double flash acryl plate conveying assembly is located the other side position of second pneumatic badge pressing machine assembly, and the discharge end of printing conveying belt (4) is located the rear side wall of rack (1) and is installed with discharge platform (5).

2. The dual flashing acrylic sticker badge integrated preparation device according to claim 1, characterized in that: The badge printing roll conveying assembly (2) includes a lifting sleeve (205) fixedly installed on the inner wall of the rack (1), the inner side wall of the lifting sleeve (205) is rotatably connected with a placing roller (201), the top front side position of the rack (1) is provided with a conveying roller (202), the input end of the conveying roller (202) is fixedly connected with a first servo motor (207), the rear side position of the conveying roller (202) and the rear side position of the cutting assembly (3) are both provided with a transmission frame (203) fixedly installed on the top of the rack (1) on both sides, two groups of the transmission frames (203) are both movably connected with a tension roller (206), the top of the four transmission frames (203) is fixedly installed with a first electric telescopic rod (204), the output end of the four first electric telescopic rods (204) is slidably penetrated through the inner side wall of the corresponding transmission frame (203) and is fixedly connected with a lifting sleeve (205), and the two ends of the two first tension rollers (206) are slidably sleeved in the inner side wall of the corresponding lifting sleeve (205).

3. The dual flashing acrylic sticker badge integrated preparation device according to claim 2, characterized in that: The badge printing roll conveying assembly (2) further includes two mounting frames (210) installed on the top of the cutting assembly (3), the two mounting frames (210) are rotatably connected with a material collecting roller (209) in common, and the side wall of any mounting frame (210) is fixedly installed with a second servo motor (208) fixedly connected with one end of the material collecting roller (209).

4. The dual flashing acrylic sticker badge integrated preparation device according to claim 3, characterized in that: ​ 5. The dual flashing acrylic sticker badge integrated preparation device according to claim 4, characterized in that: The cutting assembly (3) includes a cutting frame (301) fixedly installed on the top of the rack (1), the inner side wall of the cutting frame (301) is provided with a mounting groove (302), the inner wall of the mounting groove (302) is fixedly installed with a first air cylinder (308), the output end of the first air cylinder (308) slidably penetrates the bottom of the cutting frame (301), the bottom of the cutting frame (301) is fixedly installed with a limiting telescopic rod (306) on both sides, and the movable ends of the two limiting telescopic rods (306) are fixedly connected with the output end of the first air cylinder (308) and are jointly installed with a cutting seat (303).

6. The dual flashing acrylic sticker badge integrated preparation device according to claim 5, characterized in that: The bottom of the cutting frame (301) is fixedly installed with a limiting seat (305) on both sides, the side walls of the two limiting seats (305) are respectively provided with a sliding groove, and the inner side walls of the two sliding grooves are slidably connected with a lifting rod (307) fixedly connected with the side walls of the cutting seat (303).

7. The dual flashing acrylic sticker badge integrated preparation device according to claim 6, characterized in that: The output end of the first mechanical arm (9) is fixedly connected with a tin can holder (11), the output end of the second mechanical arm (10) is fixedly connected with a suction assembly (12), the suction assembly (12) includes a suction shell (1201) fixedly installed on the output end of the second mechanical arm (10), a plurality of suction fans (1202) corresponding to the cutting blades (304) are installed on the inner side wall of the suction shell (1201), a plurality of suction ports (1204) matched with the suction fans (1202) are formed in the bottom of the suction shell (1201), and gas holes (1203) are installed in the inner side walls of the plurality of suction ports (1204).

8. The dual flashing acrylic sticker badge integrated preparation device according to claim 7, characterized in that: The second pneumatic badge press assembly (13) and the first pneumatic badge press assembly (8) are the same in structure, the second pneumatic badge press assembly (13) includes a press frame (1301) fixedly installed on the top of the rack (1), the top of the press frame (1301) is fixedly installed with a second air cylinder (1302), the output end of the second air cylinder (1302) slidably penetrates the bottom of the press frame (1301) and is fixedly connected with an upper die (1307), the inner side wall of the bottom of the press frame (1301) is fixedly installed with a movable carrier plate (1309), the top of the movable carrier plate (1309) is slidably connected with a lower die (1306), the lower die (1306) is matched with the upper die (1307), the rear side walls of the press frame (1301) are jointly installed with a connecting seat (1303) on both sides, the top of the connecting seat (1303) is fixedly installed with a third air cylinder (1304), the output end of the third air cylinder (1304) slidably penetrates the bottom of the connecting seat (1303), and the output end of the third air cylinder (1304) is fixedly installed with a material taking seat (1305).

9. A double-flash sub-pvc badge integrated manufacturing process, using the double-flash sub-pvc badge integrated manufacturing device of any one of claims 1-8, characterized in that: S1, preparation stage: install the badge printing roll on the placing roller (201) of the badge printing roll conveying assembly (2), start the first servo motor (207), drive the conveying roller (202) to rotate, drive the badge printing roll to convey forward, at the same time, start the four first electric telescopic rods (204), adjust the position of the tension roller (206) according to the material and tension requirement of the badge printing roll, apply appropriate tension to the badge printing roll to ensure stable conveying; S2, printing and cutting stage: the badge printing roll is conveyed to the cutting assembly (3) through the conveying roller (202) and the tension roller (206), at this time, the first air cylinder (308) is started, the cutting seat (303) is pushed to move downward, a plurality of cutting blades (304) installed at the bottom of the cutting seat (303) are synchronously lowered, the badge printing below is cut, and small pieces meeting the badge size requirement are cut, the limiting telescopic rod (306) plays a role in stabilizing the cutting seat (303) during the cutting process, the limiting seat (305) and the lifting rod (307) further guarantee the vertical lifting of the cutting seat (303), so that the cutting precision is higher, after the cutting is completed, the first air cylinder (308) is retracted, the cutting seat (303) and the cutting blade (304) are reset; S3, tinplate and sub-pvc plate conveying stage: the tinplate conveying assembly (6) conveys the tinplate to the specified position close to the first pneumatic badge pressing machine assembly (8); the double-flash sub-pvc plate conveying assembly (7) conveys the double-flash sub-pvc plate to the corresponding position close to the second pneumatic badge pressing machine assembly (13), preparing for the subsequent pressing process; S4, material handling stage: the first mechanical arm (9) is started, the tinplate gripper (11) at the output end of the first mechanical arm (9) acts, accurately grabs the tinplate at the tinplate conveying assembly (6), and carries to the upper side of the lower die (1306) of the first pneumatic badge pressing machine assembly (8), then releases the tinplate, and places the tinplate on the lower die (1306), the second mechanical arm (10) operates synchronously, the suction assembly (12) at the output end of the second mechanical arm (10) works, the suction fan (1202) in the suction chamber (1201) is started, suction force is generated through the suction port (1204) and the air hole (1203), the printed small piece cut by the cutting assembly (3) is sucked and carried to the upper side of the lower die (1306) of the second pneumatic badge pressing machine assembly (13), and the printed small piece is placed on the double-flash sub-pvc plate on the lower die (1306); S5, first pressing stage: the second air cylinder (1302) of the first pneumatic badge pressing machine assembly (8) is started, the upper die (1307) is pushed to move downward, the lower die (1306) where the tinplate is placed is closed, the pressure between the upper die (1307) and the lower die (1306) is applied to the tinplate, and the tinplate is initially formed into the bottom structure of the badge support, after the pressing is completed, the second air cylinder (1302) is retracted, and the upper die (1307) is reset. S6, the second compression stage: the second cylinder (1302) of the second pneumatic badge compression machine assembly (13) is actuated, the upper die (1307) moves downward, and the lower die (1306) is combined with the double-flash acrylic plate and the printed piece, the double-flash acrylic plate, the printed piece and the tin part after the first compression are tightly attached, the overall compression and packaging of the double-flash acrylic badge are completed, and the second cylinder (1302) drives the upper die (1307) to rise and reset after compression; S7, the third cylinder (1304) on the rear wall connecting seat (1303) of the second pneumatic badge compression machine assembly (13) is started, the material taking seat (1305) is pushed to move downward, the pneumatic chuck (1308) at the bottom of the material taking seat (1305) is close to the compressed badge, the pneumatic chuck (1308) is started to adsorb the badge, and then the third cylinder (1304) is retracted to take out the badge; S8, the badge taken out by the material taking seat (1305) can be carried to the unloading platform (5) by manual or subsequent automatic unloading equipment, and the preparation and unloading process of the entire double-flash acrylic badge are completed, and at the same time, the second servo motor (208) of the badge printing roll conveying assembly (2) is started to drive the material collecting roller (209) to rotate and wind the cut badge printing roll waste.

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