Positioning batch adjusting system

Abstract

The invention relates to the technical field of industrial production, in particular to a positioning batch adjusting system which comprises a rack, a power assembly, a lower wedge-shaped block, an upper wedge-shaped block, a Z-direction positioning block and a guide assembly, the guide assembly is arranged on the rack, the lower wedge-shaped block is slidably connected with the guide assembly, the Z-direction positioning block is fixedly connected with the upper wedge-shaped block, the upper wedge-shaped block is provided with a stress groove, and the Z-direction positioning block is fixedly connected with the stress groove. The lower wedge-shaped block is slidably connected with the stress groove, the power assembly is installed on the rack and used for driving the lower wedge-shaped block to move, and in this way, the technical problem that the height of the tool positioning block is difficult to adjust in the actual use process of an assembling workbench in the prior art is solved.

Description

Technical Field

[0001] This invention relates to the field of industrial production technology, and in particular to a positioning batch adjustment system. Background Technology

[0002] In modern industrial production, sectors such as electronics manufacturing and precision instrument assembly are rapidly developing towards diversification and refinement. In the production processes of these industries, assembly workbenches play a crucial role, often facing the challenge of producing a wide variety of products in large quantities. Different products have significantly different requirements for tooling positioning, necessitating that the tooling positioning blocks on the assembly workbench can be adjusted quickly and precisely to adapt to diverse production needs.

[0003] However, in actual use, existing assembly workbenches make it difficult to adjust the height of the tooling positioning blocks. Summary of the Invention

[0004] The purpose of this invention is to provide a positioning batch adjustment system, which aims to solve the technical problem that it is difficult to adjust the height of the tooling positioning blocks in the actual use of the assembly workbench in the prior art.

[0005] To achieve the above objectives, the present invention employs a positioning batch adjustment system, comprising a frame, a power component, a lower wedge block, an upper wedge block, a Z-axis positioning block, and a guide component. The guide component is disposed on the frame, the lower wedge block is slidably connected to the guide component, the Z-axis positioning block is fixedly connected to the upper wedge block, the upper wedge block has a force-receiving groove, the lower wedge block is slidably connected to the force-receiving groove, and the power component is mounted on the frame, the power component being used to drive the lower wedge block to move.

[0006] The power assembly includes a motor, a transmission component, a screw, a nut support, a sliding component, and two supporting components. The lower wedge block is slidably connected to the two supporting components through the sliding component. The nut support is fixedly connected to the lower wedge block. The motor is mounted on the frame. The output end of the motor is connected to the screw through the transmission component. The screw is threadedly engaged with the nut support.

[0007] The sliding member includes two guide rails, both of which are fixedly connected to the lower wedge block, and the two guide rails are slidably connected to the corresponding support members.

[0008] The power assembly further includes multiple limiting blocks, which are fixedly connected to the corresponding guide rails and to the lower wedge block.

[0009] The guiding assembly comprises two frame bodies, a plurality of fasteners and a plurality of rollers, the frame bodies are installed on the rack through the plurality of fasteners, the rollers are arranged on the corresponding frame bodies, and the outer wall of the roller is in contact with the upper wedge block.

[0010] The positioning batch adjustment system further comprises a control subsystem, the control subsystem comprises a human-computer interaction interface, a main control module, a motor driver, a position detection module and a product database, the main control module is connected with the human-computer interaction module, the motor driver is connected with the main control module, the position detection module is connected with the main control module, and the product database is connected with the human-computer interaction module.

[0011] The product database is used for storing a mapping relationship table of product codes and target code disc values.

[0012] The human-computer interaction module is used for displaying various product codes of the product database on a human-computer interaction interface and corresponding to different motor code disc values.

[0013] The main control module is used for generating a motor control instruction according to a difference between the target code disc value and a real-time code disc value.

[0014] The motor driver drives the motor to operate according to the control instruction of the main control module.

[0015] The control subsystem further comprises a safety monitoring module, and the safety monitoring module is connected with the position detection module.

[0016] The positioning batch adjustment system of the present application, when the position of the Z-direction positioning block needs to be adjusted, the power assembly is started, the power assembly drives the lower wedge block to move along the X direction, the lower wedge block slides in the stress groove while moving along the X direction, the lower wedge block drives the upper wedge block to move along the Z direction while sliding in the stress groove, the upper wedge block is guided to move by the guiding assembly, and the Z-direction positioning block is driven to move, so that the position adjustment of the Z-direction positioning block is completed, thereby solving the technical problem that the existing assembly workbench is difficult to adjust the height of the tool positioning block in actual use. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0018] Figure 1 is a perspective view of the positioning batch adjustment system of the present application.

[0019] Figure 2 is a structural schematic view of the positioning batch adjustment system of the present application.

[0020] Figure 3 is a front view of the positioning batch adjustment system of the present application.

[0021] Figure 4 is a partial structural schematic view of the positioning batch adjustment system of the present application.

[0022] Figure 5 is a principle block diagram of the control subsystem of the present application.

[0023] 101 - rack, 102 - lower wedge block, 103 - upper wedge block, 104 - Z-direction positioning block, 105 - motor, 106 - transmission member, 107 - screw rod, 108 - nut support, 109 - support member, 110 - guide rail, 111 - limit block, 112 - frame body, 113 - fastener, 114 - roller, 115 - force receiving groove, 116 - human-computer interaction interface, 117 - main control module, 118 - motor driver, 119 - position detection module, 120 - product database, 121 - safety monitoring module, 122 - login module, 123 - identity verification module, 124 - authority management module. DETAILED DESCRIPTION

[0024] Embodiments of the present application are described in detail below, examples of which are shown in the accompanying drawings, the embodiments described below by referring to the accompanying drawings are exemplary, and are intended to explain the present application, and cannot be understood as a limitation of the present application.

[0025] Please refer to Figures 1 to 5 , Figure 1 is a perspective view of the positioning batch adjustment system of the present application. Figure 2 is a structural schematic view of the positioning batch adjustment system of the present application. Figure 3 is a front view of the positioning batch adjustment system of the present application. Figure 4 is a partial structural schematic view of the positioning batch adjustment system of the present application. Figure 5 is a principle block diagram of the control subsystem of the present application.

[0026] The application provides a positioning batch adjustment system, which comprises a rack 101, a power assembly, a lower wedge-shaped block 102, an upper wedge-shaped block 103, a Z-direction positioning block 104 and a guide assembly, the guide assembly is arranged on the rack 101, the lower wedge-shaped block 102 is in sliding connection with the guide assembly, the Z-direction positioning block 104 is in fixed connection with the upper wedge-shaped block 103, the upper wedge-shaped block 103 is provided with a stress groove 115, the lower wedge-shaped block 102 is in sliding connection with the stress groove 115, and the power assembly is installed on the rack 101 and used for driving the lower wedge-shaped block 102 to move.

[0027] For the specific implementation, when it is necessary to adjust the position of the Z-direction positioning block 104, the power assembly is started, the power assembly drives the lower wedge-shaped block 102 to move along the X direction, the lower wedge-shaped block 102 slides in the stress groove 115 while moving along the X direction, the lower wedge-shaped block 102 drives the upper wedge-shaped block 103 to move along the Z direction while sliding in the stress groove 115, the upper wedge-shaped block 103 is guided to move by the guide assembly, and the Z-direction positioning block 104 is driven to move, so that the position adjustment of the Z-direction positioning block 104 is completed, and the technical problem that the existing assembling workbench is difficult to adjust the height of a tool positioning block in actual use is solved.

[0028] The power assembly comprises a motor 105, a transmission member 106, a screw rod 107, a nut support 108, a sliding member and two supporting members 109, the lower wedge-shaped block 102 is in sliding connection with the two supporting members 109 through the sliding member, the nut support 108 is in fixed connection with the lower wedge-shaped block 102, the motor 105 is installed on the rack 101, the output end of the motor 105 is connected with the screw rod 107 through the transmission member 106, and the screw rod 107 is in threaded connection with the nut support 108.

[0029] For the specific implementation, the motor 105 is started, the output end of the motor 105 drives the screw rod 107 to rotate through the transmission member 106, the screw rod 107 drives the nut support 108 to move along the X direction, the nut support 108 drives the lower wedge-shaped block 102 to move while moving, and the lower wedge-shaped block 102 drives the sliding member to slide on the two supporting members 109.

[0030] Further, the sliding member comprises two guide rails 110, the two guide rails 110 are in fixed connection with the lower wedge-shaped block 102, and the two guide rails 110 are in sliding connection with the corresponding supporting members 109 respectively.

[0031] For this specific embodiment, the lower wedge-shaped block 102 drives the two guide rails 110 to slide on the corresponding support 109 when the lower wedge-shaped block 102 moves.

[0032] Further, the power assembly further comprises a plurality of limiting blocks 111, the limiting blocks 111 are fixedly connected with the corresponding guide rails 110, and the limiting blocks 111 are fixedly connected with the lower wedge-shaped block 102.

[0033] For this specific embodiment, the limiting blocks 111 are used to prevent the guide rails 110 from sliding off the support 109.

[0034] Further, the guide assembly comprises two frame bodies 112, a plurality of fasteners 113, and a plurality of rollers 114, the frame bodies 112 are installed on the rack 101 through the plurality of fasteners 113, the rollers 114 are arranged on the corresponding frame bodies 112, and the outer wall of the roller 114 is in contact with the upper wedge-shaped block 103.

[0035] For this specific embodiment, the frame body 112 is installed on the rack 101 through the corresponding fastener 113, the upper wedge-shaped block 103 slides on the outer wall of the corresponding roller 114 when the upper wedge-shaped block 103 moves, and the roller 114 is used to guide the upper wedge-shaped block 103.

[0036] Further, the positioning batch adjustment system further comprises a control subsystem, the control subsystem comprises a human-computer interaction interface 116, a main control module 117, a motor driver 118, a position detection module 119, and a product database 120, the main control module 117 is connected with the human-computer interaction module, the motor driver 118 is connected with the main control module 117, the position detection module 119 is connected with the main control module 117, and the product database 120 is connected with the human-computer interaction module.

[0037] The product database 120 is used to store the mapping relationship table of product codes and target code disc values.

[0038] The human-computer interaction module is used to display various product codes of the product database 120 on the human-computer interaction interface 116, and correspond to different motor 105 code disc values.

[0039] The main control module 117 is used to generate a motor 105 control instruction according to the difference between the target code disc value and the real-time code disc value.

[0040] The motor driver 118 drives the motor 105 to operate according to the control instruction of the main control module 117.

[0041] For this specific embodiment, the staff selects product information at the human-computer interaction interface 116, the host module 117 receives the product code sent by the human-computer interaction interface 116, and queries the product database 120 to obtain the corresponding target code disc value, then reads the real-time code disc value of the position detection module 119, and then calculates the position deviation,

[0042] Then the PID algorithm is used to generate the motor 105 speed instruction, and the motor driver 118 drives the motor 105 to operate according to the control instruction of the host module 117.

[0043] Further, the control subsystem further comprises a safety monitoring module 121 connected with the position detection module 119.

[0044] For this specific embodiment, the safety monitoring module 121 collects the position information from the position detection module 119 in real time, and compares it with the preset safety range and the real-time code disc value. If it is out of range, the power supply of the motor 105 is cut off.

[0045] Further, the control subsystem further comprises a login module 122 and an identity verification module 123, the login module 122 is connected with the human-computer interaction interface 116, and the identity verification module 123 is connected with the login module 122.

[0046] For this specific embodiment, the login module 122 is used to receive the account information input by the operator; the identity verification module 123 is connected with the login module 122, and the HMAC-SHA256 algorithm is used to verify the hash value matching of the account and the password.

[0047] Further, the control subsystem further comprises a permission management module 124 connected with the identity verification module 123,

[0048] For this specific embodiment, the permission management module 124 is connected with the identity verification module 123, and dynamically loads the operation permission set based on the RBAC (Role-Based Access Control) model.

[0049] When the position of the Z-direction positioning block 104 needs to be adjusted, the power assembly is started, the lower wedge-shaped block 102 is driven to move along the X direction, the lower wedge-shaped block 102 slides in the stress groove 115 while moving along the X direction, the lower wedge-shaped block 102 drives the upper wedge-shaped block 103 to move along the Z direction while sliding in the stress groove 115, the upper wedge-shaped block 103 is guided to move by the guide assembly, and then the Z-direction positioning block 104 is driven to move, so that the position adjustment of the Z-direction positioning block 104 is completed, and the technical problem that the existing assembling workbench is difficult to adjust the height of the tool positioning block in actual use is solved in this way.

[0050] The above only discloses a preferred embodiment of the present application, and of course cannot limit the scope of the present application, and those skilled in the art can understand that all or part of the processes of the above-mentioned embodiment are implemented, and equivalent changes made according to the claims of the present application still belong to the scope covered by the present application.

Claims

1. A positioning batch adjustment system, characterized in that, The device includes a frame, a power assembly, a lower wedge block, an upper wedge block, a Z-axis positioning block, and a guide assembly. The guide assembly is mounted on the frame. The lower wedge block is slidably connected to the guide assembly. The Z-axis positioning block is fixedly connected to the upper wedge block. The upper wedge block has a force-receiving groove. The lower wedge block is slidably connected to the force-receiving groove. The power assembly is mounted on the frame and is used to drive the lower wedge block to move.

2. The positioning batch adjustment system as described in claim 1, characterized in that, The power assembly includes a motor, a transmission component, a screw, a nut support, a sliding component, and two supporting components. The lower wedge block is slidably connected to the two supporting components through the sliding component. The nut support is fixedly connected to the lower wedge block. The motor is mounted on the frame. The output end of the motor is connected to the screw through the transmission component. The screw is threadedly engaged with the nut support.

3. The positioning batch adjustment system as described in claim 2, characterized in that, The sliding member includes two guide rails, both of which are fixedly connected to the lower wedge block, and the two guide rails are slidably connected to the corresponding support members respectively.

4. The positioning batch adjustment system as described in claim 3, characterized in that, The power assembly also includes multiple limiting blocks, which are fixedly connected to the corresponding guide rails and to the lower wedge block.

5. The positioning batch adjustment system as described in claim 4, characterized in that, The guide assembly includes two frames, multiple fasteners, and multiple rollers. The frames are mounted on the frame by the multiple fasteners, and the rollers are disposed on the corresponding frames, with the outer wall of the rollers contacting the upper wedge block.

6. The positioning batch adjustment system as described in claim 5, characterized in that, The positioning batch adjustment system also includes a control subsystem, which includes a human-machine interface, a main control module, a motor driver, a position detection module, and a product database. The main control module is connected to the human-machine interface module, the motor driver is connected to the main control module, the position detection module is connected to the main control module, and the product database is connected to the human-machine interface module. The product database is used to store a mapping table between product codes and target code disk values; The human-computer interaction module is used to display various product codes from the product database on the human-computer interaction interface, corresponding to different motor encoder values; The main control module is used to generate motor control commands based on the difference between the target encoder value and the real-time encoder value; The motor driver drives the motor to run according to the control instructions of the main control module.

7. The positioning batch adjustment system as described in claim 6, characterized in that, The control subsystem also includes a safety monitoring module, which is connected to the position detection module.

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