Glass bag type vacuum initial pressing device and control method thereof
By designing a glass bag-type vacuum pre-pressing device, we have achieved efficient production of ultra-large-sized glass products with notches and large stacking differences, solving the problem that existing technologies cannot produce these products and improving production efficiency and yield.
Patent Information
- Application Number
- CN202511528678.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2025-12-26
AI Technical Summary
Existing technologies cannot effectively produce products such as extra-large sunroof glass, sunroof glass with notches, glass with large differences in the overlap between inner and outer panes, and ambient light EVA film, and cannot use the ring-type vacuuming or extrusion degassing methods for production.
A glass bag vacuum pre-pressurization device is designed. By setting supports and vacuum transmission components at each transmission node of the conveying component, combined with valve switching components and bag opening equipment, the sealing and opening of the vacuum bag can be controlled. After sealing, vacuuming is performed. Combined with automatic flipping, centering positioning, heating and cooling equipment, the production of skylight products can be realized.
It enables efficient production of ultra-large, notched, and large stacking glass products, improving production efficiency and glass yield, and solving the problem that existing technologies cannot produce these products.
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Figure CN121200550A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of glass production, in particular to a glass bag type vacuum initial pressure device and a control method thereof. BACKGROUND
[0002] In related technologies, glass laminated initial pressure mainly adopts two ways of ring vacuum and extrusion exhaust. Among them, the ring vacuum way is to produce by sealing rubber ring around the glass and real-time vacuum, the glass is sealed and exhausted around in the heating state until the transparency meets the requirements.
[0003] However, for super large size sunroof glass, sunroof glass with notches, glass with large difference between inner and outer sheets, and sunroof products with EVA (Ethylene Vinyl Acetate Copolymer) film, the above two ways cannot be applied for production. SUMMARY
[0004] The technical problem to be solved by the present application is to provide a glass bag type vacuum initial pressure device and a control method thereof, which can control the sealing and opening of the vacuum bag, and perform vacuum after sealing, thereby realizing the production of sunroof products.
[0005] To solve the above technical problems, the technical scheme adopted by the present application is: A glass bag type vacuum initial pressure device, comprising: A main transmission device is provided with a conveying assembly; each transmission node of the conveying assembly is provided with a support and a transmission vacuum component assembly; a vacuum bag is arranged on the support, and the transmission vacuum component assembly is connected with the vacuum bag for vacuumizing; A valve switch assembly is arranged at the front end and the rear end of the conveying assembly in the conveying direction; the valve switch assembly at the front end is used for controlling the transmission vacuum component assembly to open and vacuumize; the valve switch assembly at the rear end is used for controlling the transmission vacuum component assembly to close and vacuumize; A bag opening device is arranged at the front end and the rear end of the conveying assembly; the bag opening device at the front end is used for closing the sealing of the vacuum bag before opening vacuum; the bag opening device at the rear end is used for opening the sealing of the vacuum bag after closing vacuum.
[0006] To solve the above technical problems, the technical scheme adopted by the present application is: A control method of a glass bag type vacuum initial pressure device, applied to the glass bag type vacuum initial pressure device as described above, the method comprising: S1, glass turns over: after the glass is placed on the automatic turning equipment, the equipment turns the glass over by 180°, so that the glass is turned from concave down to concave up; S2, center positioning: the center positioning equipment adjusts the turned-over glass to ensure that the position of the glass into the bag is consistent; S3, upper piece opening bag: when the piece is sent, the piece sending machine equipment loads the glass into the bag; S4, glass sealing: after the glass is loaded into the bag, the sealing rod is operated by the bag opening equipment to seal the vacuum bag; S5, vacuum bag cold pumping: the front section cooling equipment releases cold air, the valve switch assembly opens to transmit the vacuum component assembly to pump the vacuum bag; S6, vacuum bag hot pumping: the middle section heating equipment releases hot air, the temperature increases, and the vacuum pumping is carried out in the heating state; S7, vacuum bag cooling: the front section cooling equipment releases cold air to strongly cool the vacuum bag 7, so as to ensure the temperature of the glass; S8, lower piece opening bag: close the vacuum pumping connection, and open the bag opening equipment to open the vacuum bag; S9, glass lower piece: the glass is automatically grabbed by the mechanical hand and the like, and is stacked.
[0007] The beneficial effects of the present application are that: by setting the conveying assembly, and corresponding setting a group of supports and transmission vacuum component assemblies on each transmission node of the conveying assembly, the supports are used to place the vacuum bag to realize the conveying of the vacuum bag, and the opening and closing operations of the vacuum bag are realized by cooperating with the bag opening equipment, the valve switch assembly controls the transmission vacuum component assembly to pump the vacuum bag after the vacuum bag is sealed at the front end of the conveying assembly; after the valve switch assembly controls the transmission vacuum component assembly to stop pumping the vacuum bag at the rear end of the conveying assembly, the bag opening equipment opens the vacuum bag to discharge the prepared glass, so that the production of the skylight product is realized. BRIEF DESCRIPTION OF DRAWINGS
[0008] Figure 1 It is a side view of a glass bag type vacuum initial pressure device in the embodiment of the present application; Figure 2 It is Figure 1 It is an enlarged view of the structure marked as part A; Figure 3 It is a structure schematic view of the valve switch assembly in the embodiment of the present application; Figure 4 It is a structure schematic view of the transmission vacuum component assembly in the embodiment of the present application; Figure 5 It is a structure schematic view of the bag opening equipment in the embodiment of the present application; Figure 6 It is a structure schematic view of the vacuum bag in the embodiment of the present application; Figure 7 Structure diagram of the vacuum bag after sealing in the embodiment of the present application; Figure 8 Top view of the conveying assembly in the embodiment of the present application; Figure 9 Structure diagram of the vacuum monitoring device in the embodiment of the present application; Figure 10 Another structure diagram of a glass bag type vacuum initial pressure device in the embodiment of the present application; Figure 11 Structure diagram of the sheet feeding machine device in the embodiment of the present application; Figure 12 Front end structure diagram of a glass bag type vacuum initial pressure device in the embodiment of the present application; Figure 13 Figure 12 Enlarged view of the structure marked as part B in the embodiment of the present application; Label description: 1. Main transmission device; 11. Conveying assembly; 111. Conveying chain; 2. Bracket; 3. Transmission vacuum component assembly; 31. Positioning column; 32. Vacuum joint; 33. Vacuum valve; 34. Vacuum value display; 4. Valve switch assembly; 41. Pressing part; 42. Self-adaptive adjusting part; 43. Vacuum butt joint part; 431. Positioning part; 432. Vacuum switch; 433. Valve rotating part; 5. Bag opening device; 51. Bag hook; 52. Vertical moving mechanism; 53. Horizontal moving mechanism; 6. Translation mechanism; 7. Vacuum bag; 71. Sealing rod; 72. Buckle; 100. Cooling device; 200. Heating device; 300. Automatic turning device; 400. Center positioning device; 500. Sheet feeding machine device; 501. Suspension; 502. Cantilever; 503. Servo belt transmission assembly; 600. Vacuum monitoring device. DETAILED DESCRIPTION
[0009] To explain the technical content, the achieved purposes and effects of the present application in detail, the following will be explained in combination with the embodiments and the accompanying drawings.
[0010] In related technologies, the initial pressing of glass laminations mainly employs two methods: vacuuming with rings and extrusion degassing. However, these two methods cannot be applied to the production of extra-large sunroof glass, sunroof glass with notches, glass with large overlap between inner and outer panes, and sunroof products with ambient lighting EVA films. Therefore, there is an urgent need to develop an initial pressing device capable of producing extra-large sunroof products with large notches and large overlaps, achieving high output and high quality. To solve the above technical problems, this invention provides a glass bag-type vacuum initial pressing device, which can control the sealing and opening of the vacuum bag, and perform vacuuming after sealing, thereby realizing the production of sunroof products.
[0011] This application uses the production of automotive sunroof glass as an example to introduce the structure and usage of the glass bag-type vacuum pre-pressing device. The glass bag-type vacuum pre-pressing device provided in this application is not only suitable for automotive sunroof glass production, but also for the production of other glass products, specifically: Please refer to Figure 1 and Figure 2 A glass bag type vacuum initial pressure device includes: a main transmission device 1, which is equipped with a conveying assembly 11; such as Figure 12 and Figure 13 As shown, each transmission node of the conveying assembly 11 is equipped with a bracket 2 and a transmission vacuum component assembly 3; a vacuum bag 7 is provided on the bracket 2. Please refer to... Figure 6 and Figure 7 In this embodiment, the vacuum bag 7 is provided with a buckle 72, which is connected to the bracket 2. The vacuum transfer component 3 docks with the vacuum bag 7 to perform vacuuming. The valve switch component 4 is provided at the front end and the rear end of the conveying component 11 along the conveying direction. The valve switch component 4 at the front end is used to control the vacuum transfer component 3 to start vacuuming. The valve switch component 4 at the rear end is used to control the vacuum transfer component 3 to stop vacuuming. The bag opening device 5 is provided at the front end and the rear end of the conveying component 11. The bag opening device 5 at the front end is used to close the seal of the vacuum bag 7 before vacuuming is started. The bag opening device 5 at the rear end is used to open the seal of the vacuum bag 7 after vacuuming is stopped. By setting up a conveying assembly 11, and setting a set of brackets 2 and a conveying vacuum component assembly 3 at each conveying node of the conveying assembly 11, the brackets 2 are used to place vacuum bags 7 to realize the conveying of vacuum bags 7, and cooperate with the bag opening device 5 to realize the sealing or opening operation of vacuum bags 7. After the vacuum bag 7 is sealed at the front end of the conveying assembly 11, the valve switch assembly 4 controls the conveying vacuum component assembly 3 to evacuate the vacuum bag 7; after the valve switch assembly 4 controls the conveying vacuum component assembly 3 to stop evacuating the vacuum bag 7 at the rear end of the conveying assembly 11, the bag opening device 5 opens the vacuum bag 7 to unload the prepared glass, thereby realizing the production of skylight products.
[0012] In some embodiments, at least one translation mechanism 6 is arranged along the conveying assembly 11 in the conveying direction; the valve switch assembly 4 is movably arranged on the translation mechanism 6. By arranging multiple sets of translation mechanisms 6 in the conveying direction and arranging the valve switch assembly 4 on the translation mechanism 6, when the vacuum value of the vacuum bag 7 is detected to decrease during the conveying process, the valve switch assembly 4 on the translation mechanism 6 can be controlled to move synchronously with the conveying assembly 11, while the conveying vacuum component assembly 3 is controlled, thereby vacuumizing the vacuum bag 7 to effectively prevent the vacuum value from decreasing; and resetting after the vacuumizing operation is completed. The segmented multi-point docking suction can make the vacuum degree of the whole line in a relatively uniform state, and the vacuum value difference caused by the distance of the vacuum tap is small.
[0013] Please refer to Figure 3 In some embodiments, the valve switch assembly 4 includes a pressing member 41, an adaptive adjusting member 42, and a vacuum docking component 43; the pressing end of the pressing member 41 is telescopically connected with the first end of the adaptive adjusting member 42; the vacuum docking component 43 is arranged at the second end of the adaptive adjusting member 42, and the adaptive adjusting member 42 can move the vacuum docking component 43 in the x direction or the y direction. As Figure 13 By moving the movable end of the pressing member 41 towards the conveying assembly 11, for example, the pressing member 41 includes a cylinder, the vacuum docking component 43 is moved in the direction towards the conveying assembly 11 (z-axis direction) by the extension of the cylinder, and the vacuum docking component 43 is moved in the x direction or the y direction by the adaptive adjusting member 42, thereby solving the problems of docking deviation, unable to dock and open the valve caused by position, angle deviation, chain gap difference and other reasons, improving the docking accuracy between the valve switch assembly 4 and the conveying vacuum component assembly 3, thereby ensuring the vacuum docking accuracy; meanwhile, a reset spring can be arranged to reset the structure.
[0014] Please refer to Figure 3 and Figure 4 In some embodiments, the vacuum docking component 43 includes a positioning member 431, a vacuum switch 432, and a valve rotating member 433; the conveying vacuum component assembly 3 includes a positioning column 31, a vacuum connector 32, and a vacuum valve 33; the positioning member 431 is positioned with the positioning column 31; the vacuum switch 432 is connected with the vacuum connector 32 for vacuumizing; the valve rotating member 433 is connected with the vacuum valve 33, the vacuum valve 33 is connected with the vacuum bag 7 through a temperature-resistant hose, and the valve rotating member 433 is used to open the channel between the vacuum valve 33 and the vacuum bag 7. As Figure 3 , Figure 4 and Figure 13As shown, after the movable end of the pressing member 41 moves towards the conveying assembly 11, the vacuum docking component 43 as a whole moves towards the conveying assembly 11, and the vacuum docking component 43 is moved in the x direction or the y direction through the self-adaptive adjusting member 42, so that the positioning member 431 is aligned and positioned with the positioning column 31, the vacuum switch 432 is connected with the vacuum connector 32, and the valve rotating member 433 is connected with the vacuum valve 33; after the vacuum switch 432 is connected with the vacuum connector 32, the elastic mechanism inside the vacuum connector 32 is automatically opened after being pressed by the vacuum switch 432, and at the same time, the vacuum valve 33 is rotated by the valve rotating member 433, so that the transmission vacuum component assembly 3 is connected with the vacuum bag 7, the vacuum channel is completely opened, and the vacuum bag 7 is operated by the vacuum docking component 43; at the same time, when the vacuum operation is completed, the vacuum valve 33 will be closed, so that the transmission vacuum component assembly 3 has a self-sealing effect, which can effectively prevent the vacuum from being lowered in the non-docking state.
[0015] Please refer to Figures 5 to 7 In some embodiments, the bag opening device 5 comprises a bag hook 51, a vertical moving mechanism 52, and a horizontal moving mechanism 53; the horizontal moving mechanism 53 is movably arranged on one side of the vertical moving mechanism 52; the bag hook 51 is movably arranged on the side of the horizontal moving mechanism 53 away from the vertical moving mechanism 52.
[0016] In further embodiments, one end of the vacuum bag 7 is provided with a sealing rod 71; the bag hook 51 is connected with the sealing rod 71 and drives the sealing rod 71 to fold or open the sealing of the vacuum bag 7. That is, the vacuum bag 7 is sealed on three sides and only has an upper inlet and outlet, and the sealing rod 71 is arranged at the inlet and outlet; after the bag hook 51 is connected with the sealing rod 71 of the vacuum bag 7, the vertical moving mechanism 52 and the horizontal moving mechanism 53 are driven to move based on the linkage algorithm, so that the bag hook 51 moves synchronously with the vacuum bag 7, and the sealing rod 71 is operated to fold or open the inlet and outlet of the vacuum bag 7, thereby realizing the closing or opening of the vacuum bag 7. Specifically, as shown in Figure 6 As shown, in the initial state, the vacuum bag 7 is opened, and the sealing rod is arranged on the right side of the vacuum bag 7; after the bag hook 51 of the bag opening device is connected with the sealing rod 71, the sealing rod 71 is driven to fold the opening at the top of the vacuum bag 7 to the left side during the sealing operation; as shown in Figure 7 As shown, at this time, the sealing rod 71 and the top of the vacuum bag 7 are folded to the right side of the vacuum bag 7, thereby realizing the sealing of the vacuum bag 7.
[0017] Please refer to Figure 1In some embodiments, the cooling device 100 and the heating device 200 are further included; the heating device 200 is arranged along the conveying assembly 11, and the heating end of the heating device 200 faces the conveying assembly 11; the cooling device 100 is arranged at the front end and the rear end of the conveying assembly 11 along the conveying direction. By arranging the cooling device 100 at the front end and the rear end of the conveying assembly 11, the temperature of the vacuum bag 7 is ensured to be reduced below a limited temperature when the glass is placed, so that the glass is not prematurely sealed due to the excessively high temperature of the bag when the glass is placed, and after the glass is vacuumed, the temperature needs to be reduced to a certain extent before the glass is placed, so that the problems of air bubbles and waste caused by grabbing the glass and vertically stacking the glass in the softened state of the film are solved, and the yield of the glass is improved; by arranging the heating device 200, the temperature of the glass is increased, and the vacuum is pumped in the heated state, which is more conducive to the molding of the product.
[0018] Please refer to Figure 8 In some embodiments, the conveying assembly 11 includes three sets of synchronously driven annular conveying chains 111; two sets of conveying chains 111 are arranged in the cooling range of the cooling device 100 and the heating range of the heating device 200, and are connected with the support 2; one set of conveying chains 111 is arranged outside the cooling range of the cooling device 100 and the heating range of the heating device 200, and is connected with the transmission vacuum assembly 3. That is, one of the conveying chains 111 is used to fix the transmission vacuum assembly and runs outside the furnace formed by the heating device 200 to reduce the influence of high temperature heating; the other two conveying chains 111 are used to connect the support 2 to convey the vacuum bag 7 and are transmitted in the furnace; and the three sets of conveying chains run in unison.
[0019] Please refer to Figure 1 and Figure 9 In some embodiments, at least one vacuum monitoring device 600 is arranged along the conveying direction of the conveying assembly 11, and an alarm is issued when the vacuum value of the vacuum bag 7 is detected to be lower than a threshold value. The vacuum monitoring device 600 includes a visual acquisition device such as a camera or the like, which is used to acquire the value displayed by the vacuum value display 34 on the transmission vacuum assembly 3, so that an alarm is issued when the value is outside the qualified range, thereby reminding the operator and enabling the production state to be monitored in a timely manner.
[0020] Please refer to Figure 10In some embodiments, the glass bag type vacuum initial pressure device further comprises an automatic turning device 300, a center positioning device 400, and a sheet feeding device 500. The sheet feeding device 500 is arranged at the front end of the conveying assembly 11 in the input direction, and is used for feeding the glass into the vacuum bag 7. The center positioning device 400 is arranged on the side of the sheet feeding device 500 away from the conveying assembly 11. The automatic turning device 300 is arranged on the side of the center positioning device 400 away from the sheet feeding device 500. The automatic turning device 300 is used for turning the glass. The center positioning device 400 is used for positioning the glass. The sheet feeding device 500 is used for feeding the glass into the vacuum bag 7.
[0021] Please refer to Figure 11 In some embodiments, the sheet feeding device 500 comprises a suspension 501, a cantilever 502, and a servo belt transmission assembly 503. The cantilever 502 is movably arranged on the suspension 501 in the conveying direction. The servo belt transmission assembly 503 is arranged on the cantilever 502, and the surface of the servo belt transmission assembly 503 forms a conveying surface. The servo belt transmission assembly 503 is driven by a motor to drive the belt to convey the glass, and the cantilever 502 is movable towards the conveying assembly 11 to feed the glass into the vacuum bag 7.
[0022] Another embodiment of the present application provides a control method of a glass bag type vacuum initial pressure device. The method is applied to the glass bag type vacuum initial pressure device, and comprises the following steps: S1, glass turning: after the glass is placed on the automatic turning device 300, the device turns the glass by 180°, so that the glass is turned from a concave surface facing down to a concave surface facing up.
[0023] S2, center positioning: the center positioning device 400 adjusts the turned glass to be centrally positioned, so as to ensure the consistency of the glass bagging position.
[0024] S3, sheet feeding and bag opening: when the sheet feeding is performed, the sheet feeding device 500 feeds the glass into the bag.
[0025] S4, glass sealing: after the glass is fed into the bag, the sealing rod 71 of the bag opening device 5 is operated to seal the vacuum bag 7.
[0026] S5, vacuum bag cold pumping: the front section cooling device 100 releases cold air, and the valve switching assembly 4 opens the transmission vacuum component assembly 3 to pump the vacuum bag 7.
[0027] S6, vacuum bag hot pumping: the middle section heating device 200 releases hot air, and the temperature is increased. The vacuum pumping is performed in the heating state.
[0028] S7, vacuum bag cooling: the front section cooling device 100 releases cold air to strongly cool the vacuum bag 7, so as to ensure the temperature of the glass sheet.
[0029] S8, opening the bag: closing the vacuum connection, opening the vacuum bag 7 by the opening device 5.
[0030] S9, glass sheeting: automatically grabbing the glass by the mechanical hand and the like, and sheeting and stacking.
[0031] The following embodiments are preferred solutions of the above-described embodiments.
[0032] Please refer to Figure 1 and Figure 2 , the glass bag type vacuum primary pressure device comprises a main conveying device 1 provided with a conveying assembly 11; a support 2 and a conveying vacuum component assembly 3 are arranged at each conveying node of the conveying assembly 11; a vacuum bag 7 is arranged on the support 2, and the conveying vacuum component assembly 3 is connected with the vacuum bag 7 to perform vacuumizing; a valve switch assembly 4 is arranged at the front end and the rear end of the conveying assembly 11 along the conveying direction; the valve switch assembly 4 at the front end is used to control the conveying vacuum component assembly 3 to start vacuumizing; the valve switch assembly 4 at the rear end is used to control the conveying vacuum component assembly 3 to stop vacuumizing; an opening device 5 is arranged at the front end and the rear end of the conveying assembly 11, the opening device 5 at the front end is used to close the seal of the vacuum bag 7 before starting vacuumizing; the opening device 5 at the rear end is used to open the seal of the vacuum bag 7 after stopping vacuumizing. The vacuum bag 7 is mainly made of composite silicone rubber material, is provided with an air exhaust pipeline, and adopts a unified specification, which can be compatible with glass products of different specifications and shapes, soft temperature-resistant sealing elements are arranged around the vacuum bag 7, so that relatively independent heating chambers are formed between the spaced bags, and the temperature stability is ensured.
[0033] As shown in Figure 10 , the front end of the conveying assembly 11 is further sequentially provided with an automatic turning device 300, a center positioning device 400 and a sheet feeding machine device 500; the sheet feeding machine device 500 is arranged at the front end of the conveying assembly 11 along the input direction, and is used to feed the glass into the vacuum bag 7; the center positioning device 400 is arranged on the side of the sheet feeding machine device 500 away from the conveying assembly 11; and the automatic turning device 300 is arranged on the side of the center positioning device 400 away from the sheet feeding machine device 500. In this embodiment, the automatic turning device 300 mainly comprises a cylinder pair clamping mechanism and a servo rotating mechanism. After the glass is fixed by the cylinder pair clamping mechanism, the servo rotating mechanism is driven to turn the glass by 180°, so that the problem of manual turning after sheeting is solved, and the production efficiency is improved. The center positioning device 400 mainly comprises an intermediate lifting mechanism and a positioning mechanism. After the glass is positioned by the positioning mechanism, the glass is adjusted to the required posture for bagging by using a sliding table and the like as the intermediate lifting mechanism, so that the problem of glass position deviation is effectively solved; at the same time, the memory function of the mechanism can be parameterized for each variety of glass, so that the rapid switching function is achieved. Please refer to Figure 11The film feeding device 500 comprises a suspension 501, a cantilever 502 and a servo belt transmission assembly 503; the cantilever 502 is movably arranged on the suspension 501 along the conveying direction; the servo belt transmission assembly 503 is arranged on the cantilever 502, and a surface of the servo belt transmission assembly 503 forms a conveying surface. The glass is fed into the vacuum bag 7 by driving the belt in the servo belt transmission assembly 503 by the motor and moving the cantilever 502 towards the conveying assembly 11.
[0034] As shown in Figure 1 , nine sets of translation mechanisms 6 are arranged along the conveying direction of the conveying assembly 11, and one valve switch assembly 4 is movably arranged on each translation mechanism 6; the translation mechanism 6 can control the valve switch assembly 4 to move synchronously with the conveying assembly 11 and automatically reset after completing vacuumizing and reaching a preset stroke.
[0035] Please refer to Figure 1 and Figure 3 , the valve switch assembly 4 comprises a pressing member 41, an adaptive adjusting member 42 and a vacuum butt joint component 43; a pressing end of the pressing member 41 is telescopically connected with a first end of the adaptive adjusting member 42; the vacuum butt joint component 43 is arranged at a second end of the adaptive adjusting member 42, and the adaptive adjusting member 42 can move the vacuum butt joint component 43 along the x direction or the y direction. Among them, the valve switch assembly 4 arranged at the front end is installed at the upper piece end arc as an upper piece valve switch device, so that the glass enters the bag and is sealed, and then is vacuumized to make the glass adhere to the bag wall. The valve switch assembly 4 arranged at the rear end is installed at the lower piece front transmission fixed position as a lower piece valve switch device, which is used to close the valve and release the vacuum state.
[0036] Please refer to Figure 3 and Figure 4 , the vacuum butt joint component 43 comprises a positioning member 431, a vacuum switch 432 and a valve rotating member 433; the transmission vacuum member assembly 3 comprises a positioning column 31, a vacuum connector 32, a vacuum valve 33 and a vacuum value display 34; the positioning member 431 is positioned and matched with the positioning column 31; the vacuum switch 432 is connected with the vacuum connector 32 to perform vacuumizing; the valve rotating member 433 is connected with the vacuum valve 33, the vacuum valve 33 is connected with the vacuum bag 7, and the valve rotating member 433 is used to open the channel between the vacuum valve 33 and the vacuum bag 7. Among them, the vacuum bag 7 is connected with the transmission vacuum member assembly 3 through a temperature-resistant hose, each transmission vacuum member assembly 3 forms a small vacuum tank, and the vacuum value of each vacuum bag 7 can be monitored to ensure that the vacuum suction of the glass is kept at the optimal value, so that the glass maintains good transparency.
[0037] Please refer to Figure 1 and Figure 5, the bag opening device 5 includes a bag hook 51, a vertical moving mechanism 52, and a horizontal moving mechanism 53; the horizontal moving mechanism 53 is movably arranged at one side of the vertical moving mechanism 52; the bag hook 51 is movably arranged at one side of the horizontal moving mechanism 53 away from the vertical moving mechanism 52; one end of the vacuum bag 7 is provided with a sealing rod 71; the bag hook 51 is connected with the sealing rod 71, and drives the sealing rod 71 to fold or open the sealing of the vacuum bag 7. Among them, the bag opening device 5 at the front end turns over the sealing of the vacuum bag 7 to the upper piece position in the initial stage of the upper piece, adjusts the position of the sealing rod 71, so that the sealing rod 71 slides into the groove under the weight in the lifting process, ensures that the sealing of the vacuum bag 7 is normally opened to send the glass, as shown in Figure 6 , the opening state of the vacuum bag 7; then controls the sealing rod 71 to fold the opening of the vacuum bag 7, as shown in Figure 7 , the sealing state of the vacuum bag 7. Similarly, the bag opening device 5 at the rear end opens the folded sealing in the down piece stage, so that the glass can be normally discharged. At the same time, a detector is also arranged to execute the bag opening and closing operation after judging that the vacuum bag 7 is in place.
[0038] Please refer to Figure 1 and Figure 10 , further comprising a cooling device 100 and a heating device 200; the heating device 200 is arranged along the conveying assembly 11, and the heating end of the heating device 200 faces the conveying assembly 11; the cooling device 100 is arranged at the front end and the rear end of the conveying assembly 11 along the transmission direction. Among them, the cooling device 100 is mainly composed of a large refrigeration capacity assembly and a refrigeration cycle pipeline; the cooling device 100 at the front end is used for making cold air blow out from the bottom wedge-shaped air nozzle along the heat preservation air duct from the top, directly cooling the bag, and returning air from the side air return duct. The cooling device 100 at the rear end is used for making cold air blow out from the side louver along the heat preservation air duct from the top, and returning air from the top air return duct, so as to reduce the down piece temperature of the glass. The heating device 200 is mainly composed of a heating assembly, a heat circulation air duct and a heat circulation fan; two modes of heating are adopted, one is side heating, the fan blows air downward from above the furnace top, and the bottom returns air for heating; the other is side heating, the fan blows air upward from the bottom, and the top returns air for heating; both of them adopt furnace internal circulation, and the air duct is provided with an air direction regulator and an air duct layer air blowing device, which can effectively solve the problem of heating uniformity and ensure the stability of the glass heating gradient.
[0039] Please refer to Figure 8 , the conveying assembly 11 includes three groups of synchronous driving annular conveying chains 111; two groups of conveying chains 111 are arranged in the cooling range of the cooling device 100 and the heating range of the heating device 200, and are connected with the support 2; one group of conveying chains 111 is arranged outside the cooling range of the cooling device 100 and the heating range of the heating device 200, and is connected with the transmission vacuum component assembly 3. As shown in Figure 8As shown, one conveying chain 111 is used for fixed transmission of the vacuum assembly, and runs outside the furnace formed by the heating device 200 to reduce the influence of high temperature heating; another two conveying chains 111 are used for connecting the support 2 to carry the vacuum bag 7, and run in the furnace; and the three run in unison.
[0040] Please refer to Figure 1 , four vacuum monitoring devices 600 are arranged on the side surface in the conveying direction of the conveying assembly 11, and are respectively used for detecting the vacuum value of the vacuum bag 7 at different positions, and issuing an alarm when the vacuum value of the vacuum bag 7 is detected to be lower than a threshold value. As shown in Figure 9 , the vacuum monitoring device 600 in the embodiment includes a visual acquisition device.
[0041] Please refer to Figure 11 , the film feeding device 500 includes a suspension 501, a cantilever 502, and a servo belt transmission assembly 503; the cantilever 502 is movably arranged on the suspension 501 in the conveying direction; the servo belt transmission assembly 503 is arranged on the cantilever 502, and the surface of the servo belt transmission assembly 503 forms a conveying surface.
[0042] The specific process flow of the above-mentioned glass bag type vacuum primary pressure device is as follows: S1, glass turning over: after the glass is placed on the automatic turning over device 300, the device turns over the glass by 180°, so that the glass is turned over from a concave surface downward to a concave surface upward.
[0043] S2, centering and positioning: the centering and positioning device 400 adjusts the turned over glass to be centered and positioned, so as to ensure the consistency of the glass entering the bag.
[0044] S3, upper piece bag opening: when the film feeding transmission is performed, the film feeding device 500 loads the glass into the bag.
[0045] S4, glass sealing: after the glass is loaded into the bag, the sealing rod 71 of the bag opening device 5 is operated to seal the vacuum bag 7.
[0046] S5, vacuum bag cold pumping: the front section cooling device 100 releases cold air, and the valve switching assembly 4 opens the transmission vacuum component assembly 3 to pump the vacuum bag 7.
[0047] S6, vacuum bag hot pumping: the middle section heating device 200 releases hot air, and the temperature increases, and the vacuum pumping is performed in the heating state.
[0048] S7, vacuum bag cooling: the front section cooling device 100 releases cold air to strongly cool the vacuum bag 7, so as to ensure the temperature of the glass lower piece.
[0049] S8, lower piece bag opening: the vacuum pumping connection is closed, and the bag opening device 5 opens the sealing of the vacuum bag 7.
[0050] S9, glass unloading: the glass is automatically grabbed by a mechanical arm or the like, and is unloaded and stacked.
[0051] In summary, the glass bag vacuum initial pressure device and the control method thereof provided by the present application, by setting the conveying assembly 11, and corresponding setting a group of supports 2 and transmission vacuum component assemblies 3 at each transmission node of the conveying assembly 11, the supports 2 are used for placing the vacuum bag 7 to realize the conveying of the vacuum bag 7, and the opening bag device 5 is used to realize the sealing or opening operation of the vacuum bag 7, after the vacuum bag 7 is sealed at the front end of the conveying assembly 11, the valve switch assembly 4 controls the transmission vacuum component assembly 3 to perform vacuumizing on the vacuum bag 7; after the transmission vacuum component assembly 3 stops vacuumizing the vacuum bag 7 at the rear end of the conveying assembly 11, the opening bag device 5 opens the vacuum bag 7 to unload the prepared glass, thereby realizing the production of the skylight product. At the same time, the translation mechanism 6, the cooling device 100, the heating device 200, the automatic turning device 300, the center positioning device 400 and the sheet feeding machine 500 are also set to realize the automatic feeding, unloading, heating and cooling of the glass and the like.
[0052] The above description is only an embodiment of the present application, and does not limit the patent range of the present application, and any equivalent transformation or direct or indirect application in the related technical field by using the content of the present application specification and drawings is also included in the patent protection range of the present application.
Claims
1. A glass bag-type vacuum initial pressure device characterized by comprising: The application relates to a main transmission device (1) provided with a conveying assembly (11), a support (2) and a transmission vacuum component assembly (3) arranged on each transmission node of the conveying assembly (11), a vacuum bag (7) arranged on the support (2), and a vacuum extraction performed by the transmission vacuum component assembly (3) and the vacuum bag (7). A valve switch assembly (4) is arranged at the front end and the rear end of the conveying assembly (11) along the conveying direction, the valve switch assembly (4) at the front end is used for controlling the transmission vacuum component assembly (3) to start vacuum extraction, and the valve switch assembly (4) at the rear end is used for controlling the transmission vacuum component assembly (3) to stop vacuum extraction. A bag opening device (5) is arranged at the front end and the rear end of the conveying assembly (11), the bag opening device (5) at the front end is used for closing the seal of the vacuum bag (7) before starting vacuum extraction, and the bag opening device (5) at the rear end is used for opening the seal of the vacuum bag (7) after stopping vacuum extraction. At least one translation mechanism (6) is arranged along the conveying direction of the conveying assembly (11).
2. The glass bag type vacuum initial pressure device according to claim 1, characterized by The valve switch assembly (4) is movably arranged on the translation mechanism (6). The valve switch assembly (4) comprises a pressing part (41), a self-adaptive adjusting part (42) and a vacuum connecting part (43).
3. The glass bag type vacuum initial pressure device according to claim 1 or 2, characterized by The pressing end of the pressing part (41) is telescopically connected with the first end of the self-adaptive adjusting part (42). The vacuum connecting part (43) is arranged at the second end of the self-adaptive adjusting part (42), and the self-adaptive adjusting part (42) can move the vacuum connecting part (43) along the x direction or the y direction. The vacuum connecting part (43) comprises a positioning part (431), a vacuum switch (432) and a valve rotating part (433).
4. The glass bag type vacuum initial pressure device according to claim 3, characterized by The transmission vacuum component assembly (3) comprises a positioning column (31), a vacuum joint (32) and a vacuum valve (33). The positioning part (431) is in positioning cooperation with the positioning column (31). The vacuum switch (432) is connected with the vacuum joint (32) to perform vacuum extraction. The valve rotating part (433) is connected with the vacuum valve (33), the vacuum valve (33) is connected with the vacuum bag (7), and the valve rotating part (433) is used for opening the channel connected between the vacuum valve (33) and the vacuum bag (7). The bag opening device (5) comprises a bag hook (51), a vertical moving mechanism (52) and a horizontal moving mechanism (53).
5. The glass bag type vacuum initial pressure device according to claim 1, characterized by The horizontal moving mechanism (53) is movably arranged on one side of the vertical moving mechanism (52). The bag hook (51) is movably arranged on the side of the horizontal moving mechanism (53) away from the vertical moving mechanism (52). One end of the seal rod (71) of the seal of the vacuum bag (7) is connected with the bag hook (51) and drives the seal rod (71) to fold or open the seal of the vacuum bag (7).
6. The glass bag type vacuum initial pressure device according to claim 5, wherein 7. The glass bag type vacuum initial pressure device according to claim 1, characterized by Further comprising a cooling device (100) and a heating device (200); The heating device (200) is arranged along the conveying assembly (11), and a heating end of the heating device (200) faces the conveying assembly (11); The cooling device (100) is arranged at the front end and the rear end of the conveying assembly (11).
8. The glass bag-type vacuum initial pressure device according to claim 7, characterized by The conveying assembly (11) comprises three groups of synchronous driving annular conveying chains (111); Two groups of the conveying chains (111) are arranged in the cooling range of the cooling device (100) and the heating range of the heating device (200) and are connected with the support (2); One group of the conveying chains (111) is arranged outside the cooling range of the cooling device (100) and the heating range of the heating device (200) and is connected with the transmission vacuum component assembly (3).
9. The glass bag type vacuum initial pressure device according to claim 1, characterized by At least one vacuum monitoring device (600) is arranged on the side in the conveying direction of the conveying assembly (11), and an alarm is sent when the vacuum value of the vacuum bag (7) is detected to be lower than a threshold value.
10. The glass bag type vacuum initial pressure device according to claim 1, characterized by Further comprising an automatic turning device (300), a center positioning device (400) and a sheet feeding device (500); The sheet feeding device (500) is arranged at the front end of the conveying assembly (11) in the input direction and is used for feeding glass into the vacuum bag (7); The center positioning device (400) is arranged on the side away from the conveying assembly (11) of the sheet feeding device (500); The automatic turning device (300) is arranged on the side away from the sheet feeding device (500) of the center positioning device (400).
11. The glass bag-type vacuum initial pressure device according to claim 10, characterized by The sheet feeding device (500) comprises a suspension (501), a cantilever (502) and a servo belt transmission assembly (503); The cantilever (502) is movably arranged on the suspension (501) in the conveying direction; The servo belt transmission assembly (503) is arranged on the cantilever (502), and a surface of the servo belt transmission assembly (503) forms a conveying surface.
12. A control method of a glass bag type vacuum initial pressure device, applied to the glass bag type vacuum initial pressure device according to any one of claims 1 to 11, characterized by, The method comprises: S1, glass turning: after the glass is placed on the automatic turning device (300), the device turns the glass by 180°, so that the glass is turned from a concave surface downward to a concave surface upward; S2, center positioning: the center positioning device (400) adjusts the turned glass to be centrally positioned, so as to ensure that the position of the glass into the bag is consistent; S3, sheet feeding and bag opening: when the sheet feeding is transmitted, the sheet feeding device (500) feeds and bags the glass; S4, glass sealing: after the glass is bagged, the sealing rod (71) of the bag opening device (5) seals the vacuum bag (7); S5, vacuum bag cold pumping: the front-end cooling device (100) releases cold air, and the valve switching assembly (4) opens the transmission vacuum component assembly (3) to pump the vacuum bag (7); S6, vacuum bag hot pumping: the middle-section heating device (200) releases hot air, and the temperature is increased, and the vacuum pumping is performed in the heating state; S7, vacuum bag cooling: the front-end cooling device (100) releases cold air to strongly cool the vacuum bag 7, so as to ensure the temperature of the glass when the glass is unloaded. S8, opening the bag: closing the vacuum connection, and opening the bag equipment (5) to open the vacuum bag (7); S9, glass down: the glass is automatically grabbed by the mechanical hand and other equipment, and then stacked.