An automatic positioning and filling integrated device for gabion

Abstract

The present application relates to grid stone cage filling equipment technical field, it is especially to disclose a kind of grid stone cage automatic alignment filling integrated equipment, including grid stone cage, hoist and send mechanism, compaction mechanism, vibration mechanism and feeding mechanism, hoist and send mechanism includes hanging plate and first lifting head, grid stone cage is installed in the lower side of hanging plate by first lifting head;Compaction mechanism includes first motor, turnover plate, turnover assembly and extrusion assembly, first motor output end is connected with turnover plate by turnover assembly, and turnover assembly and turnover plate are all installed on hanging plate;Vibration mechanism includes double-head motor and vibration assembly, double-head motor is installed on upper plate, and the output end of double-head motor is connected with vibration assembly;Dialing assembly and vibration assembly dial and vibrate stone in fixed bucket and surrounding cylinder, avoid stone to occur jam in the process of feeding, extrusion assembly compacts stone in grid stone cage, and vibration assembly is vibrated to stone in grid stone cage, to improve the effect of embankment protection.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of grid stone cage filling equipment, and particularly discloses a grid stone cage automatic alignment and filling integrated equipment. BACKGROUND

[0002] The grid stone cage is a flexible protection structure widely used in the fields of civil engineering such as water conservancy projects, slope protection, river regulation and roadbed reinforcement, and the body of the grid stone cage is a mesh box structure woven or welded by high-strength metal wire, which has regular grid-shaped holes. The mesh box needs to be filled with natural stones such as block stones or pebbles of a specific specification at the construction site, and finally forms a composite gravity retaining structure with good water permeability, adaptability to foundation deformation and excellent anti-scour performance.

[0003] The core functional value of the grid stone cage lies in that the self-weight and group interlocking effect of the internal filling stones and the constraint effect of the external mesh jointly form a durable barrier against water scouring, soil pressure and soil erosion, and the high performance of the structure directly depends on the compactness, uniformity and overall stability of the internal stone filling.

[0004] The patent with publication number CN216948295U discloses a steel wire stone cage fixing and filling self-unloading device, and the technical solution of the patent is that a bottom plate is provided with a plurality of supporting legs and a filling box, the filling box is hinged to the supporting legs, the upper end of the filling box is provided with an opening and one side is provided with a sliding outlet for sliding the steel wire stone cage out of the filling box, the filling box is provided with a movable plate at the sliding outlet for easy opening and closing, and the bottom plate is provided with a driving assembly for driving the filling box to tilt towards the side of the movable plate. However, when filling the stones in the filling box, the irregular shape of the stones will cause large gaps in the middle, which will result in a small amount of stone filling. Therefore, the grid stone cage automatic alignment and filling integrated equipment is invented to solve the defect. SUMMARY

[0005] The purpose of the present application is to provide a grid stone cage automatic alignment and filling integrated equipment that reduces the large gaps caused by the irregular shape of the stones through vibration and compaction functions.

[0006] The technical scheme adopted by the present application is as follows: a grid stone cage automatic alignment and filling integrated equipment, comprising a grid stone cage, further comprising a hoisting mechanism, a compaction mechanism, a vibration mechanism and a feeding mechanism, the hoisting mechanism comprises a hoisting plate, four first lifting heads, four second lifting heads and a moving assembly, the four first lifting heads and the moving assembly are both mounted on the lower side of the hoisting plate, the four second lifting heads are symmetrically fixedly installed on the upper side of the hoisting plate, the grid stone cage is installed on the lower side of the hoisting plate through the first lifting head, the compaction mechanism comprises a first motor, a turnover plate, a turnover assembly and a extrusion assembly, the output end of the first motor is connected with the turnover plate through the turnover assembly, and the turnover assembly and the turnover plate are both mounted on the hoisting plate;

[0007] The vibration mechanism comprises an upper plate, a double-head motor and a vibration assembly, the upper plate is installed above the hoisting plate, the double-head motor is installed on the upper plate, one output end of the double-head motor is connected with the vibration assembly, the feeding mechanism comprises a fixed hopper, a surrounding cylinder, a positioning assembly and a poking assembly, the fixed hopper is installed on the upper plate, the fixed hopper is connected with the surrounding cylinder through the positioning assembly, the poking assembly is installed on the surrounding cylinder, and the poking assembly is connected with the other output end of the double-head motor.

[0008] Further, the moving assembly comprises two support plates, the two support plates are symmetrically fixedly installed on the lower side of the hoisting plate, a plurality of first rotating shafts are fixedly installed on the side of each support plate away from the hoisting plate, a connecting block is rotatably installed on each first rotating shaft, a roller is rotatably installed on each connecting block, and an infrared detector is fixedly installed on the side of each connecting block.

[0009] Further, the turnover assembly comprises a first fixed block, the first fixed block is fixedly installed on the hoisting plate, a motor support is fixedly installed on the side of the first fixed block, the first motor is fixedly installed on the motor support, the output end of the first motor is fixedly installed with a first transmission shaft, the first transmission shaft is rotatably connected with the first fixed block, a first connecting rod is fixedly installed on the outer surface of the first transmission shaft, a second transmission shaft is rotatably installed at the end of the first connecting rod away from the first transmission shaft, a second fixed block is fixedly installed on the outer surface of the second transmission shaft, the turnover plate is fixedly installed on the second fixed block, a hydraulic cylinder is fixedly installed on the turnover plate, a pressing plate is fixedly installed on the extension end of the hydraulic cylinder, and the pressing plate is located below the turnover plate.

[0010] Further, the compaction mechanism further comprises a baffle, the baffle is fixedly installed on the hoisting plate, a rack is slidably installed on the side of the baffle, the outer surface of the rack is slidably installed with a limiting shaft, the limiting shaft is fixedly installed on the hoisting plate, the side of the rack facing the first motor is fixedly installed with a moving frame, a limiting groove is arranged on the moving frame, a moving shaft is slidably installed on the inner wall of the limiting groove, a rotating disc is fixedly installed on the side of the moving shaft away from the rack, the rotating disc is fixedly installed at the end of the first transmission shaft away from the first motor, a first gear is fixedly installed on the outer surface of the second transmission shaft, and the first gear is engaged with the rack.

[0011] Further, the vibration assembly comprises an upper rod, a double-head motor is fixedly installed on the upper rod, an output end connected with the stirring assembly of the double-head motor is rotationally connected with the upper rod, a sliding rod is slidably installed on the lower side of the upper rod, an installation rod is slidably installed on the lower side of the sliding rod, the installation rod is fixedly installed on the upper plate, a transmission shaft is fixedly installed on the output end connected with the vibration assembly of the double-head motor, the transmission shaft is rotationally connected with the upper plate, a rotating block is fixedly installed on the outer surface of the transmission shaft, the rotating block is rotationally installed on the lower side of the upper plate, a driving cylinder is fixedly installed on the lower side of the rotating block, a spiral groove is arranged on the outer surface of the driving cylinder, the spiral groove is connected at its head and tail, a connecting shaft is slidably installed on the inner wall of the spiral groove, and a lifting shaft is fixedly installed on the side surface of the connecting shaft.

[0012] Further, the vibration assembly further comprises a groove rod, the groove rod is fixedly installed on the hanging plate, the lower end surface of the groove rod is fixedly connected with the support plate, the groove rod is hollow, a striking shaft is slidably installed on the inner wall of the groove rod, a part of the striking shaft extends out of the groove rod, a sliding shaft is slidably installed on the end of the striking shaft extending out of the groove rod, the end of the striking shaft away from the sliding shaft is hemispherical, the end of the sliding shaft away from the striking shaft is fixedly connected with the lifting shaft, a second spring is wound on the outer surface of the lifting shaft, one end of the second spring is fixedly installed on the outer surface of the lifting shaft, the other end of the second spring is fixedly installed on the upper side of the groove rod, the upper end surface of the groove rod is located between the hanging plate and the upper plate, a first spring is wound on the outer surface of the sliding shaft, one end of the first spring is fixedly installed on the end of the lifting shaft away from the connecting shaft, and the other end of the first spring is fixedly installed on the end of the striking shaft facing the lifting shaft.

[0013] Further, an installation groove is arranged on the outer surface of the groove rod, a striking block is fixedly installed on the inner wall of the installation groove, the striking block is fixedly installed on the upper side of the hanging plate, the striking block is located below the striking shaft, a first transmission rod is fixedly installed on the striking block, a second transmission rod is fixedly installed on the first transmission rod, a third transmission rod is fixedly installed on the end of the second transmission rod away from the first transmission rod, the third transmission rod is fixedly installed on the lower side of the upper plate, a plurality of intermediate columns are fixedly installed on the lower side of the upper plate, and the intermediate columns are fixedly installed on the upper side of the hanging plate.

[0014] Further, a circular through hole is arranged on the upper plate, a fixed hopper is fixedly installed on the inner wall of the circular through hole of the upper plate, a surrounding cylinder is coaxial with the fixed hopper, the surrounding cylinder is slidably installed on the fixed hopper, a plurality of fixing holes are arranged on the surrounding cylinder in an equidistant manner, one fixing hole is arranged on the fixed hopper, and a thread is arranged on the inner wall of the fixing hole; the positioning assembly comprises a third fastening bolt, the third fastening bolt is installed in the fixing hole, and the surrounding cylinder is tightly installed on the fixed hopper through the third fastening bolt; one side of the upper rod facing the surrounding cylinder is fixedly installed with an integrated block, a threaded hole is arranged on the integrated block, a thread is also arranged on the outer surface of the surrounding cylinder, a fourth fastening bolt is installed in the threaded hole of the integrated block, and the integrated block is tightly installed on the surrounding cylinder through the fourth fastening bolt.

[0015] Further, the poking assembly comprises a top rod fixedly installed on the surrounding cylinder, a first driving shaft rotatably installed on the top rod, a chain wheel one installed on the first driving shaft, a chain wheel two fixedly installed on the output end of the double-head motor away from the transmission shaft one, a transmission chain installed on the chain wheel one, the chain wheel one being connected with the chain wheel two through the transmission chain and constituting a chain transmission, the first driving shaft being hollow and having an opening in the lower side, a second driving shaft slidably installed on the lower side of the first driving shaft, a third driving shaft fixedly installed on the end of the second driving shaft away from the first driving shaft, a scraper fixedly installed on the outer surface of the third driving shaft, and a leakage plate slidably installed on the lower side of the scraper and fixedly installed on the lower end surface of the fixed hopper and provided with a plurality of through holes.

[0016] Further, a second gear is fixedly installed on the inner wall of the fixed hopper, a second rotating shaft is rotatably installed on the upper side of the scraper, a third gear is fixedly installed on the outer surface of the second rotating shaft, the third gear is engaged with the second gear, a transmission disc is fixedly installed on the upper end surface of the third gear, and a plurality of poking rods are fixedly installed on the end surface of the transmission disc away from the third gear at equal intervals.

[0017] According to the above scheme, the beneficial effects of the present application are as follows:

[0018] (1) The present application realizes the poking and vibration of the stone in the fixed hopper and the surrounding cylinder through the cooperation of the poking assembly and the vibration assembly, and the stone is acted on by the two actions at the same time, so as to avoid the blockage of the stone in the feeding process and reduce the working efficiency;

[0019] (2) The present application realizes the compaction of the stone in the grid stone cage through the extrusion assembly, and realizes the vibration of the stone in the grid stone cage through the vibration assembly, and the cooperation of the two reduces the gap between the stones, so as to improve the embankment protection effect;

[0020] (3) The present application adjusts the hoisting direction of the hoisting equipment in real time according to the detection result of the infrared detector through the cooperation of the infrared detector and the control circuit on the hoisting equipment, so as to better adjust the hoisting position, and then the position is further adjusted in detail through the roller, so as to improve the accuracy of the grid stone cage placement position. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical scheme of the present application, the drawings needed to be used in the description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creating laborious work.

[0022] Figure 1 It is a structural schematic diagram of the whole present application.

[0023] Figure 2A schematic view of the position relation of the grid stone cage and the hanging plate in the present application;

[0024] Figure 3 A schematic view of the position relation of the grid stone cage and the hanging plate in the present application; Figure 2 A schematic view of the position relation of the grid stone cage and the hanging plate in the present application;

[0025] Figure 4 A schematic view of the position relation of the grid stone cage and the hanging plate in the present application;

[0026] Figure 5 A schematic view of the position relation of the grid stone cage and the hanging plate in the present application;

[0027] Figure 6 A schematic view of the position relation of the grid stone cage and the hanging plate in the present application; Figure 5 A schematic view of the position relation of the grid stone cage and the hanging plate in the present application;

[0028] Figure 7 A schematic view of the position relation of the grid stone cage and the hanging plate in the present application; Figure 5 A schematic view of the position relation of the grid stone cage and the hanging plate in the present application;

[0029] Figure 8 A schematic view of the position relation of the grid stone cage and the hanging plate in the present application;

[0030] Figure 9 A schematic view of the position relation of the grid stone cage and the hanging plate in the present application; Figure 8 A schematic view of the position relation of the grid stone cage and the hanging plate in the present application;

[0031] Figure 10 A schematic view of the position relation of the grid stone cage and the hanging plate in the present application; Figure 8 A schematic view of the position relation of the grid stone cage and the hanging plate in the present application;

[0032] Figure 11 A schematic view of the position relation of the grid stone cage and the hanging plate in the present application;

[0033] Figure 12 A schematic view of the position relation of the grid stone cage and the hanging plate in the present application;

[0034] Figure 13 A schematic view of the position relation of the grid stone cage and the hanging plate in the present application; Figure 12 A schematic view of the position relation of the grid stone cage and the hanging plate in the present application;

[0035] Figure 14 A schematic view of the position relation of the grid stone cage and the hanging plate in the present application;

[0036] Figure 15 A schematic view of the position relation of the grid stone cage and the hanging plate in the present application; Figure 14 A schematic view of the position relation of the grid stone cage and the hanging plate in the present application;

[0037] Figure 16 A schematic view of the position relation of the grid stone cage and the hanging plate in the present application.

[0038] Label: 1, grid stone cage; 2, hoisting mechanism; 3, compaction mechanism; 4, vibration mechanism; 5, feeding mechanism; 201, hoisting plate; 202, intermediate block; 203, first positioning plate; 204, first fastening bolt; 205, first hoisting head; 206, support plate; 207, first rotating shaft; 208, connecting block; 209, infrared detector; 210, roller; 211, second hoisting head; 301, first motor; 302, motor support; 303, first fixed block; 304, first transmission shaft; 305, first connecting rod; 306, turnover plate; 307, second fixed block; 308, second transmission shaft; 309, hydraulic cylinder; 310, pressing plate; 311, rotating disc; 312, moving frame; 313, moving shaft; 314, rack; 315, limiting shaft; 316, first gear; 317, baffle; 318, limiting groove; 401, intermediate column; 402, upper plate; 403, second fastening bolt; 404, mounting hole; 405, slot rod; 406, impact block; 407, mounting groove; 408, first transmission rod; 409, second transmission rod; 410, third transmission rod; 411, lifting shaft; 412, sliding shaft; 413, first spring; 414, second spring; 415, rotating block; 416, convolution groove; 417, connecting shaft; 418, driving cylinder; 419, mounting rod; 420, sliding rod; 421, upper rod; 422, transmission shaft; 423, double-head motor; 424, impact shaft; 501, fixed hopper; 502, surrounding cylinder; 503, fixed hole; 504, third fastening bolt; 505, integral block; 506, fourth fastening bolt; 507, leakage plate; 508, jacking rod; 509, first driving shaft; 510, transmission chain; 511, second driving shaft; 512, third driving shaft; 513, scraper; 514, second gear; 515, third gear; 516, second rotating shaft; 517, transmission disc; 518, actuating rod. DETAILED DESCRIPTION

[0039] To make the objectives, characteristics and advantages of the present application more obvious and easy to understand, the technical solutions in the present application will be described clearly and completely below in combination with the drawings in the specific embodiments. Obviously, the embodiments described below are only some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present patent, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present patent.

[0040] As shown in the accompanying drawings Figure 1 - the accompanying drawings Figure 11As shown, a kind of grid gabion automatic alignment filling integrated equipment, including grid gabion 1, hoisting mechanism 2, compaction mechanism 3, vibration mechanism 4 and feeding mechanism 5, hoisting mechanism 2 includes lifting plate 201, four first lifting head 205, four second lifting head 211 and moving assembly, first lifting head 205 upper side is fixedly installed with first positioning plate 203, first positioning plate 203 is provided with threaded hole, first positioning plate 203 threaded hole is installed with first fastening bolt 204, threaded hole is also provided on lifting plate 201, first positioning plate 203 is fastened and installed on lifting plate 201 by first fastening bolt 204, moving assembly is all installed on the lower side of lifting plate 201, four second lifting head 211 are symmetrically fixedly installed on the upper side of lifting plate 201, second lifting head 211 is connected by steel cable and hoisting equipment, grid gabion 1 is installed on the lower side of lifting plate 201 by first lifting head 205;Compaction mechanism 3 is provided with two groups, and compaction mechanism 3 includes first motor 301, turnover plate 306, turnover assembly and extrusion assembly, the output of first motor 301 is connected with turnover plate 306 by turnover assembly, and turnover assembly and turnover plate 306 are all installed on lifting plate 201, and extrusion assembly is installed on turnover plate 306;Vibration mechanism 4 includes upper plate 402, double-head motor 423 and vibration assembly, upper plate 402 is installed above lifting plate 201, double-head motor 423 is installed on upper plate 402, one output end of double-head motor 423 is connected with vibration assembly, and vibration assembly is installed between lifting plate 201 and upper plate 402;Feeding mechanism 5 includes fixed hopper 501, surrounding cylinder 502, positioning assembly and poking assembly, fixed hopper 501 is installed on upper plate 402, fixed hopper 501 is connected with surrounding cylinder 502 by positioning assembly, and poking assembly is installed on surrounding cylinder 502, and poking assembly is connected with the other output end of double-head motor 423.

[0041] As shown in the accompanying drawings Figure 2 As shown in the accompanying drawings Figure 6 As shown, two groups of intermediate blocks 202 are fixedly installed on the lower side of lifting plate 201, and moving assembly includes two support plates 206, and the two support plates 206 are respectively fixedly installed on the lower side of one group of intermediate blocks 202, a plurality of first rotating shafts 207 are respectively fixedly installed on the side of each support plate 206 away from lifting plate 201, one connecting block 208 is rotatably installed on each first rotating shaft 207, one roller 210 is rotatably installed on each connecting block 208, and one infrared detector 209 is fixedly installed on the side of each connecting block 208, a control module is installed on hoisting equipment, a control circuit is arranged in the control module, and the control circuit is electrically connected with infrared detector 209.

[0042] As shown in the accompanying drawings Figure 3 As shown in the accompanying drawings Figure 9As shown, the turnover assembly includes a first fixed block 303 fixedly installed on the hanging plate 201, a motor support 302 fixedly installed on the side surface of the first fixed block 303, a first motor 301 fixedly installed on the motor support 302, a first transmission shaft 304 fixedly installed at the output end of the first motor 301, the first transmission shaft 304 being rotatably connected with the first fixed block 303, a first connecting rod 305 fixedly installed on the outer surface of the first transmission shaft 304, a second transmission shaft 308 rotatably installed at the end of the first connecting rod 305 away from the first transmission shaft 304, a second fixed block 307 fixedly installed on the outer surface of the second transmission shaft 308, a turnover plate 306 fixedly installed on the second fixed block 307, a hydraulic cylinder 309 fixedly installed on the turnover plate 306, a pressing plate 310 fixedly installed at the telescopic end of the hydraulic cylinder 309, the pressing plate 310 being located below the turnover plate 306; the compacting mechanism 3 further includes a baffle 317 fixedly installed on the hanging plate 201, a rack 314 slidably installed on the side surface of the baffle 317, a limiting shaft 315 slidably installed on the outer surface of the rack 314, the limiting shaft 315 being fixedly installed on the hanging plate 201, a moving frame 312 fixedly installed on the side surface of the rack 314 facing the first motor 301, a limiting groove 318 provided on the moving frame 312, a moving shaft 313 slidably installed on the inner wall of the limiting groove 318, a rotating disc 311 fixedly installed at the end of the first transmission shaft 304 away from the first motor 301, the moving shaft 313 being fixedly installed on the side surface of the moving shaft 313 away from the rack 314, a first gear 316 fixedly installed on the outer surface of the second transmission shaft 308, the first gear 316 being engaged with the rack 314, under the engagement of the first gear 316 and the rack 314, the second transmission shaft 308 drives the turnover plate 306 to rotate, the distance between the opposite side surfaces of the two baffles 317 is equal to the length of the turnover plate 306, when the turnover plate 306 is rotated to be perpendicular to the hanging plate 201, the turnover plate 306 is attached to the two baffles 317.

[0043] As shown in the accompanying drawings Figure 4 As shown in the accompanying drawings Figure 11As shown, the vibration assembly includes the slot rod 405 and the upper rod 421, the double-head motor 423 is fixedly installed on the upper rod 421, the output end connected with the vibration assembly of the double-head motor 423 is rotatably connected with the upper rod 421, the sliding rod 420 is slidably installed on the lower side of the upper rod 421, the mounting rod 419 is slidably installed on the lower side of the sliding rod 420, the mounting rod 419 is fixedly installed on the upper plate 402, the transmission shaft 422 is fixedly installed on the output end connected with the vibration assembly of the double-head motor 423, the transmission shaft 422 is rotatably connected with the upper plate 402, the rotating block 415 is fixedly installed on the outer surface of the transmission shaft 422, the rotating block 415 is rotatably installed on the lower side of the upper plate 402, the driving cylinder 418 is fixedly installed on the lower side of the rotating block 415, the driving cylinder 418 is provided with the spiral groove 416 on the outer surface, the spiral groove 416 is connected at the head and tail, the connecting shaft 417 is slidably installed on the inner wall of the spiral groove 416, the lifting shaft 411 is fixedly installed on the side surface of the connecting shaft 417, the slot rod 405 is fixedly installed on the hanging plate 201, the mounting hole 404 is formed in the outer surface of the slot rod 405, the photoelectric sensor one and the buzzer are installed on the inner wall of the mounting hole 404, the photoelectric sensor one and the buzzer are electrically connected, the photoelectric sensor two and the photoelectric sensor three are installed on the outer surface of the slot rod 405 at one-third height and two-thirds height of the grid stone cage 1 respectively, the photoelectric sensor one, the photoelectric sensor two and the photoelectric sensor three are electrically connected with the first motor 301 and the double-head motor 423, the lower end surface of the slot rod 405 is fixedly connected with the supporting plate 206, the slot rod 405 is hollow, the impact shaft 424 is slidably installed on the inner wall of the slot rod 405, a part of the impact shaft 424 extends out of the slot rod 405, the sliding shaft 412 is slidably installed on the end of the impact shaft 424 extending out of the slot rod 405, the end of the impact shaft 424 away from the sliding shaft 412 is hemispherical, the end of the sliding shaft 412 away from the impact shaft 424 is fixedly connected with the lifting shaft 411, the second spring 414 is wound on the outer surface of the lifting shaft 411, one end of the second spring 414 is fixedly installed on the outer surface of the lifting shaft 411, the other end of the second spring 414 is fixedly installed on the upper side of the slot rod 405, the upper end surface of the slot rod 405 is located between the hanging plate 201 and the upper plate 402, the first spring 413 is wound on the outer surface of the sliding shaft 412, one end of the first spring 413 is fixedly installed on the end of the lifting shaft 411 away from the connecting shaft 417, the other end of the first spring 413 is fixedly installed on the end of the impact shaft 424 facing the lifting shaft 411.

[0044] As shown in the accompanying drawings Figure 5 As shown in the accompanying drawings Figure 13 As shown in the accompanying drawings Figure 16As shown, the outer surface of the slot rod 405 is provided with a mounting slot 407, and the inner wall of the mounting slot 407 is fixedly provided with an impact block 406. The impact block 406 is fixedly installed on the upper side of the hanging plate 201, and is located below the impact shaft 424. The impact block 406 is fixedly provided with a first transmission rod 408, and the first transmission rod 408 is fixedly provided with a second transmission rod 409. The end of the second transmission rod 409 away from the first transmission rod 408 is fixedly provided with a third transmission rod 410, and the third transmission rod 410 is fixedly installed on the lower side of the upper plate 402. The lower side of the upper plate 402 is fixedly provided with a plurality of middle columns 401. Threaded holes are arranged on the upper side of the middle column 401, the upper plate 402 and the hanging plate 201. The threaded holes in the middle column 401 are provided with a second fastening bolt 403. The middle column 401 is fastened and installed between the upper plate 402 and the hanging plate 201 through the second fastening bolt 403. The upper plate 402 is provided with a circular through hole, and the fixed hopper 501 is fixedly installed on the inner wall of the circular through hole of the upper plate 402. The surrounding cylinder 502 is coaxial with the fixed hopper 501, and is slidably installed on the fixed hopper 501. A plurality of fixing holes 503 are arranged at equal intervals on the surrounding cylinder 502, and one fixing hole 503 is arranged on the fixed hopper 501. Threaded holes are arranged on the inner wall of the fixing hole 503. The positioning assembly comprises a third fastening bolt 504, which is installed on the inner wall of the fixing hole 503. The surrounding cylinder 502 is fastened and installed on the fixed hopper 501 through the third fastening bolt 504. The side of the upper rod 421 facing the surrounding cylinder 502 is fixedly provided with an integral block 505. Threaded holes are arranged on the integral block 505, and threaded holes are also arranged on the outer surface of the surrounding cylinder 502. The threaded holes in the integral block 505 are provided with a fourth fastening bolt 506. The integral block 505 is fastened and installed on the surrounding cylinder 502 through the fourth fastening bolt 506.

[0045] As shown in the accompanying drawings Figure 6 to the accompanying drawings Figure 16As shown, the dialing assembly comprises a top rod 508 fixedly installed on the surrounding cylinder 502, a first driving shaft 509 rotatably installed on the top rod 508, a chain wheel one installed on the first driving shaft 509, a chain wheel two fixedly installed on the output end of the double-head motor 423 away from the transmission shaft 422, a transmission chain 510 installed on the chain wheel one, the chain wheel one being connected with the chain wheel two through the transmission chain 510 and constituting a chain transmission, the first driving shaft 509 being hollow and provided with an opening at the lower side, a second driving shaft 511 slidably installed at the lower side of the first driving shaft 509, a third driving shaft 512 fixedly installed at one end of the second driving shaft 511 away from the first driving shaft 509, a scraper 513 fixedly installed on the outer surface of the third driving shaft 512, a leakage plate 507 slidably installed at the lower side of the scraper 513, the leakage plate 507 being fixedly installed at the lower end surface of the fixed hopper 501, a plurality of through holes being formed on the leakage plate 507, a second gear 514 fixedly installed on the inner wall of the fixed hopper 501, a second rotating shaft 516 rotatably installed at the upper side of the scraper 513, a third gear 515 fixedly installed on the outer surface of the second rotating shaft 516, the third gear 515 being engaged with the second gear 514, a transmission disc 517 fixedly installed on the upper end surface of the third gear 515, the transmission disc 517 being fixedly connected with the second rotating shaft 516, and a plurality of dialing rods 518 fixedly installed at equal intervals on the end surface of the transmission disc 517 away from the third gear 515.

[0046] The working principle of the device is as follows:

[0047] (1) Before work, the first hanging head 205 is fixed and installed on the hanging plate 201 through the first fastening bolt 204, the gabion 1 to be filled with stones is hung on the first hanging head 205, then the height of the surrounding cylinder 502 is adjusted according to the quantity of stones to be filled, the more the quantity of stones to be filled, the higher the height of the surrounding cylinder 502 is adjusted, after the height of the surrounding cylinder 502 is adjusted, the fixed hopper 501 and the surrounding cylinder 502 are fastened through the third fastening bolt 504, then the first motor 301 is started, the first motor 301 drives the first connecting rod 305 to rotate through the first transmission shaft 304, the first connecting rod 305 drives the second fixed block 307 to move through the second transmission shaft 308, the second fixed block 307 drives the turnover plate 306 to move away from the gabion 1, the first transmission shaft 304 drives the rotating disc 311 to rotate, the rotating disc 311 drives the rack 314 to rise along the limiting shaft 315 through the moving shaft 313, at the same time, the second transmission shaft 308 is rotated under the action of the first gear 316, and then the turnover plate 306 is turned over through the second fixed block 307, when the turnover plate 306 is turned over to be perpendicular to the hanging plate 201, the turnover plate 306 is attached to the two baffles 317, at the same time, the hydraulic cylinder 309 and the pressing plate 310 are turned over and gradually move away from the gabion 1 under the action of the turnover plate 306, when the turnover plate 306 is turned over to be perpendicular to the hanging plate 201, the hydraulic cylinder 309 and the pressing plate 310 are both moved to the upper side of the hanging plate 201, at this time, the distance between the two pressing plates 310 on one side is greater than the outer wall diameter of the surrounding cylinder 502, so that the stones can fall down conveniently, at this time, the first motor 301 stops working, then the stones with a quantity of one third of the total quantity are put into the fixed hopper 501.

[0048] (2) The double-head motor 423 works, the double-head motor 423 drives the first driving shaft 509 to rotate through the transmission chain 510, the first driving shaft 509 drives the scraper 513 to rotate through the second driving shaft 511, the scraper 513 drives the third gear 515 to move through the second rotating shaft 516, the third gear 515 drives the transmission disc 517 to rotate under the action of the second gear 514, the transmission disc 517 drives the poking rod 518 to rotate, and then the stones in the fixed hopper 501 are poked through the poking rod 518, at the same time, the double-head motor 423 drives the rotating block 415 to rotate through the transmission shaft 422, the rotating block 415 drives the lifting shaft 411 to reciprocate through the driving cylinder 418 under the action of the rotary groove 416, the lifting shaft 411 drives the impact shaft 424 to impact the first transmission rod 408 through the sliding shaft 412, so that vibration is generated, the vibration generated by the first transmission rod 408 is transmitted to the fixed hopper 501 through the second transmission rod 409, the third transmission rod 410 and the upper plate 402, so that the stones are prevented from being blocked, the stones fall into the gabion 1 through the through holes of the leakage plate 507, at the same time, the vibration generated by the first transmission rod 408 is transmitted to the gabion 1 through the hanging plate 201 and the first hanging head 205, and then more stones can be filled in the gabion 1 through vibration.

[0049] (III) When the height of the stone material in the gabion 1 reaches one-third and is detected by the photoelectric sensor 2, the dual-head motor 423 stops working. Then the first motor 301 rotates in the opposite direction. The first motor 301 drives the tilting plate 306 to reset through the first transmission shaft 304. After that, the first motor 301 stops working. At this time, the tilting plate 306 is parallel to the hanging plate 201. Then the hydraulic cylinder 309 starts and pushes the pressure plate 310 downward to squeeze and compact the stone material in the gabion 1.

[0050] (iv) The hydraulic cylinder 309 moves in the reverse direction, causing the pressure plate 310 to return to its original position. Then, the first motor 301 works, driving the tilting plate 306 to move via the first transmission shaft 304. Under the action of the first gear 316, the second transmission shaft 308 rotates, driving the tilting plate 306 to tilt via the second fixing block 307. When the tilting plate 306 tilts to be perpendicular to the hanging plate 201, the tilting plate 306 is in contact with the two baffles 317. At this time, the first motor 301 stops working. Then, one-third of the required total quantity is... Stones are placed into the fixed hopper 501. When the height of the stones in the gabion 1 reaches two-thirds and is detected by the photoelectric sensor 3, the dual-head motor 423 stops working. Then, the first motor 301 rotates in the opposite direction. The first motor 301 drives the tilting plate 306 to reset through the first transmission shaft 304. After that, the first motor 301 stops working. At this time, the tilting plate 306 is parallel to the hanging plate 201. Then, the hydraulic cylinder 309 is started. The hydraulic cylinder 309 pushes the pressure plate 310 downward to squeeze and compact the stones in the gabion 1.

[0051] (five) the hydraulic cylinder 309 reverse movement driven pressure plate 310 back to the original place, then the first motor 301 work, the first motor 301 through the first transmission shaft 304 drive turnover plate 306 movement, under the action of the first gear 316 second transmission shaft 308 rotation, and then through the second fixed block 307 drive turnover plate 306 overturn, when the turnover plate 306 overturn to with hanging plate 201 perpendicular to the turnover plate 306 and two baffle 317 fit, at this time the first motor 301 stop working, then put the required total amount of one-third quantity of stone in fixed hopper 501, after the stone height in the grid stone cage 1 reaches the photoelectric sensor one detected, the photoelectric sensor one to buzzer sends electric signal, buzzer alarm, double head motor 423 stop working, after the first motor 301 reverse rotation, the first motor 301 through the first transmission shaft 304 drive turnover plate 306 back to the original place after the first motor 301 stop working, at this time the turnover plate 306 with hanging plate 201 parallel, after starting the hydraulic cylinder 309, the hydraulic cylinder 309 push pressure plate 310 downward movement, so as to extrude the stone in the grid stone cage 1, so as to compact the stone in the grid stone cage 1, the stone in the grid stone cage 1 below the photoelectric sensor one, buzzer stop working, hydraulic cylinder 309 reverse movement driven pressure plate 310 back to the original place, then the first motor 301 work, the first motor 301 through the first transmission shaft 304 drive turnover plate 306 movement, under the action of the first gear 316 second transmission shaft 308 rotation, and then through the second fixed block 307 drive turnover plate 306 overturn, when the turnover plate 306 overturn to with hanging plate 201 perpendicular to the turnover plate 306 and two baffle 317 fit, at this time the first motor 301 stop working.

[0052] (six) then through the steel cable to realize the second lifting head 211 and the lifting device is connected, the lifting device start up the whole device hoisting to the designated place, in the process of hoisting through the infrared detector 209 on the position detection, through the infrared detector 209 position information is transmitted to the control circuit, through the control circuit control hoisting device and adjust the hoisting direction, when the drop to the designated position after the whole device is put down, then the second lifting head 211 and the lifting device is separated, under the action of the roller 210 through manual operation makes the whole device tilt, then through the rolling and manual pushing change the position of the whole device, so as to realize the adjustment of the position of the whole device, after the position adjustment, the first fastening bolt 204 from the first positioning plate 203 and hanging plate 201, the grid stone cage 1 and the first lifting head 205 is separated, then put the grid stone cage 1 in the required position.

[0053] The foregoing description of the disclosed embodiments enables a person skilled in the art to make or use the application. Modifications of these embodiments will occur to persons of skill in the art, and that the appended claims are intended to cover all such modifications that do not depart from the true spirit and scope of the application. Therefore, the application is not limited to the embodiments shown but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An integrated automatic alignment and filling device for gabion mesh, comprising gabion mesh (1), characterized in that, It also includes a hoisting mechanism (2), a compaction mechanism (3), a vibration mechanism (4) and a feeding mechanism (5). The hoisting mechanism (2) includes a hoisting plate (201), four first hoisting heads (205), four second hoisting heads (211) and a moving component. The four first hoisting heads (205) and the moving component are all installed on the lower side of the hoisting plate (201). The four second hoisting heads (211) are symmetrically fixed on the upper side of the hoisting plate (201). The gabion (1) is installed on the lower side of the hoisting plate (201) through the first hoisting head (205). The compaction mechanism (3) includes a first motor (301), a tilting plate (306), a tilting component and a pressing component. The output end of the first motor (301) is connected to the tilting plate (306) through the tilting component. The tilting component and the tilting plate (306) are both installed on the hoisting plate (201). The vibration mechanism (4) includes an upper plate (402), a dual-head motor (423), and a vibration assembly. The upper plate (402) is installed above the hanging plate (201). The dual-head motor (423) is installed on the upper plate (402). One output end of the dual-head motor (423) is connected to the vibration assembly. The feeding mechanism (5) includes a fixed hopper (501), a surrounding cylinder (502), a positioning assembly, and a toggle assembly. The fixed hopper (501) is installed on the upper plate (402). The fixed hopper (501) is connected to the surrounding cylinder (502) through the positioning assembly. The toggle assembly is installed on the surrounding cylinder (502). The toggle assembly is connected to the other output end of the dual-head motor (423). The flipping assembly includes a first fixing block (303), which is fixedly mounted on the hanging plate (201). A motor bracket (302) is fixedly mounted on the side of the first fixing block (303). A first motor (301) is fixedly mounted on the motor bracket (302). A first transmission shaft (304) is fixedly mounted on the output end of the first motor (301). The first transmission shaft (304) is rotatably connected to the first fixing block (303). A first connecting rod is fixedly mounted on the outer surface of the first transmission shaft (304). A rod (305) is connected to a second transmission shaft (308) at one end of the first connecting rod (305) away from the first transmission shaft (304). A second fixing block (307) is fixedly installed on the outer surface of the second transmission shaft (308). A flip plate (306) is fixedly installed on the second fixing block (307). A hydraulic cylinder (309) is fixedly installed on the flip plate (306). A pressure plate (310) is fixedly installed at the telescopic end of the hydraulic cylinder (309). The pressure plate (310) is located below the flip plate (306). The compaction mechanism (3) also includes a baffle (317), which is fixedly installed on the hanging plate (201). A rack (314) is slidably installed on the side of the baffle (317). A limit shaft (315) is slidably installed on the outer surface of the rack (314). The limit shaft (315) is fixedly installed on the hanging plate (201). A movable frame (312) is fixedly installed on the side of the rack (314) facing the first motor (301). The movable frame (312) is provided with... A limiting groove (318) is provided. A movable shaft (313) is slidably installed on the inner wall of the limiting groove (318). A rotating disk (311) is fixedly installed on the side of the movable shaft (313) away from the rack (314). The rotating disk (311) is fixedly installed at the end of the first transmission shaft (304) away from the first motor (301). A first gear (316) is fixedly installed on the outer surface of the second transmission shaft (308). The first gear (316) meshes with the rack (314).

2. The integrated automatic alignment and filling equipment for gabion mesh according to claim 1, characterized in that, The moving component includes two support plates (206), which are symmetrically fixedly installed on the underside of the hanging plate (201). On the side of each support plate (206) away from the hanging plate (201), a plurality of first rotating shafts (207) are fixedly installed. A connecting block (208) is rotatably installed on each first rotating shaft (207), and a roller (210) is rotatably installed on each connecting block (208). An infrared detector (209) is fixedly installed on the side of each connecting block (208).

3. The integrated automatic alignment and filling equipment for gabion mesh according to claim 1, characterized in that, The vibration assembly includes an upper rod (421), a dual-head motor (423) fixedly mounted on the upper rod (421), the output end of the dual-head motor (423) connected to the actuation assembly being rotatably connected to the upper rod (421), a sliding rod (420) slidably mounted on the lower side of the upper rod (421), a mounting rod (419) slidably mounted on the lower side of the sliding rod (420), the mounting rod (419) being fixedly mounted on the upper plate (402), and a drive shaft (422) fixedly mounted on the output end of the dual-head motor (423) connected to the vibration assembly. The drive shaft (422) is rotatably connected to the upper plate (402). A rotating block (415) is fixedly installed on the outer surface of the drive shaft (422). The rotating block (415) is rotatably installed on the lower side of the upper plate (402). A drive cylinder (418) is fixedly installed on the lower side of the rotating block (415). A rotary groove (416) is provided on the outer surface of the drive cylinder (418). The rotary groove (416) is connected end to end. A connecting shaft (417) is slidably installed on the inner wall of the rotary groove (416). A lifting shaft (411) is fixedly installed on the side of the connecting shaft (417).

4. The integrated automatic alignment and filling equipment for gabion mesh according to claim 3, characterized in that, The vibration assembly also includes a groove rod (405), which is fixedly installed on the hanging plate (201). The lower end face of the groove rod (405) is fixedly connected to the support plate (206). The groove rod (405) is hollow inside. An impact shaft (424) is slidably installed on the inner wall of the groove rod (405). A part of the impact shaft (424) extends out of the groove rod (405). A sliding shaft (412) is slidably installed at one end of the impact shaft (424) that extends out of the groove rod (405). The end of the impact shaft (424) away from the sliding shaft (412) is hemispherical. The end of the sliding shaft (412) away from the impact shaft (424) is fixedly connected to the lifting shaft (411). A second spring (414) is wound around the outer surface of the lifting shaft (411). One end of the second spring (414) is fixedly installed on the outer surface of the lifting shaft (411), and the other end of the second spring (414) is fixedly installed on the upper side of the groove rod (405). The upper end face of the groove rod (405) is located between the hanging plate (201) and the upper plate (402). A first spring (413) is wound around the outer surface of the sliding shaft (412). One end of the first spring (413) is fixedly installed on the end of the lifting shaft (411) away from the connecting shaft (417), and the other end of the first spring (413) is fixedly installed on the end of the impact shaft (424) facing the lifting shaft (411).

5. The integrated automatic alignment and filling equipment for gabion mesh according to claim 4, characterized in that, The outer surface of the groove rod (405) is provided with an installation groove (407). An impact block (406) is fixedly installed on the inner wall of the installation groove (407). The impact block (406) is fixedly installed on the upper side of the hanging plate (201). The impact block (406) is located below the impact shaft (424). A first transmission rod (408) is fixedly installed on the impact block (406). A second transmission rod (409) is fixedly installed on the first transmission rod (408). A third transmission rod (410) is fixedly installed at the end of the second transmission rod (409) away from the first transmission rod (408). The third transmission rod (410) is fixedly installed on the lower side of the upper plate (402). Multiple intermediate columns (401) are fixedly installed on the lower side of the upper plate (402). The intermediate columns (401) are fixedly installed on the upper side of the hanging plate (201).

6. The integrated automatic alignment and filling equipment for gabion mesh according to claim 4, characterized in that, The upper plate (402) is provided with a circular through hole. The fixed bucket (501) is fixedly installed on the inner wall of the circular through hole of the upper plate (402). The surrounding cylinder (502) is coaxial with the fixed bucket (501). The surrounding cylinder (502) is slidably installed on the fixed bucket (501). The surrounding cylinder (502) is provided with multiple fixing holes (503) at equal intervals. The fixed bucket (501) is provided with a fixing hole (503). The inner wall of the fixing hole (503) is provided with threads. The positioning assembly includes a third fastening bolt (504). 4) Installed in the fixing hole (503), the casing (502) is fastened to the fixing bucket (501) by the third fastening bolt (504). An integral block (505) is fixedly installed on the side of the upper rod (421) facing the casing (502). The integral block (505) is provided with a threaded hole. The outer surface of the casing (502) is also provided with a threaded hole. A fourth fastening bolt (506) is installed in the threaded hole of the integral block (505). The integral block (505) is fastened to the casing (502) by the fourth fastening bolt (506).

7. The integrated automatic alignment and filling equipment for gabion mesh according to claim 6, characterized in that, The actuating assembly includes a push rod (508), which is fixedly mounted on the casing (502). A first drive shaft (509) is rotatably mounted on the push rod (508). A sprocket is mounted on the first drive shaft (509). A sprocket is fixedly mounted on the output end of the dual-head motor (423) away from the drive shaft (422). A drive chain (510) is mounted on the sprocket. The sprocket is connected to the sprocket through the drive chain (510) to form a chain drive. Inside the first drive shaft (509)... The container is empty and has an opening on its lower side. A second drive shaft (511) is slidably installed on the lower side of the first drive shaft (509). A third drive shaft (512) is fixedly installed on the end of the second drive shaft (511) away from the first drive shaft (509). A scraper (513) is fixedly installed on the outer surface of the third drive shaft (512). A strainer (507) is slidably installed on the lower side of the scraper (513). The strainer (507) is fixedly installed on the lower end face of the fixed bucket (501). The strainer (507) has multiple through holes.

8. The integrated automatic alignment and filling equipment for gabion mesh according to claim 7, characterized in that, A second gear (514) is fixedly installed on the inner wall of the fixed bucket (501). A second rotating shaft (516) is rotatably installed on the upper side of the scraper (513). A third gear (515) is fixedly installed on the outer surface of the second rotating shaft (516). The third gear (515) meshes with the second gear (514). A transmission disc (517) is fixedly installed on the upper end face of the third gear (515). Multiple actuating rods (518) are fixedly installed at equal intervals on the end face of the transmission disc (517) away from the third gear (515).

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