Optical fiber head grinding machine
Through integrated design and automated systems, the problems of low production efficiency and unstable quality caused by the discrete nature of traditional fiber optic head polishing processes have been solved, achieving efficient and stable fiber optic head polishing production and improving product yield and production efficiency.
Patent Information
- Application Number
- CN202511795578.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-02
- Publication Date
- 2026-01-20
AI Technical Summary
The traditional fiber optic head polishing process is highly discrete, resulting in low production efficiency and even batch damage, which seriously restricts the improvement of production efficiency and product yield.
Design an integrated fiber optic head polishing machine, including loading and unloading, polishing, cleaning, and recycling workbenches. A six-axis robot and a triangular plate with multiple tool ends are used for material handling. Combined with efficient transfer components and a cleaning tank layout, an automated and closed production system is constructed. High-precision cleaning is achieved through tensioning components and a constant pressure wiping mechanism, forming a closed-loop cleaning system. Waste is handled using a lifting mechanism and a linear module.
It achieves process continuity and automation, significantly improves production efficiency, reduces pollution risks, ensures cleaning effect and quality, improves production process stability and waste disposal efficiency, and reduces material waste and operating costs.
Smart Images

Figure CN121361026A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of optical fiber head production, more particularly, the present application relates to an optical fiber head grinder. BACKGROUND
[0002] The optical fiber head grinder is an indispensable precision machining equipment in the field of optical communication, which is specially used for high-precision grinding and polishing of the ceramic ferrule end face of the optical fiber connector. Through the stepped grinding process, it can polish the optical fiber end face to nanometer flatness, significantly reduce the insertion loss during optical signal transmission, and ensure the connection stability and transmission efficiency. With the improvement of the quality requirements of 5G, data center and other optical fibers, the optical fiber head grinder has become a key tool to ensure the reliability of high-speed network.
[0003] In the traditional optical fiber head grinding production mode, the key processes such as feeding and discharging, grinding, intermediate cleaning, final cleaning and waste recycling are usually completed by multiple independent and dispersed devices respectively. This highly dispersed layout forces the production personnel to repeatedly take, place and transfer the workpieces between different stations, which not only significantly prolongs the overall operation cycle, resulting in low production efficiency, but also greatly increases the risk of pollutants such as dust and fingerprints adhering to the precision optical fiber end face in the process of frequent manual intervention. At the same time, due to the lack of unified automatic process control, the connection between processes is not coherent enough, which is easy to cause production rhythm disorder, product quality fluctuation, even batch damage, and seriously restricts the improvement of production efficiency and product yield.
[0004] In summary, in order to improve the optical fiber head grinding efficiency, it is necessary to solve the problem of serious dispersion of traditional optical fiber head grinding process, which leads to low production efficiency, even causes batch damage, and seriously restricts the improvement of production efficiency and product yield, so that the optical fiber head grinder can meet all the processes of optical fiber head grinding at the same time. SUMMARY
[0005] The optical fiber head grinder provided by the present application solves the problem that the traditional optical fiber head grinding process is seriously dispersed, which leads to low production efficiency, even causes batch damage, and seriously restricts the improvement of production efficiency and product yield.
[0006] To achieve the above object, the present application provides the following technical scheme: A fiber head grinder, comprising a machine shell, an upper and lower material loading workbench, a grinding workbench, a cleaning workbench, a cleaning workbench and a recycling workbench are arranged in the machine shell, a plurality of multi-level shelves are fixedly connected in the machine shell, a material loading plate is fixedly connected to the upper and lower material loading workbench, a material loading conveyor belt and a material unloading conveyor belt are installed on the upper and lower material loading workbench, a six-axis robot is fixedly connected to the top of the machine shell, a triangular plate is fixedly connected to the output end of the six-axis robot, a first suction cup and a second double-acting cylinder are fixedly connected to the triangular plate, two symmetrical claw hands are fixedly connected to the output end of the second double-acting cylinder, the second double-acting cylinder is used to drive the two claw hands to move synchronously towards or away from each other, a clamping assembly is installed on the triangular plate, two symmetrical L-shaped clamps are connected to the output end of the clamping assembly, the clamping assembly is used to drive the two L-shaped clamps to move synchronously towards or away from each other, two grinder bodies are installed on the grinding workbench, a grinding table and a mounting arm are arranged on the grinder body, a stand is arranged on one side of the grinder body, the stand is fixedly connected to the grinding workbench, a hoop clamp is fixedly connected to the stand, a plurality of liquid spraying nozzles are fixedly connected to the hoop clamp, and a liquid discharge pipeline is fixedly connected to the bottom of the grinding workbench.
[0007] In a preferred embodiment, the clamping assembly comprises a first sliding rail fixedly connected to the triangular plate, a first double-acting cylinder fixedly connected to the first sliding rail, and two symmetrical first sliding blocks fixedly connected to the output end of the first double-acting cylinder, the first sliding blocks and the first sliding rail are slidingly connected, and the first double-acting cylinder is used to drive the two first sliding blocks to move towards or away from each other along the first double-acting cylinder.
[0008] In a preferred embodiment, two switching assemblies are installed on the cleaning workbench, the output end of the switching assembly is connected to a sliding door plate, the sliding door plate is slidingly connected to the cleaning workbench, the switching assembly is used to drive the sliding door plate to move in a predetermined direction, two transfer assemblies are installed in the cleaning workbench, the output end of the transfer assembly is connected to a third one-way cylinder, the transfer assembly is used to drive the third one-way cylinder to move in a predetermined direction, the output end of the third one-way cylinder is fixedly connected to a second sliding plate, the third one-way cylinder is used to drive the second sliding plate to move in a vertical direction, a loading platform is fixedly connected to the second sliding plate, two cleaning tanks are fixedly connected in the cleaning workbench, a liquid level sensor is fixedly connected in the cleaning tank, and a liquid supply pipeline is fixedly connected to the cleaning tank.
[0009] In a preferred embodiment, the switching assembly comprises a first one-way cylinder fixedly connected to the cleaning workbench, a second sliding block fixedly connected to the output end of the first one-way cylinder, and a second sliding rail fixedly connected to the cleaning workbench, the second sliding block and the second sliding rail are slidingly connected, and the first one-way cylinder is used to drive the second sliding block to move along the second sliding rail.
[0010] In a preferred implementation, the conveying assembly comprises a second one-way cylinder fixedly connected in the cleaning workbench, a first sliding plate fixedly connected at the output end of the second one-way cylinder, and a third sliding rail fixedly connected in the cleaning workbench, the first sliding plate and the third sliding rail being slidingly connected, the first sliding plate and the third one-way cylinder being fixedly connected, the first sliding plate and the second sliding plate being slidingly connected, and the second one-way cylinder being configured to drive the first sliding plate to move along the third sliding rail.
[0011] In a preferred implementation, the cleaning workbench is provided with a jetting assembly, and a plurality of jetting nozzles are connected at the output end of the jetting assembly, the jetting assembly being configured to drive the jetting nozzles to move in a preset direction. The jetting assembly comprises a first sliding base fixedly connected in the cleaning workbench, two fourth one-way cylinders fixedly connected on the first sliding base, and two third sliding blocks respectively fixedly connected at the output ends of the two fourth one-way cylinders, the third sliding blocks and the first sliding base being slidingly connected, and the fourth one-way cylinders being configured to drive the third sliding blocks to move along the first sliding base.
[0012] In a preferred implementation, the cleaning workbench is fixedly connected with two second sliding bases, the second sliding bases are provided with a feeding conveyor belt, the feeding conveyor belt is provided with fourth sliding blocks, the fourth sliding blocks and the second sliding bases are slidingly connected, the feeding conveyor belt is configured to drive the fourth sliding blocks to move along the second sliding bases, the cleaning workbench is fixedly connected with two side plates, the side plates are provided with a feeding roller, a collecting roller, and a plurality of unpowered rollers, the side plates are fixedly connected with fifth one-way cylinders, output ends of the fifth one-way cylinders are fixedly connected with pressing plates, and the fifth one-way cylinders are configured to drive the pressing plates to move in a vertical direction.
[0013] In a preferred implementation, the side plates are provided with a tensioning assembly, output ends of the tensioning assembly are connected with a rotating frame, the rotating frame is rotatably connected to the side plates, the tensioning assembly is configured to drive the rotating frame to rotate, and the rotating frame is fixedly connected with two symmetrical tensioning rollers. The tensioning assembly comprises a first motor fixedly connected to the side plates, a first synchronous wheel fixedly connected at the output end of the first motor through a shaft, a synchronous belt sleeved at one end of the first synchronous wheel, and a second synchronous wheel sleeved at the other end of the synchronous belt, the second synchronous wheel is fixedly connected to the rotating frame through a shaft, and the first motor is configured to drive the first synchronous wheel to rotate.
[0014] In a preferred implementation, the recycling workbench is fixedly connected with two sixth one-way cylinders, a waste barrel is arranged between the two sixth one-way cylinders, the waste barrel is fixedly connected to the recycling workbench, output ends of the sixth one-way cylinders are fixedly connected with mounting discs, the sixth one-way cylinders are configured to drive the mounting discs to move in a vertical direction, and the mounting discs are fixedly connected with a plurality of jacking columns.
[0015] In a preferred implementation, a linear module is fixedly connected to the recycling workbench, a third sliding plate is installed at the output end of the linear module, the linear module is used to drive the third sliding plate to move in a preset direction, a seventh one-way air cylinder is fixedly connected to the third sliding plate, a support frame is fixedly connected to the output end of the seventh one-way air cylinder, the support frame and the third sliding plate are slidingly connected, the seventh one-way air cylinder is used to drive the support frame to move along the third sliding plate, an eighth one-way air cylinder is fixedly connected to the support frame, and a second suction disc is fixedly connected to the output end of the eighth one-way air cylinder, and the eighth one-way air cylinder is used to drive the second suction disc to move in a preset direction.
[0016] The beneficial effects of the present application are: 1、The present application modularly arranges the feeding and discharging workbench, the grinding workbench, the cleaning workbench, the cleaning workbench and the recycling workbench in the shell to construct a highly integrated and sequential closed production system, which can orderly and automatically flow in a limited space, and each functional module is relatively independent and does not interfere with each other, greatly improving the overall production efficiency, and effectively reducing the pollution risk caused by personnel intervention and external environment exposure, ensuring the cleanliness and process stability of the production environment.
[0017] 2、The present application constructs a highly flexible material handling center through the six-axis manipulator and the integrated multi-tool end triangular plate, so that a single manipulator can adaptively handle all different types of workpieces and consumables involved in the optical fiber head grinding process, realizing seamless connection and automatic transfer of sandpaper, adhesive disc and optical fiber head between different workbenches, reducing non-value-added time caused by feeding and discharging in the production rhythm, and ensuring the continuity and efficiency of the production process.
[0018] 3、The present application constructs an intelligent and closed cleaning system through the efficient transfer assembly and the double cleaning tank layout, effectively removes the particles and liquid stains left after grinding, and the fully automatic transfer and closed operation completely avoids external intervention, significantly improving the reliability of the cleaning effect and the automation level of the production process.
[0019] 4、The present application constructs an efficient roll-to-roll cleaning cloth automatic feeding system through the cooperation of the feeding roller, the receiving roller and the unpowered roller, which ensures that each workpiece can be wiped on a new non-woven fabric section, avoids cross contamination caused by repeated use of cloth, and realizes continuous and uninterrupted operation of the cleaning process, significantly improving the reliability, consistency and overall production efficiency of the end face cleaning.
[0020] 5、The high-precision closed-loop cleaning system formed by the tensioning assembly and the constant-pressure wiping mechanism ensures that the non-woven fabric always maintains the optimal tension state during the conveying process, prevents wrinkles and affects the wiping effect due to over-looseness, avoids the breakage of the cloth belt due to over-tightness, the fifth one-way cylinder accurately controls the constant pressure applied by the pressing plate downward, guarantees the consistency and effectiveness of each wiping action, can completely remove the trace residues on the optical fiber end face, significantly improves the ultimate cleanliness of the end face, avoids unnecessary wear by optimizing the cloth contact state, thereby maximizing the utilization efficiency of the non-woven fabric while ensuring the cleaning quality.
[0021] 6、The precision sorting system formed by the jacking mechanism, the linear module, the seventh one-way cylinder, the eighth one-way cylinder and the second suction cup can automatically grab and identify the used sandpaper, not only significantly improves the waste treatment efficiency and keeps the working environment clean, but more importantly, promotes the recycling of sandpaper, effectively reduces the waste of consumables and directly reduces the production and operation cost. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the application.
[0023] Figure 2 It is a schematic diagram of the shell structure of the application.
[0024] Figure 3 It is a schematic diagram of the top view structure of the shell of the application.
[0025] Figure 4 It is a schematic diagram of the six-axis mechanical hand structure of the application.
[0026] Figure 5 It is a schematic diagram of the feeding and discharging workbench structure of the application.
[0027] Figure 6 It is a schematic diagram of the recycling workbench structure of the application.
[0028] Figure 7 It is a schematic diagram of the grinding workbench structure of the application.
[0029] Figure 8 It is a schematic diagram of the cleaning workbench structure of the application.
[0030] Figure 9 It is a schematic diagram of the cleaning tank structure of the application.
[0031] Figure 10 It is a schematic diagram of the cleaning workbench structure of the application.
[0032] Figure 11 It is a schematic diagram of the tensioning assembly structure of the application.
[0033] The reference signs are: 1, a shell; 101, an upper and lower material loading workbench; 102, a grinding workbench; 103, a cleaning workbench; 104, a cleaning workbench; 105, a recycling workbench; 2, a material loading plate; 3, a material loading conveyor belt; 4, a material unloading conveyor belt; 5, a six-axis manipulator; 6, a triangular plate; 7, a first suction cup; 801, a first sliding rail; 802, a first double-acting cylinder; 803, a first sliding block; 9, an L-shaped clamping plate; 10, a second double-acting cylinder; 11, a claw hand; 12, a grinding machine body; 1201, a grinding table; 1202, a mounting arm; 13, a stand; 14, a clamp fixture; 15, a liquid spraying nozzle; 16, a liquid discharge pipeline; 1701, a first single-acting cylinder; 1702, a second sliding block; 1703, a second sliding rail; 18, a sliding door plate; 1901, a second single-acting cylinder; 1902, a first sliding plate; 1903, a third sliding rail; 20, a third single-acting cylinder; 21, a second sliding plate; 22, a material loading platform; 23, a cleaning tank; 24, a liquid level sensor; 2501, a first sliding table; 2502, a fourth single-acting cylinder; 2503, a third sliding block; 26, an air jet nozzle; 27, a liquid conveying pipeline; 28, a second sliding table; 29, a material feeding conveyor belt; 30, a fourth sliding block; 31, a side plate; 3101, a material loading roller; 3102, a non-powered roller; 3103, a material collecting roller; 32, a fifth single-acting cylinder; 33, a pressing plate; 3401, a first motor; 3402, a first synchronous pulley; 3403, a synchronous belt; 3404, a second synchronous pulley; 35, a rotating frame; 36, a tensioning roller; 37, a sixth single-acting cylinder; 38, a mounting disc; 39, a jacking column; 40, a linear module; 41, a third sliding plate; 42, a seventh single-acting cylinder; 43, a support frame; 44, an eighth single-acting cylinder; 45, a second suction cup; 46, a waste bucket; 47, a multi-level storage rack. DETAILED DESCRIPTION
[0034] The following detailed description of the application is made in conjunction with the accompanying drawings, it is necessary to point out here that the following detailed description is only used to further illustrate the application, and cannot be understood as limiting the scope of protection of the application, and those skilled in the art can make some non-essential improvements and adjustments to the application according to the above application content.
[0035] Refer to the description accompanying Figures 1 to 11A kind of optical fiber head grinder, including shell 1, be provided with feeding and discharging workbench 101, grinding workbench 102, cleaning workbench 103, cleaning workbench 104 and recycling workbench 105 in shell 1, fixedly connected with multiple levels of storage rack 47 in shell 1, fixedly connected with material plate 2 on feeding and discharging workbench 101, feeding and discharging workbench 101 is installed with feeding conveyor belt 3 and discharging conveyor belt 4, the top of shell 1 is fixedly connected with six-axis robot 5, the output end of six-axis robot 5 is fixedly connected with triangular plate 6, first suction cup 7 and second double-acting cylinder 10 are fixedly connected on triangular plate 6, the output end of second double-acting cylinder 10 is fixedly connected with two symmetrical claw hands 11, second double-acting cylinder 10 is used to drive two claw hands 11 to move synchronously towards or away, triangular plate 6 is installed with clamping assembly, the output end of clamping assembly is connected with two symmetrical L-shaped clamps 9, clamping assembly is used to drive two L-shaped clamps 9 to move synchronously towards or away, two grinding machine bodies 12 are installed on grinding workbench 102, grinding table 1201 and mounting arm 1202 are provided on grinding machine body 12, grinding machine body 12 side is provided with stand 13, stand 13 is fixedly connected on grinding workbench 102, fixedly connected with hoop clamp 14 on stand 13, a plurality of liquid spray nozzles 15 are fixedly connected on hoop clamp 14, fixedly connected with liquid discharge pipeline 16 on the bottom of grinding workbench 102.
[0036] It needs to be explained that shell 1 is divided into feeding and discharging workbench 101, grinding workbench 102, cleaning workbench 103, cleaning workbench 104 and recycling workbench 105, realizes the modularization and assembly line operation of process, avoids mutual interference between different processes, and realizes the clamping of different workpieces such as sandpaper, glue disc and optical fiber head through various clamping devices of triangular plate 6 on six-axis robot 5, accurately reaches each workbench, completes the transfer of different workpieces between different processes, and multiple levels of storage rack 47 is arranged in shell 1 to store sandpaper of different roughness and spare glue disc.
[0037] It is worth noting that material plate 2 is used to carry material disc, and the material disc is neatly arranged with optical fiber heads that have completed ferrule crimping and are waiting for grinding, then the full material disc is sent in through feeding conveyor belt 3, and the finished product material disc that has completed all processing procedures is sent out through discharging conveyor belt 4, first suction cup 7 on triangular plate 6 is used to adsorb sandpaper, claw hand 11 is used to grab material disc, L-shaped clamp 9 is used to clamp glue disc, the clamped glue disc is placed on grinding table 1201 of grinding machine body 12, sandpaper is adhered on glue disc, material disc is installed on mounting arm 1202, and grinding machine body 12 controls it to move in "8" shape or elliptical trajectory, and the optical fiber end face is ground and polished, in the grinding process, liquid spray nozzle 15 continuously sprays grinding coolant (such as alcohol) to the grinding area, and used grinding liquid and grinding dust are collected and discharged through liquid discharge pipeline 16, to keep the workbench clean.
[0038] Referring to the drawings Figure 4 The clamping assembly comprises a first sliding rail 801 fixedly connected to the triangular plate 6, a first bidirectional air cylinder 802 fixedly connected to the first sliding rail 801, and two first sliding blocks 803 symmetrically fixedly connected to the output end of the first bidirectional air cylinder 802, wherein the first sliding blocks 803 are in sliding connection with the first sliding rail 801, and the first bidirectional air cylinder 802 is used to drive the two first sliding blocks 803 to move towards or away from each other along the first bidirectional air cylinder 802.
[0039] It should be noted that the piston rods of the first bidirectional air cylinder 802 can be extended at both ends, and when compressed air is supplied, the two piston rods (output end) can be synchronously driven to move linearly towards or away from each other, thereby realizing the simultaneous and equidistant approach or departure of the two L-shaped clamping plates 9, and simultaneously ensuring the linearity and stability of the movement of the first sliding blocks 803 by the first sliding rail 801, thereby preventing shaking or deviation.
[0040] Referring to the drawings Figure 8 And Figure 9 The cleaning workbench 103 is provided with two switch assemblies, the output end of the switch assembly is connected with a sliding door plate 18, the sliding door plate 18 is in sliding connection with the cleaning workbench 103, the switch assembly is used to drive the sliding door plate 18 to move in a predetermined direction, the cleaning workbench 103 is provided with two transfer assemblies, the output end of the transfer assembly is connected with a third one-way air cylinder 20, the transfer assembly is used to drive the third one-way air cylinder 20 to move in a predetermined direction, the output end of the third one-way air cylinder 20 is fixedly connected with a second sliding plate 21, the third one-way air cylinder 20 is used to drive the second sliding plate 21 to move in a vertical direction, the second sliding plate 21 is fixedly connected with a loading platform 22, the cleaning workbench 103 is fixedly connected with two cleaning tanks 23, the cleaning tank 23 is fixedly connected with a liquid level sensor 24, and the cleaning tank 23 is fixedly connected with a liquid conveying pipeline 27.
[0041] It should be noted that the sliding door plate 18 serves as an automatic door of the sealed cleaning cavity of the cleaning workbench 103, and is designed as a translation type, which is closed in a non-working state to prevent pollutants in the external air from entering the cleaning area, and is closed during the cleaning process to form a sealed space, thereby preventing the escape of cleaning liquid vapor and ensuring that the cleaning process is not disturbed.
[0042] It is worth noting that the object table 22 can be placed on the tray to clean the optical fiber head, and can also be placed on the polished glue disc and sandpaper to flush off the polishing residue. At the same time, the liquid level sensor 24 is used to monitor and control the liquid level of the cleaning liquid in real time. The liquid level sensor 24 adopts a float type liquid level meter. The liquid level change is sensed by the rise and fall of the internal magnetic float. When the liquid level in the cleaning tank 23 drops to the lowest set point, the float drops and drives the internal dry reed tube to attract, sending a "low liquid level" electrical signal. After the control system receives this signal, it will immediately command the electromagnetic valve or liquid pump connected with the liquid pipeline 27 to start, and supplement the cleaning liquid in the tank. With the rise of the liquid level, the float also rises. When it reaches the highest set point, the float makes the dry reed tube disconnected, and the signal disappears. The control system stops supplying and stops adding liquid. This cycle realizes the automatic maintenance and accurate control of the cleaning liquid level.
[0043] Referring to the drawings accompanying the specification Figure 8 The switch assembly includes a first one-way cylinder 1701 fixedly connected to the cleaning workbench 103, a second sliding block 1702 fixedly connected to the output end of the first one-way cylinder 1701, and a second sliding rail 1703 fixedly connected to the cleaning workbench 103. The second sliding block 1702 and the second sliding rail 1703 are slidingly connected, and the first one-way cylinder 1701 is used to drive the second sliding block 1702 to move along the second sliding rail 1703.
[0044] It should be noted that the first one-way cylinder 1701 provides linear motion power to drive the second sliding block 1702 to strictly perform linear motion along the second sliding rail 1703. One end of the second sliding block 1702 is fixedly connected to the end of the cylinder piston rod, and the other end is connected to the sliding door plate 18.
[0045] Referring to the drawings accompanying the specification Figure 8 The transfer assembly includes a second one-way cylinder 1901 fixedly connected in the cleaning workbench 103, a first sliding plate 1902 fixedly connected to the output end of the second one-way cylinder 1901, and a third sliding rail 1903 fixedly connected in the cleaning workbench 103. The first sliding plate 1902 and the third sliding rail 1903 are slidingly connected, the first sliding plate 1902 and the third one-way cylinder 20 are fixedly connected, the first sliding plate 1902 and the second sliding plate 21 are slidingly connected, and the second one-way cylinder 1901 is used to drive the first sliding plate 1902 to move along the third sliding rail 1903.
[0046] It should be noted that the second one-way air cylinder 1901 provides horizontal linear reciprocating power, determines the lateral movement of the object table 22, the third slide rail 1903 is installed on the side wall of the cleaning workbench 103, the second one-way air cylinder 1901 pushes the first sliding plate 1902 to move stably along the third slide rail 1903, and one end of the first sliding plate 1902 is fixed with the piston rod of the second one-way air cylinder 1901, one side is matched with the sliding block of the third slide rail 1903, and the other side is fixedly connected with the cylinder body of the third one-way air cylinder 20. The third one-way air cylinder 20 determines the vertical movement of the object table 22, and the two cooperate to realize the multidirectional movement of the object table 22.
[0047] Referring to the drawings Figure 9 The cleaning workbench 103 is provided with a jet assembly, and the output end of the jet assembly is connected with a plurality of jet nozzles 26. The jet assembly is used to drive the jet nozzles 26 to move in a predetermined direction. The jet assembly comprises a first sliding table 2501 fixedly connected in the cleaning workbench 103, two fourth one-way air cylinders 2502 fixedly connected on the first sliding table 2501, and two third sliding blocks 2503 respectively fixedly connected at the output ends of the two fourth one-way air cylinders 2502. The third sliding block 2503 and the first sliding table 2501 are slidingly connected, and the fourth one-way air cylinder 2502 is used to drive the third sliding block 2503 to move along the first sliding table 2501.
[0048] It should be noted that the first sliding table 2501 serves as the mounting base of the entire jet assembly, and the two fourth one-way air cylinders 2502 are staggered mounted on the first sliding table 2501, and the output directions of the two fourth one-way air cylinders 2502 are opposite. Control two third sliding blocks 2503 to blow dry the workpieces in the two cleaning tanks 23 respectively and do not interfere with each other.
[0049] Referring to the drawings Figure 10 The cleaning workbench 104 is fixedly connected with two second sliding tables 28, the second sliding table 28 is provided with a feeding conveying belt 29, the feeding conveying belt 29 is provided with a fourth sliding block 30, the fourth sliding block 30 and the second sliding table 28 are slidingly connected, the feeding conveying belt 29 is used to drive the fourth sliding block 30 to move along the second sliding table 28, and the cleaning workbench 104 is fixedly connected with two side plates 31. The side plate 31 is provided with a feeding roller 3101, a receiving roller 3103 and a plurality of unpowered rollers 3102, the side plate 31 is fixedly connected with a fifth one-way air cylinder 32, the output end of the fifth one-way air cylinder 32 is fixedly connected with a pressing plate 33, and the fifth one-way air cylinder 32 is used to drive the pressing plate 33 to move in the vertical direction.
[0050] It should be noted that the feeding roller 3101 is used to carry and release the non-woven fabric in roll, the receiving roller 3103 is used to roll up the used and contaminated non-woven fabric, the unpowered roller 3102 plays a guiding and tensioning role, ensures that the non-woven fabric is flat and moderately tensioned on the path from the feeding roller 3101 to the receiving roller 3103, and avoids wrinkles or slack.
[0051] It is worth noting that the feeding conveyor belt 29 drives the fourth sliding block 30 to make accurate linear reciprocating motion along the guide rail of the second sliding table 28 under the drive of the motor, the upper portion of the fourth sliding block 30 is used to carry and fix the glue disc and sandpaper transferred by the six-axis mechanical hand 5, then the fourth sliding block 30 accurately moves the workpiece to the lower portion of the pressing plate 33, and the non-woven fabric passes from the lower portion of the pressing plate 33, the pressing plate 33 is driven by the fifth one-way cylinder 32 to move downward, and the pressing plate 33 will be smoothly pressed on the top of the glue disc and sandpaper, ensuring that the end face of the sandpaper can be in contact with the non-woven fabric below with constant and appropriate pressure during the entire wiping process.
[0052] Referring to the drawings accompanying the specification Figure 11 The side plate 31 is provided with a tensioning assembly, the output end of the tensioning assembly is connected with a rotating frame 35, the rotating frame 35 is rotationally connected to the side plate 31, the tensioning assembly is used to drive the rotating frame 35 to rotate, and the rotating frame 35 is fixedly connected with two symmetrical tensioning rollers 36; The tensioning assembly comprises a first motor 3401 fixedly connected to the side plate 31, a first synchronous wheel 3402 fixedly connected to the output end of the first motor 3401 through a shaft, a synchronous belt 3403 sleeved at one end of the first synchronous wheel 3402, and a second synchronous wheel 3404 sleeved at the other end of the synchronous belt 3403, the second synchronous wheel 3404 is fixedly connected with the rotating frame 35 through a shaft, and the first motor 3401 is used to drive the first synchronous wheel 3402 to rotate.
[0053] It should be noted that the first motor 3401 is a servo motor, which can accurately control the angle and torque, receive the instructions of the control system, and output controllable forward or reverse rotation, drive the rotating frame 35 to rotate through the first synchronous wheel 3402, the synchronous belt 3403 and the second synchronous wheel 3404, and there is enough friction between the first synchronous wheel 3402, the synchronous belt 3403 and the second synchronous wheel 3404.
[0054] It is worth noting that the tensioning roller 36 is integrated with a tension sensor, which monitors the tension of the non-woven fabric in real time and feeds back the signal to the control system. When the receiving roller 3103 is about to pull the cleaning cloth forward, the first motor 3401 can slightly reverse the rotation of the rotating frame 35 (clockwise) to slightly lower the tensioning roller 36, temporarily slightly loosen the cloth belt, which can reduce the instantaneous load when the receiving starts, prevent the cloth belt from being pulled off or slipping due to excessive static friction, and immediately drive the rotating frame 35 back to the tensioning position after the cleaning cloth completes the step-by-step conveying, and re-tighten the cloth belt to provide a flat and stable support surface for the next wiping process.
[0055] Referring to the drawings accompanying the specification Figure 6 The recovery workbench 105 is fixedly connected with two sixth one-way air cylinders 37, and a waste barrel 46 is arranged between the two sixth one-way air cylinders 37. The waste barrel 46 is fixedly connected with the recovery workbench 105. The output end of the sixth one-way air cylinder 37 is fixedly connected with a mounting disc 38. The sixth one-way air cylinder 37 is used to drive the mounting disc 38 to move in the vertical direction. A plurality of jacking columns 39 are fixedly connected with the mounting disc 38.
[0056] It should be noted that the fourth sliding block 30 is L-shaped, and the long side of the fourth sliding block 30 faces the recovery workbench 105. Therefore, when the fourth sliding block 30 moves to the second sliding table 28 close to one end of the recovery workbench 105, the long side of the fourth sliding block 30 is just located above the sixth one-way air cylinder 37. At the same time, the rubber disc and the sandpaper are located on the long side of the fourth sliding block 30. The bottom of the fourth sliding block 30 is provided with a plurality of through holes. The through holes correspond to the jacking columns 39 one by one and are adaptively sized. At this time, the sixth one-way air cylinder 37 drives the jacking columns 39 to move upward. The jacking columns 39 will pass through the through holes directly and act on the rubber disc without interfering with the body of the fourth sliding block 30.
[0057] Referring to the drawings accompanying the specification Figure 6 The recovery workbench 105 is fixedly connected with a linear module 40. The output end of the linear module 40 is installed with a third sliding plate 41. The linear module 40 is used to drive the third sliding plate 41 to move in a preset direction. The third sliding plate 41 is fixedly connected with a seventh one-way air cylinder 42. The output end of the seventh one-way air cylinder 42 is fixedly connected with a support frame 43. The support frame 43 is slidingly connected with the third sliding plate 41. The seventh one-way air cylinder 42 is used to drive the support frame 43 to move along the third sliding plate 41. The support frame 43 is fixedly connected with an eighth one-way air cylinder 44. The output end of the eighth one-way air cylinder 44 is fixedly connected with a second suction disc 45. The eighth one-way air cylinder 44 is used to drive the second suction disc 45 to move in a preset direction.
[0058] It should be noted that the linear module 40 is used to control the third sliding plate 41 to move linearly in the horizontal direction, the waste can be discarded into the waste bucket 46, the seventh single-acting cylinder 42 is connected with the support frame 43, and the support frame 43 is connected with the third sliding plate 41 through a sliding pair, so that the movement is stable, the second suction cup 45 is used as a lifting carrier frame, and the second suction cup 45 is used to drive the suction cup to approach or move away from the target object, the output direction of the eighth single-acting cylinder 44 is perpendicular to the movement direction of the third sliding plate 41 in the horizontal plane, so that transverse fine adjustment is realized, and finally the second suction cup 45 is used to separate the rubber disc and the sandpaper, the separated rubber disc can be used to stick the sandpaper with different roughness for secondary polishing, or the separated rubber disc can be directly recycled to the multi-level storage rack 47, the surface roughness of the used sandpaper is detected, whether the sandpaper can be used twice is judged, if the sandpaper can be used twice, the sandpaper is recycled to the multi-level storage rack 47, and if the sandpaper cannot be used twice, the second suction cup 45 is driven by the linear module 40 to be above the waste bucket 46, and the waste is discarded.
[0059] Working principle: the operator places the tray containing the optical fiber head to be ground on the feeding conveyor belt 3 through the feeding plate 2, the six-axis manipulator 5 takes away the tray conveyed by the feeding conveyor belt 3, the first double-acting cylinder 802 drives the first sliding block 803 to move towards each other on the first sliding rail 801, the L-shaped clamping plate 9 clamps the tray, moves to the grinding workbench 102, and is installed on the mounting arm 1202 of the grinding machine body 12, the second double-acting cylinder 10 drives the claw hand 11 to place the rubber disc on the grinding table 1201, and finally the first suction cup 7 adsorbs the sandpaper until the sandpaper is attached to the rubber disc, during grinding, the clamp is locked by the clamp clamp 14, the liquid nozzle 15 sprays cooling liquid, and the waste liquid is discharged through the liquid discharge pipeline 16. After grinding, the six-axis manipulator 5 moves the workpiece to the cleaning workbench 103, the first single-acting cylinder 1701 drives the second sliding block 1702 to move on the second sliding rail 1703, and drives the sliding door plate 18 to open, at this time the six-axis manipulator 5 places the workpiece to be cleaned on the object table 22, then the sliding door plate 18 is closed to form a sealed space, the second single-acting cylinder 1901 in the sealed space drives the first sliding plate 1902 to move on the third sliding rail 1903, drives the third single-acting cylinder 20 to move horizontally, so that the workpiece carried by the second sliding plate 21 and the object table 22 enters the cleaning tank 23 for immersion cleaning, at the same time, the liquid level sensor 24 monitors the liquid level in real time and automatically supplements the liquid through the liquid supply pipeline 27, after cleaning, the fourth single-acting cylinder 2502 on the first sliding table 2501 drives the third sliding block 2503 and the air jet nozzle 26 to approach the workpiece for blow drying. Subsequently, the workpiece is moved to the cleaning workbench 104, the feeding conveyor belt 29 drives the fourth slider 30 to move along the second sliding table 28, and the workpiece is positioned below the pressing plate 33 driven by the fifth one-way air cylinder 32. The non-woven fabric supplied by the feeding roller 3101 and recovered by the recovery roller 3103 is used for precise wiping. At the same time, the first motor 3401 drives the tension roller 36 on the rotating frame 35 to dynamically adjust the tension of the non-woven fabric through the first synchronous wheel 3402, the synchronous belt 3403 and the second synchronous wheel 3404. Finally, at the recovery workbench 105, the fourth slider 30 moves the rubber disc and sandpaper carried on the L-shaped long edge thereof to above the jacking column 39. The jacking column 39 is driven by the sixth one-way air cylinder 37 to move upward through the installation disc 38. The jacking column 39 passes through the through hole in the bottom of the fourth slider 30 to lift the waste. The second suction disc 45 is moved above the sandpaper to perform adsorption through the linear module 40, the seventh one-way air cylinder 42 and the eighth one-way air cylinder 44. The sandpaper and the rubber disc are separated. The reusable sandpaper is collected by the six-axis manipulator 5 to the multi-level storage rack 47. The unusable sandpaper is discarded by moving the second suction disc 45 adsorbing the sandpaper above the waste barrel 46 through the linear module 40. The finished product is finally placed on the discharging conveyor belt 4 by the six-axis manipulator 5 and output to the feeding plate 2.
[0060] The above embodiments only express several embodiments of the present application, and the description is more specific and detailed, but it cannot be understood as a limitation on the scope of the patent of the present application. It should be noted that for ordinary skilled persons in the art, without departing from the concept of the present application, several modifications and improvements can be made, which are within the protection scope of the present application.
Claims
1. A fiber optic head polishing machine, characterized in that: Includes a housing (1), inside which are provided a loading / unloading worktable (101), a grinding worktable (102), a cleaning worktable (103), a tidying worktable (104), and a recycling worktable (105). A multi-level shelf (47) is fixedly connected inside the housing (1). A feeding plate (2) is fixedly connected to the loading / unloading worktable (101). A loading conveyor belt (3) and a unloading conveyor belt (4) are installed on the loading / unloading worktable (101). A six-axis robot (5) is fixedly connected to the top inside the housing (1). A triangular plate (6) is fixedly connected to the output end of the six-axis robot (5). A first suction cup (7) and a second bidirectional cylinder (10) are fixedly connected to the triangular plate (6). Two symmetrical claws (11) are fixedly connected to the output end of the second bidirectional cylinder (10). The two grippers (11) are used to drive the two grippers (11) to move synchronously towards or away from each other. A clamping assembly is installed on the triangular plate (6). The output end of the clamping assembly is connected to two symmetrical L-shaped clamps (9). The clamping assembly is used to drive the two L-shaped clamps (9) to move synchronously towards or away from each other. Two grinding machine bodies (12) are installed on the grinding worktable (102). The grinding machine body (12) is provided with a grinding table (1201) and an mounting arm (1202). A column (13) is provided on one side of the grinding machine body (12). The column (13) is fixedly connected to the grinding worktable (102). A clamping fixture (14) is fixedly connected to the column (13). Several spray nozzles (15) are fixedly connected to the clamping fixture (14). A drain pipe (16) is fixedly connected to the bottom of the grinding worktable (102).
2. The fiber optic head polishing machine according to claim 1, characterized in that: The clamping assembly includes a first slide rail (801) fixedly connected to a triangular plate (6), a first bidirectional cylinder (802) fixedly connected to the first slide rail (801), and two first sliders (803) symmetrically fixedly connected to the output end of the first bidirectional cylinder (802). The first sliders (803) and the first slide rail (801) are slidably connected. The first bidirectional cylinder (802) is used to drive the two first sliders (803) to move towards or away from each other along the first bidirectional cylinder (802).
3. The fiber optic head polishing machine according to claim 2, characterized in that: Two switch assemblies are installed on the cleaning workbench (103). The output end of the switch assembly is connected to a sliding door plate (18). The sliding door plate (18) is slidably connected to the cleaning workbench (103). The switch assembly is used to drive the sliding door plate (18) to move in a preset direction. Two transfer assemblies are installed inside the cleaning workbench (103). The output end of the transfer assembly is connected to a third one-way cylinder (20). The transfer assembly is used to drive the third one-way cylinder (20) to move in a preset direction. The output end of the third one-way cylinder (20) is fixedly connected to a second slide plate (21). The third one-way cylinder (20) is used to drive the second slide plate (21) to move in a vertical direction. A platform (22) is fixedly connected to the second slide plate (21). Two cleaning tanks (23) are fixedly connected inside the cleaning workbench (103). A liquid level sensor (24) is fixedly connected inside the cleaning tank (23). An infusion pipe (27) is fixedly connected to the cleaning tank (23).
4. The fiber optic head polishing machine according to claim 3, characterized in that: The switch assembly includes a first one-way cylinder (1701) fixedly connected to the cleaning workbench (103), a second slider (1702) fixedly connected to the output end of the first one-way cylinder (1701), and a second slide rail (1703) fixedly connected to the cleaning workbench (103). The second slider (1702) and the second slide rail (1703) are slidably connected. The first one-way cylinder (1701) is used to drive the second slider (1702) to move along the second slide rail (1703).
5. The fiber optic head polishing machine according to claim 3, characterized in that: The transfer assembly includes a second one-way cylinder (1901) fixedly connected in the cleaning workbench (103), a first slide plate (1902) fixedly connected in the output end of the second one-way cylinder (1901), and a third slide rail (1903) fixedly connected in the cleaning workbench (103). The first slide plate (1902) and the third slide rail (1903) are slidably connected. The first slide plate (1902) and the third one-way cylinder (20) are fixedly connected. The first slide plate (1902) and the second slide plate (21) are slidably connected. The second one-way cylinder (1901) is used to drive the first slide plate (1902) to move along the third slide rail (1903).
6. The fiber optic head polishing machine according to claim 1, characterized in that: The cleaning workbench (103) is equipped with an air jet assembly. The output end of the air jet assembly is connected to several air jet nozzles (26). The air jet assembly is used to drive the air jet nozzles (26) to move in a preset direction. The jet assembly includes a first slide (2501) fixedly connected to the cleaning workbench (103), two fourth one-way cylinders (2502) fixedly connected to the first slide (2501), and two third sliders (2503) fixedly connected to the output ends of the two fourth one-way cylinders (2502). The third sliders (2503) and the first slide (2501) are slidably connected. The fourth one-way cylinders (2502) are used to drive the third sliders (2503) to move along the first slide (2501).
7. The fiber optic head polishing machine according to claim 1, characterized in that: Two second slides (28) are fixedly connected to the cleaning workbench (104). A feeding conveyor belt (29) is installed on the second slide (28). A fourth slider (30) is installed on the feeding conveyor belt (29). The fourth slider (30) is slidably connected to the second slide (28). The feeding conveyor belt (29) is used to drive the fourth slider (30) to move along the second slide (28). Two side plates (31) are fixedly connected to the cleaning workbench (104). The side plates (31) are provided with a feeding roller (3101), a receiving roller (3103) and several non-powered rollers (3102). A fifth one-way cylinder (32) is fixedly connected to the side plate (31). A pressure plate (33) is fixedly connected to the output end of the fifth one-way cylinder (32). The fifth one-way cylinder (32) is used to drive the pressure plate (33) to move in the vertical direction.
8. The fiber optic head polishing machine according to claim 7, characterized in that: A tensioning assembly is installed on the side plate (31). The output end of the tensioning assembly is connected to a rotating frame (35). The rotating frame (35) is rotatably connected to the side plate (31). The tensioning assembly is used to drive the rotating frame (35) to rotate. Two symmetrical tensioning rollers (36) are fixedly connected to the rotating frame (35). The tensioning assembly includes a first motor (3401) fixedly connected to the side plate (31), a first synchronous pulley (3402) fixedly connected to the output end of the first motor (3401) via a shaft, a synchronous belt (3403) with one end sleeved on the first synchronous pulley (3402), and a second synchronous pulley (3404) sleeved on the other end of the synchronous belt (3403). The second synchronous pulley (3404) is fixedly connected to the rotating frame (35) via a shaft. The first motor (3401) is used to drive the first synchronous pulley (3402) to rotate.
9. The fiber optic head polishing machine according to claim 1, characterized in that: Two sixth one-way cylinders (37) are fixedly connected to the recycling workbench (105). A waste bin (46) is provided between the two sixth one-way cylinders (37). The waste bin (46) and the recycling workbench (105) are fixedly connected. An installation disc (38) is fixedly connected to the output end of the sixth one-way cylinder (37). The sixth one-way cylinder (37) is used to drive the installation disc (38) to move in the vertical direction. Several lifting columns (39) are fixedly connected to the installation disc (38).
10. The fiber optic head polishing machine according to claim 1, characterized in that: A linear module (40) is fixedly connected to the recycling workbench (105). A third slide plate (41) is installed at the output end of the linear module (40). The linear module (40) is used to drive the third slide plate (41) to move along a preset direction. A seventh one-way cylinder (42) is fixedly connected to the third slide plate (41). A support frame (43) is fixedly connected to the output end of the seventh one-way cylinder (42). The support frame (43) and the third slide plate (41) are slidably connected. The seventh one-way cylinder (42) is used to drive the support frame (43) to move along the third slide plate (41). An eighth one-way cylinder (44) is fixedly connected to the support frame (43). A second suction cup (45) is fixedly connected to the output end of the eighth one-way cylinder (44). The eighth one-way cylinder (44) is used to drive the second suction cup (45) to move along a preset direction.