Solar panel descaling system and method
By using a dust cover and an intelligently controlled solar panel descaling system, dirt is removed through static electricity removal and cleaning devices, while dust is absorbed by an adsorption device. This solves the problems of poor cleaning effect and secondary pollution in existing technologies, achieving a highly efficient and environmentally friendly cleaning effect.
Patent Information
- Application Number
- CN202411079898.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2026-02-10
AI Technical Summary
Existing solar panel cleaning systems are ineffective in dusty weather, easily causing secondary pollution. Furthermore, automated equipment is costly, difficult to maintain, and the cleaning methods are not environmentally friendly.
The solar panel descaling system, consisting of a dust cover, a walking mechanism, a cleaning device, an antistatic device, and an absorption device, is intelligently managed through a monitoring and control system. The antistatic and cleaning devices remove dirt, while the absorption device absorbs dust, thus avoiding secondary pollution.
It achieves efficient and environmentally friendly cleaning of solar panels, reduces labor intensity and cleaning costs, improves power generation efficiency, and avoids secondary pollution.
Smart Images

Figure CN121508434A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of solar energy cleaning technology, and in particular to a solar panel descaling system and method. Background Technology
[0002] Dust storms significantly impact the power generation efficiency of photovoltaic (PV) power plants, as dust covering the surface of PV panels drastically reduces their efficiency. Since many solar PV power plant sites are located in desert areas, characterized by high dust levels and low rainfall, the accumulation of dust and dirt on solar panels over extended periods affects their light absorption and power generation efficiency. Therefore, maintaining the cleanliness of the PV panel surface is crucial for the power generation efficiency of solar PV power plants.
[0003] In these special environments, cleaning solar panels manually is not only difficult but also expensive. Currently, the cleaning of solar panels is usually carried out by using robots and automatic cleaning equipment. Summary of the Invention
[0004] The cleanliness of solar panels directly impacts their power generation efficiency. In areas with high winds and low rainfall, dirt on solar panels is stubborn, and robotic cleaning methods are ineffective, often resulting in dust settling on the panels and causing secondary pollution. Existing automated cleaning equipment has complex internal structures, high manufacturing costs, and difficult maintenance, making it uneconomical. Current cleaning methods require water or gas as a cleaning source, which is difficult and costly to implement in harsh environments, and using water sources is not environmentally friendly. In short, existing cleaning methods are ineffective, environmentally unfriendly, unsuitable for stubborn dirt environments, and costly, making them uneconomical.
[0005] In view of the above problems, the present invention is proposed to provide a solar panel descaling system and method that overcomes or at least partially solves the above problems.
[0006] In a first aspect, embodiments of the present invention provide a solar panel descaling system, comprising: a dust cover, a walking mechanism disposed below the dust cover, a cleaning device disposed inside the dust cover, a monitoring and control system, an antistatic device, and an absorption device;
[0007] A monitoring and control system is used to monitor first dirt data of the solar panel, send a first control signal to the static electricity removal system based on the first dirt data, and / or send a second control signal to the cleaning device;
[0008] An antistatic device is used to purge solar panels according to the purging control parameters included in the received first control signal;
[0009] A cleaning device is used to clean dirt on a solar panel according to cleaning control parameters included in a received second control signal; the cleaning coverage width of the cleaning device is set according to the width of the solar panel.
[0010] A suction device is used to absorb dirt and grime that rises from the dust cover;
[0011] The walking mechanism is used to drive the descaling system to move on the energy panel.
[0012] In some optional embodiments, the monitoring and control system is also configured to receive second dirt data from the suction device, and if the second dirt data meets the dirt discharge conditions, send a third control signal to the suction device to control the suction device to discharge dirt.
[0013] In some optional embodiments, the dust cover includes a top cover, opposite left and right side panels, and opposite front and rear side panels;
[0014] The cleaning device is movably mounted at the bottom of the front panel;
[0015] The suction device is installed on the left or right side panels, or the top cover, or the rear side panel of the dust cover;
[0016] The static eliminator and monitoring and control system are located on the top surface of the dust cover.
[0017] In some alternative embodiments, the receiving device includes: a receiving cavity and a sensor;
[0018] The storage cavity is used to collect dirt that rises from the dust cover and to perform dirt removal operations based on a third control signal;
[0019] The sensor is used to monitor the second dirt data in the receiving cavity in real time and send it to the monitoring and control system; the sensor includes at least one of a mass sensor for detecting the mass of dirt in the receiving cavity and a level sensor for detecting the height of dirt in the receiving cavity.
[0020] In some alternative embodiments, the cleaning device includes a plurality of cleaning sections arranged along the length of the dust cover;
[0021] The cleaning unit is used to adjust at least one of the cleaning position, cleaning direction, cleaning trajectory, and cleaning intensity based on the cleaning control parameters in the second control signal sent by the monitoring and control system.
[0022] In some optional embodiments, the static eliminator includes: an ion air nozzle and a guide rail, wherein a connecting mechanism is provided at one end of the ion air nozzle connected to the guide rail, and the ion air nozzle is driven to slide along the guide rail through the connecting mechanism to change the blowing position.
[0023] The ion air nozzle is connected to the guide rail in a suspended manner. The ion air nozzle is used to adjust at least one of the purging position, purging angle and purging force based on the purging control parameters in the first control signal sent by the monitoring and control system.
[0024] In some optional embodiments, the guide rail is provided with air holes, and the connection mechanism between the guide rail and the ion air nozzle is air-suspended by filling the air holes with gas; or
[0025] A levitation electromagnet is installed on the guide rail, which enables magnetic levitation connection between the guide rail and the ion air nozzle.
[0026] In some alternative embodiments, the monitoring and control system includes: a data acquisition unit, a data transmission unit, and a control unit;
[0027] The data acquisition unit is used to collect the first dirt data of the solar panel; the first dirt data includes the dirt distribution area, dirt coverage, dirt type and cleanliness level;
[0028] The data transmission unit is used to receive second dirt data sent by the absorption device; the second dirt data includes at least one of dirt mass data and dirt height data.
[0029] The control unit is used to determine the purging control parameters of the static elimination device based on the first dirt data, and generate a first control signal including the purging control parameters; determine the cleaning control parameters of the cleaning device based on the first dirt data, and generate a second control signal including the cleaning control parameters; and generate a third control signal based on the second dirt data to control the suction device to unload dirt.
[0030] In some alternative embodiments, the control unit is specifically used for:
[0031] If the first dirt data exceeds the first data threshold, determine the blowing control parameters of the static removal device and send a first control signal to the static removal device to control the static removal device to remove static electricity from the solar panel based on the blowing control parameters; and determine the cleaning control parameters of the cleaning device and send a second control signal to the cleaning device to control the cleaning device to clean the solar panel based on the cleaning control parameters.
[0032] If it is determined that the second dirt data exceeds the second data threshold, a third control signal is sent to the absorption device to control the absorption device to perform the dirt unloading operation.
[0033] In some alternative embodiments, the walking mechanism includes two walking units, each including a flexible pulley and a mounting mechanism; the mounting distance between the two walking units is adjustable.
[0034] The mounting mechanism is used to install the solar panel descaling system onto the bracket of the solar panel to be cleaned.
[0035] Flexible pulleys are used to drive the solar panel descaling system to move on the solar panel.
[0036] In some optional embodiments, the walking mechanism also includes a travel detection switch for detecting the position of the flexible pulley on the solar panel;
[0037] The monitoring and control system is also used to control the movement or stopping of the walking mechanism based on the position of the flexible pulley on the solar panel.
[0038] Secondly, embodiments of the present invention provide a method for descaling a solar panel. This method is implemented using a solar panel descaling system, which includes a dust cover, a walking mechanism disposed below the dust cover, a cleaning device disposed inside the dust cover, an absorption device, a monitoring and control system, and an antistatic device. The descaling method includes:
[0039] The walking mechanism drives the descaling system to move on the solar panel, and the suction device absorbs the dirt stirred up from the dust cover;
[0040] The monitoring and control system monitors first dirt data of the solar panel; sends a first control signal to the static elimination system based on the first dirt data, so that the static elimination device blows the solar panel according to the purging control parameters included in the received first control signal; and / or sends a second control signal to the cleaning device based on the first dirt data, so that the cleaning device cleans the dirt on the solar panel according to the cleaning control parameters included in the received second control signal.
[0041] In some alternative embodiments, the monitoring and control system further includes:
[0042] The system receives second dirt data from the suction device. If the second dirt data exceeds a second data threshold, it sends a third control signal to the suction device to control the suction device to unload the dirt.
[0043] This invention provides a computer storage medium storing computer-executable instructions, which, when executed by a processor, implement the aforementioned solar panel descaling method.
[0044] This invention provides a controller, including: a memory, a processor, and a computer program stored in the memory and executable on the processor. When the processor executes the program, it implements the above-described solar panel descaling method.
[0045] The beneficial effects of the above-described technical solutions provided in the embodiments of the present invention include at least the following:
[0046] In the solar panel descaling system of this invention, the static eliminator, cleaning device, and absorption device are housed within a dust cover. The dust cover effectively restricts the range of dust, preventing it from settling on the surface of the solar panel and causing secondary pollution. Furthermore, this system eliminates the need for water to clean the solar panel, making it more environmentally friendly. The monitoring and control system sends a first control signal to the static eliminator system and / or a second control signal to the cleaning device based on the first dirt data, achieving intelligent management of the solar panel descaling system. This high degree of automation significantly reduces labor intensity. The static eliminator receives the first control signal to eliminate static electricity from the solar panel and remove dirt. For stubborn dirt, the blowing force of the static eliminator can be increased, making it easier to remove. The cleaning device performs the main cleaning of the solar panel to maintain its cleanliness. The absorption device absorbs dust from the dust cover, greatly reducing the probability of secondary pollution of the solar panel. The static eliminator and cleaning device are movable, and can change the blowing angle and blowing force under the control of the first control signal and / or the second control signal to achieve all-round cleaning of the solar panel and better cleaning effect.
[0047] Other features and advantages of the invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of the invention may be realized and obtained by means of the structures particularly pointed out in the written description, claims, and drawings.
[0048] The technical solution of the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. Attached Figure Description
[0049] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:
[0050] Figure 1 This is a schematic diagram of the solar panel descaling system in Embodiment 1 of the present invention;
[0051] Figure 2 This is a schematic diagram of the installation of the solar panel descaling system in Embodiment 1 of the present invention;
[0052] Figure 3 This is a schematic diagram of the monitoring and control system in Embodiment 1 of the present invention;
[0053] Figure 4 This is a flowchart of the solar panel descaling method in Embodiment 2 of the present invention.
[0054] Attached figures: 1. Cleaning device; 2. Absorption device; 30. Ionizing nozzle; 4. Dust cover; 31. Guide rail; 6. Monitoring and control system; 7. Walking mechanism; 8. Solar panel; 9. Solar panel bracket. Detailed Implementation
[0055] Exemplary embodiments of the present disclosure will now be described in more detail with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.
[0056] Solar panels in solar photovoltaic power plant sites located in desert areas accumulate dust and dirt over time, affecting their light absorption and power generation efficiency. Maintaining the cleanliness of the photovoltaic panel surface is crucial for the power generation efficiency of the solar photovoltaic power plant. Existing solar panel cleaning systems are ineffective and prone to secondary pollution. To address the problems of poor cleaning performance and secondary pollution in existing technologies, this invention provides a solar panel descaling system and method to overcome the shortcomings of existing technologies.
[0057] Example 1
[0058] Embodiment 1 of the present invention provides a solar panel descaling system, the system structure of which is described below. Figure 1 As shown, it includes: a dust cover 4, a walking mechanism 7 located below the dust cover, a cleaning device 1 located inside the dust cover, a monitoring and control system 6, an anti-static device 3, and an absorption device 2;
[0059] The monitoring and control system 6 is used to monitor the first dirt data of the solar panel, send a first control signal to the static electricity removal system based on the first dirt data, and / or send a second control signal to the cleaning device.
[0060] The static eliminator 3 is used to purge the solar panel according to the purging control parameters included in the received first control signal;
[0061] The cleaning device 1 is used to clean dirt on the solar panel according to the cleaning control parameters included in the received second control signal; the cleaning coverage width of the cleaning device is set according to the width of the solar panel.
[0062] Absorption device 2 is used to absorb dirt that is stirred up in the dust cover;
[0063] The walking mechanism 7 is used to drive the descaling system to move on the energy panel.
[0064] Existing robots do not thoroughly clean the solar panels, and the lack of dust control after cleaning leads to secondary pollution. While some automated cleaning devices require water to clean the panels, water is scarce in desert areas, making water supply difficult to establish and increasing cleaning costs, resulting in resource waste. Furthermore, these automated cleaning devices are complex, expensive to manufacture, and difficult to maintain, hindering widespread application. Existing technologies also lack static electricity removal, causing some dirt to adhere to the solar panels and remain difficult to clean. The system provided in this invention does not require water to clean the solar panels. It achieves cleaning through friction between the cleaning device and the panel. After cleaning, dust adheres to the panel under static electricity; a static electricity removal device blows the dust away. The system also includes a dust cover and a dust collection device to contain and absorb dust, minimizing secondary pollution and resulting in superior cleaning performance.
[0065] The monitoring and control system of this system detects the first dirt data of the solar panel and determines the operation to be performed based on the first dirt data, including but not limited to at least one of cleaning and static electricity removal. Optionally, if it is determined that the solar panel needs static electricity removal based on the first dirt data, a first control signal can be sent to the static electricity removal device to control the static electricity removal device to remove static electricity from the panel surface and reduce dust adsorption; optionally, if it is determined that the solar panel needs cleaning, a second control signal can be sent to the cleaning device to control the cleaning system to clean the solar panel; optionally, when it is determined that the solar panel needs both static electricity removal and cleaning, a first control signal can be sent to the static electricity removal device and a second control signal can be sent to the cleaning device to control the static electricity removal device to eliminate static electricity from the panel surface and to control the cleaning device to remove dirt from the panel surface. The monitoring and control system can intelligently control the cleaning device and the static electricity removal device to ensure that the solar photovoltaic panel reaches the optimal cleanliness state and thus operates in the best working state, improving power generation efficiency.
[0066] Optionally, the dust cover 4 in the above-mentioned solar panel descaling system includes: a top cover, oppositely arranged left and right side panels, and oppositely arranged front and rear side panels;
[0067] The cleaning device 1 is movably mounted on the bottom of the front panel;
[0068] The suction device 2 is installed on the left or right side panels, or the top cover, or the rear side panel of the dust cover;
[0069] The static eliminator 3 and the monitoring and control system 6 are installed on the upper surface of the dust cover.
[0070] A hem can also be installed at the bottom of the dust cover. The hem can be made of wear-resistant materials such as rubber to reduce friction and increase passability.
[0071] See Figure 1 As shown, the cleaning device 1 is schematically drawn. The cleaning coverage width of the cleaning device should be set according to the width of the solar panel to ensure that the cleaning device can clean every area of the solar panel. The suction device 2 is set inside the dust cover, which can effectively collect the dirt inside the dust cover and prevent secondary pollution of the solar panel. The static elimination device 3 and the monitoring and control system 6 are set on the top cover of the dust cover. The monitoring and control system 6 monitors the dirt on the panel in real time and intelligently controls the operation of the solar descaling system. The static elimination device 3 can remove the dirt adsorbed on the panel surface, reduce the adsorption of dirt, and make the cleaning effect better.
[0072] Optionally, the monitoring and control system 6 described above is also used to receive the second dirt data of the suction device 2, and if the second dirt data meets the conditions for unloading dirt, send a third control signal to the suction device 2 to control the suction device 2 to unload dirt.
[0073] Optionally, the suction device 2 includes: a storage cavity and a sensor;
[0074] The storage cavity is used to collect dirt that rises from the dust cover and to perform dirt removal operations based on a third control signal;
[0075] The sensor is used to monitor the second dirt data in the receiving cavity in real time and send it to the monitoring and control system; the sensor includes at least one of a mass sensor for detecting the mass of dirt in the receiving cavity and a level sensor for detecting the height of dirt in the receiving cavity.
[0076] The number of storage devices 2 can be set according to the size of the solar descaling system to ensure that they can absorb the dirt raised inside the dust cover of the solar descaling system. Optionally, two storage devices can be set, one on each side. Figure 1 As shown in the diagram; optionally, a single storage device can be provided, for example, placed near the center inside the dust cover; or multiple devices can be provided, arranged in a certain way inside the dust cover to ensure that when one storage device cannot cover the entire space of the dust cover, multiple storage devices can work together to cover the entire space of the dust cover. The storage device can be installed on the left and right side panels of the dust cover, on the top cover surface of the dust cover, or on the rear side panel of the dust cover.
[0077] The cleaning device does not use water to clean the solar panels. Therefore, some dust will be trapped in the dust cover after cleaning the solar panels. This dust is collected by the collection chamber in the suction device. Sensors can be installed in the suction device to monitor the amount of dirt in the collection chamber, determining the effective volume of the chamber and the appropriate time for unloading. The sensors can be at least one of a mass sensor (detecting the mass of dirt in the collection chamber) and a level sensor (detecting the height of dirt in the collection chamber). The level sensor can be an ultrasonic sensor to monitor the level. For example, if the level in the collection chamber exceeds the effective height, unloading can be determined; or if the mass in the collection chamber exceeds its capacity, unloading can also be determined. Alternatively, both level and mass can be monitored, and unloading can be performed when requirements are not met. The suction device does not suck up dirt on the panel because, in reality, the solar panel is always at a certain angle to the ground. During the cleaning process, the dirt can fall along the inclined surface of the solar panel without needing to be sucked up and collected.
[0078] Optionally, the above-mentioned cleaning device includes a plurality of cleaning parts arranged along the length of the dust cover; in this application, when the solar descaling system is in operation, the length of the dust cover is consistent with the width of the solar panel.
[0079] The cleaning unit is used to adjust at least one of the cleaning position, cleaning direction, cleaning trajectory, and cleaning intensity based on the cleaning control parameters in the second control signal sent by the monitoring and control system.
[0080] Each cleaning unit may include an adjustment mechanism and a cleaning mechanism. The adjustment mechanism is mounted on the front panel and may be a connecting rod. The adjustment mechanism can drive the cleaning mechanism to rotate a certain angle or move a certain distance. The cleaning mechanism can consist of multiple cleaning brushes, multiple cleaning cloths, or multiple cleaning nozzles. Since the cleaning device is movably located at the bottom inside the dust cover, based on the cleaning control parameters in the second control signal sent by the monitoring and control system, at least one of the following can be adjusted: cleaning position, cleaning direction, cleaning trajectory, and cleaning intensity. For example, the cleaning device can activate one or more cleaning cloths at the cleaning position based on the cleaning control parameters of the second control signal; it can also control multiple cleaning units to adjust different directions and cleaning trajectories to clean every aspect of the solar panel, achieving comprehensive cleaning; if the monitoring and control system detects a large area of dirt coverage, the cleaning intensity of the cleaning units can be increased to clean stubborn dirt. In short, based on the second control signal, at least one of the following must be adjusted to achieve comprehensive cleaning of the solar panel, ensuring optimal cleaning results. The cleaning mechanism can be adjusted by changing its position and angle to achieve at least one of the following: cleaning position, cleaning direction, and cleaning trajectory; and the cleaning intensity can be adjusted by changing the contact distance between the cleaning mechanism and the solar panel.
[0081] Optionally, the above-mentioned static eliminator 3 includes: an ion air nozzle 30 and a guide rail 31. A connecting mechanism is provided at one end of the ion air nozzle connected to the guide rail. The connecting mechanism drives the ion air nozzle to slide along the guide rail to change the blowing position.
[0082] The ion air nozzle is connected to the guide rail in a suspended manner. The ion air nozzle is used to adjust at least one of the purging position, purging angle and purging force based on the purging control parameters in the first control signal sent by the monitoring and control system.
[0083] Optionally, the guide rail is provided with air holes, and the air suspension connection between the guide rail and the ion air nozzle is achieved by filling the air holes with gas; or
[0084] A levitation electromagnet is installed on the guide rail, which enables magnetic levitation connection between the guide rail and the ion air nozzle.
[0085] The connection mechanism of the ion air nozzle is suspended from the guide rail, which can reduce drag during the sliding of the ion air nozzle. The connection mechanism does not directly contact the groove of the guide rail to prevent dust from accumulating in the groove of the guide rail, which could prevent the ion air nozzle from sliding normally.
[0086] The ion air blown by the ion air nozzles can eliminate static electricity on the solar panel. These nozzles can be activated when the solar panel descaling system is powered on, or during the cleaning process. The number of ion air nozzles can be selectively set according to actual needs. The ion air blown by the nozzles not only achieves the effect of eliminating static electricity but also effectively blows away dirt on the solar panel, resulting in better cleaning. Based on the blowing control parameters in the first control signal, the ion air nozzles of the static elimination device can adjust at least one of the following: blowing position, blowing angle, and blowing force. For example, after determining the blowing position, the nozzle moves to the cleaning position and blows ion air. Depending on the size of the cleaning position, the area covered by dirt, and the degree of dirt coverage, the blowing angle and blowing force of the ion air nozzles can be adjusted. The blowing force can be controlled by changing the output power of the ion air nozzles.
[0087] Optionally, a schematic diagram of the above monitoring and control system can be found in [reference needed]. Figure 3 As shown, it includes: a data acquisition unit 21, a data transmission unit 22, and a control unit 23.
[0088] Data acquisition unit 21 is used to collect first dirt data of solar panel; the first dirt data includes dirt distribution area, dirt coverage degree, dirt type and cleanliness degree;
[0089] Data transmission unit 22 is used to receive second dirt data sent by the absorption device; the second dirt data includes dirt mass data and dirt height data;
[0090] The control unit 23 is configured to determine the purging control parameters of the static elimination device based on the first dirt data, and generate a first control signal including the purging control parameters; determine the cleaning control parameters of the cleaning device based on the first dirt data, and generate a second control signal including the cleaning control parameters; and generate a third control signal based on the second dirt data to control the suction device to unload dirt.
[0091] Optional, control unit, specifically used for:
[0092] If the first dirt data exceeds the first data threshold, determine the blowing control parameters of the static removal device and send a first control signal to the static removal device to control the static removal device to remove static electricity from the solar panel based on the blowing control parameters; and determine the cleaning control parameters of the cleaning device and send a second control signal to the cleaning device to control the cleaning device to clean the solar panel based on the cleaning control parameters.
[0093] If it is determined that the second dirt data exceeds the second data threshold, a third control signal is sent to the absorption device to control the absorption device to perform the dirt unloading operation.
[0094] The data acquisition unit can use a camera or sensor to monitor the first dirt data of the solar panel. If the control unit determines that the first dirt data exceeds a first data threshold, it determines the purging control parameters and / or cleaning control parameters, and sends control signals to the static eliminator and / or cleaning device. The first data threshold can include one or more, and is specifically set for at least one first dirt data according to actual working needs. For example, if at least one of the dirt type and cleanliness level in the first dirt data exceeds the first dirt data threshold, purging control parameters can be generated and a first control signal can be sent to the static eliminator. The dirt type can be stubborn dirt and easy-to-clean dirt. Dirt with a cleaning time exceeding 4 seconds is defined as stubborn dirt, and dirt with a cleaning time not exceeding 4 seconds is defined as easy-to-clean dirt. In this case, the first data threshold for the dirt type can be set to 4 seconds. Similarly, a cleanliness level of 80%-100% is defined as clean, and dirt outside this range is defined as unclean. In this case, the first data threshold for the dirt type can be set to 80%-100%. When the dirt type data exceeds 4 seconds and the cleanliness data does not reach at least 80%-100%, the static eliminator can be controlled to work to eliminate static electricity and remove stubborn dirt. If at least one of the dirt distribution area, dirt coverage, and cleanliness in the first dirt data does not meet the first data threshold, cleaning control parameters can be generated and a first control signal can be sent to the cleaning device. When a dirt distribution area is detected on the panel and the dirt coverage in that area exceeds 5 mm and the cleanliness does not reach at least 80%-100%, the cleaning device can be controlled to work to clean the panel. If the dirt distribution area, dirt coverage, dirt type, and cleanliness in the first dirt data all exceed the first data threshold, purging control parameters and cleaning control parameters are generated, and a first control signal is sent to the static eliminator and a second control signal is sent to the cleaning device to control the static eliminator and the cleaning device to clean the panel and eliminate static electricity. The various units in the monitoring and control system work together to achieve intelligent control of the solar panel.
[0095] Optionally, the traveling mechanism includes two traveling units, each of which includes a flexible pulley and a mounting mechanism; the mounting distance between the two traveling units is adjustable.
[0096] The mounting mechanism is used to install the solar panel descaling system onto the bracket of the solar panel to be cleaned.
[0097] Flexible pulleys are used to drive the solar panel descaling system to move on the solar panel.
[0098] Optionally, the walking mechanism also includes a travel detection switch for detecting the position of the flexible pulley on the solar panel;
[0099] The monitoring and control system is also used to control the movement or stopping of the walking mechanism based on the position of the flexible pulley on the solar panel.
[0100] The adjustable installation spacing of the walking units allows the solar panel descaling system to adapt to solar panels of different widths, enhancing its versatility. The installation mechanism can be a rubber gripper or a soft hook, ensuring the flexible pulleys remain stable on the solar panel support as they move across the panel. The flexible pulleys can be configured with a variable wheelbase, further improving the system's maneuverability. Even when the solar panel support is not straight but curved, the flexible pulleys mounted on the support can still pass through.
[0101] A travel monitoring switch is installed on the walking mechanism, which can control whether the walking mechanism continues to move forward or backward, and also control the walking mechanism to stop, based on the detected position of the flexible pulley on the solar panel, thus facilitating the control of the movement position of the solar descaling system.
[0102] See the installation diagram of the solar panel descaling system in this embodiment. Figure 2 As shown, Figure 2 The solar panel descaling system is installed on the solar panel bracket 9. The system removes dirt from the solar panel along the inclined surface of the solar panel. The system has an ingenious structure, is easy to maintain, and has a good cleaning effect. It does not easily cause secondary pollution to the panel and can reduce dust entering the surrounding air and polluting the air.
[0103] In this embodiment, the system incorporates an antistatic device, a cleaning device, and a dust collection device within a dust cover. The dust cover effectively confines the dust's range, preventing it from settling on the solar panel surface and causing secondary pollution. Furthermore, this system eliminates the need for water for cleaning the solar panel, making it more environmentally friendly. The monitoring and control system sends a first control signal to the antistatic system and / or a second control signal to the cleaning device based on the first dirt data, achieving intelligent management of the solar panel descaling system. This high degree of automation significantly reduces labor intensity. The antistatic device receives the first control signal to remove static electricity from the solar panel and sweep away dirt. For stubborn dirt, the blowing force of the antistatic device can be increased, making it easier to remove. The cleaning device performs the main cleaning of the panel to maintain its cleanliness. The dust collection device absorbs dust from the dust cover, greatly reducing the probability of secondary pollution of the panel. The movable design of the antistatic device and cleaning device allows for adjustments to the blowing angle and force under the control of the first and / or second control signals, achieving comprehensive cleaning of the panel and resulting in better cleaning performance.
[0104] Example 2
[0105] Embodiment 2 of the present invention provides a method for descaling solar panels, the process of which is as follows: Figure 4 As shown, it includes the following steps:
[0106] Step S201: The walking mechanism drives the descaling system to move on the solar panel, and the suction device sucks up the dirt raised in the dust cover.
[0107] Step S202: The monitoring and control system monitors the first dirt data of the solar panel; sends a first control signal to the static elimination system to the static elimination device based on the first dirt data, so that the static elimination device blows the solar panel according to the purging control parameters included in the received first control signal; and / or sends a second control signal to the cleaning device based on the first dirt data, so that the cleaning device cleans the dirt on the solar panel according to the cleaning control parameters included in the received second control signal.
[0108] The monitoring and control system in step S202 above also includes:
[0109] The system receives second dirt data from the suction device. If the second dirt data exceeds a second data threshold, it sends a third control signal to the suction device to control the suction device to unload the dirt.
[0110] The method described in this embodiment of the invention uses a walking mechanism to drive the solar panel descaling system to move on the solar panel. A monitoring and control device controls the static elimination device and the cleaning device to perform comprehensive cleaning and static elimination on the solar panel, which improves the convenience and reliability of system operation, has a high degree of automation, high cleaning efficiency, and significantly reduces labor intensity. Under the action of the dust cover and the absorption device, the dust emission area is constrained and the dust can be absorbed, avoiding secondary pollution to the solar panel. Moreover, this method does not require the use of water to clean the solar panel, making it environmentally friendly and energy-saving.
[0111] This invention also provides a computer storage medium storing computer-executable instructions, which, when executed by a processor, implement a method for descaling solar panels.
[0112] This invention also provides a controller, including: a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor executes the program to implement a method for descaling solar panels.
[0113] Unless otherwise specifically stated, terms such as processing, calculation, operation, determination, display, etc., may refer to the actions and / or processes of one or more processing or computing systems or similar devices that represent the manipulation and conversion of data representing physical (e.g., electronic) quantities within the registers or memory of the processing system into other data similarly representing physical quantities within the memory, registers, or other such information storage, transmission, or display devices of the processing system. Information and signals can be represented using any of a variety of different techniques and methods. For example, data, instructions, commands, information, signals, bits, symbols, and chips mentioned throughout the above description can be represented by voltage, current, electromagnetic waves, magnetic fields or particles, light fields or particles, or any combination thereof.
[0114] It should be understood that the specific order or hierarchy of steps in the disclosed process is an example of an exemplary method. Based on design preferences, it should be understood that the specific order or hierarchy of steps in the process may be rearranged without departing from the scope of this disclosure. The appended method claims provide elements of various steps in an exemplary order and are not intended to limit the scope to the specific order or hierarchy described.
[0115] In the detailed description above, various features are combined together in a single embodiment to simplify this disclosure. This approach to disclosure should not be construed as reflecting an intention that embodiments of the claimed subject matter require more features than are explicitly stated in each claim. Rather, as reflected in the appended claims, the invention is presented with fewer features than all of the features in a single disclosed embodiment. Therefore, the appended claims are hereby explicitly incorporated into the detailed description, with each claim representing a separate preferred embodiment of the invention.
[0116] Those skilled in the art will also understand that the various illustrative logic blocks, modules, circuits, and algorithm steps described in conjunction with the embodiments herein can be implemented as electronic hardware, computer software, or a combination thereof. To clearly illustrate the interchangeability between hardware and software, the various illustrative components, blocks, modules, circuits, and steps described above are generally described in terms of their functionality. Whether such functionality is implemented as hardware or software depends on the specific application and the design constraints imposed on the overall system. Those skilled in the art can implement the described functionality in alternative ways for each specific application; however, such implementation decisions should not be construed as departing from the scope of this disclosure.
[0117] The steps of the methods or algorithms described in conjunction with the embodiments herein can be directly embodied in hardware, software modules executed by a processor, or a combination thereof. The software modules can reside in RAM memory, flash memory, ROM memory, EPROM memory, EEPROM memory, registers, hard disks, removable disks, CD-ROMs, or any other form of storage medium well known in the art. An exemplary storage medium is connected to the processor, enabling the processor to read information from and write information to the storage medium. Of course, the storage medium can also be a component of the processor. The processor and storage medium can reside in an ASIC. The ASIC can reside in a user terminal. Alternatively, the processor and storage medium can exist as discrete components in the user terminal.
[0118] For software implementation, the techniques described in this application can be implemented using modules (e.g., procedures, functions, etc.) that perform the functions described in this application. This software code can be stored in memory units and executed by a processor. The memory units can be implemented within the processor or outside the processor; in the latter case, they are communicatively coupled to the processor via various means, as is well known in the art.
[0119] The foregoing description includes examples of one or more embodiments. It is certainly impossible to describe all possible combinations of components or methods in order to describe the above embodiments, but those skilled in the art will recognize that further combinations and arrangements of the various embodiments are possible. Therefore, the embodiments described herein are intended to cover all such changes, modifications, and variations that fall within the scope of the appended claims. Furthermore, the term "comprising" as used in the specification or claims is interpreted in a manner similar to the term "including," as interpreted when used as a conjunction in the claims. Additionally, the use of any term "or" in the specification of the claims is intended to mean "non-exclusive or."
Claims
1. A solar panel descaling system, characterized in that, include: Dust cover, walking mechanism installed below the dust cover, cleaning device installed inside the dust cover, monitoring and control system, static electricity removal device and suction device; The monitoring and control system is used to monitor first dirt data of the solar panel, send a first control signal to the static electricity removal system based on the first dirt data, and / or send a second control signal to the cleaning device. The static eliminator is used to purge the solar panel according to the purging control parameters included in the received first control signal. The cleaning device is used to clean dirt on the solar panel according to the cleaning control parameters included in the received second control signal; the cleaning coverage width of the cleaning device is set according to the width of the solar panel. The suction device is used to absorb dirt that is stirred up in the dust cover; The walking mechanism is used to drive the descaling system to move on the solar panel.
2. The system as described in claim 1, characterized in that, The monitoring and control system is also used to receive second dirt data from the absorption device. If the second dirt data meets the conditions for unloading dirt, a third control signal is sent to the absorption device to control the absorption device to unload dirt.
3. The system as described in claim 1, characterized in that, The dust cover includes an upper cover, oppositely arranged left and right side panels, and oppositely arranged front and rear side panels; The cleaning device is movably mounted on the bottom of the front panel; The absorption device is installed on the left or right side panels, or the top cover, or the rear side panel of the dust cover; The static electricity removal device and monitoring and control system are located on the upper cover of the dust cover.
4. The system as described in claim 2, characterized in that, The absorption device includes: a storage cavity and a sensor; The receiving cavity is used to collect dirt stirred up from the dust cover and to perform dirt unloading operations based on a third control signal; The sensor is used to monitor the second dirt data in the storage cavity in real time and send it to the monitoring and control system; the sensor includes at least one of a mass sensor for detecting the mass of dirt in the storage cavity and a level sensor for detecting the height of dirt in the storage cavity.
5. The system as described in claim 1, characterized in that, The cleaning device includes multiple cleaning sections arranged along the length of the dust cover; The cleaning unit is used to adjust at least one of the cleaning position, cleaning direction, cleaning trajectory, and cleaning intensity based on the cleaning control parameters in the second control signal sent by the monitoring and control system.
6. The system as described in claim 1, characterized in that, The static eliminator includes: an ion air nozzle and a guide rail. A connecting mechanism is provided at one end of the ion air nozzle connected to the guide rail. The connecting mechanism drives the ion air nozzle to slide along the guide rail to change the blowing position. The connecting mechanism of the ion air nozzle is suspended and connected to the guide rail. The ion air nozzle is used to adjust at least one of the blowing position, blowing angle and blowing force based on the blowing control parameters in the first control signal sent by the monitoring and control system.
7. The system as described in claim 6, characterized in that, The guide rail is provided with air holes, and the air suspension connection between the guide rail and the ion air nozzle is achieved by filling the air holes with gas; or A levitation electromagnet is provided on the guide rail, and the connection mechanism between the guide rail and the ion air nozzle is magnetically levitated through the levitation electromagnet.
8. The system as described in any one of claims 1-2, characterized in that, The monitoring and control system includes: a data acquisition unit, a data transmission unit, and a control unit; The data acquisition unit is used to collect first dirt data of the solar panel; the first dirt data includes dirt distribution area, dirt coverage degree, dirt type and cleanliness degree; The data transmission unit is used to receive second dirt data sent by the absorption device; the second dirt data includes at least one of dirt mass data and dirt height data; The control unit is configured to determine the purging control parameters of the static eliminator based on the first dirt data, and generate a first control signal including the purging control parameters; determine the cleaning control parameters of the cleaning device based on the first dirt data, and generate a second control signal including the cleaning control parameters; and generate a third control signal based on the second dirt data to control the suction device to unload dirt.
9. The system as described in claim 8, characterized in that, The control unit is specifically used for: If the first dirt data exceeds the first data threshold, determine the blowing control parameters of the static removal device and send a first control signal to the static removal device to control the static removal device to remove static electricity from the solar panel based on the blowing control parameters; and determine the cleaning control parameters of the cleaning device and send a second control signal to the cleaning device to control the cleaning device to clean the solar panel based on the cleaning control parameters. If it is determined that the second dirt data exceeds the second data threshold, a third control signal is sent to the absorption device to control the absorption device to perform the dirt unloading operation.
10. The system as claimed in claim 1, characterized in that, The walking mechanism includes two walking units, each of which includes a flexible pulley and a mounting mechanism; the mounting distance between the two walking units is adjustable. The installation mechanism is used to install the solar panel descaling system onto the bracket of the solar panel to be cleaned. The flexible pulley is used to drive the solar panel descaling system to move on the solar panel.
11. The system as claimed in claim 1, characterized in that, The walking mechanism also includes a travel detection switch for detecting the position of the flexible pulley on the solar panel; The monitoring and control system is also used to control the movement or stopping of the walking mechanism based on the position of the flexible pulley on the solar panel.
12. A method for descaling solar panels, characterized in that, Descaling is achieved through a solar panel descaling system, which includes a dust cover, a walking mechanism located below the dust cover, a cleaning device located inside the dust cover, a suction device, a monitoring and control system, and an antistatic device. The descaling method includes: The walking mechanism drives the descaling system to move on the solar panel, and the suction device absorbs the dirt stirred up from the dust cover; The monitoring and control system monitors first dirt data of the solar panel; sends a first control signal to the static elimination system to the static elimination device based on the first dirt data, so that the static elimination device blows the solar panel according to the purging control parameters included in the received first control signal; and / or sends a second control signal to the cleaning device based on the first dirt data, so that the cleaning device cleans the dirt on the solar panel according to the cleaning control parameters included in the received second control signal.
13. The method as described in claim 12, characterized in that, The monitoring and control system further includes: The system receives second dirt data from the suction device. If the second dirt data exceeds a second data threshold, it sends a third control signal to the suction device to control the suction device to unload the dirt.
14. A computer storage medium, characterized in that, The computer storage medium stores computer-executable instructions, which, when executed by a processor, implement the solar panel descaling method according to any one of claims 12-13.
15. A controller, characterized in that, include: A memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor, when executing the program, implements the solar panel descaling method according to any one of claims 12-13.