Double-sided quick-release suspension grouting template for facade thin layer repair
By designing a double-sided quick-release suspended grouting template, the problems of difficult template installation and low turnover efficiency in lock repair were solved. It enables rapid installation and disassembly, reduces costs and the risk of grout leakage, adapts to water level changes, and optimizes the construction process.
Patent Information
- Application Number
- CN202511961993.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-24
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2045-12-24
AI Technical Summary
Existing grouting templates have problems such as bulging, misalignment, and bursting in lock repairs. Furthermore, the templates are difficult to install and have low turnover efficiency, making them unable to meet the repair needs of special working conditions.
A double-sided quick-release suspended grouting formwork for thin-layer repair of facades is designed. The main formwork and auxiliary formwork are fixed by arc-shaped tongue and tongue splicing grooves. Combined with the formwork assembly splicing components and fastening components, it can achieve quick installation and disassembly. It is suitable for repairing irregular damaged surfaces.
It improved the efficiency of formwork splicing, reduced equipment rental and operating costs, reduced the risk of grout leakage, enhanced formwork stability, adapted to water level changes, optimized construction technology, and reduced the risk of high-altitude operations.
Smart Images

Figure CN121519701A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of facade thin-layer repair technology, and in particular to a double-sided quick-release suspended grouting template for facade thin-layer repair. Background Technology
[0002] Ship locks, as an important component of waterway engineering, are hydraulic structures built to overcome water level differences, allowing ships or fleets to rise and fall. Due to the poor strength, hardness, and density of cement-based materials, their abrasion resistance and weathering resistance are also poor. Furthermore, during long-term service, the number of steel transport vessels, including those exceeding tonnage, has continuously increased, and vessels frequently dock haphazardly, causing damage to the upstream and downstream lock chamber walls. Simultaneously, affected by factors such as moisture erosion, water flow scouring, and water pollution, many locks that have been in operation for years exhibit damage such as concrete peeling and exposed rebar on the lock chamber walls, and the affected areas are continuously expanding. This is a problem that urgently needs to be addressed.
[0003] The lock area is large, and manual repairs are time-consuming, inconvenient, and expensive, necessitating the use of grouting with formwork. However, conventional grouting techniques are prone to problems such as formwork bulging, misalignment, and even bursting after formwork installation, affecting the appearance quality and leading to significant construction losses and high costs. Furthermore, the lock's water level restricts the installation of formwork support frames and other structures, resulting in difficulties in formwork installation and reinforcement, low formwork turnover efficiency, and poor overall performance. Therefore, commonly used grouting formwork cannot meet the repair needs of this special working condition. Summary of the Invention
[0004] To address the aforementioned issues, this invention discloses a double-sided quick-release suspended grouting formwork for thin-layer repair of facades. This overcomes the limitation that a single formwork piece can only provide one repair thickness and eliminates the technical defects of existing suspended formwork where the support frame function restricts high-altitude operations. It can improve formwork splicing efficiency and turnover speed. Due to its lightweight structure and ease of operation, it can reduce reliance on heavy machinery and equipment, thereby reducing equipment rental and operating costs.
[0005] To achieve the above objectives, the technical solution of the present invention is as follows: This invention provides a double-sided quick-release suspended grouting template for thin-layer repair of facades. The suspended grouting template includes a main template, an auxiliary template, a template assembly and splicing component, and a fastening component. The auxiliary template is installed and fixed to the main template via an arc-shaped tenon joint groove. The template assembly and splicing component is fitted onto the template assembly and splicing groove of the main template. The fastening component is used to install and fix the template on the surface to be repaired.
[0006] Furthermore, the main template has an arc-shaped tenon joint groove on its side and a horizontal reinforcing rib, a vertical reinforcing rib, grouting holes, an upper splicing protrusion, and a lower splicing groove on its back. The arc-shaped tenon joint groove is a template assembly splicing groove, the vertical reinforcing rib has fastener holes, and the grouting holes include an upper grouting hole and a lower grouting hole. The template assembly splicing groove is a trapezoidal tenon and mortise structure, used to install the horizontal splicing components and auxiliary template splicing components of the template assembly. The upper splicing protrusion is located on the first horizontal reinforcing rib and is used to splice the main template or install the top cover auxiliary template. The lower splicing groove is located on the sixth horizontal reinforcing rib and is used to splice the main template or install the bottom support auxiliary template. The upper splicing protrusion and the lower splicing groove, when spliced together, can be used to install the vertical splicing components of the template assembly.
[0007] Furthermore, the auxiliary templates include a bottom left auxiliary template, a bottom right auxiliary template, a heightened left auxiliary template, a heightened right auxiliary template, a top left auxiliary template, a top right auxiliary template, a bottom support auxiliary template, and a top cover auxiliary template. The bottom left, bottom right, top left, and top right auxiliary templates each include an arc-shaped tenon joint groove, fastener holes, a semi-circular tenon joint groove, and a slot for longitudinal splicing components for template assembly. The heightened left and right auxiliary templates each include an arc-shaped tenon joint groove, fastener holes, and a slot for longitudinal splicing components for template assembly. The splicing component slots include fastener holes, a semi-circular tenon joint groove, and a convex joint groove; the top cover auxiliary template includes fastener holes, a semi-circular tenon joint groove, and a concave joint groove; the top cover auxiliary template also has two rows of venting grooves. The bottom left auxiliary template, bottom right auxiliary template, raised left auxiliary template, raised right auxiliary template, top left auxiliary template, top right auxiliary template, bottom support auxiliary template, and top cover auxiliary template are double-sided. Using the auxiliary templates on both sides (a) or both sides (b) can achieve two repair thicknesses.
[0008] Furthermore, the template assembly splicing component includes a template assembly horizontal splicing component, a template assembly auxiliary template splicing component, and a template assembly vertical splicing component. The template assembly horizontal splicing component is provided with a template assembly horizontal splicing component slot and a template assembly horizontal splicing component tail wing. The template assembly auxiliary template splicing component is provided with a template assembly auxiliary template splicing component slot, a template assembly vertical splicing component insert, and fastener holes. The template assembly vertical splicing component is provided with a template assembly vertical splicing component slot and fastener holes. The template assembly horizontal splicing component is vertically fitted onto the template assembly splicing groove of two horizontally overlapping main templates. The template assembly auxiliary template splicing component is horizontally fitted onto the template assembly splicing groove of two vertically overlapping main templates. The template assembly vertical splicing component insert is inserted into the template assembly vertical splicing component slot of the auxiliary template and fixed to the fastener holes of the auxiliary template by fastening components. The template assembly vertical splicing component is installed on the first horizontal reinforcing rib and the sixth horizontal reinforcing rib of the two vertically overlapping main templates and fixed to the fastener holes of the vertical reinforcing ribs by fasteners.
[0009] The beneficial effects of this invention are as follows: 1. The double-sided quick-release suspended grouting template for thin-layer repair of facades provided by this invention can be quickly and continuously assembled, and the grouting area can be freely adjusted: the arc-shaped tongue and tenon joint groove, the upper splicing protrusion and the lower splicing groove of the main template and the horizontal splicing component of the template assembly realize the quick and free overlap and disassembly of adjacent templates. The template combination form can be flexibly adjusted according to the actual repair needs, thereby changing the repair area range, which is suitable for repair work on irregular damaged surfaces; the template can be quickly installed, fixed and disassembled on the facade through the splicing and fastening components of the main template and auxiliary template, which speeds up the assembly speed.
[0010] 2. The double-sided quick-release suspended grouting template for thin-layer repair of facades provided by this invention can reduce the risk of grout leakage from the template: the main template and auxiliary template, as well as the auxiliary templates, are assembled through mortise and tenon structures, making the connection between the various components of the template tighter. The overlapping of the mortise and tenon structures changes the path of the grout leakage channel, thereby significantly reducing the risk of cement grout leakage during the grouting process; at the same time, the mortise and tenon structure has self-locking characteristics, enhancing the overall stability of the template, making it less prone to deformation and detachment under grouting pressure, further ensuring the sealing effect.
[0011] 3. The double-sided quick-release suspended grouting template for thin-layer repair of facades provided by this invention can optimize the template structure, realize double-sided use, reduce template weight, and facilitate transportation: The double-layer reinforcing rib system (horizontal and vertical reinforcing ribs are arranged in a cross pattern) set on the back of the main template significantly improves the template's resistance to deformation; the auxiliary template is double-sided, and the auxiliary template can be used on both sides (a) or both sides (b) to achieve two repair thicknesses. Through the combination of the upper, lower, left, and bottom right auxiliary templates, combined with the venting groove design, the problem of air bubble residue during the grouting process is effectively solved, increasing the constraint stress while reducing the gas pressure inside the template, enhancing the template stability and ensuring the density of the repair layer.
[0012] 4. The double-sided quick-release suspended grouting formwork for thin-layer facade repair provided by this invention can optimize the construction process: the suspended installation method eliminates the disadvantages of traditional formwork being restricted by ground support frames, making it particularly suitable for facade repair scenarios such as ship locks. The installation height can be flexibly adjusted according to water level changes, reducing the risk of high-altitude operations and saving equipment rental and labor costs. The formwork assembly design eliminates the disadvantages of traditional grouting formwork segmented construction, where the middle formwork positioning anchor bolts need to be reserved while the left and right side formworks are installed, resulting in the need to fill the reserved anchor bolt holes separately. The repair surface is integrally formed, without cold joints, construction joints, or other weak parts. Adjacent formworks can be freely disassembled and assembled after curing, resulting in high formwork turnover efficiency. Attached Figure Description
[0013] Figure 1A Side view of the main template (side b); Figure 1B Side view of side A of the main template; Figure 2A This is the side view of side b of the bottom left auxiliary template; Figure 2B This is the side view of side b of the bottom right auxiliary template; Figure 2C To increase the height of the left auxiliary template's side view (side b); Figure 2D To increase the height of the right auxiliary template's side view (side b); Figure 2E This is the side view of side b of the top-level left auxiliary template; Figure 2F This is the side view of side b of the top right auxiliary template; Figure 2G This is a side view of side b of the base support template; Figure 2H This is a side view of the top cover auxiliary template (side b). Figure 3A A schematic diagram of assembling horizontal splicing components for a template; Figure 3B A schematic diagram of auxiliary template splicing components for template assembly; Figure 3C A schematic diagram of assembling longitudinal splicing components for a template; Figure 4A Assemble the side view of face b for a single template; Figure 4B Side view of face A, assembled from a single template; Figure 5A This is the side view of the double-layer template assembly (side B). Figure 5B This is a side view of side A of a double-layer template assembly; Figure 6A This is a side view of side A, assembled using a double-layer template in reverse. Figure 6B This is the side view of the B-side of the double-layer template assembly. Figure 7 This is a front view of side b of the multi-layer template assembly of the present invention.
[0014] List of identifiers in attached diagrams: 100. Main template; 101. Arc-shaped tenon joint groove; 102. Template assembly joint groove; 103. Horizontal reinforcing rib; 104. Vertical reinforcing rib; 105. Grouting hole; 106. Upper splicing protrusion; 107. Lower splicing groove; 108. First horizontal reinforcing rib; 109. Sixth horizontal reinforcing rib; 200. Auxiliary template; 201. Bottom left auxiliary template; 202. Bottom right auxiliary template; 203. Heightened left auxiliary template; 204. Heightened right auxiliary template; 205. Top left auxiliary template; 206. Top right auxiliary template; 207. Bottom support auxiliary template; 208. Top cover auxiliary template; 209. Auxiliary template arc-shaped tenon joint groove; 210. Fastener hole; 211. Auxiliary template semi-circular tenon joint groove; 212. Template assembly longitudinal splicing component slot; 213. Venting groove; 214. Auxiliary template convex splicing groove; 215. Auxiliary template concave splicing groove; 300. Template assembly splicing component; 301. Template assembly horizontal splicing component; 302. Template assembly auxiliary template splicing component; 303. Template assembly vertical splicing component; 304. Template assembly horizontal splicing component slot; 305. Template assembly horizontal splicing component tail wing; 306. Template assembly auxiliary template splicing component slot; 307. Template assembly vertical splicing component insert; 308. Template assembly vertical splicing component slot; 400. Single template assembly; 500. Double-layer template assembly; 600. Fastening components; 601. Fasteners; 602. Fastener nuts; 700. Multi-layer template assembly. Detailed Implementation
[0015] The present invention will be further illustrated below with reference to the accompanying drawings and specific embodiments. It should be understood that the following specific embodiments are for illustrative purposes only and are not intended to limit the scope of the invention.
[0016] The foregoing and other technical contents, features and functions of the present invention will be discussed in conjunction with Figures 1 to 12. Figure 7 The embodiments will be described in detail below.
[0017] All references to the following embodiments are made to the accompanying drawings, and identical components are always represented by the same reference numerals in the drawings.
[0018] Figure 1A and Figure 1B This is a schematic diagram of the main template 100 of the present invention, as shown below. Figure 1A and Figure 1B As shown, the main template 100 includes an arc-shaped tenon joint groove 101, a template assembly joint groove 102, a horizontal reinforcing rib 103, a vertical reinforcing rib 104, a grouting hole 105, an upper splicing protrusion 106, and a lower splicing groove 107. The arc-shaped tenon joint groove 101 is provided with a template assembly joint groove 102. The arc-shaped tenon joint groove 101 is used to overlap other main templates 100 or install auxiliary templates 200. The template assembly joint groove 102 is a trapezoidal tenon and mortise structure, used to install the template assembly horizontal splicing component 301 and the template assembly auxiliary template splicing component 302, which can realize the overlap and fixation of multiple main templates 100; the horizontal The reinforcing ribs 103 and 104 can enhance the deformation resistance of the main template 100; the transverse reinforcing rib 103 is provided with an upper splicing protrusion 106, which is used to splice the main template 100 or install the top cover auxiliary template 208; the lower splicing groove 107 is provided on the sixth transverse reinforcing rib 109, and is used to splice the main template 100 or install the bottom support auxiliary template 207; the splicing of the upper splicing protrusion 106 and the lower splicing groove 107 can be used to install the longitudinal splicing component 303 of the template assembly, thereby realizing the vertical reinforcement of the main template 100; the grouting hole 105 is provided with an upper grouting hole 105a and a lower grouting hole 105b.
[0019] Figures 2A to 2H This is a schematic diagram of the auxiliary template 200 of the present invention, as shown below. Figures 2A to 2HAs shown, the auxiliary template 200 includes a bottom left auxiliary template 201, a bottom right auxiliary template 202, a heightened left auxiliary template 203, a heightened right auxiliary template 204, a top left auxiliary template 205, a top right auxiliary template 206, a bottom support auxiliary template 207, and a top cover auxiliary template 208; the bottom left auxiliary template 201, bottom right auxiliary template 202, top left auxiliary template 205, and top right auxiliary template 206 include auxiliary template arc-shaped tenon joint grooves 209, fastener holes 210, auxiliary template semi-circular tenon joint grooves 211, and template assembly longitudinal splicing. Component slot 212; the heightened left auxiliary template 203 and the heightened right auxiliary template 204 include auxiliary template arc-shaped tenon joint groove 209, fastener hole 210 and template assembly longitudinal splicing component slot 212; the bottom support auxiliary template 207 includes fastener hole 210, auxiliary template semi-circular tenon joint groove 211 and auxiliary template convex splicing groove 214; the top cover auxiliary template 208 includes fastener hole 210, auxiliary template semi-circular tenon joint groove 211 and auxiliary template concave splicing groove 215, and the top cover auxiliary template 208 is also provided with an exhaust groove 213; The bottom left auxiliary template 201, bottom right auxiliary template 202, heightened left auxiliary template 203, heightened right auxiliary template 204, top left auxiliary template 205, and top right auxiliary template 206 are installed on the arc-shaped tenon joint groove 101 of the main template 100 through the auxiliary template arc-shaped tenon joint groove 209; the bottom support auxiliary template 207 is installed and fixed through the lower end splicing groove 107 of the main template 100, and the top cover auxiliary template 208 is installed and fixed through the upper end splicing protrusion 106 of the main template 100; the bottom left auxiliary template 205, bottom right auxiliary template 206, and top right auxiliary template 206 are installed on the main template 100 through the auxiliary template arc-shaped tenon joint groove 209; the bottom left auxiliary template 206, bottom right auxiliary template 202, and top right auxiliary template 204 are installed on the main template 100 through the auxiliary template arc-shaped tenon joint groove 209; the bottom left auxiliary template 205, bottom right auxiliary template 206, and top right auxiliary template 206 are installed on the main template 100 through the auxiliary template arc-shaped tenon joint groove 209; the bottom left auxiliary template 205, bottom right auxiliary template 206, and top right auxiliary template 206 are installed on the main template 100 through the auxiliary template arc-shaped tenon joint groove 209; the bottom left auxiliary template 205, bottom right auxiliary template 206, and top right auxiliary template 206 are installed on the main template 100 through the auxiliary template arc-shaped tenon joint groove 206 ... Template 201 and bottom right auxiliary template 202 are installed on the auxiliary template semicircular tenon joint groove 211 of bottom support auxiliary template 207 through auxiliary template semicircular tenon joint groove 211; top left auxiliary template 205 and top right auxiliary template 206 are installed on the auxiliary template semicircular tenon joint groove 211 of top cover auxiliary template 208 through auxiliary template semicircular tenon joint groove 211; the vent groove 213 of top cover auxiliary template 208 can expel air and avoid excessive air pressure inside the template during grouting, which may cause the template to burst.
[0020] like Figures 2A to 2H As shown, surface a is defined as the contact surface when the auxiliary template 200 is pressed against the facade to be repaired, and surface b is the other corresponding surface; when the auxiliary template 200 is rotated 180° around the Z-axis, surface b becomes the contact surface pressed against the facade to be repaired.
[0021] Figures 3A to 3CThis is a schematic diagram of the template assembly and splicing component 300 of the present invention. The template assembly and splicing component 300 includes a template assembly horizontal splicing component 301, a template assembly auxiliary template splicing component 302, and a template assembly vertical splicing component 303.
[0022] like Figure 3A As shown, the template assembly horizontal splicing component 301 is provided with a template assembly horizontal splicing component slot 304 and a template assembly horizontal splicing component tail wing 305. The template assembly horizontal splicing component 301 is vertically fitted onto the template assembly splicing groove 102 of two horizontally overlapping main templates 100 through the template assembly horizontal splicing component slot 304. The template assembly horizontal splicing component tail wing 305 is used to seal the overlapping gap of adjacent main templates 100 to prevent grout leakage.
[0023] like Figure 3C As shown, the template assembly auxiliary template splicing component 302 is provided with a template assembly auxiliary template splicing component slot 306, a template assembly longitudinal splicing component insert 307, and a fastener hole 210. The template assembly auxiliary template splicing component 302 is set horizontally and fitted onto the template assembly splicing groove 102 of two vertically overlapping main templates 100. The template assembly longitudinal splicing component insert 307 is inserted into the template assembly longitudinal splicing component slot 212 of the auxiliary template 200 and fixed to the fastener hole 210 of the auxiliary template 200 by the fastening component 600, thereby sealing the overlapping gap of the vertically adjacent main templates 100 and preventing grout leakage.
[0024] like Figure 3B As shown, the template assembly longitudinal splicing component 303 is provided with a template assembly longitudinal splicing component slot 308 and a fastener hole 210. The template assembly longitudinal splicing component slot 308 is installed on the first transverse reinforcing rib 108 and the sixth transverse reinforcing rib 109 of the two vertically overlapping main templates 100, and is fixed to the fastener hole 210 of the vertical reinforcing rib 104 by fasteners 601, thereby enhancing the deformation resistance of the vertically adjacent main templates 100 after overlapping and preventing grout leakage.
[0025] Figures 4A to 4B This is a schematic diagram of the single template assembly 400 of the present invention, as shown below. Figure 4A As shown, the main template 100 is installed on the bottom support auxiliary template 207. The bottom left auxiliary template 201 and the bottom right auxiliary template 202 are respectively installed at the arc-shaped tenon joint groove 101 of the main template 100 and the semi-circular tenon joint groove 211 of the bottom support auxiliary template 207 through the auxiliary template arc-shaped tenon joint groove 209 and the auxiliary template semi-circular tenon joint groove 211.
[0026] Figure 4B This is a side view of the single template assembly 400 of the present invention, as shown below. Figure 4B As shown, after the single template assembly 400 is installed, fasteners 601 and fastener nuts 602 are installed through the fastener holes 210 of the auxiliary template 200. Finally, the template is fixed to the surface to be repaired by fasteners 601 and fastener nuts 602. The a-side of the auxiliary template 200 is close to the surface to be repaired, and the main template 100 and the surface to be repaired form a grouting cavity.
[0027] Figures 5A to 5B This is a schematic diagram of the double-layer template assembly 500 of the present invention, as shown below. Figure 5A As shown, the two lower main templates 100 are horizontally overlapped by arc-shaped tenon joints 101 and installed on the auxiliary template convex joints 214 of the two bottom support auxiliary templates 207 through the lower end splicing grooves 107. The template assembly horizontal splicing component 301 is installed on the template assembly splicing grooves 102 of the two main templates 100. The bottom left auxiliary template 201 and the bottom right auxiliary template 202 are respectively installed on the arc-shaped tenon joints 101 of the left and right main templates 100 and on the auxiliary template semi-circular tenon joints 211 of the bottom support auxiliary template 207. The two upper main templates 100 are longitudinally overlapped with the upper splicing protrusions 106 of the two lower main templates 100 via the lower splicing grooves 107, thus increasing the height of the multiple templates. The top cover auxiliary template 208 is installed on the upper splicing protrusions 106 of the main template 100 via the auxiliary template convex splicing grooves 214. The top left auxiliary template 205 and the top right auxiliary template 206 are respectively installed on the arc-shaped tenon and mortise splicing grooves 101 of the left and right main templates 100 and the semi-circular tenon and mortise splicing grooves 214 of the top cover auxiliary template 208. 1. The template assembly auxiliary template splicing component 302 is set horizontally on the template assembly splicing groove 102 of the two vertically overlapping main templates 100. The template assembly longitudinal splicing component insert 307 is inserted into the template assembly longitudinal splicing component slot 212 of the auxiliary template 200. The template assembly longitudinal splicing component 303 is installed on the first transverse reinforcing rib 108 and the sixth transverse reinforcing rib 109 of the two vertically overlapping main templates 100, and is fixed to the fastener hole 210 of the vertical reinforcing rib 104 by fastener 601.
[0028] like Figure 5B As shown, after the double-layer template assembly 500 is installed, fasteners 601 and fastener nuts 602 are installed through the fastener holes 210 of the auxiliary template 200, and finally fixed to the surface to be repaired by the fastening component 600. The a-side of the auxiliary template 200 is close to the surface to be repaired, and the main template 100 and the surface to be repaired form a grouting cavity.
[0029] Figures 6A to 6B This is a schematic diagram of the double-layer template reverse assembly of the present invention, as shown below. Figure 6AAs shown, the main template 100 and the template assembly splicing component 300 are installed in the same way as described above. The auxiliary template 200 is rotated 180° around the Z-axis. At this time, the b-side and the surface to be repaired are in contact. The bottom left auxiliary template 201 is installed on the bottom right side of the main template 100, the bottom right auxiliary template 202 is installed on the bottom left side of the main template 100, the top left auxiliary template 205 is installed on the top right side of the main template 100, and the top right auxiliary template 206 is installed on the bottom left side of the main template 100. The bottom support auxiliary template 207 and the top cover auxiliary template 208 are installed in their original positions after being rotated 180°. The top cover auxiliary template 208 is provided with double-sided venting grooves 213 to ensure that the normal venting of the template is not affected during the double-sided use of the top cover auxiliary template 208.
[0030] like Figure 5B As shown, the auxiliary template 200 uses surface a as the contact surface, and the main template 100 forms a grouting cavity with a width of 1.5 with the surface to be repaired. Figure 6B As shown, the auxiliary template 200 has surface b as the contact surface, and the main template 100 and the surface to be repaired form a grouting cavity with a width of 3. This width is only one embodiment, and the grouting width of the template can be adjusted during template production according to the actual situation.
[0031] Figure 7 This is a front view of side b of the multi-layer template assembly of the present invention, as shown below. Figure 7 As shown, an additional layer is added to the double-layer template assembly 500. The middle layer template is installed by horizontally overlapping the main template 100 through the arc-shaped tenon joint groove 101 and installing it on the upper splicing protrusion 106 of the main template 100 through the lower splicing groove 107. The left auxiliary template 203 and the right auxiliary template 204 are raised and installed on the arc-shaped tenon joint groove 101 of the left and right main templates 100 respectively. The template can be added without restriction through this method.
[0032] This invention provides a double-sided quick-release suspended grouting template for thin-layer repair of facades. One embodiment of the suspended grouting template is as follows: The grouting pipe of the commercially available grouting machine overlaps the lower grouting hole 105b of the lower main formwork 100. Pressure grouting delivers the grout to the grouting cavity formed by the main formwork 100 and the surface to be repaired. When the grout level exceeds the upper grouting hole 105a, the grouting pipe is installed in the upper grouting hole 105a. When the grout level exceeds the lower grouting hole 105b of the upper main formwork 100, the grouting pipe is installed in the lower grouting hole 105b of the upper main formwork 100. When the grout level again exceeds the upper grouting hole 105a of the upper main formwork 100, the grouting pipe is installed in the upper grouting hole 105a of the upper main formwork 100, ultimately achieving grouting of multiple formworks. The top cover auxiliary formwork 208 has a pre-reserved venting groove 213, effectively solving the problem of residual air bubbles during the grouting process. This increases the constraint stress while reducing the gas pressure inside the formwork, enhancing the stability of the formwork and ensuring the density of the repair layer.
[0033] The embodiments described in this section are merely illustrative of the present invention and are not intended to be restrictive. Any non-substantial modifications made based on the present invention are within the scope of protection of the present invention.
Claims
1. A double-sided quick-release suspended grouting formwork for thin-layer repair of facades, comprising a main formwork (100), an auxiliary formwork (200), a formwork assembly and splicing component (300), and a fastening component (600), characterized in that: The auxiliary template (200) is installed and fixed on the arc-shaped tenon joint groove (101) of the main template (100) through the auxiliary template arc-shaped tenon joint groove (209). The template assembly and splicing component (300) is fitted on the template assembly and splicing groove (102) of the main template (100). The fastening component (600) is used to install and fix the template on the surface to be repaired.
2. The double-sided quick-release suspended grouting formwork for thin-layer repair of facades according to claim 1, characterized in that, The main template (100) has an arc-shaped tenon joint groove (101) on its side and a horizontal reinforcing rib (103), a vertical reinforcing rib (104), a grouting hole (105), an upper splicing protrusion (106), and a lower splicing groove (107) on its back. The arc-shaped tenon joint groove (101) has a template assembly splicing groove (102). The vertical reinforcing rib (104) has a fastener hole (210). The grouting hole includes an upper grouting hole (105a) and a lower grouting hole (105b).
3. The double-sided quick-release suspended grouting formwork for thin-layer repair of facades according to claim 1, characterized in that, The auxiliary template (200) includes a bottom left auxiliary template (201), a bottom right auxiliary template (202), a heightened left auxiliary template (203), a heightened right auxiliary template (204), a top left auxiliary template (205), a top right auxiliary template (206), a bottom support auxiliary template (207), and a top cover auxiliary template (208). The bottom left auxiliary template (201), bottom right auxiliary template (202), top left auxiliary template (205), and top right auxiliary template (206) include an auxiliary template arc-shaped tenon joint groove (209), a fastener hole (210), an auxiliary template semi-circular tenon joint groove (211), and a template assembly longitudinal splicing component. The slot (212), the raised left auxiliary template (203) and the raised right auxiliary template (204) include the auxiliary template arc-shaped tongue and tongue splicing groove (209), the fastener hole (210) and the template assembly longitudinal splicing component slot (212), the bottom support auxiliary template (207) includes the fastener hole (210), the auxiliary template semi-circular tongue and tongue splicing groove (211) and the auxiliary template convex splicing groove (214), the top cover auxiliary template (208) includes the fastener hole (210), the auxiliary template semi-circular tongue and tongue splicing groove (211) and the auxiliary template concave splicing groove (215), and the top cover auxiliary template (208) is also provided with two rows of exhaust grooves (213).
4. A double-sided quick-release suspended grouting formwork for thin-layer repair of facades according to claim 1, characterized in that, The template assembly splicing component (300) includes a template assembly horizontal splicing component (301), a template assembly auxiliary template splicing component (302), and a template assembly vertical splicing component (303). The template assembly horizontal splicing component (301) is provided with a template assembly horizontal splicing component slot (304) and a template assembly horizontal splicing component tail wing (305). The template assembly auxiliary template splicing component (302) is provided with a template assembly auxiliary template splicing component slot (306), a template assembly vertical splicing component insert (307), and a fastener hole (210). The template assembly vertical splicing component (303) is provided with a template assembly vertical splicing component slot (308) and a fastener hole (210).
5. A double-sided quick-release suspended grouting formwork for thin-layer repair of facades according to claim 2, characterized in that, The template assembly splicing groove (102) is a trapezoidal tenon and mortise structure, used to install the template assembly horizontal splicing component (301) and the template assembly auxiliary template splicing component (302); the upper splicing protrusion (106) is provided on the first horizontal reinforcing rib (108), used to splice the main template (100) or install the top cover auxiliary template (208); the lower splicing groove (107) is provided on the sixth horizontal reinforcing rib (109), used to splice the main template (100) or install the bottom support auxiliary template (207); the upper splicing protrusion (106) and the lower splicing groove (107) are spliced together to install the template assembly longitudinal splicing component (303).
6. A double-sided quick-release suspended grouting formwork for thin-layer repair of facades according to claim 3, characterized in that, The bottom left auxiliary template (201), bottom right auxiliary template (202), heightened left auxiliary template (203), heightened right auxiliary template (204), top left auxiliary template (205), top right auxiliary template (206), bottom support auxiliary template (207) and top cover auxiliary template (208) are double-sided. The auxiliary templates (200) can be used on both sides a or both sides b to achieve two repair thicknesses.
7. A double-sided quick-release suspended grouting formwork for thin-layer repair of facades according to claim 4, characterized in that, The template assembly horizontal splicing component (301) is vertically mounted on the template assembly splicing groove (102) of the two horizontally overlapping main templates (100). The template assembly auxiliary template splicing component (302) is horizontally mounted on the template assembly splicing groove (102) of the two vertically overlapping main templates (100). The template assembly longitudinal splicing component insert (307) is inserted into the template assembly longitudinal splicing component slot (212) of the auxiliary template (200) and fixed to the fastener hole (210) of the auxiliary template (200) by the fastening component (600). The template assembly longitudinal splicing component (303) is installed on the first horizontal reinforcing rib (108) and the sixth horizontal reinforcing rib (109) of the two vertically overlapping main templates (100) and fixed to the fastener hole (210) of the vertical reinforcing rib (104) by the fastener (601).
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