Full-automatic rod sample cleaning and cutting machine

Abstract

The invention relates to the field of rod sample cleaning and cutting equipment, in particular to a full-automatic rod sample cleaning and cutting machine. The rod sample cleaning and cutting machine comprises a machine table, an automatic cleaning machine, a rod sample rotating mechanism, a rod sample cutting mechanism, a rod sample transferring mechanism, a material cup rotating mechanism, a material cup transferring mechanism and a feeding mechanism. The automatic cleaning machine is used for cleaning a rod sample, the rod sample rotating mechanism is used for rotating the rod sample during cleaning, the rod sample cutting mechanism is used for cutting the rod sample into sample sections, the rod sample transferring mechanism is used for transferring the rod sample at different stations, and the feeding mechanism is used for feeding a to-be-processed rod sample into a piece taking position. A to-be-machined rod sample is moved to a piece taking position through the feeding mechanism and the rod sample transferring mechanism, and the rod sample is cleaned by the automatic cleaning machine while being rotated by the rod sample rotating mechanism. Sample sections are cut into the material cups through the rod sample cutting mechanism, and the material cups are transferred through the material cup rotating mechanism and the material cup transferring mechanism. The cleaning and cutting efficiency of the rod sample is improved.

Description

Technical Field

[0001] This invention relates to the field of bar pattern cleaning and cutting equipment, and in particular to a fully automatic bar pattern cleaning and cutting machine. Background Technology

[0002] A bar sample is a cylindrical physical sample cut or drilled from a metallurgical product. Bar samples are used for chemical composition analysis and are a crucial step in quality control and process adjustment. However, bar samples require cleaning and cutting, and current methods for cleaning and cutting them lack automation, necessitating manual handling of the samples to different workstations, resulting in low efficiency. Summary of the Invention

[0003] The technical problem this invention aims to solve is: to address the technical problems described in the background art, this invention provides a fully automatic bar pattern cleaning and cutting machine. The bar pattern to be processed is moved to the picking position by a feeding mechanism and a bar pattern transfer mechanism. While the bar pattern is rotated by a bar pattern rotating mechanism, it is cleaned by an automatic cleaning machine. The bar pattern cutting mechanism cuts the pattern segments into a material cup, which is then transferred by a material cup rotating mechanism and a material cup transfer mechanism. This application improves the efficiency of bar pattern cleaning and cutting.

[0004] The technical solution adopted by this invention to solve its technical problem is: A fully automatic bar pattern cleaning and cutting machine includes a machine base, an automatic cleaning machine, a bar pattern rotating mechanism, a bar pattern cutting mechanism, a bar pattern transferring mechanism, a material cup rotating mechanism, a material cup transferring mechanism, and a feeding mechanism. The machine base is equipped with an automatic cleaning machine for cleaning bar patterns, a bar pattern rotating mechanism for rotating bar patterns during cleaning, a bar pattern cutting mechanism for cutting bar patterns into sample segments, a bar pattern transferring mechanism for transferring bar patterns to different workstations, a feeding mechanism for feeding bar patterns to be processed into the pick-up position, and a material cup rotating mechanism and a material cup transferring mechanism for transferring material cups to different workstations.

[0005] Specifically, the rod rotation mechanism includes a base plate, a support plate, a rotation clamping part, a support frame, and a horizontal power cylinder. The base plate is fixed with a support plate and a support frame for supporting the rod. The rotation clamping part is fixed on the support frame. The support plate is located in front of the rotation clamping part. The rotation clamping part includes a clamping jaw and a motor. The clamping jaw is fixed on the output shaft of the motor. The support plate is provided with a groove for the rod to pass through. The cylinder body of the horizontal power cylinder is connected to the machine base. The piston rod of the horizontal power cylinder is connected to the base plate. The base plate is slidably mounted on the straight rail of the machine base.

[0006] Specifically, the bar pattern cutting mechanism includes a lever blade holder, a cutter, a bar pattern cutting support, a single-rod power cylinder, and a power cylinder support. The cylinder body of the single-rod power cylinder is hinged to the power cylinder support, the piston rod of the single-rod power cylinder is hinged to one end of the lever blade holder, the cutter is fixed to the other end of the lever blade holder, and the rod body of the lever blade holder is hinged to the bar pattern cutting support. Both the bar pattern cutting support and the power cylinder support are fixed on the machine base.

[0007] Specifically, the rod-shaped transfer mechanism includes a support frame, a three-axis servo manipulator, and a second gripper. The three-axis servo manipulator is mounted on the support frame, and the second gripper is mounted on the three-axis servo manipulator.

[0008] Specifically, the material cup rotation mechanism includes a material tray, a material cup, and a material tray rotation motor. The output shaft of the material tray rotation motor is fixed at the center of the material tray. Several placement slots for placing the material cup are evenly distributed on the circumference of the material tray. The housing of the material tray rotation motor is fixed to the machine base through a connecting piece.

[0009] Specifically, the material cup transfer mechanism includes a lifting power cylinder, a connecting frame, a rotary cylinder, a gripper three, a horizontal power cylinder two, the piston rod of the horizontal power cylinder two is connected to the connecting frame, the connecting frame is slidably connected to the machine base, the connecting frame is fixed to the cylinder body of the lifting power cylinder, the piston rod of the lifting power cylinder is fixed to the housing of the rotary cylinder, and the gripper three is fixed on the output shaft of the rotary cylinder.

[0010] Specifically, the feeding mechanism includes a sample carrier plate, a sample lifting cylinder, and a connecting block. The cylinder body of the sample lifting cylinder is fixedly connected to the machine base through the connecting block, and a sample carrier plate for loading the sample is fixed on the piston rod of the sample lifting cylinder.

[0011] A cover is fixed on the machine base, and the automatic cleaning machine is installed on the cover.

[0012] The beneficial effects of this invention are as follows: This invention provides a fully automatic bar pattern cleaning and cutting machine. The bar pattern to be processed is moved to the picking position by a feeding mechanism and a bar pattern transfer mechanism. While the bar pattern is rotated by a bar pattern rotating mechanism, it is cleaned by an automatic cleaning machine. The bar pattern cutting mechanism cuts the pattern segments into a material cup, and the material cup is transferred by a material cup rotating mechanism and a material cup transfer mechanism. This application improves the cleaning and cutting efficiency of bar patterns. Attached Figure Description

[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0014] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a schematic diagram of the automatic cleaning machine and rod transfer mechanism of the present invention; Figure 3This is a schematic diagram of the rod-shaped rotating mechanism of the present invention; Figure 4 This is a schematic diagram of the rod-shaped cutting mechanism of the present invention; Figure 5 This is a schematic diagram of the rod-shaped transfer mechanism of the present invention; Figure 6 This is a schematic diagram of the material cup rotation mechanism of the present invention; Figure 7 This is a schematic diagram of the material cup transfer mechanism of the present invention; Figure 8 This is a schematic diagram of the feeding mechanism of the present invention; In the diagram: 1. Machine base, 2. Automatic cleaning machine, 3. Bar pattern rotation mechanism, 4. Bar pattern cutting mechanism, 5. Bar pattern transfer mechanism, 6. Material cup rotation mechanism, 7. Material cup transfer mechanism, 8. Feeding mechanism, 9. Cover, 31. Base plate, 32. Support plate, 33. Rotary clamping part, 34. Support frame, 41. Lever knife holder, 42. Cutting knife, 43. Bar pattern cutting support seat, 44. Single-lever power cylinder, 45. Power cylinder support seat, 51. Support frame, 52. Three-axis servo robot, 53. Gripper two, 61. Material tray, 62. Material cup, 63. Material tray rotation motor, 64. Connector, 71. Lifting power cylinder, 72. Connecting frame, 73. Rotary cylinder, 74. Gripper three, 81. Bar pattern carrier tray, 82. Material tray lifting power cylinder, 83. Connecting block. Detailed Implementation

[0015] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the invention, and therefore only show the components relevant to the invention.

[0016] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 The automatic cleaning machine and rod transfer mechanism of the present invention Structural diagram; Figure 3 This is a schematic diagram of the rod-shaped rotating mechanism of the present invention; Figure 4 This is a schematic diagram of the rod-shaped cutting mechanism of the present invention; Figure 5 This is a schematic diagram of the rod-shaped transfer mechanism of the present invention; Figure 6 This is a schematic diagram of the material cup rotation mechanism of the present invention; Figure 7 This is a schematic diagram of the material cup transfer mechanism of the present invention; Figure 8 This is a schematic diagram of the feeding mechanism of the present invention.

[0017] Combined with appendix Figure 1 and attached Figure 2As shown, a fully automatic bar pattern cleaning and cutting machine includes a machine base 1, an automatic cleaning machine 2, a bar pattern rotating mechanism 3, a bar pattern cutting mechanism 4, a bar pattern transfer mechanism 5, a material cup rotating mechanism 6, a material cup transfer mechanism 7, and a feeding mechanism 8. The machine base 1 is equipped with an automatic cleaning machine 2 for cleaning bar patterns, a bar pattern rotating mechanism 3 for rotating bar patterns during cleaning, a bar pattern cutting mechanism 4 for cutting bar patterns into sample segments, a bar pattern transfer mechanism 5 for transferring bar patterns to different workstations, a feeding mechanism 8 for feeding bar patterns to be processed into the picking position, and a material cup rotating mechanism 6 and a material cup transfer mechanism 7 for transferring material cups to different workstations.

[0018] As attached Figure 3 As shown, the rod-shaped rotating mechanism 3 includes a base plate 31, a support plate 32, a rotating clamping part 33, a support frame 34, and a horizontal power cylinder. The base plate 31 is fixed with the support plate 32 and the support frame 34 for supporting the rod. The support frame 34 is fixed with the rotating clamping part 33. The support plate 32 is located in front of the rotating clamping part 33. The rotating clamping part 33 includes a jaw and a motor. The output shaft of the motor is fixed with the jaw. The support plate 32 is provided with a groove for the rod to pass through. The cylinder body of the horizontal power cylinder is connected to the machine base 1. The piston rod of the horizontal power cylinder is connected to the base plate 31. The base plate 31 is slidably mounted on the straight rail of the machine base 1.

[0019] After the gripper of the rotating clamping part 33 clamps the end of the rod, the motor drives the gripper to rotate, which in turn drives the rod to rotate. The piston rod of the horizontal power cylinder extends and retracts, which drives the rod rotation mechanism 3 to move horizontally in a linear fashion.

[0020] As attached Figure 4 As shown, the bar pattern cutting mechanism 4 includes a lever blade holder 41, a cutter 42, a bar pattern cutting support 43, a single-rod power cylinder 44, and a power cylinder support 45. The cylinder body of the single-rod power cylinder 44 is hinged to the power cylinder support 45, and the piston rod of the single-rod power cylinder 44 is hinged to one end of the lever blade holder 41. The cutter 42 is fixed to the other end of the lever blade holder 41, and the rod body of the lever blade holder 41 is hinged to the bar pattern cutting support 43. Both the bar pattern cutting support 43 and the power cylinder support 45 are fixed on the machine base 1.

[0021] The piston rod extension and retraction of the single-rod power cylinder 44 can drive the lever knife holder 41 to swing back and forth along the shaft hole of the bar cutting support 43. When the cutter 42 and the bar cutting support 43 are provided with through holes for passing through the bar, after one end of the bar passes through the through hole, the cutter 42 swings down to cut off the part of the bar that has passed through the through hole.

[0022] As attached Figure 5As shown, the rod transfer mechanism 5 includes a support frame 51, a three-axis servo manipulator 52, and a gripper 53. The three-axis servo manipulator 52 is mounted on the support frame 51, and the gripper 53 is mounted on the three-axis servo manipulator 52.

[0023] The three-axis servo robot 52 can drive the gripper 53 to move linearly left and right, forward and backward, and rise and fall linearly.

[0024] As attached Figure 6 As shown, the material cup rotation mechanism 6 includes a material tray 61, a material cup 62, and a material tray rotation motor 63. The output shaft of the material tray rotation motor 63 is fixed at the center of the material tray 61. Several placement slots for placing the material cup 62 are evenly distributed on the circumference of the material tray 61. The housing of the material tray rotation motor 63 is fixed to the machine base 1 through a connector 64.

[0025] The rotary motor 63 drives the material tray 61 to rotate, which can rotate the material cups 62 arranged in a circle to different work positions.

[0026] As attached Figure 7 As shown, the cup transfer mechanism 7 includes a lifting power cylinder 71, a connecting frame 72, a rotary cylinder 73, a gripper 74, and a horizontal power cylinder 2. The piston rod of the horizontal power cylinder 2 is connected to the connecting frame 72. The connecting frame 72 is slidably connected to the machine base 1. The connecting frame 72 is fixed to the cylinder body of the lifting power cylinder 71. The piston rod of the lifting power cylinder 71 is fixed to the housing of the rotary cylinder 73. The gripper 74 is fixed on the output shaft of the rotary cylinder 73.

[0027] The lifting power cylinder 71 can drive the gripper 3 74 to move linearly up and down, and the rotary cylinder 73 can drive the gripper 3 74 to rotate in the horizontal plane. The horizontal power cylinder 2 can drive the material cup transfer mechanism 7 to move linearly in the horizontal plane.

[0028] As attached Figure 8 As shown, the feeding mechanism 8 includes a sample tray 81, a tray lifting power cylinder 82, and a connecting block 83. The cylinder body of the tray lifting power cylinder 82 is fixedly connected to the machine base 1 through the connecting block 83. The sample tray 81 for loading the sample is fixed on the piston rod of the tray lifting power cylinder 82.

[0029] The material tray lifting power cylinder 82 can drive the bar sample carrier tray 81 to move up and down linearly.

[0030] A cover 9 is fixed on the machine base 1, and an automatic cleaning machine 2 is installed on the cover 9.

[0031] The working method of this application is as follows: the feeding mechanism 8 moves the bar sample to be processed on the bar sample carrier 81 to the picking position. The bar sample transfer mechanism 5 drives the second gripper 53 to clamp the bar sample on the bar sample carrier 81 and then moves it to the rotating clamping part 33. After the rotating clamping part 33 clamps the end of the bar sample, it drives it to rotate. At this time, the automatic cleaning machine 2 cleans the bar sample.

[0032] After cleaning, the horizontal power cylinder drives the bar pattern rotation mechanism 3 and the bar pattern towards the bar pattern cutting mechanism 4. When the bar pattern segment of the set length passes through the perforation on the bar pattern cutting support 43, the swing cutter 42 cuts off the segment, which then falls into the material cup 62 below. The material cup rotation mechanism 6 then drives another material cup 62 without a sample segment to rotate below the cutter 42, where the cutter 42 continues to cut off the sample segment, which falls into the material cup 62 below. By repeating the above actions, the bar pattern cutting operation can be completed sequentially.

[0033] When the sample cup 62 rotates to the sample cup transfer mechanism 7, the mechanism drives the gripper 74 to clamp the sample cup 62 and move it to the discharge position. The sample cup transfer mechanism 7 can also place the sample cup 62 without sample into the placement slot of the tray 61.

[0034] Based on the above-described preferred embodiments of the present invention, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the inventive concept. The technical scope of this invention is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A fully automatic bar pattern cleaning and cutting machine, characterized in that, The system includes a machine base (1), an automatic cleaning machine (2), a bar sample rotating mechanism (3), a bar sample cutting mechanism (4), a bar sample transfer mechanism (5), a material cup rotating mechanism (6), a material cup transfer mechanism (7), and a feeding mechanism (8). The machine base (1) is equipped with an automatic cleaning machine (2) for cleaning bar samples, a bar sample rotating mechanism (3) for rotating bar samples during cleaning, a bar sample cutting mechanism (4) for cutting bar samples into sample segments, a bar sample transfer mechanism (5) for transferring bar samples to different workstations, a feeding mechanism (8) for sending bar samples to be processed into the pick-up position, a material cup rotating mechanism (6) for transferring material cups to different workstations, and a material cup transfer mechanism (7).

2. The fully automatic bar pattern cleaning and cutting machine according to claim 1, characterized in that: The rod-shaped rotating mechanism (3) includes a base plate (31), a support plate (32), a rotating clamping part (33), a support frame (34), and a horizontal power cylinder. The base plate (31) is fixed with a support plate (32) and a support frame (34) for supporting the rod. The support frame (34) is fixed with a rotating clamping part (33). The support plate (32) is located in front of the rotating clamping part (33). The rotating clamping part (33) includes a clamping jaw and a motor. The output shaft of the motor is fixed with a clamping jaw. The support plate (32) is provided with a groove for passing through the rod. The cylinder body of the horizontal power cylinder is connected to the machine base (1). The piston rod of the horizontal power cylinder is connected to the base plate (31). The base plate (31) is slidably mounted on the straight rail of the machine base (1).

3. The fully automatic bar pattern cleaning and cutting machine according to claim 1, characterized in that: The bar pattern cutting mechanism (4) includes a lever knife holder (41), a cutter (42), a bar pattern cutting support (43), a single-rod power cylinder (44), and a power cylinder support (45). The cylinder body of the single-rod power cylinder (44) is hinged to the power cylinder support (45), and the piston rod of the single-rod power cylinder (44) is hinged to one end of the lever knife holder (41). The cutter (42) is fixed to the other end of the lever knife holder (41), and the rod body of the lever knife holder (41) is hinged to the bar pattern cutting support (43). Both the bar pattern cutting support (43) and the power cylinder support (45) are fixed on the machine base (1).

4. The fully automatic bar pattern cleaning and cutting machine according to claim 1, characterized in that: The rod transfer mechanism (5) includes a support frame (51), a three-axis servo manipulator (52), and a second gripper (53). The three-axis servo manipulator (52) is mounted on the support frame (51), and the second gripper (53) is mounted on the three-axis servo manipulator (52).

5. The fully automatic bar pattern cleaning and cutting machine according to claim 1, characterized in that: The material cup rotation mechanism (6) includes a material tray (61), a material cup (62), and a material tray rotation motor (63). The output shaft of the material tray rotation motor (63) is fixed at the center of the material tray (61). Several placement slots for placing the material cup (62) are evenly distributed on the circumference of the material tray (61). The housing of the material tray rotation motor (63) is fixed on the machine base (1) through a connector (64).

6. The fully automatic bar pattern cleaning and cutting machine according to claim 1, characterized in that: The cup transfer mechanism (7) includes a lifting power cylinder (71), a connecting frame (72), a rotary cylinder (73), a gripper three (74), and a horizontal power cylinder two. The piston rod of the horizontal power cylinder two is connected to the connecting frame (72). The connecting frame (72) is slidably connected to the machine base (1). The connecting frame (72) is fixed to the cylinder body of the lifting power cylinder (71). The piston rod of the lifting power cylinder (71) is fixed to the housing of the rotary cylinder (73). The gripper three (74) is fixed on the output shaft of the rotary cylinder (73).

7. The fully automatic bar pattern cleaning and cutting machine according to claim 1, characterized in that: The feeding mechanism (8) includes a bar sample carrier (81), a material tray lifting power cylinder (82), and a connecting block (83). The cylinder body of the material tray lifting power cylinder (82) is fixedly connected to the machine base (1) through the connecting block (83). The piston rod of the material tray lifting power cylinder (82) is fixed with a bar sample carrier (81) for loading bar samples.

8. The fully automatic bar pattern cleaning and cutting machine according to claim 1, characterized in that: A cover (9) is fixed on the machine base (1), and an automatic cleaning machine (2) is installed on the cover (9).

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