Automatic bag cultivation pilose antler mushroom cutting machine and method

Abstract

The invention relates to the technical field of edible mushroom production equipment, and discloses an automatic bag cultivation pilose antler mushroom cutting machine which comprises a rack, a main conveying line is installed at an inlet of the front face of the rack, a belt conveying unit installed in the rack is arranged above the main conveying line, and the belt conveying unit extends to the outer side of the rack from the side face of the rack; a band saw cutting mechanism is arranged on the side, located in the rack, of the belt conveying unit and located over the main conveying line. By arranging the main conveying line and the belt output unit and arranging the band saw cutting mechanism at the space intersection of the main conveying line and the belt output unit, automatic cutting of the bag-cultivated velvet antler mushrooms can be achieved, cutting-off and transferring of the bag-cultivated velvet antler mushrooms can also be achieved, the harvesting efficiency of the bag-cultivated velvet antler mushrooms is greatly improved, the labor intensity of workers is reduced, and the labor intensity of workers is reduced. Meanwhile, the contact between a human body and a cutting tool can be reduced, and the safety of production operation is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of edible mushroom production equipment, in particular to a bag-cultivated pilose antler mushroom automatic cutting machine and method. BACKGROUND

[0002] When harvesting the factory bag-cultivated pilose antler mushroom, the fruiting bodies need to be cut off from the bag mouth. Currently, it mainly relies on manual cutting, which has the problems of low efficiency, high labor intensity, uneven cutting surface, safety hazards and the like. Some existing automatic mushroom cutting equipment often adopts a complex overturning conveying line structure, which leads to long time from the cutting point to the collection, complex mechanism, high cost, waste, and mainly applies to bottle cultivation, which cannot meet the harvesting needs of bag cultivation. At the same time, the equipment occupies a large area, the process is not compact, and when put into production and use, it affects the overall harvesting efficiency and quality. SUMMARY

[0003] In view of the deficiencies of the existing bag-cultivated pilose antler mushroom automatic harvesting and cutting machine in the background art, the present application provides a bag-cultivated pilose antler mushroom automatic cutting machine and method, which has a compact layout, a short transfer path, and can maximize the integrity of the mushroom body.

[0004] The present application provides the following technical scheme: a bag-cultivated pilose antler mushroom automatic cutting machine, comprising a rack, a main conveying line is installed at the front entrance of the rack, a belt conveying unit is arranged above the main conveying line and installed inside the rack, the belt conveying unit extends from the side of the rack to the outside of the rack, a band saw cutting mechanism is arranged on one side of the position inside the rack, the band saw cutting mechanism is located directly above the main conveying line, and the saw blade edge of the band saw cutting mechanism faces the direction of the conveying path of the main conveying line.

[0005] Further, the belt conveying unit is composed of an output belt, a discharge plate, a belt driving part and a side baffle, the discharge plate is located at the output end of the output belt, the outer end of the discharge plate is inclined downward, the side baffle is arranged on one side of the belt conveying unit, and the side baffle is located on the side close to the material exit direction of the main conveying line, the belt driving part is composed of a frequency converter and a motor and drives the output belt to move, so that the material on the output belt is conveyed from the position of the band saw cutting mechanism to the discharge plate.

[0006] Further, a group of compression rollers are arranged below the belt conveying unit, the output belt passes below the main conveying line by passing around the compression rollers, and the advancing direction of the belt conveying unit when working forms a ninety-degree angle with the advancing direction of the main conveying line.

[0007] Further, the main conveying line is horizontally arranged and comprises a conveying chain and a supporting frame at the bottom, and a driving motor is arranged on the main conveying line to drive the conveying chain to run, and a corresponding frequency converter is arranged outside the driving motor to adjust the conveying speed of the conveying chain, and the output end of the main conveying line extends to the outside of the other end opposite to the rack inlet.

[0008] Further, the band saw cutting mechanism is arranged in the interior of the rack, and the band saw cutting mechanism comprises a ring-shaped band saw blade, a mechanical stepless speed regulation mechanism and a band saw driving part, the band saw driving part is arranged on the top of the rack, the mechanical stepless speed regulation mechanism changes the transmission radius by linearly adjusting the axial position of the driving pulley on the band saw driving part, and the band saw blade adopts a crescent-shaped tooth design.

[0009] Further, the output belt is arranged behind the band saw blade in the band saw cutting mechanism, and the edge of the output belt is close to the cutting track of the band saw blade.

[0010] Further, a plurality of equidistant transverse blocking strips are arranged on the bearing surface of the output belt, so that the friction between the bag-cultivated deer mushroom and the output belt is increased, the cut bag-cultivated deer mushroom is blocked, and the stability of the production line is ensured.

[0011] Further, the supporting frame at the bottom of the main conveying line is arranged in the rack through an adjustable lifting structure, so that the machine can adapt to bag-cultivated deer mushrooms of different specifications, the height of the cut opening can be adapted to the actual growth of the bag-cultivated deer mushroom, waste is reduced, and production cost is reduced.

[0012] A bag-cultivated deer mushroom automatic cutting machine cutting method, using the above-mentioned bag-cultivated deer mushroom automatic cutting machine, characterized in that the method steps are: S1, adjusting the height of the main conveying line bottom support according to the height of the bag-cultivated deer mushroom bag, to ensure that the contact position of the bag-cultivated deer mushroom placed on the main conveying line with the band saw cutting mechanism is just the cutting and harvesting position; S2, adjusting the equipment through the electrical control system on the rack, setting the running speed of the belt conveying unit, the main conveying line and the band saw cutting mechanism through the control keys, and then starting the machine; S3, the bag-cultivated deer mushroom bag that needs to be harvested and cut is conveyed to the position of the band saw cutting mechanism by the main conveying line, the band saw cutting mechanism realizes cutting and harvesting of the bag-cultivated deer mushroom, the cut bag-cultivated deer mushroom is dropped on the output belt under the action of inertia, the output belt conveys the cut bag-cultivated deer mushroom to the discharge plate and is transferred to other areas; S4, the bag after being separated from the bag-cultivated deer mushroom is continuously transferred to the corresponding collection area along the main conveying line.

[0013] The present application has the following advantages: 1. The application can realize automatic cutting of bag-cultivated deer mushroom, and can realize "cutting and transferring simultaneously", greatly improving the harvesting efficiency of bag-cultivated deer mushroom, reducing the labor intensity, reducing the contact between human body and cutting tool, and improving the safety of production operation.

[0014] 2. The application can realize high-speed cutting and rapid chip removal, and can ensure that the bag opening cutting surface of the mushroom bag is smooth and flat, and improve the working quality of bag-cultivated deer mushroom harvesting.

[0015] 3. The application can save space, reduce the equipment area, and can realize compact process and layout, greatly shorten the transfer path of deer mushroom cutting and harvesting, so as to maximize the integrity of the mushroom body and improve the quality of the product. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is a schematic diagram of the whole structure of the application; Figure 2 is an enlarged structure schematic diagram of A in the application; Figure 1 Figure 3 is a structure schematic diagram of the side of the application; Figure 4 is a structure schematic diagram of the mushroom side of the application.

[0017] In the figure: 1, rack; 2, belt conveying unit; 21, output belt; 211, transverse blocking strip; 22, discharge plate; 23, belt driving part; 24, side blocking plate; 3, main conveying line; 31, driving motor; 4, band saw cutting mechanism; 41, band saw driving part. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the application will be described clearly and completely below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, not all. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the application.

[0019] Please refer to Figures 1-2 ​The utility model provides a kind of automatic cutting machine of bag cultivation deer mushroom, including rack 1, the front entrance of rack 1 is equipped with main conveying line 3, the upper portion of main conveying line 3 is provided with belt conveying unit 2 installed in the inside of rack 1, belt conveying unit 2 is composed of output belt 21, discharge plate 22, belt driving component 23 and side baffle 24, discharge plate 22 is located at the output end of output belt 21, and the outer end of discharge plate 22 is inclined downward, side baffle 24 is arranged on the side of belt conveying unit 2, and side baffle 24 is located on the side close to the material leaving direction on main conveying line 3, can play the limiting effect to basidiome on output belt 21, avoid its problem of rolling down, reduce the loss and waste in production, belt driving component 23 is composed of frequency converter and motor and drives output belt 21 to move, can realize stepless regulation, the material on output belt 21 is conveyed from the position of band saw cutting mechanism 4 to discharge plate 22, and belt conveying unit 2 extends from the side of rack 1 to the outside of rack 1, a group of compression rollers are provided below belt conveying unit 2, and output belt 21 passes the below of main conveying line 3 by passing through compression roller, to provide corresponding space for the installation of main conveying line 3, so that belt conveying unit 2 and main conveying line 3 can be staggered up and down, can greatly improve the space utilization of the machine, reduce its floor area, and the advancing direction of belt conveying unit 2 when working and the advancing direction of main conveying line 3 form ninety degrees angle, the load bearing surface of output belt 21 is provided with several equidistant transverse bars 211, can increase the friction between deer mushroom and output belt 21, when deer mushroom is cut off by high-speed band saw, its cap portion is inverted to immediately adjacent belt conveying unit 2 under the action of cutting inertia and its gravity, is immediately taken away by the running output belt 21 and transverse bar 211, realizes that "cutting is transferred", plays the blocking effect to the cut deer mushroom basidiome, guarantees the stability of production line operation, and the vertical layout of belt conveying unit 2 and main conveying line 3 can make the shortest path of mushroom body transfer, reduce the risk of falling in the middle, maximum avoid mushroom body damage, reduce production loss, improve production quality.

[0020] Please refer to Figure 3, the band saw cutting mechanism 4 is located above the main conveying line 3, the saw blade of the band saw cutting mechanism 4 is directed towards the conveying path of the main conveying line 3, the band saw cutting mechanism 4 is installed inside the rack 1, and the band saw cutting mechanism 4 is composed of a ring-shaped band saw blade, a mechanical stepless speed regulation mechanism and a band saw driving part 41, the band saw driving part 41 is installed on the top of the rack 1, the mechanical stepless speed regulation mechanism changes the transmission radius by linearly adjusting the axial position of the driving belt disc on the band saw driving part 41, and the band saw blade adopts a crescent-shaped tooth design, which can smoothly discharge chips and reduce resistance during high-speed cutting, can ensure that the cut surface of the bag opening is smooth and flat, improve the cutting quality of the mushroom body, and reduce the problem of broken mushrooms, the output belt 21 is located behind the band saw blade of the band saw cutting mechanism 4, and the edge of the output belt 21 is close to the cutting track of the band saw blade, so that the space distance between the cutting point and the receiving point is almost zero, and the cut mushroom body can fall on the output belt 21 and be conveyed away by the output belt 21; and the belt conveying unit 2 and the main conveying line 3 are vertically arranged, so that the transfer path of the mushroom body is the shortest, the risk of falling and transferring is reduced, the damage is avoided to the greatest extent, the quality of the bag-cultivated pilose antler mushroom products is improved, the loss is reduced, and the production cost is reduced.

[0021] Please refer to Figures 3-4 , the main conveying line 3 is horizontally arranged, and a driving motor 31 is installed on the main conveying line 3, the driving motor 31 includes a frequency converter and a driving motor controlled by the frequency converter, and can realize stepless adjustment, the bottom support of the main conveying line 3 is a structure that can be adjusted and lifted, so that the machine can adapt to different specifications of bag-cultivated pilose antler mushrooms, the height of the cut opening can be adapted to the actual growth of the pilose antler mushrooms, waste is reduced, and the production cost is reduced, the output port of the main conveying line 3 extends to the outside of the other end of the rack 1, and the part located behind the cutting station directly serves as a waste bag conveying line, continues to carry and output the waste mushroom bags that have been cut, and thus, when the complete mushroom bag passes through the fixed cutting station, the product mushroom body and the waste material are instantaneously and automatically diverted to two vertical directions, that is, the high-quality mushroom body is vertically diverted to the belt output unit, and the waste mushroom bag is continuously output along the original main conveying line direction.

[0022] A method for using the automatic mushroom cutting machine for bag-cultivated pilose antlers, the method comprises the following steps: S1, adjusting the height of the bottom support of the main conveying line 3 according to the height of the mushroom bag of the bag-cultivated pilose antler mushroom, so that the contact position of the bag-cultivated pilose antler mushroom placed on the main conveying line 3 is just the cutting and harvesting position; S2, adjusting the equipment through the electrical control system on the rack 1, setting the running speed of the belt conveying unit 2, the main conveying line 3 and the band saw cutting mechanism 4 through the control button, and then starting the machine. S3, the mushroom bag with the cut deer antler needs to be conveyed to the position of the band saw cutting mechanism 4 by the main conveying line 3, the band saw cutting mechanism 4 realizes the cutting and harvesting of the deer antler mushroom, and the cut sub-entities fall on the output belt 21 under the action of inertia, the output belt 21 conveys the cut deer antler mushroom sub-entities to the discharge plate 22 and is transferred to other areas; S4, the mushroom bag separated from the deer antler mushroom sub-entities is continuously transferred to the corresponding collection area by the main conveying line 3.

[0023] It should be noted that in this text, the relationship terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between the entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0024] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An automatic mushroom cutter for bag-grown deer antler mushrooms, comprising a frame (1), characterized in that: A main conveyor line (3) is installed at the front entrance of the frame (1). A belt conveyor unit (2) is installed inside the frame (1) above the main conveyor line (3). The belt conveyor unit (2) extends from the side of the frame (1) to the outside of the frame (1). A band saw cutting mechanism (4) is configured on one side of the belt conveyor unit (2) located inside the frame (1). The band saw cutting mechanism (4) is located directly above the main conveyor line (3). The saw blade of the band saw cutting mechanism (4) faces the direction of the conveying path of the main conveyor line (3). A motor control system is configured on the frame (1).

2. The automatic mushroom cutter for bag-cultivated deer antler mushrooms according to claim 1, characterized in that: The belt conveyor unit (2) consists of an output belt (21), a discharge plate (22), a belt drive component (23), and a side baffle (24). The discharge plate (22) is located at the output end of the output belt (21), and the outer end of the discharge plate (22) is inclined downward. The side baffle (24) is located on one side of the belt conveyor unit (2), and the side baffle (24) is located on the side closer to the material leaving direction on the main conveyor line (3). The belt drive component (23) consists of a frequency converter and a motor and drives the output belt (21) to move, so that the material on the output belt (21) is conveyed from the position of the band saw cutting mechanism (4) to the discharge plate (22).

3. The automatic mushroom cutter for bag-cultured deer antler mushrooms according to claim 2, characterized in that: The output belt (21) has several equally spaced transverse baffles (211) on its bearing surface.

4. The automatic mushroom cutter for bag-cultured deer antler mushrooms according to claim 3, characterized in that: A set of pressure rollers is provided below the belt conveyor unit (2), and the output belt (21) passes around the pressure rollers and passes under the main conveyor line (3). The direction of travel of the belt conveyor unit (2) when it is working is at a 90-degree angle to the direction of travel of the main conveyor line (3).

5. An automatic mushroom cutter for bag-cultivated deer antler mushrooms according to claim 4, characterized in that: The main conveyor line (3) is set horizontally. (3) includes a conveyor chain and a support frame at the bottom. A drive motor (31) is installed on the main conveyor line (3). A corresponding frequency converter is set outside the drive motor (31). The output port of the main conveyor line (3) extends to the outside of the other end opposite to the entrance of the frame (1).

6. The automatic mushroom cutter for bag-cultured deer antler mushrooms according to claim 5, characterized in that: The support frame at the bottom of the main conveyor line (3) is installed inside the frame (1) through an adjustable lifting structure.

7. An automatic mushroom cutter for bag-cultured deer antler mushrooms according to claim 6, characterized in that: The band saw cutting mechanism (4) is installed inside the frame (1), and the band saw cutting mechanism (4) consists of an annular band saw blade, a mechanical stepless speed regulation mechanism and a band saw drive component (41). The band saw drive component (41) is installed on the top of the frame (1). The mechanical stepless speed regulation mechanism changes the transmission radius by linearly adjusting the axial position of the drive belt on the band saw drive component (41), and the band saw blade adopts a crescent-shaped tooth design.

8. An automatic mushroom cutter for bag-cultured deer antler mushrooms according to claim 7, characterized in that: In the band saw cutting mechanism (4), the output belt (21) is located directly behind the band saw blade, and the edge of the output belt (21) is infinitely close to the cutting trajectory of the band saw blade.

9. A method for cutting mushrooms using an automatic mushroom cutter for bag-cultured deer antler mushrooms, comprising using the automatic mushroom cutter for bag-cultured deer antler mushrooms as described in any one of claims 1-8, characterized in that, The steps are as follows: S1. Adjust the height of the bottom support of the main conveyor line (3) according to the height of the bag of the bag-grown deer antler mushroom, so that the contact position between the bag-grown deer antler mushroom placed on the main conveyor line (3) and the band saw cutting mechanism (4) is just the cutting and harvesting position. S2. Adjust the equipment through the electrical control system on the frame (1), set the running speed of the belt conveyor unit (2), the main conveyor line (3) and the band saw cutting mechanism (4) through the control buttons, and then start the machine. S3. The deer antler mushroom bags that need to be harvested and cut are conveyed by the main conveyor line (3) to the position of the band saw cutting mechanism (4). The band saw cutting mechanism (4) cuts and harvests the deer antler mushrooms. The cut deer antler mushroom fruiting bodies fall onto the output belt (21) under the action of inertia. The output belt (21) conveys the cut deer antler mushroom fruiting bodies to the discharge plate (22) and is transferred to other areas. S4. After being separated from the fruiting bodies of the deer antler mushroom, the mushroom bags continue to be transferred to the corresponding collection area along the main conveyor line (3).

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