Industrial sewage treatment device

Abstract

The invention relates to an industrial sewage treatment device which comprises a bottom plate, a sedimentation device is arranged on the bottom plate and comprises a sedimentation tank, a water inlet and a big stone layer, the sedimentation tank is arranged at the top end of the bottom plate, the water inlet is formed in one side of the top of the sedimentation tank, and the big stone layer is arranged on an inner cavity of the sedimentation tank. A stirring mechanism is arranged at one end of the sedimentation tank and comprises a treatment box, a servo motor and a stirring shaft, the treatment box is arranged at one end of the sedimentation tank, the servo motor is arranged at the top of the treatment box, the stirring shaft is arranged at the output end of the servo motor, and a filtering mechanism is arranged at the bottom of the treatment box; the filtering mechanism comprises filtering nets, mounting strips and sliding grooves, the multiple filtering nets are arranged at the bottom of the treatment box, and the problems that according to an existing device, the sewage treatment cost is too high, sewage and a flocculating agent cannot be fully mixed, and a filtering plate cannot be cleaned and replaced in time are solved.

Description

Technical Field

[0001] This invention relates to the field of wastewater treatment equipment technology, specifically an industrial wastewater treatment device. Background Technology

[0002] There are many types of industrial wastewater treatment equipment, and their design and function depend on the specific industrial process and wastewater type. One example is the activated sludge process, a biological treatment technology widely used in industrial and municipal wastewater treatment. It utilizes the metabolic activity of microorganisms to remove organic matter and nutrients from wastewater. First, pretreatment removes large particles and sediments to prevent damage to subsequent treatment equipment. Then, primary treatment removes suspended solids through sedimentation. Next, biological treatment occurs, where wastewater is fed into a reactor filled with activated sludge. Here, microorganisms consume the organic matter, converting it into harmless substances. Secondary sedimentation separates the activated sludge from the treated water, and some is returned to the biological treatment stage to maintain the microbial concentration in the reactor. Finally, post-treatment may include disinfection, denitrification, and dephosphorization to further improve effluent quality. This is just one common type of industrial wastewater treatment equipment; the actual design may be adjusted based on the specific industrial process and wastewater characteristics.

[0003] Existing wastewater treatment equipment is too expensive and unsuitable for small and medium-sized enterprises. To reduce operating costs, wastewater can be first settled and then filtered. Furthermore, while flocculants are currently used in wastewater treatment, existing equipment cannot ensure thorough mixing between the wastewater and the flocculant, severely impacting the treatment process and its effectiveness. Additionally, filter screens are used during filtration, and prolonged use leads to the accumulation of dirt on their surface, affecting the filtration process and necessitating cleaning and replacement. Summary of the Invention

[0004] The purpose of this invention is to provide an industrial wastewater treatment device to solve the problems mentioned in the background art, such as high wastewater treatment costs, inability to fully mix wastewater with flocculants, and lack of timely cleaning and replacement of filter plates.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] An industrial wastewater treatment device includes a base plate on which a sedimentation device is mounted. The sedimentation device includes a sedimentation tank, an inlet, and a layer of aggregates. The sedimentation tank is located at the top of the base plate, with an inlet on one side of the top of the sedimentation tank. A layer of aggregates is located inside the sedimentation tank. A stirring mechanism is located at one end of the sedimentation tank. The stirring mechanism includes a treatment tank, a servo motor, and a stirring shaft. The treatment tank is located at one end of the sedimentation tank, with the servo motor at its top and the stirring shaft at its output end. A filtration mechanism is located at the bottom of the treatment tank. The filtration mechanism includes filter screens, mounting strips, and sliding grooves. Multiple filter screens are located at the bottom of the treatment tank, and each filter screen has a different mesh diameter. Mounting strips are located on both sides of the filter screens, and sliding grooves are located on the sides of the mounting strips.

[0007] As a further aspect of the present invention: a quartz sand layer is provided at the lower end of the large stone layer, a drain pipe is connected to the bottom of one side of the sedimentation tank, one end of the drain pipe is connected to the treatment box, a water pump is provided on the drain pipe, and a support leg is provided at the bottom of the sedimentation tank. Through the coordinated use of various components, the preliminary filtration process of sewage is completed, and the flow process of the filtered water is controlled.

[0008] As a further embodiment of the present invention: a drive motor is provided at the top of the sedimentation tank, a rotating rod is provided at the output end of the drive motor, a scraper is provided at the contact point between the rotating rod and the boulders layer and the quartz sand layer, and multiple sewage pipes are provided at one end of the sedimentation tank, with a collection box connected to one end of the sewage pipes. Through the coordinated use of various components, the collection process of the filtered impurities is completed, thus promoting the sewage filtration process.

[0009] As a further embodiment of the present invention: a stirring rod is provided on the stirring shaft, a reciprocating screw is provided on the stirring shaft, a movable tank is provided on the outside of the reciprocating screw, and moving blocks are provided at both ends of the movable tank. The movement of the movable tank is completed through the cooperative use of the various components.

[0010] As a further embodiment of the present invention: a through groove is provided at the contact point between the moving block and the treatment box, a pressure plate is provided through the through groove on the moving block, a liquid storage tank is provided at the bottom of the pressure plate, a pressure ball and a connecting pipe are provided on the liquid storage tank, and the connecting pipe is connected to the top of the treatment box. The process of adding flocculant in the liquid storage tank is completed through the coordinated use of the various components.

[0011] As a further embodiment of the present invention: the top of the filter screen is provided with an electric telescopic rod, the outer end of the electric telescopic rod is provided with a cleaning door, and the bottom of the processing box is provided with an observation window. Through the coordinated use of each component, the position movement of the filter screen can be completed, and its internal condition can be observed from the outside, and its condition can be dealt with in a timely manner.

[0012] As a further embodiment of the present invention: the output end of the electric telescopic rod is provided with an opening, and the contact point between the opening and the filter screen is detachably connected with a bolt, so that the filter screen can be replaced by the cooperation of the various components.

[0013] Compared with the prior art, the advantages of this invention are:

[0014] 1. The present invention includes a sedimentation tank, an inlet, and a boulder layer. The cooperation of these components enables the preliminary treatment of impurities in wastewater, which facilitates the use of the device and effectively improves its practicality, making it more convenient and efficient to use.

[0015] 2. This invention includes a treatment tank, a servo motor, and a stirring shaft. The coordinated use of these components enables further treatment of wastewater and allows for the effective addition of flocculant to the storage tank, resulting in better wastewater treatment, easier user operation, and improved practicality of the device.

[0016] 3. In addition, the present invention includes a filter screen, a mounting strip, and a sliding groove. The cooperation of these components makes the daily replacement of the filter screen more convenient and quick, and effectively improves the working efficiency of the device. Users can also observe the internal condition of the device in a timely manner. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0018] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0019] Figure 3 This is an enlarged structural diagram of A in this invention;

[0020] Figure 4 This is an enlarged structural diagram of B in this invention;

[0021] Figure 5 This is a magnified structural diagram of C in this invention.

[0022] In the diagram: 1. Base plate; 2. Sedimentation tank; 3. Inlet; 4. Stone layer; 5. Treatment tank; 6. Servo motor; 7. Agitator shaft; 8. Filter screen; 9. Mounting strip; 10. Sliding groove; 11. Quartz sand layer; 12. Drain pipe; 13. Water pump; 14. Support leg; 15. Drive motor; 16. Rotating rod; 17. Scraper; 18. Sewage pipe; 19. Collection tank; 20. Agitator rod; 21. Reciprocating screw; 22. Movable tank; 23. Moving block; 24. Through groove; 25. Pressure plate; 26. Storage tank; 27. Pressure ball; 28. Connecting pipe; 29. ​​Electric telescopic rod; 30. Cleaning door; 31. Observation window; 32. Opening; 33. Bolt. Detailed Implementation

[0023] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0024] Example 1:

[0025] Please refer to Figures 1 to 6 In the embodiments of the present invention:

[0026] An industrial wastewater treatment device includes a base plate 1, on which a sedimentation device is mounted. The sedimentation device includes a sedimentation tank 2, an inlet 3, and a gravel layer 4. The sedimentation tank 2 is located at the top of the base plate 1, and the inlet 3 is located on one side of the top of the sedimentation tank 2. The gravel layer 4 is located inside the sedimentation tank 2. A stirring mechanism is located at one end of the sedimentation tank 2. The stirring mechanism includes a treatment tank 5, a servo motor 6, and a stirring shaft 7. The treatment tank 5 is located at one end of the sedimentation tank 2, and the servo motor 6 is located at the top of the treatment tank 5. The stirring shaft 7 is located at the output end of the servo motor 6. A filtration mechanism is located at the bottom of the treatment tank 5. The filtration mechanism includes filter screens 8, mounting strips 9, and sliding grooves 10. Multiple filter screens 8 are located at the bottom of the treatment tank 5, and the mesh diameter of each filter screen 8 is different. Mounting strips 9 are located on both sides of the filter screens 8, and sliding grooves 10 are located on the sides of the mounting strips 9.

[0027] In this embodiment of the invention: a quartz sand layer 11 is provided at the lower end of the large stone layer 4, a drain pipe 12 is connected to the bottom of one side of the sedimentation tank 2, one end of the drain pipe 12 is connected to the treatment tank 5, a water pump 13 is provided on the drain pipe 12, and a support leg 14 is provided at the bottom of the sedimentation tank 2. Industrial wastewater is fed into the sedimentation tank 2 through the inlet 3, and then filtered through the large stone layer 4 and the quartz sand layer 11, so that large pollutants are filtered out. After filtration, the water flows from the sedimentation tank 2 into the treatment tank 5 through the drain pipe 12 under the action of the water pump 13.

[0028] In this embodiment of the invention: a drive motor 15 is provided at the top of the sedimentation tank 2, and a rotating rod 16 is provided at the output end of the drive motor 15. A scraper 17 is provided at the contact point between the rotating rod 16 and the boulder layer 4 and the quartz sand layer 11. A sewage pipe 18 is provided at multiple points at one end of the sedimentation tank 2. A collection box 19 is connected to one end of the sewage pipe 18. After filtration through the boulder layer 4 and the quartz sand layer 11, the drive motor 15 is started, which drives the rotating rod 16 at the output end to rotate, thereby promoting the scraper 17 to scrape the surface of the boulder layer 4 and the quartz sand layer 11. The scraped-off pollutants are discharged into the collection box 19 along the sewage pipe 18.

[0029] In this embodiment of the invention: a stirring rod 20 is provided on the stirring shaft 7, a reciprocating screw 21 is provided on the stirring shaft 7, a movable tank 22 is provided on the outside of the reciprocating screw 21, and moving blocks 23 are provided at both ends of the movable tank 22. After the wastewater after initial filtration enters the treatment tank 5, the servo motor 6 is started to drive the stirring shaft 7 at the output end to rotate, thereby driving the stirring rod 20 to rotate, further stirring the wastewater inside. During the stirring process, the reciprocating screw 21 drives the movable tank 22 to move up and down using the moving blocks 23.

[0030] In this embodiment of the invention: a through groove 24 is provided at the contact point between the movable block 23 and the treatment tank 5. A pressure plate 25 is provided through the through groove 24. A liquid storage tank 26 is provided at the bottom of the pressure plate 25. A pressure ball 27 and a connecting pipe 28 are provided on the liquid storage tank 26. The connecting pipe 28 is connected to the top of the treatment tank 5. During the up-and-down movement of the movable block 23, the movable block 23 moves within the through groove 24 and drives the pressure plate 25 on one side to move up and down, so that the pressure plate 25 presses the pressure ball 27, increasing its pressure. This causes the flocculant inside the liquid storage tank 26 to flow orderly into the movable tank 22 through the connecting pipe 28, thus completing the wastewater treatment process.

[0031] In this embodiment of the invention: the top of the filter screen 8 is provided with an electric telescopic rod 29, the outer end of the electric telescopic rod 29 is provided with a cleaning door 30, the bottom end of the processing box 5 is provided with an observation window 31, the processed material is discharged to the bottom of the movable tank 22 and filtered by multiple filter screens 8. When it is observed from the external observation window 31 that the internal filter screen 8 needs to be cleaned or replaced, the cleaning door 30 is opened and the electric telescopic rod 29 is activated so that the filter screen 8 slides along the sliding groove 10 using the mounting strips 9 at both ends.

[0032] In this embodiment of the invention: the output end of the electric telescopic rod 29 is provided with an opening 32, and the contact point between the opening 32 and the filter screen 8 is detachably connected with a bolt 33. The filter screen 8 can be removed from the opening 32 for cleaning or replacement by manually turning the bolt 33.

[0033] Example 2:

[0034] refer to Figures 1 to 6 In operation, industrial wastewater is fed into sedimentation tank 2 through inlet 3, where it passes through a layer of large stones 4 and a layer of quartz sand 11 for filtration, removing large pollutants. The filtered water, pumped by pump 13, flows from sedimentation tank 2 into treatment tank 5 through drain pipe 12. After passing through the large stones 4 and quartz sand 11, drive motor 15 is activated, rotating the output rod 16. This causes scraper 17 to scrape the surfaces of the large stones 4 and quartz sand 11, and the scraped pollutants are discharged into collection tank 19 through drain pipe 18. After the initial filtration, the wastewater enters treatment tank 5, where servo motor 6 is activated, rotating the output stirring shaft 7, which in turn rotates the stirring rod 20, further agitating the wastewater. Using the reciprocating screw 21, the movable tank 22 is driven to move up and down using the moving block 23. During the up-and-down movement of the moving block 23, it moves within the through groove 24 and drives the pressure plate 25 on one side to move up and down, causing the pressure plate 25 to press the pressure ball 27, thereby increasing the pressure and causing the flocculant inside the storage tank 26 to flow orderly into the movable tank 22 through the connecting pipe 28, completing the wastewater treatment process. After treatment, the wastewater is discharged to the bottom of the movable tank 22 and filtered through multiple filter screens 8. When it is observed from the external observation window 31 that the internal filter screens 8 need to be cleaned or replaced, the cleaning door 30 is opened, and the electric telescopic rod 29 is activated, causing the filter screens 8 to slide along the sliding groove 10 using the mounting strips 9 at both ends. The filter screens 8 are then removed from the opening 32 by manually turning the bolts 33 for cleaning or replacement.

[0035] In all the solutions mentioned above, for connections between two components, welding, bolt and nut connection, bolt or screw connection, or other known connection methods can be selected according to the actual situation. These will not be elaborated here. For all fixed connections mentioned above, welding is preferred. The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. An industrial wastewater treatment device, comprising a base plate (1), characterized in that: A sedimentation device is provided on the bottom plate (1). The sedimentation device includes a sedimentation tank (2), an inlet (3), and a boulder layer (4). The sedimentation tank (2) is located at the top of the bottom plate (1). An inlet (3) is provided on one side of the top of the sedimentation tank (2). A boulder layer (4) is provided on the inner cavity of the sedimentation tank (2). A stirring mechanism is provided at one end of the sedimentation tank (2). The stirring mechanism includes a processing tank (5), a servo motor (6), and a stirring shaft (7). The processing tank (5) is located at one end of the sedimentation tank (2). The processing box (5) is equipped with a servo motor (6) at the top, and a stirring shaft (7) is provided at the output end of the servo motor (6). The processing box (5) is equipped with a filter mechanism at the bottom. The filter mechanism includes a filter screen (8), a mounting strip (9), and a sliding groove (10). The filter screen (8) is provided at the bottom of the processing box (5), and there are multiple filter screens. The mesh diameter of the filter screen (8) is different. The mounting strip (9) is provided on both sides of the filter screen (8), and the sliding groove (10) is provided on the side of the mounting strip (9).

2. The industrial wastewater treatment device according to claim 1, characterized in that: The bottom of the boulder layer (4) is provided with a quartz sand layer (11), and a drain pipe (12) is connected to the bottom of one side of the sedimentation tank (2). One end of the drain pipe (12) is connected to the treatment box (5), and a water pump (13) is provided on the drain pipe (12).

3. The industrial wastewater treatment device according to claim 2, characterized in that: The sedimentation tank (2) is provided with support legs (14) at the bottom. There are multiple support legs (14) and they are arranged symmetrically.

4. An industrial wastewater treatment device according to claim 2, characterized in that: The sedimentation tank (2) is equipped with a drive motor (15) at the top, and a rotating rod (16) is provided at the output end of the drive motor (15). A scraper (17) is provided at the contact point between the rotating rod (16) and the boulder layer (4) and the quartz sand layer (11).

5. An industrial wastewater treatment device according to claim 1, characterized in that: The sedimentation tank (2) is provided with multiple sewage pipes (18) at one end, and a collection box (19) is connected to one end of the sewage pipe (18).

6. An industrial wastewater treatment device according to claim 1, characterized in that: The stirring shaft (7) is provided with a stirring rod (20), and the stirring shaft (7) is provided with a reciprocating screw (21). A movable tank (22) is provided on the outside of the reciprocating screw (21), and moving blocks (23) are provided at both ends of the movable tank (22).

7. An industrial wastewater treatment device according to claim 6, characterized in that: The movable block (23) is provided with a through groove (24) at the contact point with the processing box (5). The movable block (23) is provided with a pressure plate (25) through the through groove (24). The bottom of the pressure plate (25) is provided with a liquid storage tank (26). The liquid storage tank (26) is provided with a pressure ball (27) and a connecting pipe (28). The connecting pipe (28) is connected to the top of the processing box (5).

8. An industrial wastewater treatment device according to claim 7, characterized in that: The filter screen (8) is provided with an electric telescopic rod (29) at the top, and a cleaning door (30) is provided at the outer end of the electric telescopic rod (29). The processing box (5) is provided with an observation window (31) at the bottom.

9. An industrial wastewater treatment device according to claim 8, characterized in that: The output end of the electric telescopic rod (29) has an opening (32), and the contact point between the opening (32) and the filter screen (8) is detachably connected with a bolt (33).

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