Efficient casting equipment capable of reducing defects

Abstract

The invention relates to the technical field of casting equipment, and provides efficient casting equipment capable of reducing defects, the efficient casting equipment capable of reducing the defects comprises a workbench, a lifting assembly is arranged on the left side of the top of the workbench, a treatment shell is fixedly connected to the top of the lifting assembly, and a mounting plate is fixedly connected to the right side of the treatment shell; a motor is arranged at the top of the mounting plate, an output shaft is fixedly connected to the output end of the motor, a plurality of beating wheels are fixedly connected to the exterior of the output shaft, a fixing ring is fixedly connected to the inner wall of the treatment shell, two fixing rods are fixedly connected to each of the left side and the right side of the top of the fixing ring, and springs sleeve the fixing rods; a filter plate is slidably connected to the exterior of the fixing rod. According to the efficient casting equipment capable of reducing the defects, the motor drives the output shaft and the multiple beating wheels, the fixing rods and the springs are matched to be in linkage with the filter plate, and the effects of efficiently screening and filtering casting raw materials and removing impurities are achieved.

Description

Technical Field

[0001] This invention relates to the field of casting equipment technology, and more specifically, to a high-efficiency casting equipment that reduces defects. Background Technology

[0002] In the casting production process, the purity of raw materials directly determines the quality of the final casting. If the raw materials contain large particles of impurities, it is easy to cause defects such as sand holes, cracks, and slag inclusions in the casting. Therefore, the screening and filtration of raw materials before casting is a core pre-process to ensure the quality of castings. Especially for casting production with high precision and high reliability requirements, it is necessary to equip efficient and stable raw material purification equipment to meet the efficiency and quality requirements of batch production.

[0003] Currently, the industry primarily employs two traditional methods for screening and filtering casting raw materials: manual screening, where operators manually shake the raw materials using a screen to separate impurities from qualified materials; and simple vibrating screen filtration, which uses a single vibrating motor installed at the bottom of the screen to drive the screen and complete the screening. However, both methods have significant technical drawbacks. Manual screening is extremely inefficient and cannot match the production pace of large-scale casting. Furthermore, the screening effect is greatly affected by human factors, resulting in incomplete impurity removal. The vibrating motor drive of the simple vibrating screen easily leads to uneven screen vibration frequency, causing localized clogging. Additionally, the screen lacks an elastic buffer structure, making it prone to deformation and damage from prolonged high-frequency vibration. This results in insufficient filtration of raw materials, allowing impurities to enter subsequent casting processes, causing casting defects, significantly reducing the finished product yield, and increasing production costs for enterprises.

[0004] Therefore, a high-efficiency casting equipment for reducing defects is proposed to address the above problems. Summary of the Invention

[0005] The purpose of this invention is to provide a high-efficiency casting device that reduces defects.

[0006] The objective of this invention is achieved through the following technical solution: a high-efficiency casting equipment for reducing defects, comprising a workbench, a lifting assembly disposed on the top left side of the workbench, a processing shell fixedly connected to the top of the lifting assembly, an mounting plate fixedly connected to the right side of the processing shell, a motor disposed on the top of the mounting plate, an output shaft fixedly connected to the output end of the motor, multiple striking wheels fixedly connected to the outside of the output shaft, a fixing ring fixedly connected to the inner wall of the processing shell, two fixing rods fixedly connected to the top left and right sides of the fixing ring, springs sleeved on the outside of the fixing rods, a filter plate slidably connected to the outside of the fixing rods, a transmission assembly for transmitting power fixedly connected to the outside left side of the output shaft, a rotating rod rotatably connected to the bottom front side of the processing shell, a connecting assembly for transmitting power also disposed on the outside of the rotating rod rotatably connected to the bottom rear side of the processing shell, and forming rollers fixedly connected to the outside of both the rotating rod rotatably and the rotating rod rotatably.

[0007] As a further description of the above technical solution: The lifting assembly includes two electric push rods and a lifting plate. The bottom of the two electric push rods is fixedly connected to the top of the workbench, the bottom of the lifting plate is fixedly connected to the output end of the two electric push rods, and the bottom of the processing shell is fixedly connected to the middle of the lifting plate. As a further description of the above technical solution: A lower mold is provided on the top right side of the workbench. Two fixing plates are fixedly connected to the front and rear sides of the lower mold. Two engaging holes are opened on the outside of the fixing plates. A moving component for moving the lower mold is provided at the bottom. Multiple limiting posts are fixedly connected to the top of the moving component. The outside of the limiting posts engages with the inside of the engaging holes. A casting component is provided on the top right side of the workbench. As a further description of the above technical solution: The transmission assembly includes a first pulley and a second pulley. The middle part of the first pulley is fixedly connected to the outside of the output shaft, and the middle part of the second pulley is fixedly connected to the outside of the first rotating rod. A first transmission belt is sleeved on the outside of the first pulley, and the other side of the inside of the first transmission belt is sleeved on the outside of the second pulley. As a further description of the above technical solution: The connecting assembly includes pulley three and pulley four. The middle part of pulley three is fixedly connected to the outside of rotating rod one, and the middle part of pulley four is fixedly connected to the outside of rotating rod two. A transmission belt two is sleeved on the outside of pulley three, and the other side of the inside of transmission belt two is sleeved on the outside of pulley four. As a further description of the above technical solution: The bottom of the filter plate is in contact with the outside of the plurality of striking wheels, and the outside of the filter plate is in contact with the inner wall of the processing shell. As a further description of the above technical solution: One end of the spring is fixedly connected to the top of the filter plate, and the other end of the spring is fixedly connected to the top of the fixing rod. As a further description of the above technical solution: The moving component includes electric guide rails and sliding blocks. The bottoms of the two electric guide rails are fixedly connected to the top of the worktable. The middle part of the sliding block is slidably connected to the outside of the electric guide rails. A hydraulic rod is fixedly connected to the top of the sliding block. A lifting plate is fixedly connected to the output end of the hydraulic rod. The bottom of the limiting post is fixedly connected to the bottom of the lifting plate. As a further description of the above technical solution: The casting assembly includes a gantry frame and two hydraulic rods. The bottom of the gantry frame is fixedly connected to the top of the workbench, and the tops of the two hydraulic rods are fixedly connected to the top of the gantry frame. The output ends of the two hydraulic rods are fixedly connected to an upper mold.

[0008] The beneficial effects of this invention are as follows: In this invention, 1. By using a motor to drive the output shaft and multiple striking wheels, in conjunction with a fixed rod and spring-driven filter plate, efficient screening and filtration of casting raw materials are achieved, removing impurities. When the motor runs, the output shaft synchronously drives the striking wheels to rotate. The striking wheels continuously strike the filter plate, causing the filter plate to slide up and down outside the fixed rod, with the springs extending and retracting accordingly. Under high-frequency vibration, the filter plate screens the raw materials, intercepting large particles of impurities at the top of the plate, while qualified raw materials fall smoothly to the bottom of the processing shell. This process completes the initial purification of the raw materials, preventing impurities from entering subsequent processes and causing defects such as sand holes and cracks in the casting workpieces. This lays a solid foundation for high-quality casting. At the same time, the vibration filtration mode significantly improves the raw material processing efficiency, adapting to the needs of large-scale casting.

[0009] 2. The transmission assembly, via pulley one and belt one, drives pulley two and rotating rod one. This, in conjunction with the connecting assembly, via pulley three and belt two, drives pulley four and rotating rod two, linking the forming rollers. Combined with the moving assembly and casting assembly, this achieves standardized raw material forming and precise casting, reducing workpiece defects. The transmission and connecting assemblies transmit motor power to the two forming rollers, pressing the raw material into a pre-set blank. The moving assembly precisely positions and fixes the lower mold, while the hydraulic rod two of the casting assembly drives the upper and lower molds to close, ensuring the casting cavity is sealed and allowing the casting liquid to fully fill the cavity. The entire process achieves integrated operation from raw material forming to casting, improving casting accuracy and efficiency, and significantly reducing the probability of defects such as workpiece deformation and material shortage. Attached Figure Description

[0010] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments of the present invention will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of the present invention and these drawings without any creative effort.

[0011] Figure 1 This is a schematic diagram of the workbench structure according to an embodiment of the present invention; Figure 2 This is a schematic diagram of the striking wheel structure of the present invention; Figure 3 for Figure 2 Enlarged view of point A; Figure 4 This is a schematic diagram of the sliding block structure of the present invention; Figure 5 for Figure 4 Enlarged view of point B.

[0012] Labeling Explanation: 1. Workbench; 2. Electric Push Rod; 3. Lifting Plate; 4. Processing Housing; 5. Mounting Plate; 6. Motor; 7. Output Shaft; 8. Striking Wheel; 9. Fixing Ring; 10. Fixing Rod; 11. Spring; 12. Filter Plate; 13. Belt Pulley 1; 14. Transmission Belt 1; 15. Rotating Rod 1; 16. Belt Pulley 2; 17. Belt Pulley 3; 18. Transmission Belt 2; 19. Rotating Rod 2; 20. Belt Pulley 4; 21. Forming Roller; 22. Electric Guide Rail; 23. Sliding Block; 24. Hydraulic Rod 1; 25. Lifting Plate; 26. Limiting Post; 27. Lower Mold; 28. Fixing Plate; 29. ​​Engaging Hole; 30. Gantry Frame; 31. Hydraulic Rod 2; 32. Upper Mold. Detailed Implementation

[0013] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and not intended to limit it.

[0014] To keep the drawings concise, each drawing only schematically shows the parts relevant to the invention; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0015] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0016] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0017] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention.

[0018] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0019] like Figures 1-5As shown, an embodiment of the present invention illustrates a high-efficiency casting equipment for reducing defects, comprising a workbench 1 that provides a stable mounting foundation for all components of the equipment and ensures that the entire equipment is in a horizontal and stable state for casting operations. A lifting assembly is provided on the top left side of the workbench 1, capable of adjusting the height of the processing shell 4 to adapt to the molding requirements of raw materials of different specifications. This lifting assembly includes two electric push rods 2 that provide power for the lifting action of the lifting plate 3, driving the lifting plate 3 and the top processing shell 4 to complete height adjustment, and a lifting plate 3 that supports the processing shell 4 and transmits power to the electric push rods 2, ensuring the smooth lifting and lowering of the processing shell 4. The bottoms of the two electric push rods 2 are fixedly connected to the top of the workbench 1, and the bottom of the lifting plate 3 is fixedly connected to the output ends of the two electric push rods 2. The middle of the lifting plate 3 is fixedly connected to the processing shell 4, which provides screening and temporary storage space for casting raw materials and also provides an installation carrier for internal filtration and transmission-related components. The right side of the processing shell 4 is fixedly connected to a mounting plate 5 that provides a stable mounting platform for the motor 6 and ensures that the position of the motor 6 is fixed and does not shift during operation. The top of the mounting plate 5 is equipped with a motor 6 that provides the core power for the operation of the output shaft 7 and subsequent linkage components. The output end of the motor 6 is fixedly connected to an output shaft 7 that can receive the power of the motor 6 and transmit it to the striking wheel 8 and the pulley 13, thereby driving the related components to operate synchronously. The output shaft 7 is externally fixedly connected to multiple striking wheels 8 that can continuously strike the filter plate 12, causing the filter plate 12 to vibrate and complete the screening of raw materials. The inner wall of the processing shell 4 is fixedly connected to a fixing ring 9, which provides an installation fulcrum for the fixing rod 10 and ensures that the fixing rod 10 is accurately positioned and evenly distributed. The top left and right sides of the fixing ring 9 are fixedly connected to two fixing rods 10, which provide a guide trajectory for the sliding of the filter plate 12 and provide a mounting carrier for the spring 11. The outside of the fixing rod 10 is fitted with a spring 11, which can slide and extend synchronously with the filter plate 12, assist the filter plate 12 in resetting and enhance its vibration screening effect. The outside of the fixing rod 10 is slidably connected to a filter plate 12, which can screen the casting raw materials under vibration, intercept large particles of impurities and screen out qualified raw materials. One end of the spring 11 is fixedly connected to the top of the filter plate 12, and the other end of the spring 11 is fixedly connected to the top of the fixing rod 10. The bottom of the filter plate 12 is in contact with the outside of the multiple striking wheels 8 and the outside of the filter plate 12 is in contact with the inner wall of the processing shell 4.

[0020] A transmission assembly for transmitting power and transmitting the power of the output shaft 7 to the rotating rod 15 to provide power transmission for the operation of the forming roller 21 is fixedly connected to the outer left side of the output shaft 7. The transmission assembly includes a pulley 13 that can receive the power of the output shaft 7 and transmit the power to the pulley 16 through the transmission belt 14, and a pulley 16 that can receive the power of the transmission belt 14 and drive the rotating rod 15 to rotate synchronously. The middle part of the pulley 13 is fixedly connected to the outside of the output shaft 7, and the middle part of the pulley 16 is fixedly connected to the outside of the rotating rod 15. The transmission belt 14 that connects the pulley 13 and the pulley 16 and ensures stable power transmission is sleeved on the outside of the pulley 13. The other side of the inside of the transmission belt 14 is sleeved on the outside of the pulley 16. The bottom front side of the processing shell 4 is rotatably connected to a rotating rod 15 that can receive the power of the second pulley 16 and drive the third pulley 17 and its own external forming roller 21 to rotate. The outside of the rotating rod 15 is provided with a connecting component for transmitting power and transmitting the power of the rotating rod 15 to the second rotating rod 19, so that the two forming rollers 21 can rotate synchronously. The connecting assembly includes a pulley three 17 that receives power from the rotating rod 15 and transmits it to the pulley four 20 via a transmission belt two 18, and a pulley four 20 that receives power from the transmission belt two 18 and drives the rotating rod 2 19 to rotate synchronously. The middle part of the pulley three 17 is fixedly connected to the outside of the rotating rod 15, and the middle part of the pulley four 20 is fixedly connected to the outside of the rotating rod 2 19. The transmission belt two 18 is sleeved on the outside of the pulley three 17 to connect the pulley three 17 and the pulley four 20 and ensure smooth power transmission. The other side of the inside of the transmission belt two 18 is sleeved on the outside of the pulley four 20. The bottom rear side of the processing shell 4 is rotatably connected to the rotating rod two 19, which receives power from the pulley four 20 and drives its own external forming roller 21. The outside of both the rotating rod two 19 and the rotating rod 15 is fixedly connected to forming rollers 21 that can roll and press the qualified raw materials after screening into pre-shaped blanks.

[0021] The top right side of the workbench 1 is equipped with a lower mold 27 that provides a forming cavity for the casting workpiece, receives the raw material blank and molten casting liquid, and a casting component that can drive the upper mold 32 to precisely close with the lower mold 27 to form a complete casting cavity to complete the casting operation. The front and rear sides of the lower mold 27 are fixedly connected to two fixing plates 28 that provide locking points for the lower mold 27 and cooperate with the limiting post 26 to fix the lower mold 27. The fixing plates 28 have two locking holes 29 on their exterior that provide locking space for the limiting post 26 and ensure the positioning and stability of the lower mold 27. The bottom of the lower mold 27 is equipped with a moving component for moving it and for adjusting and fixing its position to ensure precise positioning. This moving component includes an electric guide rail 22 that provides a guide trajectory for the movement of the sliding block 23 and drives the sliding block 23 and the top component to complete position adjustment, and a sliding block 23 that receives the hydraulic rod 24 and moves with the electric guide rail 22, driving the hydraulic rod 24 and the lifting plate 25 to adjust their positions. The bottoms of the two electric guide rails 22 are fixedly connected to the top of the worktable 1. The middle part of the sliding block 23 is slidably connected to the outside of the electric guide rails 22. The top of the sliding block 23 is fixedly connected to a hydraulic rod 24 that can provide power for the lifting plate 25 to rise and fall and drive the limiting post 26 to complete the fixing and unlocking of the lower mold 27. The output end of the hydraulic rod 24 is fixedly connected to a lifting plate 25 that can receive the limiting post 26 and transmit the power of the hydraulic rod 24 to drive the limiting post 26 to engage or disengage from the engagement hole 29. The bottom of the lifting plate 25 is fixedly connected to multiple limiting posts 26 that can engage with the engagement hole 29 of the fixing plate 28 to complete the positioning and fixing of the lower mold 27 to prevent the mold from shifting during casting. The outside of the limiting post 26 is engaged inside the engagement hole 29. The casting assembly includes a gantry frame 30 that provides a stable mounting point for the hydraulic rod 31 and ensures the stability of the hydraulic rod 31 during operation, and a hydraulic rod 31 that provides power for the lifting and lowering of the upper mold 32 and drives the upper mold 32 and the lower mold 27 to complete the mold closing and opening. The bottom of the gantry frame 30 is fixedly connected to the top of the worktable 1, the tops of the two hydraulic rods 31 are fixedly connected to the top of the gantry frame 30, and the output ends of the two hydraulic rods 31 are fixedly connected to the upper mold 32, which can cooperate with the lower mold 27 to form a complete casting cavity and ensure that the casting liquid is fully filled to form qualified workpieces.

[0022] Working Principle: Before activating this high-efficiency casting equipment that reduces defects, a comprehensive initial condition check must be conducted. First, confirm that the workbench 1 is placed horizontally and stably. Check the assembly status of the two electric push rods 2 and the lifting plate 3 of the lifting assembly, ensuring that the electric push rods 2 can drive the lifting plate 3 to rise and fall smoothly, and that the connection between the bottom of the processing shell 4 and the middle of the lifting plate 3 is stable. Verify that the motor 6 on the top of the mounting plate 5 is firmly fixed, the output shaft 7 is properly connected to the output end of the motor 6, the multiple striking wheels 8 are not deformed or damaged, the fixing ring 9 on the inner wall of the processing shell 4 is not loose, the spring 11 outside the fixing rod 10 is in a natural extension and contraction state, and the filter plate 12 can slide smoothly outside the fixing rod 10 and contact the outside of the striking wheel 8. Check that the tension of the first pulley 13, the second pulley 16 and the first transmission belt 14 of the transmission assembly is appropriate, and that the belts of the connecting components are properly connected. There is no risk of slippage in wheel 3 17, pulley 4 20 and transmission belt 2 18. There are no impurities or protrusions on the surface of the forming roller 21 outside the rotating rod 15 and rotating rod 2 19. Then check the moving component on the top right side of the workbench 1 to confirm that the sliding track of the electric guide rail 22 is not stuck, the sliding block 23 can slide flexibly outside it, the extension and retraction of the hydraulic rod 1 24 is normal, the limit post 26 at the bottom of the lifting plate 25 is not bent, and the fixing plate 28 and the locking hole 29 of the lower mold 27 are not damaged. At the same time, verify that the gantry 30 of the casting component is installed firmly, the hydraulic rod 2 31 can drive the upper mold 32 to rise and fall smoothly, and the matching degree of the mold cavity between the upper mold 32 and the lower mold 27 meets the standard. All the preliminary preparations are completed to ensure that the equipment can be put into casting operation smoothly.

[0023] After the device status check is completed, the casting raw material to be processed is put into the processing shell 4. The raw material will first fall on top of the filter plate 12. Then, the motor 6 on top of the mounting plate 5 is started. After the motor 6 runs, it drives the output shaft 7 to rotate. The output shaft 7 synchronously drives the multiple striking wheels 8 on its outside to rotate. During the rotation, the striking wheels 8 will continuously contact and strike the bottom of the filter plate 12. At this time, the filter plate 12 will slide up and down outside the fixing rod 10. The spring 11 outside the fixing rod 10 will extend and retract synchronously with the sliding of the filter plate 12. The filter plate 12 screens and filters the casting raw material on top under vibration, intercepting large particles of impurities in the raw material at the top of the filter plate 12. The raw material that meets the casting requirements falls through the filter holes of the filter plate 12 to the bottom of the processing shell 4, completing the preliminary purification treatment of the casting raw material and providing qualified raw materials for the subsequent molding process.

[0024] While the motor 6 drives the output shaft 7 to rotate, the external pulley 13 of the output shaft 7 rotates synchronously. The external transmission belt 14 drives the external pulley 16 to rotate, which in turn drives the central rotating rod 15 to rotate. The rotation of the rotating rod 15 drives the external pulley 17 to rotate, which in turn drives the external transmission belt 18 to rotate the external pulley 20, thus driving the rotating rod 19 to rotate synchronously. The rotating rods 15 and 19 respectively drive their external forming rollers 21 to rotate. Qualified raw materials falling from the filter plate 12 enter between the two forming rollers 21 and are pressed into a preset shape under the pressure of the forming rollers 21, completing the raw material forming process before casting and providing regular raw material blanks for subsequent casting processes. During this process, the height of the processing shell 4 can be adjusted by the electric push rod 2 of the lifting assembly to adapt to the forming requirements of different specifications of raw materials.

[0025] While the raw material is being formed, the moving assembly on the top right side of the workbench 1 is activated. First, the electric guide rail 22 is controlled to move, which in turn moves the sliding block 23 on its outside. The sliding block 23 then moves the hydraulic rod 24 and the lifting plate 25 at the top synchronously until the lifting plate 25 is directly below the lower mold 27. Then, the hydraulic rod 24 is activated, and its output end moves the lifting plate 25 upward. The limiting post 26 at the bottom of the lifting plate 25 rises synchronously until the outside of the limiting post 26 engages with the engaging hole 29 of the fixing plate 28 of the lower mold 27, thus completing the initial fixation of the lower mold 27. This ensures that the lower mold 27 will not shift during the casting process, providing a stable mold foundation for subsequent casting operations.

[0026] After the lower mold 27 is positioned and fixed, and the raw material blank is formed, the formed raw material blank is transferred to the cavity of the lower mold 27. Then, the casting assembly is activated, controlling the operation of the two hydraulic rods 31 at the top of the gantry 30. The output ends of the hydraulic rods 31 drive the upper mold 32 downwards until the upper mold 32 and lower mold 27 precisely close, forming a complete casting cavity. The operator can then inject molten casting liquid into the cavity, ensuring it fully fills all corners and guarantees the integrity of the cast workpiece. This maintains the mold in a closed state until the casting liquid solidifies, providing sufficient time for the stable forming of the cast workpiece.

[0027] After the casting liquid has completely solidified to form the workpiece, the hydraulic rod 31 of the casting assembly is activated again. The hydraulic rod 31 moves the upper mold 32 upward, separating the upper mold 32 from the lower mold 27. Then, the hydraulic rod 24 of the moving assembly is activated, causing the lifting plate 25 to move downward. The limiting post 26 then disengages from the locking hole 29 of the fixed plate 28, releasing the fixation on the lower mold 27. Then, the electric guide rail 22 is controlled to move the sliding block 23, moving the lower mold 27 to a position that is easy to remove the part. The operator can then remove the formed casting workpiece from the mold cavity of the lower mold 27. Finally, all parts of the equipment are cleaned and maintained. Filter impurities inside the shell 4, residual raw materials on the surface of the forming roller 21, and debris inside the mold cavity are cleaned. The operating status of power components such as the motor 6, electric push rod 2, and hydraulic rods is checked, and damaged parts are replaced in a timely manner to prepare for the next casting operation.

[0028] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.

Claims

1. A high-efficiency casting equipment for reducing defects, characterized in that, The system includes a workbench (1), a lifting assembly is provided on the top left side of the workbench (1), a processing shell (4) is fixedly connected to the top of the lifting assembly, a mounting plate (5) is fixedly connected to the right side of the processing shell (4), a motor (6) is provided on the top of the mounting plate (5), an output shaft (7) is fixedly connected to the output end of the motor (6), a plurality of striking wheels (8) are fixedly connected to the outside of the output shaft (7), a fixing ring (9) is fixedly connected to the inner wall of the processing shell (4), and two fixing rods (10) are fixedly connected to the top left and right sides of the fixing ring (9). A spring (11) is sleeved on the outside of the fixed rod (10). A filter plate (12) is slidably connected to the outside of the fixed rod (10). A transmission component for transmitting power is fixedly connected to the left side of the output shaft (7). A rotating rod (15) is rotatably connected to the front bottom of the processing shell (4). A connecting component for transmitting power is also provided on the outside of the rotating rod (15). A rotating rod (19) is rotatably connected to the rear bottom of the processing shell (4). A forming roller (21) is fixedly connected to the outside of both the rotating rod (19) and the rotating rod (15).

2. The high-efficiency casting equipment for reducing defects according to claim 1, characterized in that: The lifting assembly includes two electric push rods (2) and a lifting plate (3). The bottom of the two electric push rods (2) is fixedly connected to the top of the workbench (1). The bottom of the lifting plate (3) is fixedly connected to the output end of the two electric push rods (2). The bottom of the processing shell (4) is fixedly connected to the middle of the lifting plate (3).

3. The high-efficiency casting equipment for reducing defects according to claim 1, characterized in that: A lower mold (27) is provided on the top right side of the workbench (1). Two fixing plates (28) are fixedly connected to the front and rear sides of the lower mold (27). Two engaging holes (29) are opened on the outside of the fixing plates (28). A moving component for moving the lower mold (27) is provided at the bottom. Multiple limiting posts (26) are fixedly connected to the top of the moving component. The outside of the limiting posts (26) engages with the inside of the engaging holes (29). A casting component is provided on the top right side of the workbench (1).

4. The high-efficiency casting equipment for reducing defects according to claim 1, characterized in that: The transmission assembly includes a first pulley (13) and a second pulley (16). The middle part of the first pulley (13) is fixedly connected to the outside of the output shaft (7), and the middle part of the second pulley (16) is fixedly connected to the outside of the first rotating rod (15). A first transmission belt (14) is sleeved on the outside of the first pulley (13), and the other side of the inside of the first transmission belt (14) is sleeved on the outside of the second pulley (16).

5. The high-efficiency casting equipment for reducing defects according to claim 1, characterized in that: The connecting assembly includes a third pulley (17) and a fourth pulley (20). The middle part of the third pulley (17) is fixedly connected to the outside of the first rotating rod (15), and the middle part of the fourth pulley (20) is fixedly connected to the outside of the second rotating rod (19). A second transmission belt (18) is sleeved on the outside of the third pulley (17), and the other side of the inside of the second transmission belt (18) is sleeved on the outside of the fourth pulley (20).

6. The high-efficiency casting equipment for reducing defects according to claim 1, characterized in that: The bottom of the filter plate (12) is in contact with the outside of the plurality of the striking wheels (8), and the outside of the filter plate (12) is in contact with the inner wall of the processing shell (4).

7. The high-efficiency casting equipment for reducing defects according to claim 1, characterized in that: One end of the spring (11) is fixedly connected to the top of the filter plate (12), and the other end of the spring (11) is fixedly connected to the top of the fixing rod (10).

8. The high-efficiency casting equipment for reducing defects according to claim 3, characterized in that: The moving component includes an electric guide rail (22) and a sliding block (23). The bottom of both electric guide rails (22) are fixedly connected to the top of the worktable (1). The middle part of the sliding block (23) is slidably connected to the outside of the electric guide rail (22). A hydraulic rod (24) is fixedly connected to the top of the sliding block (23). A lifting plate (25) is fixedly connected to the output end of the hydraulic rod (24). The bottom of the limiting column (26) is fixedly connected to the bottom of the lifting plate (25).

9. The high-efficiency casting equipment for reducing defects according to claim 3, characterized in that: The casting assembly includes a gantry (30) and two hydraulic rods (31). The bottom of the gantry (30) is fixedly connected to the top of the workbench (1), and the tops of the two hydraulic rods (31) are fixedly connected to the top of the gantry (30). The output ends of the two hydraulic rods (31) are fixedly connected to an upper mold (32).

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