Overflowed areca nut marinating material cutting device

By designing a device for removing excess brines from areca nuts, the automated removal of excess brines from areca nuts has been achieved, solving the problems of low efficiency, unevenness, and pollution associated with manual scraping, and improving product consistency and production efficiency.

CN121942932APending Publication Date: 2026-05-01HUNAN YOUCHENG AUTOMATION EQUIPMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
HUNAN YOUCHENG AUTOMATION EQUIPMENT CO LTD
Filing Date
2026-03-06
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

In existing technologies, the removal of overflowing brine after betel nut curdling relies on manual scraping, which results in a large workload, incomplete cleaning, poor product appearance consistency, and a high risk of contamination, making it difficult to meet the efficiency and quality requirements of industrial production.

Method used

Design a device for removing excess brine from areca nuts, including a feeding mechanism, a transfer mechanism, a cutting mechanism, and a discharging mechanism. Through an automated process, realize the transportation, cutting, and transfer of brine-treated areca nuts, ensuring efficient removal of excess brine and stable product quality.

Benefits of technology

It improves the efficiency and precision of removing spilled brine, reduces the risk of product contamination, enhances batch consistency and production efficiency, and reduces manual intervention and production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention is suitable for the technical field of areca nut processing, and provides a device for removing overflowing marinating materials of areca nuts. The device comprises the feeding mechanism, the transferring mechanism, the cutting mechanism and the discharging mechanism, transportation, cutting and transferring of the marinated areca nuts are achieved through an automatic process, manual scraping operation is effectively replaced, the labor intensity of workers is reduced, and the production efficiency is improved. The efficiency of cutting the overflowing marinating materials is improved, the scraping uniformity is ensured, the product pollution risk is reduced, and the batch consistency is improved.
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Description

A device for removing overflowing areca nut syrup Technical Field

[0001] This application relates to the field of areca nut processing technology, and in particular to a device for removing excess areca nut syrup. Background Technology

[0002] In the refining process of areca nuts, the cut areca nuts need to undergo a brine-adding process to meet diverse consumer taste preferences. Due to limitations in the fluidity of the brine and the precision required for operation, excessive brine often overflows and adheres to the cut surface of the areca nuts, forming irregular residues. These residues not only compromise the product's appearance but also easily spread and contaminate adjacent areca nut surfaces during subsequent handling. Currently, the industry commonly uses manual scraping to remove the overflowing brine. Operators must use simple tools to scrape each nut individually. This process is time-consuming and prone to uneven scraping depth due to variations in technique, leaving noticeable marks in some areas. Residual brine can seep into the inner wall of the packaging during subsequent packaging, causing contamination of the packaging material and reduced sealing performance. It also introduces fine brine debris into the product, affecting overall hygiene and consumer experience. Furthermore, manual operation makes it difficult to maintain a stable processing rhythm, and fatigue can lead to missed inspections or excessive scraping, further exacerbating product quality control fluctuations and reducing batch consistency.

[0003] To address the aforementioned issues, existing technologies urgently need improvement. Summary of the Invention

[0004] This application provides a device for removing overflowing brines from areca nuts, which has the advantages of improving the efficiency of overflowing brines removal, ensuring uniform scraping, reducing the risk of product contamination, and improving batch consistency.

[0005] This application provides a device for removing overflowing brines from areca nuts, characterized by comprising: a feeding mechanism for transporting areca nuts with overflowing brines to a feeding station; a transfer mechanism for transferring the areca nuts with overflowing brines from the feeding station to a cutting station for cutting the overflowing brines, and transferring the cut areca nuts with overflowing brines to an unloading station; a cutting mechanism for cutting the areca nuts with overflowing brines at the cutting station; and an unloading mechanism for unloading the areca nuts with overflowing brines from the unloading station.

[0006] Optionally, the feeding mechanism can transport the brined areca nuts in a lying position to the feeding station, and the transfer mechanism can transfer the brined areca nuts located at the feeding station in a lying position to the cutting station, and transfer the brined areca nuts that have been cut at the cutting station to the unloading station.

[0007] Optionally, the feeding station, cutting station, and unloading station are arranged in a straight line and connected in sequence to form a straight channel through which the brined areca nuts are supplied, and the straight channel has limiting strips on both sides along its length.

[0008] Optionally, the feeding mechanism includes a vibratory feeder, at least a section of which is configured to be inclined toward the bottom of the vibratory feeder and has a baffle on the side near the axis of the vibratory feeder for screening out the brined areca nuts that do not enter the outlet of the vibratory feeder in a lying position during the feeding process. The outlet of the vibratory feeder is configured as a feeding station.

[0009] Optionally, the transfer mechanism includes a conveying platform and a pressing transport module. The feeding end of the conveying platform is connected to the loading station, and the discharging end of the conveying platform is configured as the unloading station. The output end of the pressing transport module can press the areca nut located at the loading station and move the areca nut to the feeding end of the conveying platform. The output end of the pressing transport module can also move the areca nut located at the feeding end of the conveying platform to the unloading station. The cutting mechanism includes a cutter set on the conveying platform. The cutter is parallel to and higher than the working surface of the conveying platform. The output end of the pressing transport module can press the areca nut and make the areca nut pass through the cutter to complete the cutting of the overflowing brine.

[0010] Optionally, a waste outlet is provided below the cutter to discharge the waste material of the halogenated areca nuts cut off by the cutter to the conveyor platform.

[0011] Optionally, the transfer mechanism also includes a posture calibration component, which includes a fixture module, a first controller, and a first detection component. The first detection component is located on one side of the linear channel and is situated between the loading station and the cutting station along the length of the linear channel. The detection end of the first detection component faces the linear channel. The output end of the fixture module is located between the loading station and the first detection component along the length of the linear channel. The output end of the fixture module has two clamps that can come together. The clamps can hold the areca nuts located on the linear channel to adjust their posture. The control end of the fixture module is communicatively connected to the output end of the first controller, and the output end of the first detection component is communicatively connected to the input end of the first controller.

[0012] Optionally, the transfer mechanism further includes a blocking component, which includes a second detection component and a linear motion module. The second detection component is disposed on one side of the linear channel and is located between the loading station and the chuck along the length of the linear channel. The detection end of the second detection component faces the linear channel. The linear motion module is disposed on the upper side of the linear channel and is located between the second detection component and the chuck along the length of the linear channel. The output end of the linear motion module can rise / fall along the height of the linear channel to block the areca nuts located in the linear channel. The control end of the blocking component is communicatively connected to the output end of the first controller, and the output end of the second detection component is communicatively connected to the input end of the first controller.

[0013] Optionally, the feeding mechanism includes a feeding channel, the inlet of which is connected to the feeding station, and the inlet of which is located in the extension direction of the straight channel. The halogenated areca nuts that have been cut and are located at the feeding station can enter the inlet of the feeding channel under the pushing force of the halogenated areca nuts that have been cut. The height of the feeding channel in the vertical direction does not exceed the height of the feeding station.

[0014] Optionally, the feeding mechanism also includes a second controller, a carrying block, a vision inspection component, a defective product transport component, and a defective product recycling channel. The carrying block is configured as a feeding station and is a transparent carrier block used to carry the brined areca nuts. The vision inspection device is located below the carrying block, with its detection end facing the carrying block, to detect whether the overflowing brined material from the brined areca nuts has been cleaned up. The output end of the vision inspection device is communicatively connected to the input end of the second controller and can send detection information to the second controller. The output end of the defective product transport component and the inlet of the defective product recycling channel are respectively located on both sides of the length of the straight channel, and the output end of the defective product transport component and the inlet of the defective product recycling channel are respectively located on both sides of the feeding station. The control end of the defective product transport component is communicatively connected to the output end of the second controller, and the defective product transport component can receive control signals transmitted by the second controller so that the transport end of the defective product transport component transports the brined areca nuts located on the carrying block to the inlet of the defective product recycling channel. The vertical height of the defective product recycling channel does not exceed the height of the feeding station.

[0015] As can be seen from the above, the areca nut overflow brine removal device provided in this application includes a feeding mechanism, a transfer mechanism, a cutting mechanism and a discharging mechanism. It realizes the transportation, cutting and transfer of the brine-treated areca nuts through an automated process, effectively replacing manual scraping operations, improving the efficiency of overflow brine removal, ensuring scraping uniformity, reducing the risk of product contamination and improving batch consistency.

[0016] Other beneficial effects of this application will be described in detail in the following detailed description section. Attached Figure Description

[0017] Figure 1 is a schematic diagram of the overall structure of the areca nut overflow brine removal device according to an embodiment of this application; Figure 2 is an enlarged schematic diagram of the structure at point A in Figure 1; Figure 3 is a top view of the overall structure of the areca nut overflow brine removal device according to an embodiment of this application; Figure 4 is a schematic diagram of the overall structure of the areca nut overflow brine removal device from an oblique upper view according to an embodiment of this application; Figure 5 is a schematic diagram of the overall structure of the areca nut overflow brine removal device from an oblique upper view according to an embodiment of this application, showing the position of the visual detection component; Figure 6 is a schematic diagram of the overall structure of the areca nut overflow brine removal device from an oblique upper view according to an embodiment of this application; Figure 7 is a schematic diagram of the overall structure of the downward conveying module from an oblique lower view according to an embodiment of this application.

[0018] [Explanation of reference numerals in the attached drawings] 1. Feeding mechanism; 11. Vibratory feeder; 111. Spiral track; 1111. Baffle; 2. Transfer mechanism; 21. Conveying platform; 211. Straight vibratory feeder; 212. Channel; 22. Pressing transport module; 221. Pressing block; 2211. Limiting groove; 23. Position calibration component; 231. Fixture module; 2311. Chuck; 232. First detection component; 24. Blocking component; 241. Second detection component; 242. Linear motion module; 3. Cutting mechanism; 31. Cutter; 32. Waste outlet; 4. Unloading mechanism; 41. Unloading channel; 42. Loading block; 43. Vision inspection component; 44. Defective product transport component; 45. Defective product recycling channel; 5. Brine-treated areca nut; 6. Feeding station; 7. Cutting station; 8. Unloading station; 9. Straight channel; 91. Limiting strip. Detailed Implementation

[0019] In the following description, specific details such as particular system architectures and techniques are set forth for illustrative purposes and not for limitation, in order to provide a thorough understanding of the embodiments of this application. However, those skilled in the art will understand that this application may also be implemented in other embodiments without these specific details. In other instances, detailed descriptions of well-known systems, apparatuses, circuits, and methods have been omitted so as not to obscure the description of this application with unnecessary detail.

[0020] It should be understood that, when used in this application specification and the appended claims, the term "comprising" indicates the presence of the described features, integrals, steps, operations, elements and / or components, but does not exclude the presence or addition of one or more other features, integrals, steps, operations, elements, components and / or a collection thereof.

[0021] It should also be understood that the term “and / or” as used in this application specification and the appended claims means any combination of one or more of the associated listed items and all possible combinations, and includes such combinations.

[0022] As used in this application specification and the appended claims, the term "if" may be interpreted, depending on the context, as "when," "once," "in response to determination," or "in response to detection." Similarly, the phrase "if determined" or "if detected [the described condition or event]" may be interpreted, depending on the context, as meaning "once determined," "in response to determination," "once detected [the described condition or event]," or "in response to detection [the described condition or event]."

[0023] Furthermore, in the description of this application and the appended claims, the terms "first," "second," "third," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0024] References to "one embodiment" or "some embodiments" as described in this specification mean that one or more embodiments of this application include a specific feature, structure, or characteristic described in connection with that embodiment. Therefore, the phrases "in one embodiment," "in some embodiments," "in other embodiments," "in still other embodiments," etc., appearing in different parts of this specification do not necessarily refer to the same embodiment, but rather mean "one or more, but not all, embodiments," unless otherwise specifically emphasized. The terms "comprising," "including," "having," and variations thereof mean "including but not limited to," unless otherwise specifically emphasized.

[0025] Traditionally, after the refined betel nut is coated with brining agent, the brining agent tends to overflow and contaminate the cut surface of the betel nut. This often requires manual scraping to remove the brining agent. This manual scraping method is labor-intensive, incomplete, affects the appearance and consistency of the product, and easily contaminates the packaging and produces brining agent residue. It is difficult to meet the efficiency and quality requirements of industrial production.

[0026] In response, this application proposes a device for removing overflowing brines from areca nuts, comprising a feeding mechanism, a transfer mechanism, a cutting mechanism, and a discharging mechanism. The feeding mechanism transports the areca nuts with overflowing brines to the feeding station; the transfer mechanism transfers the areca nuts with overflowing brines from the feeding station to the cutting station for brining, and then transfers the brined areca nuts with overflowing brines to the discharging station; the cutting mechanism cuts the areca nuts with overflowing brines at the cutting station; and the discharging mechanism discharges the areca nuts with overflowing brines from the discharging station.

[0027] The following is an exemplary description of a device for removing excess brines from areca nuts provided in this application, in conjunction with the accompanying drawings.

[0028] To facilitate understanding of the working principle and structure of this device, some key terms in this embodiment are explained below: "Brine-treated areca nut 5" refers to areca nut products that have undergone halving and brine-treatment, and their surface may have brine overflowing, which is the object of this device.

[0029] The feeding mechanism 1 is a component responsible for receiving the betel nuts 5 to be processed from the external input end and conveying them to the designated feeding station 6 inside the device, thereby realizing the initial introduction of the betel nuts.

[0030] The feeding station 6 refers to the initial position where the halogenated areca nut 5 is transported by the feeding mechanism 1, and at this position the areca nut awaits further processing by the transfer mechanism 2.

[0031] The transfer mechanism 2 is responsible for accurately moving the brined areca nuts 5 located at the loading station 6 to the cutting station 7 according to the preset path and posture for cutting the overflowing brined material, and after the cutting is completed, transferring them from the cutting station 7 to the unloading station 8 to ensure the smooth flow of areca nuts between different processing stations.

[0032] Cutting station 7 refers to the specific position where the overflowing brine of the areca nut 5 is cut off, and the overflowing brine on the surface of the areca nut is removed at this position.

[0033] Excess brine cutting refers to the process of removing excess brine that overflows from the surface of the betel nut through mechanical means, in order to improve the appearance quality of the betel nut product.

[0034] Cutting mechanism 3 refers to the mechanism responsible for performing the cutting operation of overflowing brine. It removes the brine by contacting the areca nut with its working parts.

[0035] The unloading station 8 refers to the final position where the betel nuts 5, which have completed all processing, are transported by the transfer mechanism 2, and where the betel nuts await discharge by the unloading mechanism 4.

[0036] The feeding mechanism 4 is the component responsible for discharging the processed areca nuts located at the feeding station 8 from the device and transporting them to subsequent processing stages or collection points to complete the final output of the areca nuts.

[0037] The areca nut overflow brine removal device of this application mainly comprises a feeding mechanism 1, a transfer mechanism 2, a cutting mechanism 3, and a discharging mechanism 4.

[0038] Specifically, the feeding mechanism 1 is responsible for transporting the brined areca nuts 5 to the feeding station 6. One implementation method is that the feeding mechanism 1 can be manually placed, with the operator placing the brined areca nuts 5 one by one into the feeding station 6. Alternatively, the feeding mechanism 1 can consist of a simple hopper and conveyor belt; after the brined areca nuts 5 are poured into the hopper, they are transported to the feeding station 6 via the conveyor belt. Another option is that the feeding mechanism 1 can be a simple robotic arm that grabs the areca nuts and places them into the feeding station 6.

[0039] The transfer mechanism 2 is responsible for transferring the areca nuts 5 from the loading station 6 to the cutting station 7 for cutting the overflowing brine, and then transferring the cut areca nuts 5 to the unloading station 8. For example, the transfer mechanism 2 can be composed of a pusher mechanism, which, upon receiving an instruction, pushes the areca nuts at the loading station 6 to the cutting station 7, and then pushes them to the unloading station 8 again after cutting. As another implementation, the transfer mechanism 2 can be a simple robotic arm that moves the areca nuts from one station to another by gripping or adsorbing.

[0040] The cutting mechanism 3 is used to cut the areca nuts 5 at the cutting station 7. Specifically, the cutting mechanism 3 can consist of a rotating brush that removes excess brine through friction as the areca nuts pass by. Alternatively, the cutting mechanism 3 can be a grinding wheel with an abrasive surface that grinds and removes excess brine as the areca nuts pass by. Or, the cutting mechanism 3 can be a fixed scraper that scrapes away excess brine as the areca nuts pass underneath it.

[0041] The feeding mechanism 4 is used to feed the areca nuts 5 from the feeding station 8. For example, the feeding mechanism 4 can be a simple chute, where the cut areca nuts slide from the feeding station 8 into a collection container under gravity. Alternatively, the feeding mechanism 4 can be a simple collection box, where the areca nuts fall directly into the collection box after feeding station 8. Or, the feeding mechanism 4 can be a simple conveyor belt that transports the areca nuts from the feeding station 8 to the outside of the device.

[0042] The areca nut overflow trimming device of this application, through the setting of a feeding mechanism 1, a transfer mechanism 2, a cutting mechanism 3, and a discharging mechanism 4, realizes the automated trimming of overflowing areca nut 5. This avoids the problems of high labor intensity, incomplete trimming, poor product appearance consistency, and easy packaging contamination associated with traditional manual scraping methods. This device can improve the efficiency and precision of areca nut overflow trimming, ensure product quality, reduce production costs, and meet the needs of industrial production.

[0043] In some embodiments of this application, as shown in Figures 1 to 7, the feeding mechanism 1 can transport the halogenated areca nut 5 in a lying position to the feeding station 6, and the transfer mechanism 2 can transfer the halogenated areca nut 5 located at the feeding station 6 in a lying position to the cutting station 7, and transfer the halogenated areca nut 5 that has been cut at the cutting station 7 to the unloading station 8.

[0044] Specifically, the feeding mechanism 1 is designed to ensure that the areca nuts 5, when transported to the feeding station 6, remain in a stable, lying position. This lying position typically means that the wider or flatter side of the areca nut faces downwards to provide a stable support surface. This position can be achieved in several ways. For example, the feeding mechanism 1 can use a conveyor belt with grooves of a specific shape that matches the lying position of the areca nut, thus guiding it to maintain the correct posture during transport. Alternatively, a gravity guide trough can be used, with its inclination and shape design allowing the areca nut to automatically adjust to a lying position during sliding. Simultaneously, the transfer mechanism 2 also maintains the lying position when transferring the areca nuts 5 from the feeding station 6 to the cutting station 7. This ensures the consistency and stability of the areca nut's posture before entering the cutting area. The transfer mechanism 2 can employ a conveying device with a bearing surface or clamping mechanism adapted to the lying posture of the areca nuts, such as a chain conveyor with a customized pallet or a robotic arm equipped with flexible clamps. These devices can stably support or clamp the areca nuts during movement, preventing changes in their posture. Furthermore, the transfer mechanism 2 is also responsible for transferring the areca nuts 5, which have been cut at the cutting station 7, to the unloading station 8. During this transfer process, although the posture requirements may not be as stringent as before cutting, the areca nuts are generally kept stable to prevent rolling or collisions during transfer, which could affect product quality or cause secondary damage.

[0045] Through the aforementioned technical solution, the feeding mechanism 1 and the transfer mechanism 2 work together to ensure that the areca nuts 5, before entering the cutting station 7 and throughout the critical stages of the entire processing flow, maintain a uniform and stable lying posture. This standardized posture allows the cutting mechanism 3 to be precisely configured and operated, significantly improving the accuracy and efficiency of cutting the overflowing brine. Due to the determinacy of the areca nut's posture, the cutting tool can cut at a preset angle and depth, effectively avoiding damage to the areca nut itself and ensuring the integrity and consistency of the product's appearance. At the same time, the stable posture also reduces the risk of equipment jamming or misoperation, improving the automation level and operational reliability of the entire cutting device, thereby increasing production efficiency and product qualification rate.

[0046] In some embodiments of this application, as shown in Figures 3 and 6, in order to ensure the stability and accuracy of the transfer of the halogenated areca nut 5 between different workstations and to avoid positional shifts or posture changes during movement, thereby affecting the accuracy of subsequent cutting operations, the loading workstation 6, the cutting workstation 7, and the unloading workstation 8 are arranged in a straight line and connected in sequence to form a straight channel 9 through which the halogenated areca nut 5 passes. The straight channel 9 has limiting strips 91 on both sides in the length direction.

[0047] Specifically, the loading station 6, cutting station 7, and unloading station 8 are arranged in a straight line and connected sequentially. This means that the main movement path of the areca nut 5 from entering the device to leaving the device after processing is linear and continuous. This arrangement simplifies the design of the transmission path for the areca nut 5 and reduces transmission resistance or positioning errors caused by turns or complex paths. For example, a long, narrow base or frame can be used to arrange the various stations in a straight line according to their functional order, ensuring that the areca nut 5 can move smoothly from one station to the next. Based on this, a straight channel 9 is formed for the areca nut 5 to pass through. This straight channel 9 refers to providing a clear and defined movement path for the areca nut 5. This channel can be a physical structure, such as a track with sidewalls, a trough structure, or a continuous straight path visually and functionally formed by a series of closely connected transmission units (such as conveyor belts or rollers). Its function is to guide the areca nut 5 to move along the preset trajectory and prevent it from deviating from the path during transmission. Meanwhile, the straight channel 9 has limiting strips 91 on both sides along its length. These limiting strips 91 are physical structures installed on both sides of the straight channel 9 to laterally constrain the areca nut 5 as it moves along the length of the channel. These limiting strips 91 can be sidewalls of fixed height, guide rails with adjustable width, or flexible plates with a certain degree of elasticity. Their function is to ensure that the areca nut 5 remains in the center area of ​​the channel during transmission, preventing it from lateral swaying, tilting, or flipping, thereby maintaining the stability of its lying posture and ensuring that it can be accurately positioned and cut at the cutting station 7.

[0048] Through the above technical solution, the feeding station 6, cutting station 7, and unloading station 8 are arranged in a straight line and connected sequentially to form a clear straight channel 9. This greatly simplifies the transmission path of the brined areca nut 5 between different stations and reduces the complexity of the transmission process. Simultaneously, limiting strips 91 are set on both sides of the straight channel 9 along its length to effectively constrain the brined areca nut 5 laterally, ensuring that it maintains a stable lying posture and precise center position throughout the transmission process. This not only avoids possible deviation, tilting, or flipping of the areca nut during movement, but also significantly improves the cutting accuracy and efficiency of the cutting mechanism 3 in cutting the overflowing brined material from the areca nut, reducing the scrap rate caused by inaccurate positioning. Furthermore, this structured transmission path makes the automated control of the entire device simpler and more reliable, improving the overall stability and operating efficiency of the production line.

[0049] In some embodiments of this application, as shown in Figures 1, 3 and 6, the feeding mechanism 1 of the above-mentioned areca nut overflow brine removal device includes a vibrating plate 11. At least one section of the spiral track 111 of the vibrating plate 11 is configured to be inclined toward the bottom of the vibrating plate 11 and has a baffle 1111 on one side near the axis of the vibrating plate 11 for screening out the brine-treated areca nuts 5 that do not enter the outlet of the vibrating plate 11 in a lying position during the feeding process. The outlet of the vibrating plate 11 is configured as a feeding station 6.

[0050] Specifically, the vibratory feeder 11, as a common automated feeding device, functions by orienting and transporting scattered workpieces to a designated position through vibration. Its working principle typically utilizes electromagnetic or mechanical vibration to generate high-frequency, low-amplitude vibrations in the feeder body, thereby moving the areca nuts 5 along the spiral track 111. The dimensions, vibration frequency, and track width of the vibratory feeder 11 can be precisely adjusted according to the physical characteristics of the areca nuts 5 (such as size, weight, and shape) and the required feeding speed to ensure stable and continuous conveying of the areca nuts.

[0051] This design is key to achieving areca nut posture screening. The spiral track 111 is tilted towards the bottom of the vibratory plate 11, so that if the areca nut 5 moves along the track and its posture does not conform to the preset lying posture (e.g., standing on its side or flipping over), its center of gravity will shift, and under the action of gravity, it is easier for it to roll back to the bottom of the vibratory plate 11 under the influence of gravity, and re-participate in the screening. The synergistic effect of the tilted spiral track 111 and the baffle 1111 forms an efficient physical screening mechanism. Through this mechanism, only those areca nuts 5 that have successfully adjusted to a lying posture can pass smoothly through the screening section and finally reach the discharge port of the vibratory plate 11. The discharge port of the vibratory plate 11 is the interface between the entire feeding mechanism 1 and the subsequent processing stages. This discharge port is precisely configured as the feeding station 6 to ensure that the areca nuts 5 that have undergone posture screening can smoothly and accurately enter the subsequent transfer and cutting processes in the correct lying posture. The design of the discharge port should ensure the stability of the areca nut's posture when it leaves the vibrating plate 11, and seamlessly connect with the inlet structure of the feeding station 6.

[0052] Through the above technical solution, the feeding mechanism 1 is designed to include a vibratory feeder 11, and the spiral track 111 of the vibratory feeder 11 is specially configured so that at least one section is inclined to the bottom and a baffle 1111 is set on the side near the axis. This effectively utilizes gravity and physical obstruction mechanisms to automatically identify and screen out the areca nuts 5 that are not in a lying position during the feeding process. This design ensures that the areca nuts 5 entering the feeding station 6 are all in the correct lying position, thereby avoiding difficulties in identification or processing failure of the subsequent transfer and cutting mechanisms 3 due to incorrect areca nut posture. This significantly improves the automation level and processing efficiency of the entire device, reduces manual intervention, and ensures the stability of product processing quality.

[0053] The height of the aforementioned baffle 1111 is lower than the height of the areca nut 5 when it is in a prone position.

[0054] For example, the height of the baffle 1111 is 2-5mm, which can be adjusted according to different specifications of areca nuts.

[0055] In some embodiments of this application, as shown in Figures 1, 2, 4, 5, and 7, the areca nut overflow brine removal device of this application includes a transfer mechanism 2 comprising a conveying platform 21 and a pressing transport module 22. The feeding end of the conveying platform 21 is connected to the loading station 6, and the discharging end of the conveying platform 21 is configured as the unloading station 8. The output end of the pressing transport module 22 can press and hold the areca nut 5 located at the loading station 6 and move the areca nut 5 to the feeding end of the conveying platform 21. The output end of the pressing transport module 22 can also move the areca nut 5 located at the feeding end of the conveying platform 21 to the unloading station 8. The cutting mechanism 3 includes a cutter 31 disposed on the conveying platform 21. The cutter 31 is parallel to and higher than the working surface of the conveying platform 21. The output end of the pressing transport module 22 can press and hold the areca nut 5 and make the areca nut 5 pass through the cutter 31 to complete the overflow brine removal.

[0056] The conveyor platform 21 is a planar structure used to carry and transport the areca nuts 5. This conveyor platform 21 can be implemented in various forms; for example, it can be a continuously operating belt conveyor with a certain degree of friction on its surface to prevent the areca nuts from slipping; it can also be a chain conveyor, driving a series of flat plates through a chain; or a roller conveyor, using rotating rollers to propel the areca nuts forward; or it can be a vibratory feeder 211, using vibration to move the areca nuts. The feed end of the conveyor platform 21 is connected to the loading station 6, ensuring that the areca nuts can smoothly enter the conveying path from the loading station 6.

[0057] In some specific embodiments of this application, the conveying platform 21 includes a direct vibration feeder 211 and a channel 212 that allows only a single areca nut to pass through. Meanwhile, the discharge end of the conveying platform 21 is configured as a feeding station 8, providing a continuous and stable physical support for the entire transmission process of the areca nut.

[0058] The downward conveying module 22 is a component capable of applying downward pressure to the halved areca nut 5 and moving it along a predetermined path. This module can be implemented in ways including, but not limited to: a conveyor belt with flexible holding components, for example, a conveyor belt positioned above the areca nut that operates synchronously or asynchronously with the conveying platform 21, with rubber wheels or silicone belts installed at its bottom to hold the areca nut by applying downward pressure; or using a robotic arm in conjunction with suction cups or clamps to grasp and move the areca nut at a specific location; or using a series of liftable pressing blocks 221 to intermittently hold and push the areca nut above it. The output end of the downward conveying module 22 is designed to hold the halved areca nut 5 located at the loading station 6 and precisely move it to the feeding end of the conveying platform 21. Furthermore, this output end can continuously hold the areca nut and move it from the feeding end of the conveying platform 21 all the way to the unloading station 8, thereby achieving stable transport of the areca nut throughout the entire processing flow. This pressing method is crucial for maintaining the areca nut's lying posture and effectively prevents it from rolling or shifting during transport and cutting.

[0059] The cutter 31 is a key component used to cut away the overflowing brine from the areca nut 5. This cutter 31 can take the form of a fixed blade, a rotating blade, or a vibrating blade. For example, it can be a sharp metal blade fixed to a support; it can also be a high-speed rotating disc blade that cuts using centrifugal force; or it can be an ultrasonic vibrating blade that achieves fine cutting through high-frequency vibration. The cutter 31 is positioned at a specific location above the conveyor platform 21 and is parallel to the working surface of the conveyor platform 21. More importantly, the working surface of the cutter 31 is higher than the working surface of the conveyor platform 21. This height difference allows the cutter 31 to accurately remove the protruding overflowing brine from the areca nut surface without damaging the areca nut body or causing unnecessary interference with the conveyor platform 21. The height of the cutter 31 (the distance between it and the conveyor platform 21) is usually adjustable to accommodate areca nuts of different thicknesses or to adjust the cutting depth according to actual needs.

[0060] In actual operation, the output end of the downward conveying module 22, while pressing the areca nut 5, drives the areca nut to move along the conveying platform 21, so that it passes under the cutter 31. Since the cutter 31 is higher than the working surface of the conveying platform 21, and the downward conveying module 22 applies a stable downward pressure to the areca nut, the overflowing briny portion of the areca nut will be precisely scraped or flattened by the cutter 31 when it passes through the cutter 31.

[0061] Through the above technical solution, areca nuts can be stably supported on the conveyor platform 21 and precisely transported by the downward conveying module 22. The continuous pressure exerted by the downward conveying module 22 on the areca nuts effectively prevents them from rolling or shifting during transport and cutting, thus ensuring the stable maintenance of their lying posture. The cutting blade 31, which is parallel to and higher than the working surface of the conveyor platform 21, combined with the drive of the downward conveying module 22, allows the overflowing brine of the areca nuts to be precisely and efficiently removed when passing through the cutting blade 31, without damaging the areca nut body. This collaborative working method significantly improves the stability and processing accuracy of cutting the overflowing brine of the brine-treated areca nuts 5, reduces the defect rate, and thus improves overall production efficiency.

[0062] In some embodiments, the output end of the pressure transport module 22 is connected to a pressure sensor. When the pressure on the areca nut reaches a preset value, the output end of the pressure transport module 22 begins to move the halogenated areca nut 5 to the cutting station 7.

[0063] In some specific embodiments, as shown in Figures 1, 2, 4, 5 and 7, the pressing transport module 22 is a motion module with degrees of freedom in the vertical direction and along the length of the straight channel 9. The output end of the pressing transport module 22 is configured as a pressing block 221, which is located above the straight channel 9. The lower part of the pressing block 221 has a limiting groove 2211 that is adapted to the shape of the areca shell.

[0064] In some embodiments of this application, as shown in Figures 1 and 2, the waste outlet 32 ​​is used to discharge the waste of the halogenated areca nut 5 cut off by the cutter 31 to the conveyor platform 21.

[0065] Specifically, the waste outlet 32 ​​refers to an opening or channel in the cutting mechanism 3 specifically designed for collecting and discharging waste material generated during the cutting process. Its main function is to ensure the cleanliness of the cutting area, prevent waste accumulation, thus ensuring the smooth operation of the cutting process and avoiding secondary contamination of the product. The waste outlet 32 ​​can be a simple opening or a structure connected to a guide channel, collection box, or negative pressure adsorption device. For example, it can be designed as a funnel-shaped opening with a waste collection box connected below; or it can be connected to a vacuum adsorption system to promptly remove waste material through negative pressure. Its size and shape should be optimized according to the quantity and characteristics of the cutting waste to ensure efficient discharge.

[0066] Through the above technical solution, when the cutter 31 cuts the areca nut 5, the excess brine waste removed can fall directly into the waste inlet 32 ​​and be discharged from the conveyor platform 21 through the waste inlet 32. This design effectively solves the problem of waste accumulating on the conveyor platform 21, avoids the waste from obstructing the subsequent conveying of areca nuts, and ensures the cleanliness of the conveyor platform 21 and the stable operation of the equipment. At the same time, it also prevents secondary contamination of the cut areca nuts by the waste, improving the hygiene quality of the product. In addition, since the waste does not accumulate in the cutting area, the working efficiency and service life of the cutter 31 are also improved, reducing the maintenance frequency.

[0067] In some embodiments of this application, as shown in Figures 1, 2, 4, and 5, the transfer mechanism 2 further includes a pose calibration component 23, which includes a fixture module 231, a first controller, and a first detection component 232. The first detection component 232 is disposed on one side of the linear channel 9, and is located between the loading station 6 and the cutting station 7 along the length of the linear channel 9, with its detection end facing the linear channel 9. The output end of the fixture is located between the loading station 6 and the first detection component 232 along the length of the linear channel 9. The output end of the fixture has two collapsible grippers 2311 that can clamp the areca nuts 5 located on the linear channel 9 to adjust their pose. The control end of the fixture module 231 is electrically connected to the output end of the first controller, and the output end of the first detection component 232 is electrically connected to the input end of the first controller.

[0068] Specifically, the pose calibration component 23 is designed to precisely adjust the position and orientation of the areca nut 5 within the linear channel 9 to ensure that it meets the cutting accuracy requirements when entering the cutting station 7. It achieves automated, high-precision calibration of the areca nut's pose by integrating detection, clamping, and control functions.

[0069] The clamp module 231 is the actuator of the pose calibration component 23, and its output end has two clamps 2311 that can come into contact with each other. The clamp module 231 can be in the form of a pneumatic clamp, an electric clamp, or a mechanical clamp. When it receives a command from the first controller, the clamps 2311 of the clamp module 231 will clamp the areca nut 5 and adjust it to the preset correct pose. Specifically, the clamps 2311 can be designed such that when clamping the areca nut, the inner sidewalls of the two clamps 2311 are similar to the shape of the areca nut 5 (such as a semi-ellipsoid) to guide the pose of the areca nut 5.

[0070] The first controller is the control core of the posture calibration component 23. It is responsible for receiving the detection signals from the first detection component 232. When the first detection component 232 detects that the tingled areca nut 5 is passing through the linear channel 9, it sends a first detection signal to the first controller. The first controller then sends a first control signal to the clamp module 231 based on the first detection signal. The clamp module 231 then causes the chuck 2311 to perform a clamping action based on the first control signal, thereby clamping the tingled areca nut 5 and unifying the posture of the passing areca nuts. The first controller can be a programmable logic controller (PLC), a microcontroller, or an industrial computer.

[0071] It is understandable that the function of the first controller itself is to receive the first detection signal and send the first control signal to the clamp module 231 according to the first detection signal so that the chuck 2311 can perform a clamping action.

[0072] The first detection component 232 is used to acquire the position and orientation information of the areca nut 5 within the linear channel 9 in real time. This component can be a vision sensor (such as an industrial camera), a laser displacement sensor, or a photoelectric sensor. Its detection end faces the linear channel 9, enabling non-contact detection of whether the areca nut has passed through the current detection segment of the linear channel 9. The first detection component 232 is located on one side of the linear channel 9, between the loading station 6 and the cutting station 7 along the length of the linear channel 9. This arrangement ensures that the areca nut's orientation can be adjusted before it enters the cutting station 7, so that it can be transferred by the subsequent transfer mechanism 2.

[0073] The output end of the clamp module 231 is located between the loading station 6 and the first detection component 232 along the length of the straight channel 9. Specifically, the clamp 2311 is set in close contact with the first detection component 232. This position allows the clamp module 231 to directly clamp the halogenated areca nut 5 after the areca nut has passed through the loading station 6 and is detected by the first detection component 232, so as to adjust the position of the halogenated areca nut 5.

[0074] Through the above technical solution, this application can effectively solve the problem of potential positional deviations in the transport of brined areca nuts 5. This ensures that each brined areca nut 5 is in a uniform, predetermined posture before being processed by the transfer mechanism 2 and the cutting mechanism 3, thereby significantly improving the accuracy of cutting excess brined material and reducing incomplete cutting or damage to the areca nut body caused by inaccurate positioning. Furthermore, automated calibration reduces the need for manual intervention, improves the automation level and production efficiency of the entire cutting device, and guarantees the consistency of product quality.

[0075] In this application, the transfer mechanism 2 further includes a blocking component 24, which includes a second detection component 241 and a linear motion module 242. The second detection component 241 is disposed on one side of the linear channel 9, and is located between the loading station 6 and the clamp along the length of the linear channel 9, with its detection end facing the linear channel 9. The linear motion module 242 is disposed on the upper side of the linear channel 9, and is located between the second detection component 241 and the clamp 2311 along the length of the linear channel 9. The output end of the linear motion module 242 can rise / fall along the height of the linear channel 9 to block the areca nuts located in the linear channel 9. The control end of the blocking component 24 is communicatively connected to the output end of the first controller, and the output end of the second detection component 241 is communicatively connected to the input end of the first controller.

[0076] Specifically, the blocking component 24 is a functional module used to control the flow rhythm of the halogenated areca nuts 5 within the straight channel 9. Its core function is to ensure that the areca nuts are fed into the subsequent processing stages one by one in an orderly manner through the synergistic effect of detection and blocking.

[0077] The second detection component 241 is used to monitor the presence or position of the areca nut 5 within the linear channel 9 in real time. This detection component can be implemented using various technologies; for example, it can be a photoelectric sensor that determines whether areca nuts are blocking the light path by emitting and receiving light beams; it can also be a proximity sensor that triggers a signal by sensing the physical presence of the areca nut; or it can be a small vision sensor used to identify the outline or position information of the areca nut. Its detection end is positioned facing the linear channel 9, ensuring that it can effectively sense the passage of areca nuts within the channel.

[0078] The linear motion module 242 is a mechanism that performs blocking actions, and its output end can rise or fall along the height direction of the linear channel 9. This module can be composed of a cylinder-driven stop, an electric push rod, or a robotic arm controlled by a servo motor. When its output end descends, it can physically prevent the betel nut from moving forward; when it rises, it allows the betel nut to pass through.

[0079] The second detection component 241 is located between the loading station 6 and the fixture along the length of the linear channel 9, meaning it detects areca nuts before they enter the fixture module 231 for orientation calibration. The linear motion module 242 is located between the loading station 6 and the second detection component 241 along the length of the linear channel 9, i.e., upstream of the second detection component 241. This arrangement allows the linear motion module 242 to promptly block subsequent areca nuts after the second detection component 241 detects them, thereby achieving precise control over the flow of areca nuts.

[0080] By introducing the blocking component 24, the second detection component 241 monitors the passage of areca nuts in the linear channel 9 in real time, and the linear motion module 242 blocks the areca nuts in a timely manner based on the detection results. This synergistic effect ensures that the areca nuts can enter the posture calibration component 23 area at a controlled rhythm and appropriate interval. This effectively avoids the accumulation or collision of areca nuts before entering the posture calibration component 23, thereby ensuring that the posture calibration component 23 can accurately and efficiently adjust the posture of each areca nut, significantly improving the stability and accuracy of subsequent cutting processes.

[0081] Understandably, in one specific embodiment, the output end of the linear motion module 242 rises when the previous halogenated areca nut 5 has completely passed the detection range of the first detection component 232, so that the next halogenated areca nut 5 can enter the detection range of the first detection component 232. After the next halogenated areca nut 5 has completely passed the detection range of the second detection component 241, the output end of the linear motion module 242 descends to block subsequent halogenated areca nuts 5. This ensures that the halogenated areca nuts 5 are adjusted in position one by one and avoids problems such as the accumulation and collision of halogenated areca nuts 5.

[0082] In some embodiments of this application, as shown in Figures 3 to 6, the feeding mechanism 4 includes a feeding channel 41. The inlet of the feeding channel 41 is connected to the feeding station 8, and the inlet of the feeding channel 41 is located in the extension direction of the straight channel 9. The halogenated areca nuts 5 that have been cut and are located on the feeding station 8 can enter the inlet of the feeding channel 41 under the pushing of the halogenated areca nuts 5 that have been cut. The height of the feeding channel 41 in the vertical direction does not exceed the height of the feeding station 8.

[0083] Specifically, the feeding mechanism 4 includes a feeding channel 41, which guides the cut areca nuts 5 away from the feeding station 8. This channel can be designed as a chute with a certain slope, or as a transition section seamlessly connected to the subsequent conveying system. Its main function is to provide a physical path for the areca nuts, allowing them to be smoothly transferred from the feeding station 8 to the next stage. The inlet of the feeding channel 41 is connected to the feeding station 8. This connection method aims to ensure that the areca nuts 5 can smoothly enter the feeding channel 41 from the feeding station 8, avoiding jamming, accumulation, or accidental falling at the junction. In practice, this can be achieved through precise mechanical alignment or by setting a smooth transition plate to ensure the continuity and stability of the areca nuts during the transfer process. Given that the loading station 6, cutting station 7, and unloading station 8 of the aforementioned areca nut overflow brine removal device are arranged in a straight line and connected sequentially, forming a straight channel 9 through which the brine-treated areca nuts 5 pass, setting the inlet of the unloading channel 41 in the extension direction of this straight channel 9 allows the brine-treated areca nuts 5 to maintain their original straight-line movement trend during the unloading process without changing direction, thus maintaining the continuity and smoothness of the entire production line. Furthermore, the brine-treated areca nuts 5 that have been cut and are located at the unloading station 8 can enter the inlet of the unloading channel 41 under the push of the cut areca nuts 5. This unloading method utilizes the characteristic of continuous conveying of areca nuts on the straight channel 9. When subsequent areca nuts are transferred to the unloading station 8, they will naturally push against the cut areca nuts in front of them, causing them to enter the inlet of the unloading channel 41. This passive pushing unloading mechanism avoids the use of additional robotic arms, push rods, or other active pushing devices, thereby simplifying the structure of the unloading mechanism 4 and reducing the failure rate. Meanwhile, the height of the feeding channel 41 in the vertical direction does not exceed the height of the feeding station 8, ensuring that the entrance plane of the feeding channel 41 is flush with or lower than the bearing plane of the feeding station 8, so that the halogenated areca nut 5 of the feeding station 8 can enter the feeding channel 41 under the pushing of the halogenated areca nut 5.

[0084] Specifically, the feeding channel 41 is a continuous downward channel with a certain slope, and the outlet of the feeding channel 41 is equipped with a component (such as a collection box) that can collect the brined areca nuts 5, so as to ensure that the brined areca nuts 5 can be fed through the pushing of subsequent brined areca nuts 5 and their own gravity.

[0085] Through the above technical solution, the feeding channel 41 of the feeding mechanism 4 has its inlet connected to the feeding station 8 and located in the extension direction of the straight channel 9, allowing the cut areca nuts to smoothly enter the feeding channel 41 from the feeding station 8. Most importantly, the continuous and automatic feeding of areca nuts is achieved through the pushing action of subsequent areca nuts, avoiding additional complex gripping or pushing mechanisms and simplifying the device structure. Simultaneously, the vertical height of the feeding channel 41 does not exceed the height of the feeding station 8. Specifically, the feeding channel 41 is a continuously downward channel with a certain slope, ensuring that the brined areca nuts 5 can be fed through the pushing action of subsequent brined areca nuts 5 and their own gravity. This design effectively solves the problem of areca nuts accumulating at the feeding station 8, improving the overall efficiency and automation level of the production line.

[0086] In some embodiments of this application, as shown in Figures 3 to 6, the feeding mechanism 4 further includes a second controller, a carrying block 42, a vision inspection component 43, a defective product transport component 44, and a defective product recycling channel 45. The carrying block 42 is configured as the feeding station 8 and is a transparent carrying block used to carry the brined areca nuts 5. The vision inspection component 43 is located below the carrying block 42, with its detection end facing the carrying block 42, to detect whether the overflowing brined material from the brined areca nuts 5 has been cleaned up. The output end of the vision inspection component 43 is electrically connected to the input end of the second controller and can send detection information to the second controller. The output end of the defective product transport component 44 and the inlet of the defective product recycling channel 45 are respectively located on both sides of the length of the straight channel 9, and on both sides of the feeding station 8. The control terminal of the defective product transport component 44 is electrically connected to the output terminal of the second controller. The defective product transport component 44 can receive control signals transmitted by the second controller so that its transport end can transport the halogenated areca nuts 5 located on the loading block 42 to the feed inlet of the defective product recycling channel 45. The vertical height of the defective product recycling channel 45 does not exceed the height of the unloading station 8.

[0087] Specifically, the second controller is a core control unit whose function is to receive detection data from the vision inspection component 43 and evaluate the cutting quality of the areca nuts 5 according to preset judgment logic. When the detection result indicates that the overflowing areca nut brine has not been completely removed, the second controller generates and sends a corresponding control signal to the defective product transport component 44. The second controller can be implemented in the form of a microcontroller (MCU), a programmable logic controller (PLC), or an industrial computer, and its internal components can store image processing algorithms and decision logic.

[0088] The carrier block 42, as part of the unloading station 8, is unique in that it is configured as a transparent carrier block. This transparent design (e.g., using optical glass, highly transparent plastic, or resin materials) allows the vision inspection component 43 to inspect the areca nuts 5 supported on the carrier block 42 from below without obstruction. The surface of the carrier block 42 should be flat and have sufficient strength to ensure that the areca nuts remain stable during inspection and can withstand the weight of the areca nuts and the thrust during subsequent transportation.

[0089] The visual inspection unit 43 typically consists of one or more high-resolution cameras, a matching light source (such as a ring LED light or a backlight panel), and an image processing module. The cameras capture images of the areca nuts on the transparent carrier block 42, while the light source provides uniform and sufficient illumination to highlight the characteristics of any residual syrup. The image processing module analyzes the captured images, using algorithms such as edge detection, color recognition, and texture analysis to accurately determine whether there is any residual syrup on the areca nut surface that has not been properly removed. The inspection results (such as pass / fail signals or detailed defect data) are transmitted to the second controller via electrical signals.

[0090] The defective product transport component 44 is an actuator used to separate substandard areca nuts from the main production line. Its output end and the inlet of the defective product recycling channel 45 are cleverly positioned on both sides of the length of the straight channel 9 and on both sides of the unloading station 8. This allows the defective product transport component 44 to flexibly push or deflect substandard products away from the main channel. The defective product transport component 44 can be implemented in various ways. For example, it can be a cylinder-driven push rod that extends to push the substandard areca nuts laterally into the defective product recycling channel 45 when it receives a command from the second controller; it can also be a small robotic arm or fork mechanism that precisely grasps or deflects the substandard products into the defective product recycling channel 45; or it can be a blowing mechanism that blows the substandard areca nuts into the defective product recycling channel 45 using high-speed gas.

[0091] The defective product recycling channel 45 is used to collect the substandard areca nuts 5 separated by the defective product transport component 44. Its inlet is aligned with the output end of the defective product transport component 44 to ensure that the substandard products can enter smoothly. The vertical height of the defective product recycling channel 45 does not exceed the height of the unloading station 8. This design helps the areca nuts slide into the channel under gravity or by a slight push and be guided to the centralized collection area, avoiding the accumulation or backflow of substandard products on the production line.

[0092] Through the above technical solution, after the areca nut 5 is cut and enters the unloading station 8, its cutting quality can be automatically detected. The transparent carrier block 42 provides good detection conditions for the vision detection component 43, enabling the vision detection component 43 to accurately identify whether the overflowing areca nut residue has been cleaned up. The second controller intelligently judges whether the areca nut is qualified based on the feedback from the vision detection component 43. For the detected unqualified products, the defective product transport component 44 can promptly and accurately separate them from the main production line and send them to the defective product recycling channel 45 for centralized processing, thereby preventing unqualified products from flowing into subsequent production links or the market. This significantly improves the stability of product quality, reduces the cost and error of manual inspection, realizes intelligent quality control and defective product sorting in the process of removing overflowing areca nut residue, and improves production efficiency and product qualification rate.

[0093] Through the collaborative efforts of the aforementioned institutions, the areca nut overflow brine removal device achieves automatic feeding, posture calibration, precise cutting, waste discharge, and quality inspection and sorting of the brine-treated areca nuts 5. It effectively solves the problems of low efficiency, incompleteness, and poor consistency in traditional manual processing, thereby improving production efficiency and product quality.

[0094] In the above embodiments, the descriptions of each embodiment have different focuses. For parts that are not described in detail or recorded in a certain embodiment, please refer to the relevant descriptions of other embodiments.

[0095] Those skilled in the art will recognize that the units and algorithm steps of the various examples described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware or a combination of computer software and electronic hardware. Whether these functions are implemented in hardware or software depends on the specific application and design constraints of the technical solution. Those skilled in the art can use different methods to implement the described functions for each specific application, but such implementation should not be considered beyond the scope of this application.

[0096] In the embodiments provided in this application, it should be understood that the disclosed apparatus / network devices and methods can be implemented in other ways. For example, the apparatus / network device embodiments described above are merely illustrative. For instance, the division of modules or units is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or direct coupling or communication connection shown or discussed may be through some interfaces; the indirect coupling or communication connection between devices or units may be electrical, mechanical, or other forms.

[0097] The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0098] The above description is the preferred embodiment of this application. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principles described in this application, and these improvements and modifications should also be considered within the scope of protection of this application.

Claims

1. A device for removing overflowing areca nut brittle, characterized in that, include: The feeding mechanism (1) is used to transport the brined areca nuts (5) to the feeding station (6); the transfer mechanism (2) is used to transfer the brined areca nuts (5) at the feeding station (6) to the cutting station (7) for cutting the overflowing brined material, and transfer the brined areca nuts (5) after cutting to the unloading station (8); the cutting mechanism (3) is used to cut the brined areca nuts (5) at the cutting station (7); the unloading mechanism (4) is used to unload the brined areca nuts (5) at the unloading station (8).

2. The areca nut overflow brine removal device according to claim 1, characterized in that, The feeding mechanism (1) can transport the halogenated areca nut (5) in a lying position to the feeding station (6), and the transfer mechanism (2) can transfer the halogenated areca nut (5) located at the feeding station (6) in a lying position to the cutting station (7), and transfer the halogenated areca nut (5) that has been cut at the cutting station (7) to the unloading station (8).

3. The areca nut overflow brine removal device according to claim 2, characterized in that, The loading station (6), the cutting station (7) and the unloading station (8) are arranged in a straight line and connected in sequence to form a straight channel (9) through which the halogenated areca nut (5) passes. The straight channel (9) has limiting strips (91) on both sides in the length direction.

4. The areca nut overflow brine removal device according to any one of claims 1-3, characterized in that, The feeding mechanism (1) includes a vibratory plate (11), at least a section of the spiral track (111) of the vibratory plate (11) is configured to be inclined toward the bottom of the vibratory plate (11) and has a baffle (1111) on the side near the axis of the vibratory plate (11) for screening out the halogenated areca nuts (5) that do not enter the outlet of the vibratory plate (11) in a lying position during the feeding process. The outlet of the vibratory plate (11) is configured as a feeding station (6).

5. The areca nut overflow brine removal device according to claim 3, characterized in that, The transfer mechanism (2) includes a conveying platform (21) and a pressing transport module (22). The feeding end of the conveying platform (21) is connected to the loading station (6), and the discharging end of the conveying platform (21) is configured as the unloading station (8). The output end of the pressing transport module (22) can press the halogenated areca nut (5) located at the loading station (6) and move the halogenated areca nut (5) to the feeding end of the conveying platform (21). The output end of the pressing transport module (22) can also press the areca nut (5) located at the loading station (6) and move the areca nut (5) to the feeding end of the conveying platform (21). The brined areca nut (5) located at the feeding end of the conveying platform (21) is moved to the unloading station (8); the cutting mechanism (3) includes a cutter (31) set on the conveying platform (21), the cutter (31) is parallel to and higher than the working surface of the conveying platform (21), and the output end of the pressing transport module (22) can press the brined areca nut (5) and make the brined areca nut (5) pass through the cutter (31) to complete the cutting of the overflowing brined material.

6. The areca nut overflow brine removal device according to claim 5, characterized in that, A waste outlet (32) is provided below the cutter (31), and the waste outlet (32) is used to discharge the waste of the halogenated areca nut (5) cut off by the cutter (31) from the conveying platform (21).

7. The areca nut overflow brine removal device according to claim 5, characterized in that, The transfer mechanism (2) further includes a pose calibration component (23), which includes a fixture module (231), a first controller, and a first detection component (232). The first detection component (232) is disposed on one side of the linear channel (9), and is located between the loading station (6) and the cutting station (7) along the length of the linear channel (9). The detection end of the first detection component (232) faces the linear channel (9). The clamping module (231) is used for conveying... The output end is located between the loading station (6) and the first detection component (232) along the length of the straight channel (9). The output end of the clamp module (231) has two clamps (2311) that can come close to each other. The clamps (2311) can clamp the halogenated areca nut (5) located on the straight channel (9) to adjust the position of the areca nut. The control end of the clamp module (231) is connected to the output end of the first controller, and the output end of the first detection component (232) is connected to the input end of the first controller.

8. The areca nut overflow brine removal device according to claim 7, characterized in that, The transfer mechanism (2) further includes a blocking component (24), which includes a second detection component (241) and a linear motion module (242). The second detection component (241) is disposed on one side of the linear channel (9), and is located between the loading station (6) and the chuck (2311) along the length of the linear channel (9). The detection end of the second detection component (241) faces the linear channel (9). The linear motion module (242) is disposed on the linear channel (9). The linear motion module (242) is located on the upper side of the channel (9) and between the second detection component (241) and the clamp (2311) along the length direction of the linear channel (9). The output end of the linear motion module (242) can rise / fall along the height direction of the linear channel (9) to block the areca nuts located in the linear channel (9). The control end of the blocking component (24) is communicatively connected to the output end of the first controller, and the output end of the second detection component (241) is communicatively connected to the input end of the first controller.

9. The areca nut overflow brine removal device according to claim 3, characterized in that, The feeding mechanism (4) includes a feeding channel (41), the inlet of the feeding channel (41) is connected to the feeding station (8), and the inlet of the feeding channel (41) is located in the extension direction of the straight channel (9). The halogenated areca nut (5) that has been cut and is located on the feeding station (8) can enter the inlet of the feeding channel (41) under the pushing of the halogenated areca nut (5) that has been cut. The height of the feeding channel (41) in the vertical direction does not exceed the height of the feeding station (8).

10. The areca nut overflow brine removal device according to claim 9, characterized in that, The feeding mechanism (4) further includes a second controller, a loading block (42), a vision inspection component (43), a defective product transport component (44), and a defective product recycling channel (45). The loading block (42) is configured as the feeding station (8). The loading block (42) is configured as a transparent support block for carrying the brined areca nut (5). The vision inspection device is located below the loading block (42), with its detection end facing the loading block (42) to detect whether the overflowing brined material from the brined areca nut (5) has been cleaned. The output end of the vision inspection device is communicatively connected to the input end of the second controller and can send detection information to the second controller. The output end of the defective product transport component (44) and the loading block (45) are also connected to the loading station (8). The feed inlets of the defective product recycling channel (45) are respectively located on both sides of the length direction of the straight channel (9), and the output end of the defective product transport component (44) and the feed inlet of the defective product recycling channel (45) are respectively located on both sides of the unloading station (8). The control end of the defective product transport component (44) is communicatively connected to the output end of the second controller. The defective product transport component (44) can receive the control signal transmitted by the second controller so that the transport end of the defective product transport component (44) transports the halogenated areca nut (5) located on the loading block (42) to the feed inlet of the defective product recycling channel (45). The height of the defective product recycling channel (45) in the vertical direction does not exceed the height of the unloading station (8).