Honeycomb activated carbon preparation device

Abstract

The invention relates to the technical field of honeycomb activated carbon preparation, in particular to a honeycomb activated carbon preparation device which comprises a discharging module, a forming module, a shaping module and a cleaning module, and the discharging module comprises a bottom plate. According to the device, after activated carbon is placed on a material placing plate, a control panel starts a mobile power supply and a hydraulic cylinder I, the mobile power supply enables a suction plate to generate magnetism through an electric wire, then hollow square pipes are firmly positioned in pipe sleeves, then the hydraulic cylinders drive the suction plate and the hollow square pipes to descend, and the multiple hollow square pipes press long holes in the activated carbon; when the top of the hollow square tube is flush with the top of the activated carbon, the control panel closes the mobile power source and the first hydraulic cylinder, then the electromagnet disappears, the hollow square tube falls off under the influence of gravity, the hollow square tube penetrates out of a square conical opening and then is connected with a positioning plate in an inserted mode, meanwhile, the suction plate stops falling, the activated carbon is prevented from being crushed, honeycomb activated carbon is formed at a time, and the service life of the honeycomb activated carbon is prolonged. And the yield is improved.

Description

A honeycomb activated carbon preparation device Technical Field

[0001] This invention relates to the field of honeycomb activated carbon preparation technology, specifically to a honeycomb activated carbon preparation device. Background Technology

[0002] Honeycomb activated carbon is made from high-quality coal-based activated carbon, pressed using a honeycomb mold, and activated and sintered at high temperatures. It features a large specific surface area, low pore resistance, well-developed micropores, high adsorption capacity, and long service life, making it widely used in air pollution control. The honeycomb activated carbon adsorption method involves contacting waste gas with porous activated carbon having a large surface area, where pollutants in the waste gas are adsorbed, thus achieving a purification effect.

[0003] Currently used activated carbon preparation equipment generally relies on molds to give activated carbon honeycomb pores. These molds usually have long stamping rods, and the stamping rods work in a process of rising and falling as one preparation step. The stamping rods and activated carbon generate two frictions, resulting in high wear on the activated carbon during preparation, which seriously reduces the yield of activated carbon. Summary of the Invention

[0004] The present invention aims to solve one of the technical problems existing in the prior art or related technologies.

[0005] Therefore, the technical solution adopted by the present invention is as follows: a honeycomb activated carbon preparation device, comprising a feeding module, a forming module, a shaping module, and a cleaning module. The feeding module includes a base plate, two rods connected to the top of the base plate, and a material placement plate installed between the two rods. The material placement plate has multiple square cone openings. The forming module includes a ring body movably sleeved on the outside of the rods, a support frame movably sleeved on the inner end of the ring body and connected to the base plate, two support rods connected to the top of the ring body, a horizontal plate installed between the multiple support rods, a hydraulic cylinder connected to the top of the horizontal plate, a suction plate connected to the movable end of the hydraulic cylinder, multiple sleeves connected to the bottom of the suction plate, hollow square tubes inserted into the sleeves, and a vertical... The system includes a mobile power supply running through the top of the horizontal plate, a wire connecting the suction plate and the mobile power supply, a shaping module, a control panel connected to the top of the horizontal plate, a second hydraulic cylinder running vertically through the base plate, and a positioning plate connected to the movable end of the second hydraulic cylinder. The first hydraulic cylinder, the mobile power supply, and the second hydraulic cylinder are all electrically connected to the control panel. A cleaning module includes a front frame connected between two supports, an electric push rod running through the front side of the front frame, a U-shaped rod connected to the movable end of the electric push rod, two toothed plates connected to the U-shaped rod, a toothed ring meshing with the bottom of the toothed plates and fitted onto the outer end of the ring body, and a material extraction machine connected to the top of the base plate. The electric push rod is electrically connected to the control panel.

[0006] By adopting the above technical solution, after placing activated carbon on the material placement plate, the control panel activates the mobile power supply and hydraulic cylinder one. The mobile power supply uses wires to magnetize the suction plate, and then the hollow square tube is firmly positioned inside the sleeve. Then, hydraulic cylinder one lowers the suction plate and the hollow square tube, pressing elongated holes into the activated carbon with multiple hollow square tubes. When the top of the hollow square tube is flush with the top of the activated carbon, the control panel turns off the mobile power supply and hydraulic cylinder one. Then, the electromagnet disappears, and the hollow square tube falls due to gravity. After passing through the square cone opening, the hollow square tube is inserted into the positioning plate. At the same time, the suction plate stops descending to prevent the activated carbon from being crushed. The honeycomb activated carbon is formed in one step, improving the yield rate.

[0007] In a preferred embodiment, the present invention can be further configured as follows: multiple square cone openings are equally spaced and arranged in a matrix, wherein the square cone openings are wider at the top and narrower at the bottom.

[0008] In a preferred embodiment, the present invention can be further configured such that: the suction plate is composed of a metal plate and an insulating plate, the insulating plate is installed on the top of the metal plate, the insulating plate is connected to a movable end of the hydraulic cylinder, and the sleeve is installed on the bottom of the metal plate.

[0009] In a preferred embodiment, the present invention can be further configured such that: a plurality of hollow square tubes are respectively located at the top of a plurality of square cone openings, and the hollow square tubes are movably inserted into the square cone openings.

[0010] In a preferred embodiment, the invention may be further configured such that the positioning plate is located at the bottom of the material placement plate, and the shaping module is made of wood.

[0011] In a preferred embodiment, the present invention can be further configured such that the U-shaped rod is slidably inserted into the front frame, and the rod frame, support rod, and U-shaped rod are all made of metal material.

[0012] In a preferred embodiment, the present invention may be further configured such that the material extractor is located on one side of the positioning plate and is electrically connected to an external power supply.

[0013] In a preferred embodiment, the present invention can be further configured such that: two limiting plates are movably mounted on the top of the material placement plate, and the two limiting plates are vertically symmetrical about the hydraulic cylinder.

[0014] By adopting the above technical solution, the beneficial effects achieved by the present invention are as follows: 1. In the present invention, after the activated carbon is placed on the material placement plate, the control panel activates the mobile power supply and hydraulic cylinder one. The mobile power supply makes the suction plate magnetic through the wire, and then the hollow square tube is firmly positioned inside the tube sleeve. Then, the hydraulic cylinder one lowers the suction plate and the hollow square tube, and multiple hollow square tubes press out long holes in the activated carbon. Then, when the top of the hollow square tube is flush with the top of the activated carbon, the control panel turns off the mobile power supply and hydraulic cylinder one. Then the electromagnet state disappears, and the hollow square tube falls due to gravity. After the hollow square tube passes through the square cone opening, it is inserted into the positioning plate. At the same time, the suction plate also stops falling to avoid the activated carbon being crushed. The honeycomb activated carbon is formed in one step, which improves the yield rate.

[0015] 2. In this invention, after the activated carbon on the material plate is removed, the control panel activates hydraulic cylinder two, and then the positioning plate lifts up with multiple hollow square tubes. When the hollow square tubes are reinserted into the tube sleeve, the mobile power supply is turned on again, and then the hollow square tubes are attracted tightly by the electromagnet principle and lifted up by hydraulic cylinder one, which facilitates the next preparation of activated carbon by the hollow square tubes.

[0016] 3. In this invention, when cleaning the activated carbon inside the hollow square tube, the control panel activates the electric push rod, and then the U-shaped rod moves back and forth with the toothed plate. The toothed plate affects the toothed ring, and the toothed ring uses its ring body to make the support rod and support frame swing, and then the hollow square tube shakes indirectly, thereby completing the emptying of the activated carbon inside the hollow square tube. Then, the staff starts the material extraction machine to clean up the spilled activated carbon, ensuring the cleanliness of the working environment. Attached Figure Description

[0017] Figure 1 is a perspective view of the overall structure of the present invention; Figure 2 is a schematic diagram of the feeding module of the present invention; Figure 3 is a schematic diagram of the overall structure of the forming module of the present invention; Figure 4 is a schematic diagram of a partial structure of the forming module of the present invention; Figure 5 is a schematic diagram of the shaping module of the present invention; Figure 6 is a schematic diagram of the cleaning module of the present invention; Figure 7 is a perspective view of the suction plate of the present invention.

[0018] Reference numerals: 100, Feeding module; 110, Base plate; 120, Rod frame; 130, Material placement plate; 200, Forming module; 210, Ring body; 220, Support frame; 230, Support rod; 240, Horizontal plate; 250, Hydraulic cylinder one; 260, Suction plate; 261, Metal plate; 262, Insulating plate; 270, Tube sleeve; 280, Hollow square tube; 290, Power supply; 291, Wire; 300, Shaping module; 310, Control panel; 320, Hydraulic cylinder two; 330, Positioning plate; 400, Cleaning module; 410, Front frame; 420, Electric push rod; 430, U-shaped rod; 440, Toothed plate; 450, Toothed ring; 460, Material extraction machine; 500, Limiting plate. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features described herein can be combined with each other.

[0020] It should be understood that these descriptions are merely exemplary and are not intended to limit the scope of the invention.

[0021] The following describes, with reference to the accompanying drawings, some embodiments of a honeycomb activated carbon preparation apparatus provided by the present invention.

[0022] Example 1: As shown in Figures 1 to 7, the present invention provides a honeycomb activated carbon preparation device, including a feeding module 100, a forming module 200, a shaping module 300, and a cleaning module 400. The feeding module 100 includes a base plate 110, two rods 120 connected to the top of the base plate 110, and a material placement plate 130 installed between the two rods 120. The material placement plate 130 has multiple square cone openings. The forming module 200 includes a component movably sleeved on the rods 120. The outer ring 210, the support 220 movably sleeved on the inner end of the ring 210 and connected to the base plate 110, the two support rods 230 connected to the top of the ring 210, the horizontal plate 240 installed between the multiple support rods 230, the hydraulic cylinder 250 connected to the top of the horizontal plate 240, the suction plate 260 connected to the movable end of the hydraulic cylinder 250, the multiple tube sleeves 270 connected to the bottom of the suction plate 260, the hollow square tube 280 inserted into the tube sleeves 270, and the vertical penetrating... The mobile power supply 290 is located at the top of the horizontal plate 240, and the wire 291 connects the suction plate 260 and the mobile power supply 290; the shaping module 300 includes a control panel 310 connected to the top of the horizontal plate 240, a second hydraulic cylinder 320 vertically penetrating the base plate 110, and a positioning plate 330 connected to the movable end of the second hydraulic cylinder 320; the first hydraulic cylinder 250, the mobile power supply 290, and the second hydraulic cylinder 320 are all electrically connected to the control panel 310; cleaning module. 400, the cleaning module 400 includes a front frame 410 connected between two supports 220, an electric push rod 420 passing through the front side of the front frame 410, a U-shaped rod 430 connected to the movable end of the electric push rod 420, two toothed plates 440 connected to the U-shaped rod 430, a toothed ring 450 meshing with the bottom of the toothed plate 440 and sleeved on the outer end of the ring body 210, and a material extractor 460 connected to the top of the base plate 110. The electric push rod 420 is electrically connected to the control panel 310.

[0023] Furthermore, multiple square cone openings are equally spaced and arranged in a matrix. The square cone openings are wider at the top and narrower at the bottom. This layout design allows the activated carbon to be prepared into a honeycomb shape.

[0024] Furthermore, multiple hollow square tubes 280 are located at the top of multiple square cone openings, and the hollow square tubes 280 are movably inserted into the square cone openings. This layout design ensures that the hollow square tubes 280 can be smoothly opened in the activated carbon during die casting.

[0025] Furthermore, the positioning plate 330 is located at the bottom of the material placement plate 130, and the shaping module 300 is made of wood. The wood-made shaping module 300 will not suck the hollow square tube 280 tightly.

[0026] Furthermore, the U-shaped rod 430 is slidably inserted into the front frame 410, and the rod frame 120, support rod 230, and U-shaped rod 430 are all made of metal material. Using the same metal to manufacture the three reduces the difficulty of material selection when manufacturing this product.

[0027] Furthermore, the material extractor 460 is located on one side of the positioning plate 330, and the material extractor 460 is electrically connected to an external power supply. This structural design makes it convenient for operators to start the material extractor 460.

[0028] Example 2: As shown in Figures 4 and 7, based on Example 1, the suction plate 260 is composed of a metal plate 261 and an insulating plate 262. The insulating plate 262 is installed on the top of the metal plate 261 and is connected to the movable end of the hydraulic cylinder 250. The sleeve 270 is installed at the bottom of the metal plate 261. This structural design prevents the current on the metal plate 261 from being transmitted to the hydraulic cylinder 250, reducing the probability of damage to the hydraulic cylinder 250.

[0029] Example 3: As shown in Figures 1 to 3 and Figure 5, in the above example, two limiting plates 500 are movably installed on the top of the material placement plate 130. The two limiting plates 500 are vertically symmetrical about the hydraulic cylinder 250. The limiting plates 500 can fix the activated carbon in the preparation process, prevent the activated carbon from shifting, and improve the activated carbon forming effect.

[0030] The working principle and usage process of this invention: When this device is put into actual use, the two limiting plates 500 are manually opened, and then the cube-shaped activated carbon is placed on the material placement plate 130. Then the two limiting plates 500 are closed to prevent displacement during activated carbon preparation. Then the control panel 310 starts the mobile power supply 290 and the hydraulic cylinder 250. The mobile power supply 290, through the wire 291, makes the suction plate 260 magnetic (this is based on the principle of electromagnetism). Then the hollow square tube 280 is firmly positioned inside the tube sleeve 270. Then, hydraulic cylinder 250 lowers the suction plate 260 and hollow square tube 280, pressing elongated holes into the activated carbon. When the top of the hollow square tube 280 is flush with the top of the activated carbon, control panel 310 shuts off the power supply 290 and hydraulic cylinder 250. The electromagnet then deactivates, and the hollow square tube 280 falls under gravity. After exiting the conical opening, the hollow square tube 280 engages with positioning plate 330. Simultaneously, suction plate 260 stops descending to prevent damage to the activated carbon. The honeycomb activated carbon is formed in one step, improving the yield rate. Then, the workers reopen the two limit plates 500. After removing the finished product, the control panel 310 activates hydraulic cylinder 320. Then, the positioning plate 330 rises with multiple hollow square tubes 280. When the hollow square tubes 280 are reinserted into the sleeves 270, the power supply 290 is turned on again. Then, under the principle of electromagnetism, the hollow square tubes 280 are attracted and lifted by hydraulic cylinder 250. Then, while cleaning the activated carbon inside the hollow square tubes 280, the control... Panel 310 activates electric push rod 420, then U-shaped rod 430 moves toothed plate 440 back and forth. Toothed plate 440 affects toothed ring 450, which in turn causes support rod 230 and support frame 220 to swing using ring body 210. This causes hollow square tube 280 to shake indirectly, thus emptying the activated carbon inside hollow square tube 280. Then, the operator starts material extraction machine 460 to clean up the spilled activated carbon, ensuring a clean working environment and facilitating the next activated carbon preparation in hollow square tube 280.

[0031] Although embodiments of the invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A honeycomb activated carbon preparation device, characterized in that, include: The material feeding module (100), forming module (200), and shaping module (300) are provided. The material feeding module (100) includes a base plate (110), two rods (120) connected to the top of the base plate (110), and a material placement plate (130) installed between the two rods (120). The material placement plate (130) has multiple square cone openings. The forming module (200) includes a ring (210) movably sleeved on the outside of the rods (120), a support (220) movably sleeved on the inner end of the ring (210) and connected to the base plate (110), two support rods (230) connected to the top of the ring (210), a horizontal plate (240) installed between the multiple support rods (230), a hydraulic cylinder (250) connected to the top of the horizontal plate (240), and a shaping module (300). The hydraulic cylinder (250) is connected to a suction plate (260) at its movable end, a plurality of sleeves (270) are connected to the bottom of the suction plate (260), a hollow square tube (280) is inserted into the sleeves (270), a mobile power supply (290) is vertically inserted through the top of the horizontal plate (240), and a wire (291) is connected between the suction plate (260) and the mobile power supply (290); the shaping module (300) includes a control panel (310) connected to the top of the horizontal plate (240), a hydraulic cylinder (320) vertically inserted through the base plate (110), and a positioning plate (330) connected to the movable end of the hydraulic cylinder (320). The hydraulic cylinder (250), the mobile power supply (290), and the hydraulic cylinder (320) are all electrically connected to the control panel (310).

2. The honeycomb activated carbon preparation device according to claim 1, characterized in that, Multiple square cone openings are equally spaced and arranged in a matrix, with the square cone openings being wider at the top and narrower at the bottom.

3. The honeycomb activated carbon preparation device according to claim 1, characterized in that, The suction plate (260) is composed of a metal plate (261) and an insulating plate (262). The insulating plate (262) is installed on the top of the metal plate (261) and is connected to the movable end of the hydraulic cylinder (250). The sleeve (270) is installed on the bottom of the metal plate (261).

4. The honeycomb activated carbon preparation device according to claim 2, characterized in that, Multiple hollow square tubes (280) are located at the top of multiple square cone openings, and the hollow square tubes (280) are movably inserted into the square cone openings.

5. The honeycomb activated carbon preparation device according to claim 1, characterized in that, The positioning plate (330) is located at the bottom of the material placement plate (130), and the shaping module (300) is made of wood.

6. The honeycomb activated carbon preparation device according to claim 1, characterized in that, The honeycomb activated carbon preparation device further includes a cleaning module (400), which includes a front frame (410) connected between two supports (220), an electric push rod (420) passing through the front side of the front frame (410), a U-shaped rod (430) connected to the movable end of the electric push rod (420), two toothed plates (440) connected to the U-shaped rod (430), a toothed ring (450) meshing with the bottom of the toothed plate (440) and sleeved on the outer end of the ring body (210), and a material extractor (460) connected to the top of the bottom plate (110). The electric push rod (420) is electrically connected to the control panel (310).

7. The honeycomb activated carbon preparation apparatus according to claim 6, characterized in that, The U-shaped rod (430) is slidably inserted into the front frame (410), and the rod frame (120), support rod (230), and U-shaped rod (430) are all made of metal materials.

8. The honeycomb activated carbon preparation apparatus according to claim 6, characterized in that, The material extractor (460) is located on one side of the positioning plate (330), and the material extractor (460) is electrically connected to an external power supply.

9. The honeycomb activated carbon preparation apparatus according to claim 1, characterized in that, The top of the material placement plate (130) is movably installed with two limiting plates (500), which are vertically symmetrical about the hydraulic cylinder (250).

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