Special tool for heat treatment of wind power yaw gear shaft
By designing a modular tooling for heat treatment of wind turbine yaw gear shafts, and utilizing structures such as limit rings, central support columns, and casters, the problems of uneven heating and inconvenient movement during heat treatment were solved, thereby improving stability and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- SHANGHAI QIQI PRECISION MASCH CO LTD
- Filing Date
- 2026-01-22
- Publication Date
- 2026-05-08
AI Technical Summary
The existing heat treatment fixture for wind turbine yaw gear shafts suffers from uneven heating and unstable support during heating and cooling, resulting in large deformation and making it difficult to move over short distances, which affects the quality of heat treatment and production efficiency.
A special tooling for heat treatment of wind turbine yaw gear shafts was designed, including a lower end plate, an upper end plate, a modular assembly device, and a portable device. Through structures such as limit rings, central support columns, mounting columns, and casters, modular installation, convenient disassembly and relocation are achieved, thereby improving stability and efficiency.
This technology ensures the stability and convenience of gear shafts during heat treatment, improves heat treatment efficiency, simplifies the movement and disassembly of tooling, and enhances overall processing efficiency and safety.
Smart Images

Figure CN121992183A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of gear shaft tooling technology, specifically a special tooling for heat treatment of wind turbine yaw gear shafts. Background Technology
[0002] Currently, during the heat treatment process of wind turbine yaw gear shafts, due to their large size and heavy weight, traditional tooling easily leads to uneven heating and unstable support of the workpiece during heating and cooling, resulting in significant deformation. At the same time, there are also safety hazards in hoisting, which seriously affect the heat treatment quality and production efficiency. Although some existing technologies provide relatively stable support for the gear shaft, most tooling has a support function and an integrated design, making it inconvenient to use.
[0003] Patent CN103725861B discloses a special tooling for heat treatment of wind turbine yaw gear shafts. This patent includes an upper loading plate and a lower loading plate with identical structures arranged parallel to each other. The upper and lower loading plates are connected by a support column. Each loading plate includes a frame, within which are arranged large circular sleeves for placing the gear shaft. The large circular sleeves are equidistantly distributed along the length and width directions, and reinforcing ribs connect adjacent large circular sleeves. Small circular sleeves are also provided within the frame, equidistantly distributed along the length and width directions, and each small circular sleeve is connected to its adjacent... The large circular sleeves are equidistant from each other, and the small circular sleeves are connected to their adjacent large circular sleeves by reinforcing ribs. The small circular sleeves located at the edge of the frame are connected to the frame by reinforcing ribs. This invention provides a special tooling for heat treatment of wind turbine yaw gear shafts. It has good mechanical properties, good heat dissipation performance, and small deformation, which can greatly improve the heat treatment effect of wind turbine yaw gear shafts. Although this patent solves the above problems, it still has the problem that it is inconvenient to move the tooling gear shaft within a short distance in the workshop and the overall processing efficiency is not high enough. Therefore, a special tooling for heat treatment of wind turbine yaw gear shafts is proposed to solve the above problems. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to provide a special tooling for heat treatment of wind turbine yaw gear shafts, addressing the shortcomings of the prior art.
[0005] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is: a special tooling for heat treatment of wind turbine yaw gear shafts, comprising: The lower end plate has a limiting ring fixedly connected to its upper surface. The lower end plate is used to support the gear shaft. A central support column is snapped onto the inner surface of the limiting ring. An upper end plate is fixedly connected to the top of the central support column. The limiting ring and the central support column are used to quickly connect the lower end plate and the upper end plate. A mounting column is fixedly connected to the lower surface of the upper end plate. The upper end plate is used to support the gear shaft. A modular assembly device is disposed below the upper end plate and is used for modular installation and disassembly of tooling. A portable device is provided on both sides of the upper end plate, and the portable device is used to facilitate the movement of the device in different ways.
[0006] As a further technical solution, the lower end plate includes: Card slot one, wherein card slot one is formed on the upper surface of the lower end plate; The clamping rails are fixedly connected to both sides of the lower surface of the lower end plate. The inner surface of the clamping rails is fitted with a support, and the lower surface of the support is hinged with a caster wheel. The support and caster wheel are used for the device to move on the ground.
[0007] As a further technical solution, the lower end plate also includes: Slot 2, wherein the slot 2 is formed on the front and rear sides of the upper surface of the support; A contact rod, wherein the contact rod slides through the bottom end of the inner surface of the slot and extends out of the lower end plate, and a retaining shaft is fixedly connected to the bottom end of the contact rod; A magnetic suction convex shaft is fixedly connected to the side surface of the support. A fixing rod is slidably connected to the inner surface of the magnetic suction convex shaft. A magnetic suction sleeve shaft is fixedly connected to the end of the fixing rod away from the support.
[0008] As a further technical solution, the inner surfaces of the mounting column and the limiting ring abut against each other; the bottom end of the central support column abuts against the upper surface of the lower end plate; the bottom end of the mounting column engages with the inner surface of the first slot; the upper surface of the support abuts against the lower surface of the lower end plate; the retaining shaft engages with the inner surface of the second slot; the magnetic suction sleeve shaft and the magnetic suction convex shaft are sleeved on their circumferential surfaces; the fixing rod 1 slides through the side of the support near the magnetic suction convex shaft and penetrates into the inner surface of the second slot; a through hole 1 is provided on the inner side of the retaining shaft, and the inner surface of the through hole 1 engages with the fixing rod 1; a spring 1 is provided between the top end of the retaining shaft and the lower surface of the lower end plate.
[0009] As a further technical solution, the module combination device includes: Fixing rod two, the fixing rod two slides through the front and rear sides of the lower end plate and enters the inner surface of the slot one, and the end of the fixing rod two away from the mounting column is fixedly connected to a pull rod; A sliding ring is fixedly connected to the two circumferential surfaces of the fixed rod.
[0010] As a further technical solution, the module combination device also includes: A housing, which is fixedly connected to the front and rear sides of the lower end plate; An L-shaped connecting rod is fixedly connected to the circumferential surface of the contact rod, and a connecting rod is fixedly connected to the top end of the L-shaped connecting rod; An extension groove is formed on the upper surface of the lower end plate.
[0011] As a further technical solution, a second spring is provided between the sliding ring and the lower end plate. The circumferential surface of the sliding ring is slidably connected to the inner surface of the housing. The second fixing rod is slidably connected to the inner surface of the end of the housing away from the lower end plate. A second through hole is provided at the bottom of the mounting post, and the inner surface of the second through hole is engaged with the second fixing rod. The extension groove and the first slot are connected.
[0012] As a further technical solution, the portable device includes: Mounting plate, the mounting plate is disposed on both sides of the upper end plate, and positioning rods are fixedly connected to the lower surface of the mounting plate; A locking rod, which is fixedly connected to the side surface of the mounting plate; The support plate is fixedly connected to both sides of the upper surface of the lower end plate, and the inner surfaces of the front and rear sides of the support plate are slidably connected with three fixing rods.
[0013] As a further technical solution, the portable device also includes: A limiting shaft is fixedly connected to the outer surface of the upper end plate; Card holder, the card holder is fixedly connected to both sides of the upper surface of the lower end plate; A grip plate, which is fixedly connected to the end of the fixing rod away from the card seat; The slot is formed on the three circumferential surfaces of the fixing rod, and a retaining plate is engaged on the inner surface of the slot.
[0014] As a further technical solution, the positioning rod slides through the upper surface of the upper end plate and extends through the lower surface of the upper end plate. The bottom end of the positioning rod abuts against the upper surface of the lower end plate. A through hole three is provided at the bottom of the positioning rod, and the inner surface of the through hole three is engaged with the fixing rod three. The positioning rod is engaged with the inner surface of the card seat. The fixing rod three slides through the side surface of the card seat and enters the inner surface of the card seat. The card plate and the lower surface of the connecting rod are fixedly connected.
[0015] The present invention, by adopting the above technical solution, can bring the following beneficial effects: 1. This special tooling for heat treatment of wind turbine yaw gear shafts allows for greater stability of the upper end plate after inserting the mounting column into the first slot. Multiple gear shafts can then be inserted into the upper and lower end plates, and the lower end plate can be used to lift the gear shafts into the heating device. This facilitates simultaneous heat treatment of multiple gear shafts, improving processing efficiency. The casters can be quickly installed below the lower end plate, allowing for easy movement of the device within a small area and improving the overall processing efficiency of the gear shafts. The clamping mechanism limits the support, preventing it from detaching from the rail during movement, thus improving stability and facilitating the transfer of the gear shafts within the processing workshop. Releasing the limit on the support and removing it from the rail facilitates tooling and heat treatment.
[0016] 2. The special tooling for heat treatment of the wind turbine yaw gear shaft has a fixing rod inserted into the slot one and the through hole two opened at the bottom of the mounting column, thereby locking the mounting column and the lower end plate, improving the installation stability of the device, and making the gear shaft more stable during heat treatment. The mounting column is pulled out from the slot one and the limit ring, thereby separating the upper end plate and the lower end plate, which facilitates the disassembly of the gear shaft.
[0017] 3. The special tooling for heat treatment of the wind turbine yaw gear shaft has an upward pop-up reset mechanism, which allows for quick disassembly of the device by simply pulling the lever, improving ease of use. The L-shaped connecting rod drives the upward movement of the contact rod, thereby pushing the mounting column out of the slot, further enhancing the ease of use of the device.
[0018] 4. This special tooling for heat treatment of wind turbine yaw gear shaft has a limiting shaft inserted into the mounting plate, making the mounting plate installation more stable. The fixing rod three is inserted into the through hole three opened at the bottom of the positioning rod, so that the mounting plate can be quickly locked. The locking rod is hooked by a crane and the device is lifted up, which makes it convenient to transport the tooling and gear shaft to the heating device inlet at different heights, thus improving the applicability of the device.
[0019] 5. This special tooling for heat treatment of wind turbine yaw gear shafts allows for easier ground transportation of the device by pulling the locking rod. The third fixing rod slides within the support plate and inserts between the card seat and the positioning rod, making the installation more stable. The card plate is inserted into the slot, locking the third fixing rod while installing the upper end plate, further enhancing the stability of the mounting plate and the locking rod, and improving the ease of use of the device. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention; Figure 2 This is a three-dimensional half-section diagram of the side ground of the upper plate of the present invention; Figure 3 For the present invention Figure 2 A magnified structural diagram of A in the middle; Figure 4 For the present invention Figure 2 A magnified structural diagram of B in the diagram; Figure 5 This is a three-dimensional half-section diagram of the front side of the modular assembly device of the present invention; Figure 6 For the present invention Figure 5 A magnified structural diagram of C; Figure 7 This is a three-dimensional half-section structural diagram of the front side of the portable device of the present invention; Figure 8 For the present invention Figure 7 A magnified structural diagram of D in the diagram.
[0021] In the diagram: 1. Lower end plate; 2. Limiting ring; 3. Upper end plate; 4. Mounting column; 5. Central support column; 6. Modular assembly; 7. Portable device; 8. Slot 1; 9. Clamping rail; 10. Support; 11. Caster wheel; 12. Slot 2; 13. Abutment rod; 14. Locking shaft; 15. Fixing rod 1; 16. Magnetic sleeve shaft; 17. Magnetic protruding shaft; 61. L-shaped connecting rod; 62. Extension groove; 63. Fixing rod 2; 64. Sleeve; 65. Sliding ring; 66. Pull rod; 67. Connecting rod; 71. Mounting plate; 72. Locking rod; 73. Limiting shaft; 74. Card seat; 75. Positioning rod; 76. Support plate; 77. Fixing rod 3; 78. Grip plate; 79. Card plate; 710. Slot. Detailed Implementation
[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0023] Please see Figures 1-8One embodiment of the present invention is: a special tooling for heat treatment of wind turbine yaw gear shafts, including a lower end plate 1, a limiting ring 2 fixedly connected to the upper surface of the lower end plate 1, the lower end plate 1 for supporting the gear shaft, a central support column 5 snapped onto the inner surface of the limiting ring 2, an upper end plate 3 fixedly connected to the top of the central support column 5, the limiting ring 2 and the central support column 5 for quick docking of the lower end plate 1 and the upper end plate 3, a mounting column 4 fixedly connected to the lower surface of the upper end plate 3, the upper end plate 3 for supporting the gear shaft, and a modular assembly device 6 disposed below the upper end plate 3, the modular assembly device 6 for... The device is modularly installed and disassembled. Portable devices 7 are located on both sides of the upper end plate 3, facilitating various movements of the device. Inserting the mounting post 4 into the slot 8 makes the upper end plate 3 more stable. Multiple gear shafts are then inserted into the upper end plate 3 and lower end plate 1, and the gear shafts are lifted into the heating device via the lower end plate 1, allowing for simultaneous heat treatment of multiple gear shafts and improving processing efficiency. The casters 11 are quickly installed below the lower end plate 1, facilitating movement of the device within a small area. The lower end plate 1 includes slots 8, which are formed on the lower end plate 1. On the surface, the clamping rail 9 is fixedly connected to both sides of the lower surface of the lower end plate 1. The inner surface of the clamping rail 9 is engaged with the support 10. The lower surface of the support 10 is hinged with the universal wheel 11. The support 10 and the universal wheel 11 are used for the device to move on the ground. The lower end plate 1 also includes a second slot 12, which is opened on the front and rear sides of the upper surface of the support 10. The abutment rod 13 slides through the bottom of the inner surface of the first slot 8 and extends out of the lower surface of the lower end plate 1. The bottom end of the abutment rod 13 is fixedly connected to the locking shaft 14. The magnetic suction convex shaft 17 is fixedly connected to the side surface of the support 10. The inner surface of the magnetic suction convex shaft 17 is slidably connected to the fixing rod 11. 5. A magnetic sleeve shaft 16 is fixedly connected to the end of the fixing rod 15 away from the support 10. The inner surface of the mounting column 4 and the limiting ring 2 abuts. The bottom end of the central support column 5 abuts with the upper surface of the lower end plate 1. The bottom end of the mounting column 4 is engaged with the inner surface of the slot 1 8. The upper surface of the support 10 abuts with the lower surface of the lower end plate 1. The inner surface of the slot 14 is engaged with the inner surface of the slot 2 12. The magnetic sleeve shaft 16 and the magnetic convex shaft 17 are sleeved on the circumferential surface. The fixing rod 15 slides through the side of the support 10 near the magnetic convex shaft 17 and penetrates into the inner surface of the slot 2 12. A through hole 1 is opened on the inner side of the slot 14, and the inner surface of the through hole 1 and the slot 2 12 are engaged. The fixing rod 15 is snapped in place, and a spring is provided between the top of the clamping shaft 14 and the lower surface of the lower end plate 1, which improves the overall processing efficiency of the gear shaft. The clamping shaft 14 can limit the support 10 to prevent it from falling off the clamping rail 9 during movement, thus improving the stability of movement and facilitating the transfer of the gear shaft in the processing workshop. Releasing the limit on the support 10 and removing it from the clamping rail 9 facilitates tooling and heat treatment.
[0024] Working principle: The upper end plate 3 is inserted into the limiting ring 2 via the mounting column 4 and the central support column 5, thereby quickly connecting the upper end plate 3 and the lower end plate 1, which assists in the installation of the device. After the mounting column 4 is inserted into the slot 8, the upper end plate 3 becomes more stable. At this time, multiple gear shafts are inserted into the upper end plate 3 and the lower end plate 1, and then the gear shafts are lifted into the heating device through the lower end plate 1, which facilitates the simultaneous heat treatment of multiple gear shafts and improves the processing efficiency. The support 10 is inserted into the clamping rail 9, which allows the universal wheel 11 to be quickly installed under the lower end plate 1, which facilitates the transfer of the device within a small range and improves the overall processing efficiency of the gear shafts. After the mounting column 4 is inserted into the slot 8, the abutment rod 13 is pressed down, and the abutment rod 13 drives the clamping shaft 14 to move down and insert into the slot 12. At this time, the magnetic sleeve shaft 1 is... Pushing the magnetic sleeve 16 towards the side closer to the support 10, the magnetic sleeve 16 contacts the magnetic convex shaft 17 and is fixed to its outer surface by magnetic force. When the magnetic sleeve 16 approaches the support 10, it drives the fixing rod 15 to slide in the magnetic convex shaft 17 and insert into the through hole 1 in the clamping shaft 14, thereby locking the clamping shaft 14 in the support 10. The clamping shaft 14 can limit the support 10 to prevent it from falling off the clamping rail 9 during movement, improving the movement stability and facilitating the transfer of the gear shaft in the processing workshop. When the lower end plate 1 drives the gear shaft to move outside the heating device, the fixing rod 15 is pulled away from the support 10. At this time, the mounting column 4 and the clamping shaft 14 can be pulled away from the clamping slot 8 and the clamping slot 12 respectively, thereby releasing the limitation on the support 10 and removing it from the clamping rail 9, which is convenient for tooling and heat treatment.
[0025] Please see Figures 1-8Based on the above embodiments, in another embodiment of the present invention, the module assembly device 6 includes a second fixing rod 63, which slides through the front and rear sides of the lower end plate 1 and penetrates into the inner surface of the slot 8. A pull rod 66 is fixedly connected to the end of the second fixing rod 63 away from the mounting post 4. A sliding ring 65 is fixedly connected to the circumferential surface of the second fixing rod 63. The second fixing rod 63 is inserted into the slot 8 and the through hole 2 at the bottom of the mounting post 4, thereby locking the mounting post 4 and the lower end plate 1, improving the installation stability of the device, and making the gear shaft more stable during heat treatment. The mounting post 4 is then pulled out from the slot 8 and the limiting ring 2, thereby separating the upper end plate 3 and the lower end plate 1, facilitating the disassembly of the gear shaft. The module assembly device 6 also includes a housing 64, which is fixedly connected to the front and rear sides of the lower end plate 1. An L-shaped connecting rod 61 is fixedly connected to the circumferential surface of the contact rod 13. A connecting rod 67 is fixedly connected to the top of the L-shaped connecting rod 61. An extension groove 62 is opened on the upper surface of the lower end plate 1. A second spring is provided between the sliding ring 65 and the lower end plate 1. The circumferential surface of the sliding ring 65 is slidably connected to the inner surface of the sleeve 64. The second fixed rod 63 is slidably connected to the inner surface of the end of the sleeve 64 away from the lower end plate 1. A second through hole is opened at the bottom of the mounting column 4, and the inner surface of the second through hole is engaged with the second fixed rod 63. The extension groove 62 is connected to the first slot 8. The contact rod 13 springs up and resets. Then, the device can be quickly disassembled by simply pulling the pull rod 66, which improves the ease of use. The L-shaped connecting rod 61 drives the contact rod 13 to move upward and push the mounting column 4 out of the first slot 8, which further improves the ease of use of the device.
[0026] Working principle: Pulling the pull rod 66 away from the lower end plate 1 causes the second fixing rod 63 to be pulled out of the slot 8. At this time, the mounting post 4 is inserted into the slot 8. Then, the pull rod 66 is released. Subsequently, the elastic force of the second spring pulls the sliding ring 65 to slide within the housing 64 and approach the lower end plate 1. The sliding ring 65 then drives the second fixing rod 63 to be inserted into the slot 8 and the through hole 2 at the bottom of the mounting post 4, thereby locking the mounting post 4 and the lower end plate 1, improving the installation stability of the device, and making the gear shaft more stable during heat treatment. After the treatment is completed, pull the pull rod 66 away from the lower end plate 1 again. The pull rod 66 causes the second fixing rod 63 to be pulled out of the through hole 2 and into the slot 8. Unlocking the mounting post 4 allows it to be pulled out of the slot 8 and the limiting ring 2, thus separating the upper plate 3 and the lower plate 1 for easy disassembly of the gear shaft. The spring 1, via the retaining shaft 14, causes the contact rod 13 to spring upwards and reset. Pulling the lever 66 then allows for quick disassembly of the device, improving ease of use. If the mounting post 4 is too tightly secured, simply use your finger to push the connecting rod 67 upwards. The connecting rod 67 causes the L-shaped connecting rod 61 to slide upwards within the extension groove 62. The L-shaped connecting rod 61 then moves the contact rod 13 upwards, pushing the mounting post 4 out of the slot 8, further enhancing the ease of use of the device.
[0027] Please see Figures 1-8 Based on the above embodiments, in another embodiment of the present invention, the portable device 7 includes a mounting plate 71, which is disposed on both sides of the upper end plate 3. A positioning rod 75 is fixedly connected to the lower surface of the mounting plate 71, a locking rod 72 is fixedly connected to the side surface of the mounting plate 71, a support plate 76 is fixedly connected to both sides of the upper surface of the lower end plate 1, and a fixing rod 77 is slidably connected to the inner surfaces of the front and rear sides of the support plate 76. A limiting shaft 73 is inserted into the mounting plate 71 to make the mounting plate 71 more stable. The fixing rod 77 is inserted into the through hole 3 opened at the bottom of the positioning rod 75 to make the mounting plate 71 quickly locked. The locking rod 72 is hooked by a crane and the device is lifted, which facilitates the transportation of tooling and gear shaft to the heating device inlet at different heights, improving the applicability of the device. The portable device 7 also includes a limiting shaft 73, which is fixedly connected to the outer surface of the upper end plate 3. A card seat 74 is fixedly connected to both sides of the upper surface of the lower end plate 1, and a gripping plate 78 is fixedly connected to the fixing rod 77. At the end furthest from the card holder 74, a slot 710 is formed on the circumferential surface of the fixing rod 77. A card plate 79 is engaged with the inner surface of the slot 710. The positioning rod 75 slides through the lower surface of the upper end plate 3 from the upper surface. The bottom end of the positioning rod 75 abuts against the upper surface of the lower end plate 1. A through hole 3 is formed at the bottom of the positioning rod 75, and the inner surface of the through hole 3 engages with the fixing rod 77. The positioning rod 75 engages with the inner surface of the card holder 74, and the fixing rod 77 slides from the side surface of the card holder 74. The plate 79 penetrates the inner surface of the card holder 74 and is fixedly connected to the lower surface of the connecting rod 67. Pulling the locking rod 72 can improve the convenience of transporting the device on the ground. The fixing rod 77 slides in the support plate 76 and is inserted between the card holder 74 and the positioning rod 75, making the installation more stable. The card holder 79 is inserted into the slot 710, so that the fixing rod 77 is locked while the upper end plate 3 is installed, which further improves the stability of the mounting plate 71 and the locking rod 72 and the convenience of using the device.
[0028] Working principle: The positioning rod 75 is quickly installed by inserting it into the upper end plate 3. Then, the mounting plate 71 is aligned with the limiting shafts 73 on both sides of the upper end plate 3 and connected, allowing the limiting shafts 73 to insert into the mounting plate 71, making the mounting plate 71 more stable. After the bottom end of the positioning rod 75 contacts the lower end plate 1, the fixing rod 77 is inserted into the through hole 3 at the bottom of the positioning rod 75, quickly locking the mounting plate 71. After installing the mounting plate 71 and locking rod 72 onto the upper end plate 3, a crane can hook the locking rod 72 and lift the device, facilitating the transportation of the tooling and gear shaft to the heating device inlet at different heights, improving the device's applicability. Furthermore, pulling the locking rod 72 can lift the device for rotation on the ground. For ease of use, after inserting the positioning rod 75 into the upper end plate 3, push the gripping plate 78 to bring it close to and fit against the support plate 76. When the gripping plate 78 moves, it causes the fixing rod 77 to slide within the support plate 76 and insert between the card seat 74 and the positioning rod 75, making the installation more stable. At this time, insert the mounting post 4 into the card slot 8 and press the abutment rod 13 downward. The abutment rod 13 causes the L-shaped connecting rod 61 and the connecting rod 67 to move downward. The connecting rod 67 then causes the card plate 79 to move downward and insert into the slot 710 opened on the fixing rod 77, so that the fixing rod 77 is locked while the upper end plate 3 is installed, which further improves the stability of the mounting plate 71 and the locking rod 72 and the ease of use of the device.
[0029] This invention provides a special tooling for heat treatment of wind turbine yaw gear shafts. Many methods and approaches exist for implementing this technical solution; the above description is merely a preferred embodiment. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this invention, and these improvements and modifications should also be considered within the scope of protection of this invention. All components not explicitly stated in this embodiment can be implemented using existing technologies.
Claims
1. A special tooling for heat treatment of wind turbine yaw gear shaft, characterized in that, include: The lower end plate (1) has a limiting ring (2) fixedly connected to its upper surface. The lower end plate (1) is used to support the gear shaft. A central support column (5) is snapped onto the inner surface of the limiting ring (2). An upper end plate (3) is fixedly connected to the top of the central support column (5). The limiting ring (2) and the central support column (5) are used to quickly connect the lower end plate (1) and the upper end plate (3). A mounting column (4) is fixedly connected to the lower surface of the upper end plate (3). The upper end plate (3) is used to support the gear shaft. The modular assembly device (6) is located below the upper end plate (3) and is used for modular installation and disassembly of the tooling. Portable device (7) is provided on both sides of the upper end plate (3) and is used to facilitate the movement of the device in different ways.
2. The special tooling for heat treatment of wind turbine yaw gear shaft according to claim 1, characterized in that: The lower end plate (1) includes: Slot 1 (8) is formed on the upper surface of the lower end plate (1); The clamping rail (9) is fixedly connected to both sides of the lower surface of the lower end plate (1). The inner surface of the clamping rail (9) is fitted with a support (10). The lower surface of the support (10) is hinged with a universal wheel (11). The support (10) and the universal wheel (11) are used for the device to move on the ground.
3. The special tooling for heat treatment of wind turbine yaw gear shaft according to claim 2, characterized in that: The lower end plate (1) also includes: Slot 2 (12) is provided on the front and rear sides of the upper surface of the support (10); Abutting rod (13) is a sliding rod that slides through the bottom end of the inner surface of the slot (8) and extends out of the lower end plate (1). The bottom end of the abutting rod (13) is fixedly connected to a retaining shaft (14). A magnetic convex shaft (17) is fixedly connected to the side surface of the support (10). A fixing rod (15) is slidably connected to the inner surface of the magnetic convex shaft (17). A magnetic sleeve shaft (16) is fixedly connected to the end of the fixing rod (15) away from the support (10).
4. The special tooling for heat treatment of wind turbine yaw gear shaft according to claim 3, characterized in that: The inner surfaces of the mounting column (4) and the limiting ring (2) abut against each other; the bottom end of the central support column (5) abuts against the upper surface of the lower end plate (1); the bottom end of the mounting column (4) engages with the inner surface of the first slot (8); the upper surface of the support (10) abuts against the lower surface of the lower end plate (1); the inner surface of the locking shaft (14) engages with the inner surface of the second slot (12); the circumferential surfaces of the magnetic suction sleeve shaft (16) and the magnetic suction convex shaft (17) are sleeved together; the first fixing rod (15) slides through the side of the support (10) near the magnetic suction convex shaft (17) and penetrates into the inner surface of the second slot (12); a through hole is provided on the inner side of the locking shaft (14), and the inner surface of the through hole engages with the first fixing rod (15); a spring is provided between the top end of the locking shaft (14) and the lower surface of the lower end plate (1).
5. A special tooling for heat treatment of wind turbine yaw gear shaft according to claim 4, characterized in that: The module assembly device (6) includes: Fixed rod two (63) slides through the front and rear sides of the lower end plate (1) and enters the inner surface of the slot one (8). A pull rod (66) is fixedly connected to the end of the fixed rod two (63) away from the mounting column (4). Sliding ring (65), which is fixedly connected to the circumferential surface of fixed rod two (63).
6. A special tooling for heat treatment of wind turbine yaw gear shaft according to claim 5, characterized in that: The module assembly device (6) further includes: A housing (64) is fixedly connected to the front and rear sides of the lower end plate (1); L-shaped connecting rod (61), the L-shaped connecting rod (61) is fixedly connected to the circumferential surface of the contact rod (13), and the top end of the L-shaped connecting rod (61) is fixedly connected to the connecting rod (67). An extension groove (62) is formed on the upper surface of the lower end plate (1).
7. A special tooling for heat treatment of wind turbine yaw gear shaft according to claim 6, characterized in that: A second spring is provided between the sliding ring (65) and the lower end plate (1). The circumferential surface of the sliding ring (65) is slidably connected to the inner surface of the sleeve (64). The second fixing rod (63) is slidably connected to the inner surface of the end of the sleeve (64) away from the lower end plate (1). The bottom of the mounting column (4) is provided with a second through hole, and the inner surface of the second through hole is engaged with the second fixing rod (63). The extension groove (62) and the first slot (8) are connected.
8. A special tooling for heat treatment of wind turbine yaw gear shaft according to claim 7, characterized in that: The portable device (7) includes: Mounting plate (71), the mounting plate (71) is disposed on both sides of the upper end plate (3), and a positioning rod (75) is fixedly connected to the lower surface of the mounting plate (71). Locking rod (72), which is fixedly connected to the side surface of mounting plate (71); Support plate (76) is fixedly connected to both sides of the upper surface of the lower end plate (1), and fixed rods (77) are slidably connected to the inner surfaces of the front and rear sides of the support plate (76).
9. A special tooling for heat treatment of a wind turbine yaw gear shaft according to claim 8, characterized in that: The portable device (7) also includes: A limiting shaft (73) is fixedly connected to the outer surface of the upper end plate (3); Card holder (74), the card holder (74) is fixedly connected to both sides of the upper surface of the lower end plate (1); A grip plate (78) is fixedly connected to the end of the fixing rod (77) away from the card seat (74); The slot (710) is formed on the circumferential surface of the fixing rod three (77), and the inner surface of the slot (710) is fitted with a card plate (79).
10. A special tooling for heat treatment of a wind turbine yaw gear shaft according to claim 9, characterized in that: The positioning rod (75) slides through the upper surface of the upper end plate (3) and extends through the lower surface of the upper end plate (3). The bottom end of the positioning rod (75) abuts against the upper surface of the lower end plate (1). The bottom of the positioning rod (75) is provided with a through hole three, and the inner surface of the through hole three is engaged with the fixing rod three (77). The positioning rod (75) is engaged with the inner surface of the card seat (74). The fixing rod three (77) slides through the side surface of the card seat (74) and enters the inner surface of the card seat (74). The card plate (79) and the lower surface of the connecting rod (67) are fixedly connected.
Citation Information
Patent Citations
Special tooling for heat treatment of wind power yaw gear shaft
CN103725861B