Electromagnetic heating polymer solution pipeline system, method and related equipment

Abstract

The invention discloses an electromagnetic heating polymer solution pipeline system, an electromagnetic heating polymer solution pipeline method and related equipment, relates to the field of pipeline heat preservation, and mainly aims to solve the problems that the temperature control of a polymer solution pipeline is poor, and a polymer solution easily does not reach the standard. The method comprises the following steps: a polymer solution pipeline for conveying a polymer solution; and the electromagnetic heating module is arranged outside the polymer solution pipeline and is used for heating the polymer solution pipeline.

Description

Technical Field

[0001] This invention relates to the field of pipeline insulation, and more particularly to an electromagnetic heating polymer solution pipeline system, method, and related equipment. Background Technology

[0002] In solution-based polyethylene processing, high temperatures (e.g., up to 300°C) are often required during the transport and processing of the polymer solution to prevent solidification, increased viscosity, or physical and chemical changes that are detrimental to subsequent processing. However, traditional high-pressure steam heating methods are limited by the upper temperature limit of steam itself (usually around 255°C), making it difficult to meet the high-temperature heating requirements of the polymer solution. This not only limits production efficiency but may also affect product quality. Therefore, current polymer solution pipeline temperature control is poor, and the polymer solution is prone to substandard products. Summary of the Invention

[0003] In view of the above problems, the present invention provides an electromagnetic heating polymer solution pipeline system, method and related equipment, the main purpose of which is to solve the problem of poor temperature control of polymer solution pipelines and the easy failure of polymer solutions to meet the standards.

[0004] To address at least one of the aforementioned technical problems, in a first aspect, the present invention provides an electromagnetically heated polymer solution pipeline system, the system comprising:

[0005] Polymer solution pipeline, used to transport polymer solutions;

[0006] An electromagnetic heating module is disposed outside the polymer solution pipeline and is used to heat the polymer solution pipeline.

[0007] Optionally, the above system also includes:

[0008] The intelligent temperature control module includes a temperature sensor and a controller.

[0009] The temperature sensor is used to detect the temperature of the polymer solution in the polymer solution pipeline.

[0010] The controller is used to adjust the output power of the electromagnetic heating module.

[0011] Optionally, the above system also includes:

[0012] The heat preservation module is located outside the electromagnetic heating module.

[0013] Optionally, the above system also includes:

[0014] A safety protection module is provided for cutting off the power supply.

[0015] Secondly, embodiments of the present invention also provide a method for electromagnetically heating a polymer solution pipeline, comprising:

[0016] Temperature data of the polymer solution pipeline is acquired based on a temperature sensor;

[0017] The control machine is adjusted based on the comparison between the temperature data and the preset temperature range.

[0018] Optionally, the adjustment and control mechanism based on the comparison result between the temperature data and the preset temperature range includes:

[0019] If the temperature data is greater than the preset temperature range, the control unit reduces the output power of the electromagnetic heating module;

[0020] If the temperature data is less than the preset temperature range, the control unit increases the output power of the electromagnetic heating module.

[0021] Optionally, the above methods also include:

[0022] Obtain the output mass and output temperature of the polymer solution;

[0023] If the output quality and output temperature of the polymer solution do not meet the preset conditions, the electromagnetic heating module is tested.

[0024] Thirdly, embodiments of the present invention also provide an electromagnetic heating polymer solution pipeline device, comprising:

[0025] The acquisition unit is used to acquire temperature data of the polymer solution pipeline based on a temperature sensor;

[0026] An adjustment unit is used to adjust the controller based on the comparison result between the temperature data and the preset temperature range.

[0027] To achieve the above objectives, according to a fourth aspect of the present invention, a computer-readable storage medium is provided, the computer-readable storage medium comprising a stored program, wherein, when the program is executed by a processor, the steps of the above-described electromagnetic heating polymer solution pipeline method are implemented.

[0028] To achieve the above objectives, according to a fifth aspect of the present invention, an electronic device is provided, comprising at least one processor and at least one memory connected to the processor; wherein the processor is configured to invoke program instructions in the memory to execute the steps of the above-described electromagnetic heating polymer solution pipeline method.

[0029] By employing the above technical solution, the electromagnetic heating polymer solution pipeline system, method, and related equipment provided by this invention address the problem of poor temperature control and tendency for polymer solutions to fail to meet standards. This invention uses a polymer solution pipeline for transporting the polymer solution; an electromagnetic heating module is disposed outside the polymer solution pipeline for heating the pipeline. In this solution, electromagnetic heating technology replaces traditional high-pressure steam heating, precisely controlling the temperature of the polymer solution pipeline to optimize polymer solution transport, especially for pipelines requiring high-temperature heating.

[0030] Accordingly, the electromagnetic heating polymer solution pipeline device, equipment, and computer-readable storage medium provided in the embodiments of the present invention also have the above-mentioned technical effects.

[0031] The above description is merely an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention and to implement it in accordance with the contents of the specification, and in order to make the above and other objects, features and advantages of the present invention more apparent and understandable, specific embodiments of the present invention are described below. Attached Figure Description

[0032] Various other advantages and benefits will become apparent to those skilled in the art upon reading the following detailed description of preferred embodiments. The accompanying drawings are for illustrative purposes only and are not intended to limit the invention. Furthermore, the same reference numerals denote the same parts throughout the drawings. In the drawings:

[0033] Figure 1 A schematic diagram of an electromagnetically heated polymer solution pipeline system provided in an embodiment of the present invention is shown;

[0034] Figure 2 A schematic flowchart of an electromagnetic heating polymer solution pipeline method provided by an embodiment of the present invention is shown;

[0035] Figure 3 This diagram illustrates the composition of an electromagnetically heated polymer solution pipeline device according to an embodiment of the present invention.

[0036] Figure 4 A schematic block diagram of an electronic device for electromagnetic heating polymer solution pipelines provided in an embodiment of the present invention is shown. Detailed Implementation

[0037] Exemplary embodiments of the invention will now be described in more detail with reference to the accompanying drawings. While exemplary embodiments of the invention are shown in the drawings, it should be understood that the invention may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this invention will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.

[0038] To address the problem of poor temperature control in polymer solution pipelines, which often results in substandard polymer solutions, this invention provides an electromagnetic heating polymer solution pipeline system, such as... Figure 1 As shown, the system includes:

[0039] A polymer solution pipeline is used to transport polymer solutions; an electromagnetic heating module is disposed outside the polymer solution pipeline for heating the polymer solution pipeline.

[0040] Specifically, the above solution involves designing and customizing high-power, high-temperature-resistant electromagnetic coils, which are installed outside the polymer solution pipeline to ensure sufficient heat generation to meet the high-temperature heating requirements when energized. The arrangement of the electromagnetic coils is precisely calculated to ensure uniform heating of the polymer solution within the pipeline and to avoid localized overheating.

[0041] By employing electromagnetic heating technology to replace traditional high-pressure steam heating, and by installing an external electromagnetic heating module for polymer solution pipelines requiring high-temperature heating, the aforementioned electromagnetic heating system, specifically designed for high-temperature polymer solution pipelines, overcomes the temperature limitations of high-pressure steam heating, achieving efficient, uniform, and precise heating of the polymer solution to the required high temperature (e.g., 300°C). Furthermore, compared to traditional high-pressure steam heating methods, the electromagnetic heating system consumes less energy and requires no additional resources such as steam, thus contributing to energy conservation and emission reduction.

[0042] It should be noted that the electromagnetic heating units are evenly arranged along the pipeline to ensure that the polymer solution is heated uniformly, thereby improving heating efficiency and product quality and achieving efficient and uniform heating.

[0043] In one embodiment, the system further includes:

[0044] The intelligent temperature control module includes a temperature sensor and a controller.

[0045] The temperature sensor is used to detect the temperature of the polymer solution in the polymer solution pipeline.

[0046] The controller is used to adjust the output power of the electromagnetic heating module.

[0047] Specifically, the above solution integrates a high-precision temperature sensor and advanced control algorithms. By monitoring the temperature of the polymer solution inside the pipeline in real time, it automatically adjusts the power output of the electromagnetic heating unit according to a preset temperature curve. It features rapid response and precise control, ensuring that the polymer solution temperature remains stable within the set range.

[0048] The aforementioned intelligent temperature control system enables precise temperature control, meeting the temperature fluctuation range requirements of different processes.

[0049] In one embodiment, the system further includes:

[0050] The heat preservation module is located outside the electromagnetic heating module.

[0051] Furthermore, the aforementioned insulation module is made of high-efficiency thermal insulation material, tightly wrapping around the electromagnetic heating unit and the outside of the pipes, effectively reducing heat loss and improving heating efficiency. At the same time, the thermal insulation layer also protects the pipes and electromagnetic heating unit from the influence of the external environment.

[0052] Based on the above-mentioned electromagnetic heating module, intelligent temperature control module, and heat preservation module, temperature limitations can be overcome. Electromagnetic heating technology is not limited by steam temperature and can easily achieve high-temperature heating of polymer solutions to 300°C or higher.

[0053] In one embodiment, the system further includes:

[0054] A safety protection module is provided for cutting off the power supply.

[0055] The aforementioned safety protection modules have functions such as overcurrent protection, overheat protection, and leakage protection, ensuring that the system can automatically cut off the power supply in abnormal situations to prevent equipment damage and safety accidents.

[0056] The above-mentioned electromagnetic heating polymer solution pipeline system has a simple structure and low maintenance cost; and the failure rate is reduced due to the reduction in the use of high-temperature and high-pressure components.

[0057] This invention also provides a method for electromagnetically heating a polymer solution pipeline, such as... Figure 2 As shown, the method includes:

[0058] S101. Obtain temperature data of the polymer solution pipeline based on a temperature sensor;

[0059] S102. Adjust the control machine based on the comparison result between the temperature data and the preset temperature range.

[0060] For example, the above solution integrates a high-precision temperature sensor and advanced control algorithms. By monitoring the temperature of the polymer solution inside the pipeline in real time, it automatically adjusts the power output of the electromagnetic heating unit according to a preset temperature curve. It features rapid response and precise control, ensuring that the polymer solution temperature remains stable within the set range. This intelligent temperature control system achieves precise temperature control, meeting the temperature fluctuation requirements of different processes.

[0061] In one embodiment, the adjustment and control machine based on the comparison result between the temperature data and a preset temperature range includes:

[0062] If the temperature data is greater than the preset temperature range, the control unit reduces the output power of the electromagnetic heating module;

[0063] If the temperature data is less than the preset temperature range, the control unit increases the output power of the electromagnetic heating module.

[0064] For example, the above-mentioned preset temperature range is set based on the consideration of preventing the solution from solidifying and increasing viscosity, and is not specifically limited here.

[0065] The above solution monitors the temperature of the polymer solution within the pipeline in real time and automatically adjusts the power output of the electromagnetic heating unit according to a preset temperature curve. It features rapid response and precise control, ensuring the polymer solution temperature remains stable within the set range. This intelligent temperature control system achieves precise temperature control, meeting the temperature fluctuation requirements of different processes.

[0066] In one embodiment, the above method further includes:

[0067] Obtain the output mass and output temperature of the polymer solution;

[0068] If the output quality and output temperature of the polymer solution do not meet the preset conditions, the electromagnetic heating module is tested.

[0069] Furthermore, this application considers that polymer solutions often need to be maintained within a preset temperature range during transportation and processing. Failure to meet this range may result in solution solidification, increased viscosity, or other physical and chemical changes detrimental to subsequent processing. Therefore, by monitoring the output quality and temperature of the polymer solution, this application further infers whether the polymer solution meets the preset temperature range in the pipeline. Intelligent monitoring of the electromagnetic heating module ensures that the polymer solution temperature remains stable within the set range. This intelligent temperature control system achieves precise temperature control, meeting the temperature fluctuation requirements of different processes.

[0070] By employing the above technical solution, the electromagnetic heating polymer solution pipeline system, method, and related equipment provided by this invention address the problem of poor temperature control and tendency for polymer solutions to fail to meet standards. This invention uses a polymer solution pipeline for transporting the polymer solution; an electromagnetic heating module is disposed outside the polymer solution pipeline for heating the pipeline. In this solution, electromagnetic heating technology replaces traditional high-pressure steam heating, precisely controlling the temperature of the polymer solution pipeline to optimize polymer solution transport, especially for pipelines requiring high-temperature heating.

[0071] Furthermore, as a response to the above Figure 2 In addition to the method shown, this embodiment of the invention also provides an electromagnetic heating polymer solution pipeline device for the above-mentioned... Figure 2 The method shown is implemented accordingly. This device embodiment corresponds to the foregoing method embodiment. For ease of reading, this device embodiment will not repeat the details of the foregoing method embodiment, but it should be clear that the device in this embodiment can implement all the contents of the foregoing method embodiment. Figure 3 As shown, the device includes: an acquisition unit 21 and an adjustment unit 22, wherein...

[0072] Acquisition unit 21 is used to acquire temperature data of the polymer solution pipeline based on a temperature sensor;

[0073] The adjustment unit 22 is used to adjust the control unit based on the comparison result between the temperature data and the preset temperature range.

[0074] The processor contains a kernel, which retrieves the corresponding program unit from memory. One or more kernels can be configured. By adjusting the kernel parameters, a method for electromagnetically heating polymer solution pipelines can be implemented, solving the problems of poor temperature control and unsatisfactory polymer solution performance in these pipelines.

[0075] This invention provides a computer-readable storage medium including a stored program that, when executed by a processor, implements the electromagnetic heating polymer solution pipeline method.

[0076] This invention provides a processor for running a program, wherein the program executes the electromagnetic heating polymer solution pipeline method.

[0077] This invention provides an electronic device, which includes at least one processor and at least one memory connected to the processor; wherein the processor is used to call program instructions in the memory to execute the electromagnetic heating polymer solution pipeline method described above.

[0078] This invention provides an electronic device 30, such as... Figure 4 As shown, the electronic device includes at least one processor 301, and at least one memory 302 and bus 303 connected to the processor; wherein, the processor 301 and the memory 302 communicate with each other through the bus 303; the processor 301 is used to call program instructions in the memory to execute the above-described electromagnetic heating polymer solution pipeline method.

[0079] The smart electronic devices mentioned in this article can be PCs, tablets, mobile phones, etc.

[0080] This application also provides a computer program product that, when executed on a process management electronic device, is suitable for executing a program that initializes the above-described electromagnetic heating polymer solution pipeline method steps.

[0081] It should be noted that the descriptions of each embodiment in the above embodiments have different focuses. For parts that are not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.

[0082] Those skilled in the art will understand that embodiments of this application can be provided as methods, systems, or computer program products. Therefore, this application can take the form of a completely hardware embodiment, a completely software embodiment, or an embodiment combining software and hardware aspects. Furthermore, this application can take the form of a computer program product embodied on one or more computer-usable storage media (including but not limited to disk storage, CD-ROM, optical storage, etc.) containing computer-usable program code.

[0083] This application is described with reference to flowchart illustrations and / or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of this application. It will be understood that each block of the flowchart illustrations and / or block diagrams, and combinations of blocks in the flowchart illustrations and / or block diagrams, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, special-purpose computer, embedded computer, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create a machine for implementing the flowchart illustrations. Figure 1 One or more processes and / or boxes Figure 1 A device that provides the functions specified in one or more boxes.

[0084] These computer program instructions may also be stored in a computer-readable storage medium that can direct a computer or other programmable data processing device to function in a particular manner, such that the instructions stored in the computer-readable storage medium produce an article of manufacture including instruction means, which are implemented in a process Figure 1 One or more processes and / or boxes Figure 1The function specified in one or more boxes.

[0085] These computer program instructions may also be loaded onto a computer or other programmable data processing equipment to cause a series of operational steps to be performed on the computer or other programmable equipment to produce a computer-implemented process, thereby providing instructions that execute on the computer or other programmable equipment for implementing the process. Figure 1 One or more processes and / or boxes Figure 1 The steps of the function specified in one or more boxes.

[0086] This application also provides a computer program product, which includes computer software instructions that, when executed on a processing device, cause the processing device to perform actions such as... Figure 2 The control flow of the memory in the corresponding embodiment.

[0087] A computer program product includes one or more computer instructions. When the computer program instructions are loaded and executed on a computer, all or part of the flow or function according to the embodiments of this application is generated. The computer may be a general-purpose computer, a special-purpose computer, a computer network, or other programmable device. The computer instructions may be stored in a computer-readable storage medium or transmitted from one computer-readable storage medium to another. For example, computer instructions may be transmitted from one website, computer, server, or data center to another website, computer, server, or data center via wired (e.g., coaxial cable, fiber optic, digital subscriber line, DSL) or wireless (e.g., infrared, wireless, microwave, etc.) means. The computer-readable storage medium may be any available medium that a computer can store or a data storage device such as a server or data center that integrates one or more available media. The available media may be magnetic media (e.g., floppy disks, hard disks, magnetic tapes), optical media (e.g., DVDs), or semiconductor media (e.g., solid-state drives, SSDs), etc.

[0088] Those skilled in the art will clearly understand that, for the sake of convenience and brevity, the specific working processes of the systems, devices, and units described above can be referred to the corresponding processes in the foregoing method embodiments, and will not be repeated here.

[0089] In the several embodiments provided in this application, it should be understood that the disclosed systems, apparatuses, and methods can be implemented in other ways. For example, the apparatus embodiments described above are merely illustrative; for instance, the division of units is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or direct coupling or communication connection shown or discussed may be through some interfaces, or indirect coupling or communication connection between apparatuses or units, and may be electrical, mechanical, or other forms.

[0090] The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0091] Furthermore, the functional units in the various embodiments of this application can be integrated into one processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit. The integrated unit can be implemented in hardware or as a software functional unit.

[0092] If the integrated unit is implemented as a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of this application, in essence, or the part that contributes to the prior art, or all or part of the technical solution, can be embodied in the form of a software product. This computer software product is stored in a storage medium and includes several instructions to cause a computer device (which may be a personal computer, server, or network device, etc.) to execute all or part of the steps of the methods of the various embodiments of this application. The aforementioned storage medium includes various media capable of storing program code, such as USB flash drives, portable hard drives, read-only memory (ROM), random access memory (RAM), magnetic disks, or optical disks.

[0093] The above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit it. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.

Claims

1. An electromagnetically heated polymer solution piping system, characterized in that, include: Polymer solution pipeline, used to transport polymer solutions; An electromagnetic heating module is disposed outside the polymer solution pipeline and is used to heat the polymer solution pipeline.

2. The system according to claim 1, characterized in that, Also includes: The intelligent temperature control module includes a temperature sensor and a controller. The temperature sensor is used to detect the temperature of the polymer solution in the polymer solution pipeline. The controller is used to adjust the output power of the electromagnetic heating module.

3. The system according to claim 1, characterized in that, Also includes: The heat preservation module is located outside the electromagnetic heating module.

4. The system according to claim 1, characterized in that, Also includes: A safety protection module is provided for cutting off the power supply.

5. A method for electromagnetically heating a polymer solution pipeline, used in the electromagnetically heated polymer solution pipeline system according to any one of claims 1-4, characterized in that, include: Temperature data of the polymer solution pipeline is acquired based on a temperature sensor; The control machine is adjusted based on the comparison between the temperature data and the preset temperature range.

6. The method according to claim 5, characterized in that, The adjustment and control machine based on the comparison result between the temperature data and the preset temperature range includes: If the temperature data is greater than the preset temperature range, the control unit reduces the output power of the electromagnetic heating module; If the temperature data is less than the preset temperature range, the control unit increases the output power of the electromagnetic heating module.

7. The method according to claim 6, characterized in that, Also includes: Obtain the output mass and output temperature of the polymer solution; If the output quality and output temperature of the polymer solution do not meet the preset conditions, the electromagnetic heating module is tested.

8. An electromagnetic heating polymer solution pipeline device, characterized in that, Also includes: The acquisition unit is used to acquire temperature data of the polymer solution pipeline based on a temperature sensor; An adjustment unit is used to adjust the controller based on the comparison result between the temperature data and the preset temperature range.

9. A computer-readable storage medium, characterized in that, The computer-readable storage medium includes a stored program, wherein, when the program is executed by a processor, it implements the steps of the electromagnetic heating polymer solution pipeline method as described in any one of claims 1 to 7.

10. An electronic device, characterized in that, The electronic device includes at least one processor and at least one memory connected to the processor; wherein the processor is configured to invoke program instructions in the memory to execute the steps of the electromagnetic heating polymer solution pipeline method as described in any one of claims 1 to 7.

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