Efficient alcohol vibration pulse comprehensive flushing equipment

Abstract

The utility model discloses efficient alcohol vibration pulse comprehensive flushing equipment which comprises a liquid supply box and a flushing box, a liquid supply pump is arranged on the liquid supply box, and a liquid inlet pipeline is arranged between the flushing box and the liquid supply pump. The liquid inlet pipeline comprises a first connecting hose connected to the outlet end of the liquid supply pump, a liquid inlet pipe is connected to the outlet end of the first connecting hose, a plurality of spraying pipes are connected to the liquid inlet pipe, the water spraying ends of the spraying pipes penetrate into the flushing box, and the spraying pipes are fixedly connected with the side wall of the flushing box; a backflow pipeline is further connected between the flushing tank and the liquid supply tank, the backflow pipeline comprises a backflow pipe connected to the lower end of the flushing tank, the outlet end of the backflow pipe is connected with a second connecting hose, and the second connecting hose is connected with the liquid supply tank; the automatic flushing device has the advantages that no foreign matter exists in dead corners of products, the flushing effect is good, the flushing efficiency is high, and the like.

Description

Technical Field

[0001] The utility model relates to the technical field of flushing equipment, in particular to a highly efficient alcohol vibration pulse comprehensive flushing equipment. Background Art

[0002] Aircraft engines and their accessory systems have very high requirements for the cleanliness of the air, fuel and lubricating oil they use. Correspondingly, the air heat exchangers, fuel and lubricating oil radiators, fuel and lubricating oil heat exchangers and lubricating oil tanks used in their auxiliary supporting systems also require clean inner cavities. Therefore, after the processing of these products is completed, the inner cavities of the products must be flushed to ensure that there are no foreign objects inside. Traditional flushing equipment mostly uses kerosene pressurized flushing, but due to the complex internal structures of products such as air heat exchangers, fuel and lubricating oil radiators, fuel and lubricating oil heat exchangers and lubricating oil tanks, and there are many dead corners, there are problems such as foreign objects in the dead corners of the products cannot be cleaned, the flushing effect is poor, and the flushing efficiency is low. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a high-efficiency alcohol vibration pulse comprehensive flushing equipment to ensure that there are no foreign objects in the dead corners of the product, with good flushing effect and high flushing efficiency, which can effectively solve the problems in the background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an efficient alcohol vibration pulse comprehensive flushing equipment, comprising a liquid supply box and a flushing box, the liquid supply box is provided with a liquid supply pump, and a liquid inlet pipeline is provided between the flushing box and the liquid supply pump; the liquid inlet pipeline comprises a connecting hose 1 connected to the outlet end of the liquid supply pump, the outlet end of the connecting hose 1 is connected to a liquid inlet pipe, a plurality of spray pipes are connected to the liquid inlet pipe, the water spraying ends of the spray pipes all penetrate into the flushing box, and the spray pipes are all fixedly connected to the side walls of the flushing box; a reflux pipeline is also connected between the flushing box and the liquid supply box, the reflux pipeline comprises a reflux pipe connected to the lower end of the flushing box, the outlet end of the reflux pipe is connected to a connecting hose 2, and the connecting hose 2 is connected to the liquid supply box; the bottom end of the flushing box is also provided with a vibration mechanism for driving it to shake.

[0005] Furthermore, the liquid inlet pipe is also connected to a ventilation pipeline, and the ventilation pipeline is connected to a solenoid valve.

[0006] Furthermore, the vibration mechanism includes a support base, a vibration bearing is provided above the support base, a support plate is movably connected between the support base and the same side of the vibration bearing, and a rotating shaft is rotatably connected to the other side end of the support base relative to the support plate, and the rotating shaft is horizontally arranged and perpendicular to the support plate; cranks are fixedly connected at both ends of the rotating shaft, and the vibration bearings are rotatably connected to the rotating shaft of the crank through the rotating shaft bearings; a driving motor for driving the rotating shaft to rotate is also provided on the support base; the vibration bearing is connected to the bottom plate of the flushing box by a spring.

[0007] Furthermore, a reduction wheel 1 is rotatably connected to the rotating shaft, and a transmission pulley is also fixedly connected to the rotating shaft; a transmission rotating shaft parallel to the rotating shaft is rotatably connected to the supporting base, and a reduction wheel 2 is fixedly connected to the transmission rotating shaft; the reduction wheel 1 includes a large pulley and a small pulley arranged coaxially, and the large pulley and the small pulley are an integrated structure, and the structure of the reduction wheel 1 and the reduction wheel 2 is the same; a driving wheel is connected to the driving shaft of the driving motor, and the driving wheel is connected to the large pulley of the reduction wheel 1 by a belt, the small pulley of the reduction wheel 1 is connected to the large pulley of the reduction wheel 2 by a belt, and the small pulley of the reduction wheel 2 is connected to the transmission pulley by a belt.

[0008] Furthermore, a through hole is provided on the bottom surface of the flushing box, and a liquid outlet groove is fixedly provided on the bottom plate of the flushing box at a position corresponding to the through hole, and the inlet end of the reflux pipe is connected to the liquid outlet groove.

[0009] Furthermore, each of the spray cleaning pipes is connected to a switch valve.

[0010] Furthermore, the liquid inlet pipe and the return pipe are both connected with filters.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: the efficient alcohol vibration pulse comprehensive flushing equipment draws the cleaning liquid in the liquid supply box into the liquid inlet pipe through the liquid supply pump, the cleaning liquid is used to flush the product to be washed through the spray pipe, and a pulse gas source is introduced into the liquid inlet pipe through the ventilation pipeline, so that the cleaning liquid and gas are mixed for pulse flushing, and the impact effect of the gas is used to bring out foreign matter in the dead corners of the product; while the spray pipe sprays the product to be washed, the flushing box and the product to be washed are dynamically swung through the vibration mechanism, and inertia and gravity are used to further separate foreign matter in the product to be washed from the dead corner, ensuring that there is no foreign matter in the dead corner of the product, with good flushing effect and high flushing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the structure of the utility model;

[0013] Figure 2 This is the axonometric drawing of the flushing equipment of the utility model;

[0014] Figure 3 This is a schematic diagram of the connection structure between the flushing box and the vibration mechanism of the utility model;

[0015] Figure 4 This is a schematic diagram of the structure of the vibration mechanism of the utility model;

[0016] Figure 5 It is a structural schematic diagram of a reduction wheel of the utility model.

[0017] In the figure: 1. Liquid supply tank; 2. Liquid supply pump; 3. Flushing tank; 31. Liquid outlet tank; 4. Vibrating mechanism; 41. Support base; 42. Support plate; 43. Vibrating support; 44. Driving motor; 45. Reducer wheel 1; 451. Large pulley; 452. Small pulley; 46. Reducer wheel 2; 47. Rotating shaft; 48. Crank; 49. Rotating shaft support; 410. Driving pulley; 411. Spring; 5. Liquid inlet pipeline; 51. Connecting hose 1; 52. Liquid inlet pipe; 53. Spraying pipe; 6. Return pipeline; 61. Return pipe; 62. Connecting hose 2; 7. Ventilation pipeline; 8. Solenoid valve; 9. Filter; 10. Switch valve. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example

[0019] See also Figure 1-5The utility model provides a technical solution: an efficient alcohol vibration pulse comprehensive flushing device, comprising a liquid supply box 1 and a flushing box 3, wherein the liquid supply box 1 is provided with a liquid supply pump 2, and a liquid inlet pipeline 5 is provided between the flushing box 3 and the liquid supply pump 2; the liquid inlet pipeline 5 comprises a connecting hose 51 connected to the outlet end of the liquid supply pump 2, the outlet end of the connecting hose 51 is connected to a liquid inlet pipe 52, and the liquid inlet pipe 52 is connected to a plurality of spray pipes 53, the water spraying ends of the spray pipes 53 all penetrate into the flushing box 3, and the spray pipes 53 are all fixedly connected to the side walls of the flushing box 3; a return pipe 53 is also connected between the flushing box 3 and the liquid supply box 1. The flow pipeline 6, the return pipeline 6 includes a return pipe 61 connected to the lower end of the flushing box 3, the outlet end of the return pipe 61 is connected to a connecting hose 2 62, and the connecting hose 2 62 is connected to the liquid supply box 1; the inlet pipe 52 is also connected to a ventilation pipeline 7, and the ventilation pipeline 7 is connected to a solenoid valve 8; the bottom end of the flushing box 3 is also provided with a vibration mechanism 4 for driving it to shake; the vibration mechanism 4 includes a support base 41, a vibration support 43 is provided above the support base 41, and a support plate 42 is movably connected between the same side of the support base 41 and the vibration support 43, and the support base 41 is relative to the support plate The other side end of 42 is rotatably connected to a rotating shaft 47, which is arranged horizontally and perpendicular to the support plate 42; both ends of the rotating shaft 47 are fixedly connected to cranks 48, and the vibration support 43 is rotatably connected to the rotating shaft of the crank 48 through a rotating shaft support 49; a driving motor 44 is also provided on the support base 41; a reduction wheel 45 is rotatably connected to the rotating shaft 47, and a transmission pulley 410 is also fixedly connected to the rotating shaft 47; a transmission shaft parallel to the rotating shaft 47 is rotatably connected to the support base 41, and a reduction wheel 2 46 is fixedly connected to the transmission shaft; the reduction wheel 45 It includes a large pulley 451 and a small pulley 452 which are coaxially arranged, and the large pulley 451 and the small pulley 452 are an integrated structure, and the structures of the reduction wheel 1 45 and the reduction wheel 2 46 are the same; a driving wheel is connected to the driving shaft of the driving motor 44, and the driving wheel is connected to the large pulley 451 of the reduction wheel 1 45 by a belt, the small pulley 452 of the reduction wheel 1 45 is connected to the large pulley 451 of the reduction wheel 2 46 by a belt, and the small pulley 452 of the reduction wheel 2 46 is connected to the transmission pulley 410 by a belt; the vibration support 43 is connected to the bottom plate of the flushing box 3 by a spring 411.

[0020] Working principle:

[0021] The ventilation pipe 7 is connected to the external air supply device, the product to be washed is fixed in the flushing box 3, the cleaning liquid in the liquid supply box 1 is pumped into the liquid inlet pipe 52 through the liquid supply pump 2, and the cleaning liquid is used to flush the product to be washed through the spray pipe 53, and the solenoid valve 8 is opened at regular intervals to introduce gas into the liquid inlet pipe 52, and the gas and liquid in the liquid inlet pipe 52 are mixed and then flushed through the spray pipe 53 to flush the product to be washed, and the impact of the gas is used to remove foreign objects in the dead corners of the product; the cleaning liquid in the flushing box 3 is returned to the liquid supply box 1 through the reflux pipe 61 and the connecting hose 2 62; the spray pipe 53 is used to flush the product to be washed. While the products to be washed are being sprayed, the driving motor 44 drives the rotating shaft 47 to rotate, and the rotation of the rotating shaft 47 is decelerated through the reduction wheel 1 45 and the reduction wheel 2 46. The rotating shaft 47 drives the cranks 48 at both ends to rotate. After the cranks 48 rotate, the vibration support 43 drives the flushing box 3 and the products to vibrate, and the spring 411 has a shock-absorbing and swinging effect on the vibration of the flushing box 3, and inertia and gravity are used to separate foreign objects in the products to be washed from dead corners. The preferred cleaning liquid in this embodiment is alcohol, and the volatile property of alcohol is used to facilitate the removal of the flushing liquid inside the product.

[0022] The highly efficient alcohol vibration pulse comprehensive flushing equipment disclosed in the present embodiment draws the cleaning liquid in the liquid supply box 1 into the liquid inlet pipe 52 through the liquid supply pump 2, and the cleaning liquid is used to flush the product to be washed through the spray pipe 53, and a pulse gas source is introduced into the liquid inlet pipe 52 through the ventilation pipe 7, so that the cleaning liquid and gas are mixed and pulse-flushed, and the impact effect of the gas is used to bring out foreign matter in the dead corners of the product; while the spray pipe 53 sprays the product to be washed, the vibrating mechanism 4 is used to dynamically swing the flushing box 3 and the product to be washed, and inertia and gravity are used to further separate foreign matter in the product to be washed from the dead corners, so that the flushing effect is good and the flushing efficiency is high.

[0023] Furthermore, a through hole is provided on the bottom surface of the flushing box 3, and a liquid outlet groove 31 is fixedly provided on the bottom plate of the flushing box 3 at a position corresponding to the through hole, and the inlet end of the reflux pipe 61 is connected to the liquid outlet groove 31; the liquid in the flushing box 3 is facilitated to reflux through the liquid outlet groove 31.

[0024] Furthermore, each of the spray pipes 53 is connected to a switch valve 10 .

[0025] Furthermore, the liquid inlet pipe 52 and the return pipe 61 are both connected to a filter 9 , and the cleaning liquid in the liquid inlet pipeline 5 and the return pipeline 6 is filtered by the filter 9 .

[0026] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An efficient alcohol vibration pulse comprehensive flushing device, comprising a liquid supply tank and a flushing tank, characterized in that: A liquid supply pump is provided on the liquid supply box, and a liquid inlet pipeline is provided between the flushing box and the liquid supply pump; the liquid inlet pipeline includes a connecting hose 1 connected to the outlet end of the liquid supply pump, the outlet end of the connecting hose 1 is connected to the liquid inlet pipe, and a plurality of spray pipes are connected to the liquid inlet pipe, the water spraying ends of the spray pipes all penetrate into the flushing box, and the spray pipes are all fixedly connected to the side walls of the flushing box; a reflux pipeline is also connected between the flushing box and the liquid supply box, the reflux pipeline includes a reflux pipe connected to the lower end of the flushing box, the outlet end of the reflux pipe is connected to a connecting hose 2, and the connecting hose 2 is connected to the liquid supply box; the bottom end of the flushing box is also provided with a vibration mechanism for driving it to shake.

2. The highly efficient alcohol vibration pulse comprehensive flushing device according to claim 1 is characterized in that: The liquid inlet pipe is also connected to a ventilation pipeline, and the ventilation pipeline is connected to a solenoid valve.

3. The efficient alcohol vibration pulse comprehensive flushing device according to claim 1 is characterized in that: The vibration mechanism includes a support base, a vibration bearing is provided above the support base, a support plate is movably connected between the support base and the same side of the vibration bearing, and a rotating shaft is rotatably connected to the other side end of the support base relative to the support plate, and the rotating shaft is horizontally arranged and perpendicular to the support plate; cranks are fixedly connected at both ends of the rotating shaft, and the vibration bearings are rotatably connected to the rotating shaft of the crank through the rotating shaft bearings; a driving motor for driving the rotating shaft to rotate is also provided on the support base; the vibration bearing is connected to the bottom plate of the flushing box by a spring.

4. The highly efficient alcohol vibration pulse comprehensive flushing device according to claim 3 is characterized in that: A reduction wheel one is rotatably connected to the rotating shaft, and a transmission pulley is also fixedly connected to the rotating shaft; a transmission rotating shaft parallel to the rotating shaft is rotatably connected to the supporting base, and a reduction wheel two is fixedly connected to the transmission rotating shaft; the reduction wheel one comprises a large pulley and a small pulley arranged coaxially, and the large pulley and the small pulley are an integrated structure, and the structure of the reduction wheel one and the reduction wheel two are the same; a driving wheel is connected to the driving shaft of the driving motor, the driving wheel and the large pulley of the reduction wheel one are connected by a belt, the small pulley of the reduction wheel one is connected to the large pulley of the reduction wheel two by a belt, and the small pulley of the reduction wheel two is connected to the transmission pulley by a belt.

5. The efficient alcohol vibration pulse comprehensive flushing equipment according to claim 1 is characterized in that: The bottom surface of the flushing box is provided with a through hole, and a liquid outlet groove is fixedly provided on the bottom plate of the flushing box at a position corresponding to the through hole, and the inlet end of the reflux pipe is connected to the liquid outlet groove.

6. The efficient alcohol vibration pulse comprehensive flushing device according to claim 1 is characterized in that: The spray cleaning pipes are all connected with switch valves.

7. The efficient alcohol vibration pulse comprehensive flushing equipment according to claim 1 is characterized by: The liquid inlet pipe and the reflux pipe are both connected with filters.

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