Nickel removal device

By designing a multi-stage nickel removal system and a device with high-efficiency nickel removal agent, the problem that existing devices do not have multiple treatments and low-cost treatments is solved, and a stable and economical sewage treatment effect is achieved.

CN222118976UActive Publication Date: 2024-12-06QIUZHEN WISDOM (TIANJIN) ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202420204721.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-29
Publication Date
2024-12-06
Estimated Expiration
2034-01-29

AI Technical Summary

Technical Problem

The existing nickel removal device does not have multiple processing and low-cost processing when used, and the filtration effect is unstable. It requires multiple filtering to filter cleanly, and it consumes a lot of resources.

Method used

A nickel removal device including a support frame, base, operating plate and controller is designed, equipped with a reactor, connecting pipe, medicine box, oxygen tank, solenoid valve, pressure gauge, filter pump, filter box, waterproof cylinder and drainage The nickel removal mechanism of the pipe, as well as the cleaning mechanism of the water pump, water pipe, water tank, solenoid valve and annular pipe, adopts a two-stage nickel removal system and an efficient nickel removal agent to adjust the wastewater pH through sodium hydroxide to reduce the cost of additive agents.

Benefits of technology

It realizes the advantages of multiple treatments and low cost, can withstand the impact of water volume, improve the stability of the system's effluent, extend the stable operation time of the ultrafiltration system, reduce the cost of sewage treatment, and improve the effluent water quality.

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Abstract

The utility model relates to the related technical field of wastewater treatment technology, in particular to a nickel removal device which comprises a reaction kettle, a connecting pipe, a medicine box, an oxygen tank, an electromagnetic gas valve, a pressure gauge, a filter pump, a filter box, a waterproof cylinder, a filter screen and a drain pipe, and the reaction kettle is mounted on the upper surface of an operation panel. The nickel removal device and discloses a nickel-containing wastewater treatment system which comprises a precipitation assembly, a sewage outlet of the precipitation assembly is communicated with a sewage inlet of a biological treatment assembly, and a sewage outlet of the biological treatment assembly is communicated with a sewage inlet of a nickel removal assembly. The device disclosed by the utility model has the advantages of multiple treatment and low cost, the two-stage nickel removal system is adopted, the impact of water quantity can be borne, the effluent stability of the system is improved, the pH value of wastewater is adjusted by adding sodium hydroxide, the operation cost is saved, and the effluent quality is improved; the problem that an existing nickel-containing wastewater treatment system does not have multiple treatment and low-cost treatment functions is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field related to wastewater treatment technology, and in particular to a nickel removal device. Background Art

[0002] Nickel is an essential element for the human body, but the demand is very small. Once it exceeds the standard, it will endanger human health. Nickel damages human liver and cardiopulmonary function, and causes severe dermatitis and skin allergies. In 2017, the World Health Organization's International Agency for Research on Cancer announced that nickel compounds are on the Class 1 carcinogen list. Non-ferrous anodizing is a commonly used surface treatment technology, which is mainly used for corrosion protection and aesthetic improvement of metal materials. The process flow of non-ferrous anodizing mainly includes four steps: pretreatment, anodizing, sealing treatment and coloring treatment. Sealing treatment is to seal the oxide film after it is formed to improve the sealing and corrosion resistance of the oxide film. Commonly used sealing methods include nickel sealing and cadmium sealing. The nickel element pollution concentration in the wastewater is relatively high. If it is not treated or cannot meet the standard, Discharge not only harms the environment but also harms human health. Nickel-containing wastewater on the market is usually treated by chemical precipitation. The workshop wastewater flows into the regulating tank by gravity, is homogenized and equalized, and is lifted to the pH adjustment tank by a lifting pump. Under strong alkaline conditions, nickel forms nickel hydroxide precipitation and is removed. However, 70%-80% can be removed by adjusting the pH to strong alkaline conditions using liquid alkali / lime. After that, the wastewater is subjected to nickel removal-coagulation-flocculation-precipitation-salad-ultrafiltration-PH adjustment. Although the nickel-containing wastewater can be treated, the wastewater is discharged through the ultrafiltration system after two coagulation and flocculation. The treatment method is relatively simple and the operation is cumbersome, which increases the cost of adding chemicals and thus increases the cost of sewage treatment. Therefore, a nickel removal device is particularly needed.

[0003] However, most of the existing nickel removal devices do not have multiple processing and low-cost processing when in use, and consume more resources. The filtering effect is not very stable and requires multiple filtrations to filter cleanly. Utility Model Content

[0004] The purpose of the utility model is to provide a nickel removal device to solve the problem that most of the existing nickel removal devices proposed in the above background technology do not have multiple processing and low-cost processing when in use, consume more resources, the filtering effect is not very stable, and multiple filtrations are required to filter cleanly.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a nickel removal device, comprising a support frame, a base, an operation panel and a controller, wherein the base is installed on the lower surface of the support frame, the operation panel is installed on the upper surface of the support frame, the controller is installed on the inner upper surface of the operation panel, the upper surface of the operation panel is provided with a nickel removal mechanism, and the upper surface of the operation panel is provided with a cleaning mechanism;

[0006] The nickel removal mechanism includes a reactor, a connecting pipe, a medicine box, an oxygen tank, an electromagnetic valve, a pressure gauge, a filter pump, a filter box, a waterproof cylinder, a filter screen and a drain pipe. The reactor is installed on the upper surface of the operating panel, and connecting pipes are opened through multiple side surfaces of the reactor. One side of the connecting pipe is fixedly connected to the medicine box, one side of the connecting pipe is fixedly connected to the oxygen tank, and the outer surface of the connecting pipe is sleeved with an electromagnetic valve. The upper surface of the reactor is fixedly connected to a pressure gauge, one side surface of the connecting pipe is connected to a filter pump, and one side surface of the connecting pipe is connected to the filter box. A waterproof cylinder is installed on the inner bottom of the filter box, the upper surface of the waterproof cylinder is fixedly connected to the filter screen, and the lower surface of the filter box is penetrated by a drain pipe.

[0007] Preferably, the bases below the support frame are distributed at equal intervals.

[0008] Preferably, the waterproof cylinders are provided in four groups and are symmetrically distributed.

[0009] Preferably, the cleaning mechanism includes a water pump, a water pipe, a water tank, a solenoid valve and an annular tube. The water pump is installed on the upper surface of the operating panel, the water pipe is fixedly connected to the upper surface of the water pump, the water tank is fixedly connected to one side surface of the water pipe, a solenoid valve is sleeved on one side surface of the water pipe, and an annular tube is penetrated and connected to one side surface of the water pipe.

[0010] Preferably, the water pipe penetrates through the annular pipe to connect to the reactor, and a filter box is penetrated and connected to one side surface of the water pipe.

[0011] Compared with the prior art, the beneficial effects of the utility model are: the nickel removal device, and discloses a nickel-containing wastewater treatment system, including a precipitation component, the sewage outlet of the precipitation component is connected with the sewage inlet of the biological treatment component, the sewage outlet of the biological treatment component is connected with the sewage inlet of the nickel removal component, and the sewage outlet end of the nickel removal component is provided with an ultrafiltration component. The utility model has the advantages of multiple treatments and low cost, adopts a two-stage nickel removal system, can withstand water volume impact, improves the system effluent stability, adjusts the wastewater pH by adding sodium hydroxide, reduces the cost of adding chemicals, and reduces the cost of sewage treatment. Only high-efficiency nickel removal agents are added to the two-stage nickel removal system, fully exerts the role of the nickel removal agent, reduces the amount of chemicals used, can effectively extend the stable operation time of the ultrafiltration system, saves operating costs, improves effluent water quality, and solves the problem that the existing nickel-containing wastewater treatment system does not have the functions of multiple treatments and low-cost treatment. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the front appearance structure of the utility model;

[0013] Figure 2 This is a schematic diagram of the structure of the nickel removal mechanism of the utility model;

[0014] Figure 3 This is a schematic diagram of the cleaning mechanism structure of the utility model;

[0015] Figure 4 For this utility model Figure 2 Enlarged structural diagram at A in the middle.

[0016] In the figure: 1. support frame; 2. base; 3. operation panel; 4. controller; 5. nickel removal mechanism; 501. reactor; 502. connecting pipe; 503. medicine box; 504. oxygen tank; 505. solenoid valve; 506. pressure gauge; 507. filter pump; 508. filter box; 509. waterproof cylinder; 510. filter screen; 511. drain pipe; 6. cleaning mechanism; 601. water pump; 602. water pipe; 603. water tank; 604. solenoid valve; 605. annular pipe. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] See also Figure 1-4The utility model provides a technical solution: a nickel removal device, comprising a support frame 1, a base 2, an operation panel 3 and a controller 4, the base 2 is installed on the lower surface of the support frame 1, the operation panel 3 is installed on the upper surface of the support frame 1, the controller 4 is installed on the inner upper surface of the operation panel 3, a nickel removal mechanism 5 is arranged on the upper surface of the operation panel 3, and a cleaning mechanism 6 is arranged on the upper surface of the operation panel 3;

[0019] The nickel removal mechanism 5 includes a reactor 501, a connecting pipe 502, a medicine box 503, an oxygen tank 504, an electromagnetic valve 505, a pressure gauge 506, a filter pump 507, a filter box 508, a waterproof cylinder 509, a filter screen 510 and a drain pipe 511. The reactor 501 is installed on the upper surface of the operation panel 3. The connecting pipe 502 is penetrated through the multiple side surfaces of the reactor 501. One side of the connecting pipe 502 is fixedly connected to the medicine box 503, one side of the connecting pipe 502 is fixedly connected to the oxygen tank 504, and the outer surface of the connecting pipe 502 is sleeved with an electromagnetic valve 505. The upper surface of the reactor 501 is fixedly connected to the pressure gauge 506, one side surface of the connecting pipe 502 is connected to the filter pump 507, and the connecting pipe A filter box 508 is connected to one side surface of 502, a waterproof cylinder 509 is installed at the inner bottom of the filter box 508, a filter screen 510 is fixedly connected to the upper surface of the waterproof cylinder 509, and a drain pipe 511 is connected to the lower surface of the filter box 508. Through the arrangement of the reactor 501, the connecting pipe 502, the medicine box 503, the oxygen tank 504, the electromagnetic valve 505, the pressure gauge 506, the filter pump 507, the filter box 508, the waterproof cylinder 509, the filter screen 510 and the drain pipe 511, the multi-layer filtration is more economical and efficient. First, the reactor 501 is installed on the upper surface of the operation panel 3, and the reactor 501 is filled with polluted water. Then, the connecting pipes 502, the medicine box 503, the oxygen tank 504, the electromagnetic valve 505, the pressure gauge 506, the filter pump 507, the filter box 508, the waterproof cylinder 509, the filter screen 510 and the drain pipe 511 are connected, and the multi-layer filtration is more economical and efficient. Take over pipe 502, then connect one side of connecting pipe 502 to medicine box 503, and use controller 4 to let the medicine inside medicine box 503 enter reactor 501 through connecting pipe 502, and start primary nickel removal. Then, connecting pipe 502 on the other side of reactor 501 is connected to oxygen tank 504, and electromagnetic valve 505 is provided at the connection point where oxygen tank 504 is connected to connecting pipe 502. By setting electromagnetic valve 505, oxygen can be added to reactor 501. Then, a pressure gauge 506 is installed on the upper surface of reactor 501. By setting pressure gauge 506, air inlet pressure of reactor 501 can be detected. After primary nickel removal, waste water inside can be discharged through connecting pipe 502. The waste water is transmitted to the filter pump 507, and the waste water is transmitted to the filter box 508 through the filter pump 507 to start the secondary nickel removal precipitation. When the polluted water enters the filter box 508, the agent is added to make the polluted water inside the filter box 508 agglomerate. Then, multiple groups of waterproof cylinders 509 are installed on the lower surface of the filter box 508, and the filter net 510 is installed on the surface of the waterproof cylinder 509. When the internal material is agglomerated, the filter net 510 will be driven to rise and fall through the waterproof cylinder 509 to discharge the internal agglomerated objects. Then, a drain pipe 511 is opened under the filter box 508. When the internal agglomerates are cleaned up, the drain pipe 511 is opened to discharge the treated waste water.

[0020] Furthermore, the bases 2 below the support frame 1 are distributed at equal intervals, and the arrangement of the bases 2 provides a better stability effect.

[0021] Furthermore, four groups of waterproof cylinders 509 are provided and symmetrically distributed. Through the provision of the waterproof cylinders 509, agglomerated impurities can be pushed out.

[0022] Furthermore, the cleaning mechanism 6 includes a water pump 601, a water pipe 602, a water tank 603, a solenoid valve 604 and a ring tube 605. The water pump 601 is installed on the upper surface of the operating panel 3, the upper surface of the water pump 601 is fixedly connected to the water pipe 602, one side surface of the water pipe 602 is fixedly connected to the water tank 603, one side surface of the water pipe 602 is sleeved with a solenoid valve 604, and one side surface of the water pipe 602 is penetrated and connected with the ring tube 605. The arrangement of the water pump 601, the water pipe 602, the water tank 603, the solenoid valve 604 and the ring tube 605 makes cleaning more convenient. First, the water pump 601 is installed on the upper surface of the operating panel 3. The water source can be pumped by the arrangement of the water pump 601, and then the water pipe 604 is installed on the upper surface of the water pump 601. 2. Through the setting of the water pipe 602, the water source can be transported and then a water tank 603 can be installed on one side of the water pipe 602. Through the setting of the water tank 603, the water source can be pre-stored first, and then through the connection of the water pipe 602, the water source is transported to the water pump 601, connected to the water pipe 602, and then the solenoid valve 604 is installed on the outer surface of the water pipe 602. Through the setting of the solenoid valve 604, a partition can be made between the reactor 501 and the filter box 508. The solenoid valve 604 can be used to modulate the direction to transmit water, and then the water pipe 602 is connected to the annular pipe 605. Multiple groups of water pipes 602 are installed on the inner side of the annular pipe 605. Through the setting of the annular pipe 605, it is more convenient to add water inside the reactor 501.

[0023] Furthermore, the water pipe 602 penetrates the annular pipe 605 and is connected to the reaction kettle 501. A filter box 508 is penetrated and connected to one side surface of the water pipe 602. The setting of the annular pipe 605 can improve the effect of cleaning and adding water.

[0024] Working principle: First, a reactor 501 is installed on the upper surface of the operation panel 3, and the reactor 501 is filled with polluted water. Then, connecting pipes 502 are connected to the multi-side surfaces of the reactor 501. Then, one side of the connecting pipe 502 is connected to a medicine box 503. The medicine in the medicine box 503 enters the reactor 501 through the connecting pipe 502 through the controller 4, and the first-level nickel removal is started. Then, the connecting pipe 502 on the other side of the reactor 501 is connected to an oxygen tank 504. The connection between the oxygen tank 504 and the connecting pipe 502 is provided with an electromagnetic valve 505. By setting the electromagnetic valve 505, the reactor 501 can be cleaned. 01 add oxygen, then install a pressure gauge 506 on the upper surface of the reactor 501. The setting of the pressure gauge 506 can detect the air inlet pressure of the reactor 501. After the first-stage nickel removal, the internal wastewater will be transmitted to the filter pump 507 through the connecting pipe 502. Through the filter pump 507, the wastewater is transmitted to the filter box 508 to start the second-stage nickel removal precipitation. When the polluted water enters the filter box 508, then start to add chemicals to make the polluted water inside the filter box 508 agglomerate. Then, multiple groups of waterproof cylinders 509 are installed on the lower surface of the filter box 508. The surface of the waterproof cylinder 509 is equipped with a filter screen 51 0, when the internal material is agglomerated, the filter screen 510 will be lifted and lowered by the waterproof cylinder 509 to discharge the internal agglomerated objects, and then a drain pipe 511 will be opened under the filter box 508. When the internal agglomerated objects are cleaned, the drain pipe 511 will be opened to discharge the treated waste water. First, a water pump 601 is installed on the upper surface of the operation panel 3. The water source can be pumped by the setting of the water pump 601, and then a water pipe 602 is installed on the upper surface of the water pump 601. The water source can be transported by the setting of the water pipe 602. Then a water tank is installed on one side of the water pipe 602. 603, through the setting of water tank 603, the water source can be pre-stored, and then through the connection of water pipe 602, the water source can be transported to water pump 601, connected to water pipe 602, and then electromagnetic valve 604 is installed on the outer surface of water pipe 602. Through the setting of electromagnetic valve 604, a partition can be made between reactor 501 and filter box 508, and the electromagnetic valve 604 can be used to modulate the direction to transmit water, and then water pipe 602 is connected to annular pipe 605, and multiple groups of water pipes 602 are installed inside the annular pipe 605. Through the setting of annular pipe 605, it is more convenient to add water inside reactor 501.

[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A nickel removal device, comprising a support frame (1), a base (2), an operation panel (3) and a controller (4), characterized in that: A base (2) is installed on the lower surface of the support frame (1), an operating panel (3) is installed on the upper surface of the support frame (1), a controller (4) is installed on the inner upper surface of the operating panel (3), a nickel removal mechanism (5) is provided on the upper surface of the operating panel (3), and a cleaning mechanism (6) is provided on the upper surface of the operating panel (3); The nickel removal mechanism (5) comprises a reaction kettle (501), a connecting pipe (502), a medicine box (503), an oxygen tank (504), an electromagnetic valve (505), a pressure gauge (506), a filter pump (507), a filter box (508), a waterproof cylinder (509), a filter screen (510) and a drain pipe (511). The reaction kettle (501) is installed on the upper surface of the operation panel (3). The connecting pipe (502) is provided through multiple side surfaces of the reaction kettle (501). One side of the connecting pipe (502) is fixedly connected to the medicine box (503). One side of the connecting pipe (502) is fixedly connected to An oxygen tank (504) is provided, an electromagnetic valve (505) is sleeved on the outer surface of the connecting pipe (502), a pressure gauge (506) is fixedly connected to the upper surface of the reactor (501), a filter pump (507) is connected to one side surface of the connecting pipe (502), a filter box (508) is connected to one side surface of the connecting pipe (502), a waterproof cylinder (509) is installed at the inner bottom of the filter box (508), a filter net (510) is fixedly connected to the upper surface of the waterproof cylinder (509), and a drain pipe (511) is penetrated and connected to the lower surface of the filter box (508).

2. A nickel removal device according to claim 1, characterized in that: The bases (2) below the support frame (1) are distributed at equal intervals.

3. A nickel removal device according to claim 1, characterized in that: The waterproof cylinders (509) are provided in four groups and are symmetrically distributed.

4. A nickel removal device according to claim 1, characterized in that: The cleaning mechanism (6) comprises a water pump (601), a water pipe (602), a water tank (603), a solenoid valve (604) and an annular tube (605); the water pump (601) is installed on the upper surface of the operating panel (3); the water pipe (602) is fixedly connected to the upper surface of the water pump (601); the water tank (603) is fixedly connected to one side surface of the water pipe (602); the solenoid valve (604) is sleeved on one side surface of the water pipe (602); and the annular tube (605) is connected through one side surface of the water pipe (602).

5. A nickel removal device according to claim 4, characterized in that: The water pipe (602) penetrates the annular pipe (605) and is connected to the reaction kettle (501), and a filter box (508) is penetrated and connected to one side surface of the water pipe (602).