Multi-rope embroidering device
By designing the base frame, transmission assembly, slip switching mechanism and feed mechanism in the multi-rope embroidery device, the problems of unreasonable structure and many motors are solved, and the compact layout and cost reduction are achieved. It is suitable for multi-color Rope embroidery.
Patent Information
- Application Number
- CN202323393732.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-13
- Publication Date
- 2024-12-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing multi-rope embroidery device has unreasonable structural layout, large size, many motors, high cost, and is difficult to install compactly on embroidery heads with small spaces.
A multi-rope embroidery device including a base frame, a transmission assembly, a drive assembly, a slip switching mechanism and a feed mechanism are designed. Each set of rope embroidery mechanisms achieves a compact layout through a slip switching mechanism and a feed mechanism, reducing the motor. Quantity, the use of a common drive structure and rope assembly improves the compactness and reliability of the device.
The multi-rope embroidery device has a compact structure, reduced number of motors and reduced cost. It can be equipped with at least three or four colors and more, and is suitable for embroidery heads with small spaces.
Smart Images

Figure CN222119606U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a multi-rope embroidery device. Background Art
[0002] Rope embroidery is used to sew ropes on fabrics as decorations. In order to enrich the needs of rope embroidery, multiple rope embroidery pieces are usually combined together to form multi-color rope embroidery.
[0003] Prior application CN202211287803.0 discloses a multi-rope embroidery device, in which the looping heads of the ropes of more than two groups of embroidery components are arranged on a looping seat, and each group of embroidery components includes an independent motor to drive the rope swing and looping head of the corresponding group. The looping head and the driving motor are driven by a synchronous belt pulley assembly. As the number of looping heads increases, in order to keep the transmission path from affecting the use of other functional mechanisms, the synchronous belt drive needs to be provided with a steering wheel and a tension wheel. The more looping heads there are, the more complex the transmission becomes. The multi-color embroidery of this structure can usually only be provided with three groups, and the upper limit is barely set to four groups.
[0004] Each rope feeder (rope retracting and releasing mechanism) of each rope embroidery component is equipped with an independent driving motor, which results in a large rope feeder, which is not convenient for compact arrangement of more than three groups. According to the existing embroidery machine structure, the number of rope feeders is no more than three groups, otherwise the reasonable layout of the entire device will be greatly sacrificed. Therefore, the existing multi-rope rope embroidery device requires two motors for each rope embroidery component, and six motors for three groups. The number of motors used is large, the cost is high, and the layout is not reasonable, the volume is large, the number of rope feeders for rope embroidery is limited, and it is not convenient to install on the embroidery machine head with a small space. Utility Model Content
[0005] The utility model aims to solve the problems of unreasonable structure layout, large volume, large number of motors and high cost in the existing multi-rope embroidery device, and provides a multi-rope embroidery device with reasonable structure layout and small number of motors.
[0006] The utility model provides a technical solution to the existing problems: a multi-rope embroidery device, comprising a rope embroidery component provided with at least two groups of rope embroidery mechanisms, a base frame, a transmission component, a drive component, a sliding switching mechanism, a feeding mechanism, and a rope feeder component, each group of rope embroidery mechanisms comprising a support, a looping head arranged on the support, and a tension controller, and the rope feeder component comprises rope feeders corresponding to the number of rope embroidery mechanism groups.
[0007] A base frame, used for positioning and installing various components;
[0008] A transmission assembly is arranged on each group of cord embroidery mechanisms and is used to drive a looping head. The transmission assembly includes a transmission shaft, and a transmission structure for driving the looping head is arranged between the transmission shaft and the looping head;
[0009] A driving assembly, used for driving the looping head of the cord embroidery mechanism into a working position, the driving assembly comprising a first driving motor mounted on a base frame, a driving shaft connected to the first driving motor, and a mutually cooperating and transmission-capable bite block structure being provided between the driving shaft and the transmission shaft;
[0010] A sliding switching mechanism is used to drive the cord embroidery assembly to slide relative to the base frame so as to switch the corresponding cord embroidery mechanism to slide to the cord feeding position. The sliding switching mechanism includes a second driving structure installed on the base frame to drive the cord embroidery mechanism, and a sliding seat slidably arranged on the base frame. The cord embroidery mechanisms are arranged side by side on the sliding seat in sequence, and the cord embroidery mechanisms can slide forward and backward toward the working position and are arranged on the sliding seat;
[0011] A feeding mechanism is used to drive the corresponding cord embroidery mechanism that has entered the cord feeding position to slide forward into the working position, and to transmit the power by making the engagement block structure between the transmission shaft and the driving shaft of the corresponding cord embroidery mechanism cooperate with each other through sliding; and to drive the corresponding cord embroidery mechanism that has entered the cord feeding position to slide backward to exit the working position, and to release the power by making the engagement block structure between the transmission shaft and the driving shaft of the corresponding cord embroidery mechanism disengage from each other through sliding. The feeding mechanism includes a third driving structure that is arranged on the base frame and drives the corresponding cord embroidery mechanism that has entered the cord feeding position to slide.
[0012] As a further improvement, it also includes a rope clamping driving structure arranged on the base frame, and a rope clamping assembly arranged on each set of rope embroidery mechanisms.
[0013] As a further improvement, the rope clamping assembly includes a first clamping plate arranged on the rope embroidery assembly support, a second clamping plate slidably arranged in cooperation with the first clamping plate, the second clamping plate is provided with a rope hook for hooking the rope, and the rope clamping driving structure includes a slidable driving arm arranged on the base frame and a power driver cooperating with the driving arm, and the driving arm cooperates with the second clamping plate of the corresponding rope embroidery mechanism entering the rope feeding position and the working position.
[0014] As a further improvement, the second clamping plate is provided with a hook handle arm cooperating with the first clamping plate, a transmission arm cooperating with the driving arm, and an intermediate connecting arm connecting the hook handle arm and the transmission arm, the hook handle arm is arranged close to the loop head side, and the transmission arm is arranged close to the transmission shaft side; the first clamping plate is provided with a clamping groove for accommodating the hook handle arm of the second clamping plate, and the hook handle arm is provided with a rope clamping groove cooperating with the rope hook of the second clamping plate.
[0015] As a further improvement, the second clamping plate can be slidably arranged on the support, and the support is provided with a guide structure for guiding the sliding of the second clamping plate; the power driver is a cylinder arranged on the base frame; the support is provided with a first reset spring for driving the second clamping plate to reset.
[0016] As a further improvement, a positioning structure for positioning the transmission shaft of each group of cord embroidery mechanisms is provided on the sliding seat, and the transmission shaft cooperates with the positioning structure when each group of cord embroidery mechanisms is out of the working position.
[0017] As a further improvement, each group of rope conveyors includes a rope conveying wheel and a rope conveying frame on which the rope conveying wheel is installed. The corresponding number of rope conveyors are arranged in sequence along the axial direction of the rope conveying wheel. Adjacent rope conveyors can be equipped with separate rope conveying frames or share part of the rope conveying frame. Each group of rope conveyors is provided with an inlet and an outlet for rope conveying.
[0018] As a further improvement, the rope conveyor assembly also includes a rope conveying drive structure, a support arm connected to the sliding seat, and a fourth drive structure that drives the rope conveying drive structure to enter and disengage from the corresponding rope conveyor position. The rope conveyors corresponding to the number of rope embroidery mechanism groups are directly connected to the support arm or connected to the support arm through a connecting plate; the rope conveying drive structure includes a rope conveying drive wheel, a rope conveying drive motor of the drive wheel, and a mounting plate for the rope conveying drive motor, and the rope conveying drive structure is provided with a drive.
[0019] As a further improvement, the fourth driving structure is linked with the third driving structure.
[0020] As a further improvement, the fourth drive structure and the third drive structure are provided with a common feed drive motor; the third drive structure includes a third rocker arm connected to the motor shaft of the feed drive motor, a rocker arm rotatably arranged on the base frame for driving the corresponding rope embroidery mechanism at the rope feeding position to enter the working position, and a connecting rod rotatably connected between the third rocker arm and the rocker arm for transmitting the power of the third rocker arm; the fourth drive structure includes a sliding plate slidably connected to the base frame, a fourth rocker arm arranged on the motor shaft of the feed drive motor for driving the sliding plate to slide, and the rope feeding drive structure is connected to the sliding plate; a third guide rail assembly is provided between the sliding plate and the base frame.
[0021] As a further improvement, the swing rod drives the corresponding rope embroidery mechanism at the rope feeding position to enter the working position in one direction, and a second reset spring is provided between each group of rope embroidery mechanisms and the sliding seat; the fourth swing rod unidirectionally drives the sliding plate to drive the rope feeding drive structure to slide and cooperate with the corresponding rope feeder, and a third reset spring is provided between the sliding plate and the base frame.
[0022] As a further improvement, the sliding switching mechanism includes a sliding drive motor installed on the base frame and a first pulley transmission assembly. The first pulley transmission assembly includes an active pulley connected to the sliding drive motor and installed on the frame, a passive pulley installed on the base frame and a sliding transmission belt. The sliding seat is connected to the sliding transmission belt.
[0023] As a further improvement, a first guide rail assembly is provided between the base frame and the sliding seat; and a second guide rail assembly is provided between the support seat and the sliding seat.
[0024] As a further improvement, each group of rope embroidery components is provided with a detection structure for detecting the rotation angle of the swing arm provided by the tension controller so as to provide rope feeding parameters to the rope feeder component.
[0025] As a further improvement, a lifting mechanism for lifting the entire device is connected to the base frame.
[0026] As a further improvement, each set of rope embroidery mechanisms is provided with a first rope guide ring.
[0027] As a further improvement, the support of each set of rope embroidery mechanism includes a base plate and a vertical plate arranged on the base plate, the loop head is installed on the front side of the base plate, the tension controller includes an elastic swing arm installed on the vertical plate, and the transmission shaft is rotatably installed on the rear side of the vertical plate.
[0028] As a further improvement, the looping head on each group of cord embroidery mechanisms is arranged in front and behind the transmission shaft, and each group of cord embroidery mechanisms is arranged in sequence on the sliding seat along the axial direction of the swing arm shaft provided by the tension controller.
[0029] As a further improvement, the driving assembly also includes a second pulley transmission assembly connecting the driving shaft and the first driving motor shaft; the engaging block structure includes at least one first protrusion arranged at the corresponding end of the driving shaft, and at least one second protrusion arranged on the transmission shaft and cooperating with the first protrusion, and the first protrusion and the second protrusion are arranged in a coordinated manner; the positioning structure provided in each group of rope embroidery mechanisms includes a positioning block that cooperates with the second protrusion on the transmission shaft to position the transmission shaft.
[0030] As a further improvement, the parking position of the driving shaft satisfies that when the rope embroidery mechanism slides into the working position, the bite block structure between the driving shaft and the transmission shaft cooperates; or when the mechanism slides out of the working position, the bite block structure between the driving shaft and the transmission shaft disengages from the mating position, and the positioning block of the positioning structure cooperates with the second protrusion on the transmission shaft that is disengaged from the mating position.
[0031] As a further improvement, it also includes a rope cutting mechanism. Compared with the prior art, the utility model sets a base frame, sets a sliding switching mechanism on the base frame for driving the rope embroidery assembly to slide relative to the base frame so as to switch the corresponding rope embroidery mechanism to slide to the rope feeding position, sets a feeding mechanism on the base frame for driving the corresponding rope embroidery mechanism entering the rope feeding position to slide into or out of the working position, and drives the transmission shaft of the corresponding rope embroidery mechanism to cooperate with the bite block structure between the driving shaft through the feeding mechanism to transmit the power; and drives the corresponding rope embroidery mechanism entering the rope feeding position to slide out of the working position, and releases the transmission by sliding the bite block structure between the transmission shaft of the corresponding rope embroidery mechanism and the driving shaft, and sets a looping head on the base frame for driving the corresponding rope embroidery mechanism entering the working position to realize rope embroidery. Its beneficial effect is that the multi-rope rope embroidery device of the utility model has a reasonable layout and a compact structure, and can be equipped with at most four motors and a cylinder of a rope clamping assembly, and can be equipped with a multi-rope rope embroidery device with at least three colors or more than four colors. Compared with the existing device structure, the number of motors is reduced, the structure is greatly simplified, the use is reliable, the use cost is reduced, and a multi-rope embroidery mechanism that can be practically applied is added. It can realize the transmission of multi-color, multi-rope and other ropes of the same or different specifications. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a structural schematic diagram of a multi-rope embroidery device of the utility model.
[0033] Figure 2 It is a side view of the multi-rope embroidery device of the utility model.
[0034] Figure 3 A schematic diagram of the exploded structure of the multi-rope embroidery device of the utility model from one viewing angle.
[0035] Figure 4-5 A structural schematic diagram of the multi-rope embroidery device of the utility model from another different viewing angle.
[0036] Figure 6 It is a structural schematic diagram showing that the corresponding rope embroidery mechanism of the rope embroidery assembly of the utility model enters the working position and the rope feeding driving structure cooperates with the rope feeding wheel.
[0037] Figure 7 It is a structural schematic diagram of the corresponding rope embroidery mechanism of the rope embroidery assembly of the utility model exiting the working position and the rope feeding driving structure being disengaged from the rope feeding wheel.
[0038] Figure 8 , 11 It is an exploded schematic diagram of the multi-rope embroidery device of the utility model at different angles.
[0039] Fig. 9 yes Figure 8 An enlarged schematic diagram of point a.
[0040] Fig.10 yes Figure 8 Enlarged schematic diagram of point b.
[0041] Fig.12 yes Fig.11 Enlarged schematic diagram of point c.
[0042] Fig.13 yes Fig.11 An enlarged schematic diagram of point d.
[0043] Fig.14 yes Fig.11 An enlarged schematic diagram of point e.
[0044] Figure 15-16 It is a partial exploded view of the utility model at different angles.
[0045] Cord embroidery mechanism 1, cord embroidery assembly 10, support 11, looping head 12, tension controller 13, detection structure 14, first guide rope ring 15, vertical plate 16, bottom plate 17, first return spring 18, second return spring 19;
[0046] Rope conveyor 2, rope conveyor assembly 20, driving wheel 21, rope conveying wheel 22, rope conveying frame 23, rope conveying driving motor 24, rope conveying driving structure 25, mounting plate 26, sliding plate 27, fourth swing rod 28, third guide rail assembly 29;
[0047] Rope clamping driving structure 3, rope clamping groove 30, rope clamping assembly 31, first clamping plate 32, second clamping plate 33, rope hook 34, driving arm 35, power driver 36, hook handle arm 37, middle connecting arm 38, transmission arm 39;
[0048] Driving assembly 4, first driving motor 41, driving shaft 42, second pulley transmission assembly 43, first protrusion 44, second protrusion 45;
[0049] Sliding switching mechanism 5, first pulley transmission assembly 50, second driving structure 51, sliding seat 52, positioning structure 53, support arm 54, sliding driving motor 55, sliding transmission belt 56, second guide rail assembly 57, positioning block 58;
[0050] Feed mechanism 6, third driving structure 61, feed driving motor 62, third swing rod 63, swing rod 64, connecting rod 65;
[0051] Transmission assembly 7, transmission shaft 71;
[0052] Base frame 8, first guide rail assembly 81, third return spring 82; lifting mechanism 9, rope cutting mechanism 91. DETAILED DESCRIPTION
[0053] See also Figure 1-16In the utility model, the front in the locative term is the direction in which the feeding mechanism 6 drives the corresponding cording mechanism 1 to move forward toward the cording embroidery machine needle, and conversely, the rear is the direction in which the feeding mechanism 6 drives the corresponding cording embroidery mechanism 1 to move away from the cording embroidery machine needle.
[0054] A multi-cord embroidery device includes a cord embroidery assembly 10 having at least two cord embroidery mechanisms 1, a base frame 8, a transmission assembly 7, a drive assembly 4, a sliding switching mechanism 5, a feeding mechanism 6, and a cord feeder assembly 20. Each cord embroidery mechanism 1 includes a support 11, a looping head 12 disposed on the support 11, and a tension controller 13. The cord feeder assembly 20 includes cord feeders 2 corresponding to the number of cord embroidery mechanisms 1.
[0055] The base frame 8 is used to position and install various components. The specific shape of the base frame 8 can be determined according to the compact installation of various components. The base frame 8 is provided with the necessary installation parts or installation structures for installing and connecting various components. The base frame 8 can be composed of a plurality of base frames connected with different functional components. A lifting mechanism 9 for lifting the entire device can also be connected to the base frame 8. The lifting mechanism 9 usually includes a connecting frame connected to the base frame 8 through a guide rail assembly. The connecting frame can be connected to the corresponding part of the embroidery machine body or head. A cylinder for driving the base frame 8 to lift is provided between the connecting frame and the base frame 8.
[0056] The transmission assembly 7 is arranged on each group of rope embroidery mechanisms 1 and is used to drive the loop head 12. The transmission assembly 7 includes a transmission shaft 71. A transmission structure for driving the loop head 12 is provided between the transmission shaft 71 and the loop head 12. The transmission structure is usually a transmission pulley and a transmission belt arranged between the loop head 12 and the transmission shaft 3, preferably a synchronous belt. Of course, it can also be replaced by other existing solutions that are easy to implement.
[0057] The driving assembly 4 is used to drive the looping head 12 of the cord embroidery mechanism 1 into the working position. The driving assembly 4 includes a first driving motor 41 installed on the base frame 8, a driving shaft 42 connected to the first driving motor 41, and a mutually cooperating and transmission-capable bite block structure is respectively provided between the driving shaft 42 and the transmission shaft 71. The bite block structure in the utility model can adopt the existing technical structure, specifically to meet the cord embroidery mechanism 1 sliding forward with the feed mechanism 6 driving to make the transmission shaft 71 and the drive shaft 42 cooperate for transmission, and the cord embroidery mechanism 1 sliding backward with the feed mechanism 6 driving to make the transmission shaft 71 and the drive shaft 42 disengage from the transmission cooperation. For example, it can be two semicircular protrusions that fit together to form a complete circle, that is, a first semicircular protrusion extending downward in the axial direction is provided on the driving shaft 42, and a second semicircular protrusion extending upward in the axial direction is provided on the transmission shaft 71. The first semicircular protrusion can form a complete cylinder by sliding and cooperating with the second semicircular protrusion. The first and second semicircular protrusions are slid to the working position along with the feeding needle of the rope embroidery mechanism 1 through the transmission shaft 71, so that the driving shaft 42 cooperates with the first and second semicircular protrusions at the driving shaft 42 to realize transmission; the transmission shaft 71 slides in the opposite direction of the rope embroidery mechanism 1, so that the transmission shaft 71 is completely separated from the first and second semicircular protrusions at the driving shaft 42.
[0058] In order to arrange the components compactly, the driving assembly 4 also includes a second pulley transmission assembly 43 connecting the driving shaft 42 and the shaft of the first driving motor 41; the engaging block structure includes at least one first protrusion 44 arranged at the corresponding end of the driving shaft 42, and at least one second protrusion 45 arranged on the transmission shaft 71 and cooperating with the first protrusion 44, and the first protrusion 44 and the second protrusion 45 are arranged in a coordinated manner; the positioning structure 53 provided in each group of rope embroidery mechanism 1 includes a positioning block 58 that cooperates with the second protrusion 45 on the transmission shaft 71 to position the transmission shaft 71. A slot for accommodating the relative protrusion is formed between the first protrusion 44 or the second protrusion 45, referring to the accompanying drawings. In this embodiment, one first protrusion 44 is provided and centrally arranged on the driving shaft 42, and two second protrusions 45 are provided. The groove between the two second protrusions 45 symmetrically arranged at the corresponding ends of the transmission shaft 71 constitutes a slot that matches the first protrusion 42. The slot can also be used to cooperate with the positioning structure 53 to locate the initial position of the transmission shaft 42, so that the rope embroidery mechanism 1 can quickly and smoothly cooperate with the first protrusion 44 on the driving shaft when feeding into the working position.
[0059] The sliding switching mechanism 5 is used to drive the rope embroidery component 10 to slide relative to the base frame 8 so as to switch the corresponding rope embroidery mechanism 1 to slide to the rope feeding position. The sliding switching mechanism 5 includes a second driving structure 51 installed on the base frame 8 to drive the rope embroidery mechanism 1, and a sliding seat 52 that can be slidably arranged on the base frame 8. The rope embroidery mechanisms 1 are arranged side by side on the sliding seat 52 in sequence. The rope embroidery mechanism 1 can be slid toward the working position, that is, the machine needle moves forward and backward on the sliding seat 52.
[0060] The feeding mechanism 6 is used to drive the corresponding cord embroidery mechanism 1 that has entered the cord feeding position to slide forward toward the machine needle into the working position and cooperate with the machine needle, and transmit the transmission by sliding so that the bite block structure between the transmission shaft 71 of the corresponding cord embroidery mechanism 1 and the driving shaft 42 cooperates; and is used to drive the corresponding cord embroidery mechanism 1 that has entered the cord feeding position to slide backward and exit the working position, and release the transmission by sliding so that the bite block structure between the transmission shaft 71 of the corresponding cord embroidery mechanism 1 and the driving shaft 42 disengages the cooperation. The feeding mechanism 6 includes a third driving structure 61 that is arranged on the base frame 8 and drives the corresponding cord embroidery mechanism 1 that has entered the cord feeding position to slide.
[0061] In order to facilitate the transmission shaft 71 and the driving shaft 42 to quickly cooperate, the sliding seat 52 is provided with a positioning structure 53 for positioning the transmission shaft 71 of each group of cord embroidery mechanisms 1, and the transmission shaft 71 of each group of cord embroidery mechanisms 1 cooperates with the positioning structure 53 when the working position is separated. The transmission shaft 71 separated from the working position is positioned by the positioning structure 53, so that the corresponding block of the bite block structure on the transmission shaft 71, that is, the second protrusion 44, remains in a state of cooperation with the first protrusion 42, so that when it is used next time, the cord embroidery mechanism 1 can be quickly and directly driven into the working position by the feeding mechanism, so that the transmission shaft 71 and the bite block structure on the driving shaft 42, that is, the first and second cams, can be quickly cooperated.
[0062] The above-mentioned cording position is the position where a corresponding cording mechanism 1 of the cording assembly 10 is driven by the sliding switching mechanism 5 to align with the cording machine needle; the above-mentioned working position is the position where a cording mechanism 1 enters the cording position and is driven by the 1x feeding mechanism 6 to slide into a position that can cooperate with the cording machine needle.
[0063] In combination with the bite block structure of the utility model, including the structure of the first and second protrusions, as a preferred embodiment, in order to enable the feed mechanism 6 to quickly and smoothly drive the corresponding cord embroidery mechanism 1 into the cord embroidery position, the parking position of the drive shaft 42 satisfies that when the cord embroidery mechanism 1 slides into the working position, the bite block structure between the drive shaft 42 and the transmission shaft 71 is matched; or when the drive shaft 42 slides out of the working position, the bite block structure between the drive shaft 42 and the transmission shaft 71 is disengaged from the matching position, and the positioning block 58 of the positioning structure 53 is matched with the second protrusion 45 on the transmission shaft 71 that is disengaged from the matching position. Referring to the accompanying drawings, a mounting block is provided on the sliding seat 52, and the mounting block corresponds to each group of cord embroidery mechanisms 1 one by one, and the positioning structure 53 is installed on the mounting block and located at the corresponding position of the sliding path of the corresponding group of cord embroidery mechanisms 1.
[0064] For further convenience of use, it is preferred that a rope clamping driving structure 3 is provided on the base frame 8, and a rope clamping assembly 31 is provided on each set of rope embroidery mechanism 1. After a single piece of rope embroidery is finished and cut, the rope clamping assembly 31 can be used to clamp and position the rope end on the rope embroidery mechanism 1 to prevent the rope from being pulled back by the tension controller 13 or other components and detached from the looping head 12.
[0065] The rope clamping assembly 31 includes a first clamping plate 32 arranged on the support 11 of the rope embroidery assembly 10, and a second clamping plate 33 slidably arranged in cooperation with the first clamping plate 32. The second clamping plate 33 is provided with a rope hook 34 for hooking the rope. The rope clamping driving structure 3 includes a slidable driving arm 35 arranged on the base frame 8 and a power driver 36 coordinated with the driving arm 35. The driving arm 35 cooperates with the second clamping plate 33 of the corresponding rope embroidery mechanism 1 entering the rope feeding position and the working position.
[0066] The second clamping plate 33 is provided with a hook handle arm 37 matched with the first clamping plate 32, a transmission arm 39 matched with the driving arm 35, and an intermediate connecting arm 38 connecting the hook handle arm 37 and the transmission arm 39. The hook handle arm 37 is arranged close to the looping head 12, and the transmission arm 39 is arranged close to the transmission shaft 71. The first clamping plate 32 is provided with a clamping groove for accommodating the hook handle arm 37 of the second clamping plate 33, and the hook handle arm 37 is provided with a rope clamping groove 30 matched with the rope hook 34 of the second clamping plate 33.
[0067] The second clamping plate 33 is slidably arranged on the support 11, and the support 11 is provided with a guide structure for guiding the sliding of the second clamping plate 33; the power driver 36 is a cylinder arranged on the base frame 8; and the support 11 is provided with a first return spring 18 for driving the second clamping plate 33 to return to its original position. That is, the power driver 36 drives the driving arm 35 to drive the transmission arm 39 of the cord embroidery mechanism 1 into the working position, so that the rope hook 34 on the hook handle arm 37 of the second clamping plate 39 extends out to hook the rope, and after hooking the rope, the second clamping plate 39 is reset by the first return spring 18, so that the rope hook 34 cooperates with the first clamping plate 32, clamps the rope between the rope hook 34 and the first clamping plate 32, and positions the rope. As a preferred embodiment, the rope will be clamped between the rope hook 34 and the clamping groove of the first clamping plate 32.
[0068] Each group of rope conveyors 2 includes a rope conveying wheel 22 and a rope conveying frame 23 on which the rope conveying wheel 22 is installed. The rope conveyors 2 of corresponding number are arranged in sequence along the axial direction of the rope conveying wheel 22. Adjacent rope conveyors 2 can be provided with separate rope conveying frames 23 or share part of the rope conveying frames 23. Each group of rope conveyors 2 is provided with an inlet and an outlet for rope conveying.
[0069] Preferably, the rope conveyor assembly 20 further comprises a rope conveying driving structure 25, a support arm 54 connected to the sliding seat 52, and a fourth driving structure that drives the rope conveying driving structure 25 to enter and disengage from the position of the corresponding rope conveyor 2. The rope conveyor 2 corresponding to the number of rope embroidery mechanisms 1 is directly connected to the support arm 54 or connected to the support arm 54 through a connecting plate. The rope conveying driving structure 25 comprises a driving wheel 21 for conveying ropes, a rope conveying driving motor 24 for the driving wheel 21, and a mounting plate 26 for the rope conveying driving motor 24. In order to facilitate compact structure, the rope conveying driving motor 24 is connected to the driving wheel 21 through a pulley and a belt to drive the driving wheel 21 to rotate the rope conveying. When in use, the sliding switching mechanism 5 drives the sliding seat 52 to drive the rope embroidery assembly 10 to slide, and at the same time, drives the rope conveyor assembly 20 to slide synchronously through the support arm 54 connected to the sliding seat 52, so as to avoid the influence of the rope tension on the process of driving the rope embroidery assembly 10 to slide and switch the corresponding rope embroidery mechanism 1 as much as possible.
[0070] The fourth drive structure and the third drive structure 61 can act independently, and independent drive structures are provided to complete the required actions simultaneously or in different time periods. Preferably, the fourth drive structure and the third drive structure 61 are linked.
[0071] As a preferred embodiment of this embodiment, the fourth driving structure and the third driving structure 61 are provided with a common feed drive motor 62; the third driving structure 61 includes a third swing rod 63 connected to the motor shaft of the feed drive motor 62, a swing rod 64 rotatably arranged on the base frame 8 to drive the corresponding rope embroidery mechanism 1 at the rope feeding position to enter the working position, and a connecting rod 65 rotatably connected and arranged between the third swing rod 63 and the swing rod 64 to transmit the power of the third swing rod 63; the fourth driving structure includes a sliding plate 27 slidably connected to the base frame 8, a fourth swing rod 28 arranged on the motor shaft of the feed drive motor 62 to drive the sliding plate 27 to slide, the rope feeding drive structure 25 is connected to the sliding plate 27, and specifically, the sliding plate 27 can be connected to the mounting plate 26 of the rope feeding drive structure 25; a third guide rail assembly 29 is arranged between the sliding plate 27 and the base frame 8. Corresponding driving bearings or rollers can be arranged on the ends of the swing rod 64 and the fourth swing rod 28.
[0072] The swing rod 64 drives the corresponding rope embroidery mechanism 1 at the rope feeding position to enter the working position in one direction, and a second reset spring 19 is provided between each group of rope embroidery mechanisms and the sliding seat 52; the fourth swing rod 28 drives the sliding plate 27 in one direction to drive the rope feeding drive structure 25 to slide and cooperate with the corresponding rope feeding device 2, and a third reset spring 82 is provided between the sliding plate 27 and the base frame 8.
[0073] Of course, if necessary, the swing rod 64 can completely control the forward and backward movement of the rope embroidery mechanism 1 in both directions; the fourth swing rod 28 can completely control the bidirectional movement of the sliding plate 27, and the above-mentioned driving arm 35 can completely control the bidirectional movement of the second clamping plate 33, thereby eliminating the corresponding return spring.
[0074] The sliding switching mechanism 5 includes a sliding drive motor 55 mounted on the base frame 8, a first pulley transmission assembly 50, the first pulley transmission assembly 50 includes a sliding drive belt 56, a driving pulley connected to the sliding drive motor 55 and mounted on the base frame 8, and a passive pulley mounted on the base frame 8, the sliding seat 52 is connected to the sliding drive belt 56, and the sliding seat 52 can be connected to the sliding drive belt 56 through a clamping block. The driving arm 35 can pass through the belt loop of the sliding drive belt 56 to facilitate a compact structure.
[0075] A first guide rail assembly 81 is provided between the base frame 8 and the sliding seat 52 ; a second guide rail assembly 57 is provided between the support 11 and the sliding seat 52 .
[0076] Each set of cord embroidery mechanisms 1 is provided with a first cord guide ring 15 .
[0077] The support 11 of each set of rope embroidery mechanism 1 includes a base plate 17 and a vertical plate 16 arranged on the base plate 17. The loop head 12 is installed on the front side of the base plate 17. The tension controller 13 includes a swing arm with elastic restoring force installed on the vertical plate 16. The transmission shaft 71 is rotatably installed on the rear side of the vertical plate 16.
[0078] The tension controller 13 can adopt the existing technical structure, and the swing arm is provided with a rope feeding hole for threading the rope, and the tension of the embroidery rope during the rope feeding process is controlled by the elastic restoring force, so as to facilitate rope embroidery. Each group of rope embroidery components 10 is provided with a detection structure 14 for detecting the rotation angle of the swing arm provided by the tension controller 13, so as to provide the rope feeding device component 20 with the rope feeding parameters. The detection structure 14 can be a Hall detector, which determines the tension of the embroidery rope of the corresponding rope embroidery component 10 by detecting the swing angle of the swing arm of the tension controller 13. During the rope embroidery rope feeding process, the specific swing angle of the swing arm pulled by the embroidery rope and the tension relationship of the embroidery rope are determined according to the actual situation.
[0079] If the swing angle of the swing arm is detected to be large through the detection structure, and the tension is considered to be too large, it is detected by the system as the parameter of the rope conveying of the corresponding rope conveyor. Then the system controls the rope conveyor to accelerate the rope conveying so as to adjust the rope tension to normal tension, until the swing angle of the swing arm is an appropriate angle amplitude, then the rope tension is considered to be within the normal range, and the corresponding rope conveyor is controlled to convey the rope normally. If the swing angle of the swing arm is detected to be small, the tension is considered to be too small, and it is detected by the system as the parameter of the rope conveying of the corresponding rope conveyor. Then the system controls the rope conveyor to slow down or stop the rope conveying according to the detection situation, so as to adjust the rope tension to normal tension, until the swing angle of the swing arm is an appropriate angle amplitude, then the rope tension is considered to be within the normal range, and the corresponding rope conveyor is controlled to convey the rope normally.
[0080] The looping head 12 on each set of cord embroidery mechanisms 1 is arranged in front and behind the transmission shaft 71 , and each set of cord embroidery mechanisms 1 is arranged in sequence on the sliding seat 52 along the axial direction of the swing arm shaft provided on the tension controller 13 .
[0081] As a further preferred embodiment, the utility model further comprises a rope cutting mechanism 91. The rope cutting mechanism 91 can adopt a rope cutting mechanism of the prior art structure. The rope cutting mechanism 91 is usually installed at a corresponding position of a corresponding machine head to facilitate rope cutting.
[0082] Before the rope embroidery device of the utility model is used, each embroidery rope is inserted from the entrance above each group of rope feeders 2, and is transmitted from the exit, passing through the rope feed wheel 22, and then sequentially passes through the first guide rope ring 15, the rope feed hole on the swing arm of the tension controller 13 of the corresponding rope embroidery mechanism 1 of the rope embroidery assembly 10, and the head ring 13, and after each embroidery rope is put through, it is ready for rope embroidery.
[0083] See also Figure 6When the rope embroidery device of the utility model is used, according to the rope embroidery process, the sliding drive motor 55 of the sliding switching mechanism 5 drives the sliding seat 53 through the first pulley transmission assembly 50, so that a rope embroidery mechanism 1 of the rope embroidery assembly 10 enters the rope embroidery position. The feeding drive motor 62 of the feeding mechanism 6 drives the corresponding rope embroidery mechanism 1 located at the rope embroidery position to advance toward the machine needle and maintain it in the working position to perform rope embroidery through the third swing rod 63, the connecting rod 65 and the swing rod 64 of the third driving structure 61. The transmission shaft 71 of the corresponding rope embroidery mechanism 1 that enters the rope embroidery position cooperates with the driving shaft 42 through the bite block structure, that is, the second protrusion 45 cooperates with the first protrusion 44 to realize transmission. The transmission shaft 71 drives the looping head 12 through the transmission structure to produce the twisting action required for rope embroidery and cooperate with the machine needle to perform rope embroidery.
[0084] See also Figure 7 After embroidering the rope of the rope embroidery mechanism 1, the rope can be moved to a position where the rope hook 34 of the second clamping plate 33 can be hooked by the movement of the embroidery frame. The power driver 36 is actuated to cause the driving arm 35 to push the transmission arm 39 of the second clamping plate 32 on the rope embroidery mechanism 1. The rope hook 34 slides downward to hook the rope through the action of the intermediate connecting arm 38 and the hook handle arm 37. After hooking the rope, the power driver 36 drives the driving arm 35 to reset. The second clamping plate 34 slides upward and resets under the action of the first reset spring 18, and cooperates with the first clamping plate 32 to clamp the rope. The rope cutting mechanism 91 can cut the rope while clamping the rope or after clamping the rope. After clamping and cutting the rope, the feed drive motor 62 of the feed mechanism 6 disengages from the rope embroidery mechanism 1 entering the working position through the third rocker arm 63, the connecting rod 65 and the swing rod 64 of the third driving structure 61, and the rope embroidery mechanism 1 is reset and retracted under the action of the second reset spring 19. The second protrusion 45 on the transmission shaft 71 of the retracted rope embroidery mechanism 1 is positioned by the positioning block 58 of the positioning structure 54.
[0085] When it is necessary to continue the rope embroidery, according to the rope embroidery process, the sliding drive motor 55 of the sliding switching mechanism 5 drives the rope embroidery assembly 10 and another corresponding rope embroidery mechanism 1 to enter the working position through the first pulley transmission assembly 50. The working process can refer to the above process.
[0086] When the cord embroidery assembly 10 moves, the sliding seat 52 drives the cord conveyor assembly 20 to move synchronously accordingly through the support arm 54 .
[0087] See also Figure 6When the feeding mechanism 6 drives the corresponding cord embroidery mechanism 1 to move forward to the needle and maintain it at the working position, the fourth driving structure linked with the third driving structure 61 drives the cord-feeding driving structure 25 to cooperate with the corresponding cord-feeding device 2 to feed the cord. Specifically, the feeding driving motor 62 drives the sliding plate 27 through the fourth swing rod 28 to drive the cord-feeding driving structure 25 to slide toward the corresponding cord-feeding device 2 of the cord-feeding device assembly 20, so that the driving wheel 21 of the cord-feeding driving structure 25 cooperates with the cord-feeding wheel 22 of the corresponding cord-feeding device 2, and then the cord is fed through the cord-feeding driving motor 24 as needed.
[0088] See also Figure 7 When the feed drive motor 62 of the feed mechanism 6 disengages from the rope embroidery mechanism 1 entering the working position through the third rocker arm 63, the connecting rod 65 and the swing rod 64 of the third driving structure 61, the sliding plate 27 drives the rope feeding drive structure 25 to retreat under the action of the third reset spring 82, and the driving wheel 21 of the rope feeding drive structure 25 disengages from the rope feeding wheel 22 of the corresponding rope feeding device 2, and stops feeding the rope.
Claims
1. A multi-cord embroidery device, comprising a cord embroidery assembly having at least two cord embroidery mechanisms and a cord feeder assembly, wherein each cord embroidery mechanism comprises a support, a looping head arranged on the support, and a tension controller, and the cord feeder assembly comprises cord feeders corresponding to the number of cord embroidery mechanism groups, characterized in that: It also includes: a base frame for positioning and installing various components; a transmission assembly, which is arranged on each group of rope embroidery mechanisms and is used to drive a loop head, and the transmission assembly includes a transmission shaft, and a transmission structure for driving the loop head is provided between the transmission shaft and the loop head; a driving assembly, which is used to drive the loop head of the rope embroidery mechanism into a working position, and the driving assembly includes a first driving motor installed on the base frame and a driving shaft connected to the first driving motor, and mutually cooperating and transmittable bite block structures are respectively provided between the driving shaft and the transmission shaft; a sliding switching mechanism, which is used to drive the rope embroidery assembly to slide relative to the base frame so as to switch the corresponding rope embroidery mechanism to slide to the rope feeding position, and the sliding switching mechanism includes a second driving structure for driving the rope embroidery mechanism installed on the base frame, and a sliding seat slidably arranged on the base frame, and the rope embroidery mechanisms are arranged side by side on the sliding seat in sequence, and the rope embroidery mechanisms can slide forward and backward toward the working position and are arranged on the sliding seat; A feeding mechanism is used to drive the corresponding cord embroidery mechanism that has entered the cord feeding position to slide forward into the working position, and to transmit the power by making the engagement block structure between the transmission shaft and the driving shaft of the corresponding cord embroidery mechanism cooperate with each other through sliding; and to drive the corresponding cord embroidery mechanism that has entered the cord feeding position to slide backward to exit the working position, and to release the power by making the engagement block structure between the transmission shaft and the driving shaft of the corresponding cord embroidery mechanism disengage from each other through sliding. The feeding mechanism includes a third driving structure that is arranged on the base frame and drives the corresponding cord embroidery mechanism that has entered the cord feeding position to slide.
2. The multi-cord embroidery device according to claim 1, characterized in that: The utility model also comprises a rope clamping driving structure arranged on the base frame and a rope clamping assembly arranged on each set of rope embroidery mechanisms.
3. The multi-cord embroidery device according to claim 2, characterized in that: The rope clamping assembly includes a first clamping plate arranged on the rope embroidery assembly support, a second clamping plate slidably arranged in cooperation with the first clamping plate, a rope hook for hooking the rope is provided on the second clamping plate, and the rope clamping driving structure includes a slidable driving arm arranged on the base frame and a power driver cooperating with the driving arm, and the driving arm cooperates with the second clamping plate of the corresponding rope embroidery mechanism entering the rope feeding position and the working position.
4. The multi-cord embroidery device according to claim 3, characterized in that: The second clamping plate is provided with a hook handle arm cooperating with the first clamping plate, a transmission arm cooperating with the driving arm, and an intermediate connecting arm connecting the hook handle arm and the transmission arm. The hook handle arm is arranged close to the loop head, and the transmission arm is arranged close to the transmission shaft. The first clamping plate is provided with a clamping groove for accommodating the hook handle arm of the second clamping plate, and the hook handle arm is provided with a rope clamping groove cooperating with the rope hook of the second clamping plate.
5. The multi-cord embroidery device according to claim 3 or 4, characterized in that: The second clamping plate is slidably arranged on the support, and the support is provided with a guide structure for guiding the sliding of the second clamping plate; the power driver is a cylinder arranged on the base frame; the support is provided with a first reset spring for driving the second clamping plate to reset.
6. The multi-cord embroidery device according to claim 1, characterized in that: The sliding seat is provided with a positioning structure for positioning the transmission shaft of each group of cord embroidery mechanisms, and the transmission shaft cooperates with the positioning structure when each group of cord embroidery mechanisms is out of the working position.
7. The multi-cord embroidery device according to claim 1, characterized in that: Each group of rope conveyors includes a rope conveyor wheel and a rope conveyor frame on which the rope conveyor wheel is installed. The rope conveyors of corresponding number are arranged in sequence along the axial direction of the rope conveyor wheel. Adjacent rope conveyors can be provided with separate rope conveyor frames or share part of the rope conveyor frames. Each group of rope conveyors is provided with an inlet and an outlet for rope conveying.
8. The multi-cord embroidery device according to claim 1 or 7, characterized in that: The rope conveyor assembly also includes a rope conveyor drive structure, a support arm connected to the sliding seat, and a fourth drive structure that drives the rope conveyor drive structure to enter and disengage from the corresponding rope conveyor position. The rope conveyors corresponding to the number of rope embroidery mechanism groups are directly connected to the support arm or connected to the support arm through a connecting plate; the rope conveyor drive structure includes a rope conveyor drive wheel, a rope conveyor drive motor of the drive wheel, and a mounting plate for the rope conveyor drive motor. The rope conveyor drive structure is provided with a drive.
9. The multi-cord embroidery device according to claim 8, characterized in that: The fourth driving structure is linked with the third driving structure.
10. The multi-cord embroidery device according to claim 8, characterized in that: The fourth driving structure and the third driving structure are provided with a common feed driving motor; the third driving structure includes a third rocker arm connected to the motor shaft of the feed driving motor, a rocker arm rotatably arranged on the base frame to drive the corresponding rope embroidery mechanism located at the rope feeding position to enter the working position, and a connecting rod rotatably connected between the third rocker arm and the rocker arm to transmit the power of the third rocker arm; the fourth driving structure includes a sliding plate slidably connected to the base frame, a fourth rocker arm arranged on the motor shaft of the feed driving motor to drive the sliding plate to slide, and the rope feeding driving structure is connected to the sliding plate; a third guide rail assembly is provided between the sliding plate and the base frame.
11. The multi-cord embroidery device according to claim 10, characterized in that: The swing rod drives the corresponding rope embroidery mechanism at the rope feeding position to enter the working position in one direction, and a second reset spring is provided between each group of rope embroidery mechanisms and the sliding seat; the fourth swing rod unidirectionally drives the sliding plate to drive the rope feeding drive structure to slide and cooperate with the corresponding rope feeder, and a third reset spring is provided between the sliding plate and the base frame.
12. The multi-cord embroidery device according to claim 1, characterized in that: The sliding switching mechanism includes a sliding drive motor installed on the base frame and a first pulley transmission assembly. The first pulley transmission assembly includes an active pulley connected to the sliding drive motor and installed on the frame, a passive pulley installed on the base frame and a sliding transmission belt. The sliding seat is connected to the sliding transmission belt.
13. The multi-cord embroidery device according to claim 1 or 12, characterized in that: A first guide rail assembly is arranged between the base frame and the sliding seat; a second guide rail assembly is arranged between the support seat and the sliding seat.
14. The multi-cord embroidery device according to claim 1, characterized in that: Each group of rope embroidery components is provided with a detection structure for detecting the rotation angle of the swing arm set by the tension controller, so as to provide rope feeding parameters to the rope feeding device component.
15. The multi-cord embroidery device according to claim 1, characterized in that: The base frame is connected with a lifting mechanism for lifting the entire device.
16. The multi-cord embroidery device according to claim 1, characterized in that: Each set of rope embroidery mechanisms is provided with a first rope guide ring.
17. The multi-cord embroidery device according to claim 1, characterized in that: The support of each set of rope embroidery mechanism includes a base plate and a vertical plate arranged on the base plate, the looping head is installed on the front side of the base plate, the tension controller includes an elastic swing arm installed on the vertical plate, and the transmission shaft is rotatably installed on the rear side of the vertical plate.
18. The multi-cord embroidery device according to claim 1, characterized in that: The looping head on each group of cord embroidery mechanisms is arranged in front and behind the transmission shaft, and each group of cord embroidery mechanisms is arranged in sequence on the sliding seat along the axial direction of the swing arm shaft provided by the tension controller.
19. The multi-cord embroidery device according to claim 1 or 6, characterized in that: The driving assembly also includes a second pulley transmission assembly connecting the driving shaft and the first driving motor shaft; the engaging block structure includes at least one first protrusion arranged at the corresponding end of the driving shaft, and at least one second protrusion arranged on the transmission shaft and matched with the first protrusion, and the first protrusion and the second protrusion are arranged in a coordinated manner; the positioning structure provided in each group of rope embroidery mechanisms includes a positioning block that cooperates with the second protrusion on the transmission shaft to position the transmission shaft.
20. The multi-cord embroidery device according to claim 19, characterized in that: The parking position of the driving shaft satisfies that when the rope embroidery mechanism slides into the working position, the bite block structure between the driving shaft and the transmission shaft cooperates; or when the driving shaft slides out of the working position, the bite block structure between the driving shaft and the transmission shaft disengages from the matching position, and the positioning block of the positioning structure cooperates with the second protrusion on the transmission shaft that is disengaged from the matching position.
21. The multi-cord embroidery device according to claim 1, characterized in that: A rope cutting mechanism is also included.
Citation Information
Cited By
Multi-rope embroidering device
CN117488491A
A multi-rope embroidery device
CN117488491B
