Thermosetting powder coating cooling mechanism

The thermosetting powder coating cooling mechanism addresses conveyor belt cleaning inefficiencies by incorporating a protective bin, cooling box, and scraper system, ensuring efficient cleaning and preventing rust, thus improving production efficiency and coating quality.

CN222123632UActive Publication Date: 2024-12-06SHAOXING JINZHUANG TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420822803.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2024-12-06
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

Existing thermosetting powder coating production processes face issues with residual coating on conveyor belts affecting coating quality and efficiency due to inadequate cleaning mechanisms, leading to reduced production efficiency.

Method used

A thermosetting powder coating cooling mechanism featuring a conveyor belt with a protective bin, cooling box, waterproof layer, and a scraper system that facilitates easy cleaning and prevents conveyor belt rusting, ensuring continuous production and improved coating quality.

Benefits of technology

The mechanism effectively cleans residual coating from the conveyor belt, maintains conveyor belt cleanliness, and prevents rusting, thereby enhancing production efficiency and coating quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222123632U_ABST
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Abstract

The utility model provides a thermosetting powder coating cooling mechanism which comprises a bottom plate, a protection bin is installed above the bottom plate, four supporting frames are evenly installed on the two sides of the bottom plate, a conveying belt is installed between the two supporting frames, the middle of the conveying belt is located in the protection bin, and a cooling box is installed on the front side of the protection bin. Two handles are symmetrically installed on the front side of the cooling box, a conveying opening is formed in the middles of the two handles, the bottom of the conveying opening is fixedly connected with the cooling box, a motor is installed at one end of the conveying belt, a cleaning opening is formed in one side of the bottom plate, a storage box is installed at the bottom of the cleaning opening, and the cooling box is located in a gap in the middle of the conveying belt. Compared with the prior art, the conveying belt cleaning device has the advantages that residual materials on the conveying belt can be cleaned conveniently, and the influence of residual coating on the conveying belt on the quality of cooling coating conveyed next time is reduced.
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Description

Technical Field

[0001] The utility model relates to a cooling and temperature reduction mechanism for thermosetting powder coating, belonging to the field of thermosetting powder cooling. Background Art

[0002] Powder coating is a solid powdered synthetic resin coating composed of solid resin, pigment, filler and additives, which is divided into two categories: thermoplastic powder coating and thermosetting powder coating. Among them, thermosetting powder coating includes epoxy resin, polyester resin and acrylic resin. In the production process of thermosetting powder coating, the main steps are mixing, melting, cooling and crushing. In the prior art, the viscous material extruded from the extruder will fall onto the conveyor belt and then be cooled on the cooling mechanism. The viscous coating will remain on the surface of the conveyor belt. If the conveyor belt is not cleaned in time, the residual coating will be mixed with the newly conveyed coating, which will affect the coating quality. In addition, manual cleaning requires the conveyor belt to be paused before cleaning, which reduces the coating production efficiency. Therefore, it is necessary to design a thermosetting powder coating cooling mechanism that is convenient for cleaning the residual coating on the conveyor belt. Utility Model Content

[0003] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a thermosetting powder coating cooling and temperature reduction mechanism to solve the problems raised in the above-mentioned background technology. The utility model facilitates the cleaning of residual materials on the conveyor belt and reduces the influence of the residual coating on the conveyor belt on the quality of the next cooling coating.

[0004] In order to achieve the above-mentioned purpose, the utility model is realized through the following technical scheme: a thermosetting powder coating cooling and cooling mechanism, including a base plate, a protective bin is installed above the base plate, four support frames are evenly installed on both sides of the base plate, a conveyor belt is installed between two of the support frames, the middle part of the conveyor belt is located in the protective bin, a cooling box is installed on the front side of the protective bin, two handles are symmetrically installed on the front side of the cooling box, a conveying port is installed in the middle of the two handles, the bottom of the conveying port is connected and fixed to the cooling box, a motor is installed at one end of the conveyor belt, a cleaning port is opened on one side of the base plate, a storage box is installed at the bottom of the cleaning port, the cooling box is located in the gap in the middle of the conveyor belt, the bottom of the conveyor belt is connected to the cleaning member, the cleaning member is installed on the inner side of the protective bin, and the cooling box is installed with a waterproof layer through a fixing member.

[0005] Furthermore, both ends of the conveyor belt are mounted on a transmission shaft, and a motor is mounted on one end of the transmission shaft.

[0006] Furthermore, the outer side of the waterproof layer is connected to the bottom of the conveyor belt, and the waterproof layer is located between the cooling box and the conveyor belt.

[0007] Furthermore, the fixing part includes a fixing groove, which is opened on the upper surface of the cooling box. Two limit rods are symmetrically installed in the fixing groove. The upper part of the limit rod is connected to the positioning block. One side of the positioning block is installed on the fixing plate, and a pressing column is installed at the bottom of the fixing plate.

[0008] Furthermore, the pressing column and the limiting rod have the same height, and the width of the joint of the fixing plate and the two positioning blocks is the same as the width of the fixing groove.

[0009] Furthermore, the cleaning member includes a positioning base, which is installed on the protective bin through an insert rod, a movable groove is opened above the positioning base, a mounting block is installed inside the movable groove, a scraper is installed on the top of the mounting block, and the top of the scraper is in contact with the conveyor belt.

[0010] Furthermore, a connecting rod is installed at one end of the mounting block located inside the movable groove, a nut is fixedly installed on one side of the movable groove, one end of the connecting rod is threadedly installed in the nut, and a rotating disk is installed at the end of the connecting rod away from the nut, and the rotating disk is located outside the movable groove.

[0011] Furthermore, two positioning rings are symmetrically installed at the bottom of the base plate, the two positioning rings are respectively installed on both sides of the cleaning port, and limiting strips are installed in the two positioning rings, and the two limiting strips are installed on the storage box.

[0012] The beneficial effects of the utility model: the utility model is a thermosetting powder coating cooling and temperature-reducing mechanism, and two limit rods are symmetrically installed on the inner side of the fixed groove. The limit rods limit the position to which the fixed plate can move downward, and the positioning blocks installed on both sides of the fixed plate are made of soft rubber material. The two ends of the waterproof layer are placed flat on the bottom of the fixed groove, and then the fixed plate is inserted into the fixed groove. Because the positioning blocks are made of soft rubber material, they can undergo a certain degree of deformation, thereby limiting the position of the waterproof layer and preventing the waterproof layer from moving when it rubs against the conveyor belt during use.

[0013] The coolant can be poured into the cooling box through the conveying port. Since the coolant temperature is low, it is easy to produce water droplets when it comes into contact with the air and cover the outer surface of the cooling box. Therefore, a waterproof layer is provided on the outside of the cooling box to prevent the bottom of the conveyor belt from rusting due to long-term contact with water droplets.

[0014] The positioning base is connected and fixed to the protective bin by an installing rod, a mounting block is installed at one end of the movable groove, and a scraper is installed on the mounting block. When the scraper is in contact with the conveyor belt for a long time and wears out and cannot clean the residual paint on the surface of the conveyor belt, the rotating disk is rotated to separate the connecting rod and the nut, and then the connecting rod is pulled out of the movable groove to release the restriction on the position of the mounting block, so as to facilitate the replacement of the scraper and improve the cleaning efficiency of the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0016] Figure 1 This is a schematic diagram of the overall structure of a cooling mechanism for a thermosetting powder coating according to the utility model;

[0017] Figure 2 This is a schematic diagram of the internal structure of a protective chamber in a cooling mechanism for thermosetting powder coatings of the utility model;

[0018] Figure 3 This is a schematic diagram of the overall structure of a fixing part in a cooling mechanism for a thermosetting powder coating according to the utility model;

[0019] Figure 4 This is a schematic diagram of the overall structure of a cleaning component in a cooling mechanism for thermosetting powder coatings of the utility model;

[0020] Figure 5 This is a schematic diagram of the overall structure of a storage box in a thermosetting powder coating cooling mechanism of the utility model;

[0021] In the figure: 1. bottom plate; 2. protection chamber; 3. cooling box; 4. conveying port; 5. conveyor belt; 6. motor; 7. support frame; 8. cleaning port; 9. handle; 10. transmission shaft; 11. waterproof layer; 12. fixing groove; 13. fixing plate; 14. positioning block; 15. pressing column; 16. limiting rod; 17. positioning base; 18. installing rod; 19. movable groove; 20. mounting block; 21. connecting rod; 22. rotating disk; 23. nut; 24. scraper; 25. storage box; 26. limiting strip; 27. positioning ring. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] See also Figure 1-Figure 5The utility model provides a technical solution: a thermosetting powder coating cooling mechanism, including a bottom plate 1, characterized in that: a protective bin 2 is installed above the bottom plate 1, four support frames 7 are evenly installed on both sides of the bottom plate 1, a conveyor belt 5 is installed between the two support frames 7, the middle of the conveyor belt 5 is located in the protective bin 2, a cooling box 3 is installed on the front side of the protective bin 2, two handles 9 are symmetrically installed on the front side of the cooling box 3, a conveying port 4 is installed in the middle of the two handles 9, the bottom of the conveying port 4 is connected and fixed to the cooling box 3, a motor 6 is installed at one end of the conveyor belt 5, a cleaning port 8 is opened on one side of the bottom plate 1, a storage box 25 is installed at the bottom of the cleaning port 8, the cooling box 3 is located in the gap in the middle of the conveyor belt 5, and the conveyor The bottom of the belt 5 is connected to the cleaning part, and the cleaning part is installed on the inner side of the protective bin 2. The cooling box 3 is equipped with a waterproof layer 11 through a fixing part. Both ends of the conveyor belt 5 are installed on the transmission shaft 10, and a motor 6 is installed at one end of the transmission shaft 10. The outer side of the waterproof layer 11 is connected to the bottom of the conveyor belt 5. The waterproof layer 11 is located between the cooling box 3 and the conveyor belt 5. Two positioning rings 27 are symmetrically installed on the bottom of the bottom plate 1. The two positioning rings 27 are respectively installed on both sides of the cleaning port 8. Limiting strips 26 are installed in the two positioning rings 27. The two limiting strips 26 are installed on the storage box 25. The storage box 25 is set to collect the paint scraped from the conveyor belt 5, so as to keep the top of the conveyor belt 5 clean and tidy to avoid paint waste.

[0024] See also Figure 3 The fixing part includes a fixing groove 12, which is opened on the upper surface of the cooling box 3. Two limit rods 16 are symmetrically installed in the fixing groove 12. The limit rods 16 are connected to the positioning block 14 above. One side of the positioning block 14 is installed on the fixing plate 13. A pressing column 15 is installed at the bottom of the fixing plate 13. The pressing column 15 has the same height as the limit rod 16. The width of the splicing of the fixing plate 13 and the two positioning blocks 14 is the same as the width of the fixing groove 12. The positioning block 14 is made of soft rubber. The positioning block 14 can be deformed when the waterproof layer 11 is inserted into the fixing groove 12, so as to fix the waterproof layer 11.

[0025] See also Figure 4 The cleaning part includes a positioning base 17, which is installed on the protective bin 2 through an insert rod 18. A movable groove 19 is provided above the positioning base 17, and a mounting block 20 is installed inside the movable groove 19. A scraper 24 is installed on the top of the mounting block 20, and the top of the scraper 24 is in contact with the conveyor belt 5. A connecting rod 21 is installed at one end of the mounting block 20 located inside the movable groove 19, and a nut 23 is fixedly installed on one side of the movable groove 19. One end of the connecting rod 21 is threadedly installed in the nut 23, and a rotating disk 22 is installed at one end of the connecting rod 21 away from the nut 23. The rotating disk 22 is located outside the movable groove 19. The mounting block 20 can be installed with the movable groove 19 through the provided connecting rod 21, which is convenient for replacement when the scraper 24 is worn.

[0026] Specific implementation method: Two limit rods 16 are symmetrically installed on the inner side of the fixed groove 12, and the limit rods 16 limit the position where the fixed plate 13 can move downward, and the positioning blocks 14 installed on both sides of the fixed plate 13 are made of soft rubber. The two ends of the waterproof layer 11 are placed flat on the bottom of the fixed groove 12, and then the fixed plate 13 is inserted into the fixed groove 12. Because the positioning blocks 14 are made of soft rubber, they can be deformed to a certain extent, which limits the position of the waterproof layer 11 and prevents the waterproof layer 11 from moving when it rubs against the conveyor belt 5 during use. The coolant can be poured into the cooling box 3 through the conveying port 4. Because the coolant temperature is relatively low and it is in contact with the air, it is easy to It is easy to produce water droplets covering the outer surface of the cooling box 3, so a waterproof layer 11 is provided on the outer side of the cooling box 3 to prevent the bottom of the conveyor belt 5 from rusting due to long-term contact with water droplets. The positioning base 17 is connected and fixed to the protective bin 2 by the insertion rod 18. A mounting block 20 is installed at one end of the movable groove 19, and a scraper 24 is installed on the mounting block 20. When the scraper 24 is in contact with the conveyor belt 5 for a long time and wears out and the paint remaining on the surface of the conveyor belt 5 cannot be cleaned, the rotating disk 22 is rotated to separate the connecting rod 21 from the nut 23, and then the connecting rod 21 is pulled out of the movable groove 19 to release the restriction on the position of the mounting block 20, so as to facilitate the replacement of the scraper 24 and improve the cleaning efficiency of the conveyor belt 5.

[0027] Although this specification is described according to implementation modes, not every implementation mode includes only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A thermosetting powder coating cooling mechanism, comprising a bottom plate (1), characterized in that: A protective bin (2) is installed above the bottom plate (1), four support frames (7) are evenly installed on both sides of the bottom plate (1), a conveyor belt (5) is installed between two of the support frames (7), the middle of the conveyor belt (5) is located in the protective bin (2), a cooling box (3) is installed on the front side of the protective bin (2), two handles (9) are symmetrically installed on the front side of the cooling box (3), a conveying port (4) is installed in the middle of the two handles (9), the bottom of the conveying port (4) is connected and fixed to the cooling box (3), a motor (6) is installed at one end of the conveyor belt (5), a cleaning port (8) is opened on one side of the bottom plate (1), a storage box (25) is installed at the bottom of the cleaning port (8), the cooling box (3) is located in the gap in the middle of the conveyor belt (5), the bottom of the conveyor belt (5) is connected to the cleaning member, the cleaning member is installed on the inner side of the protective bin (2), and the cooling box (3) is installed with a waterproof layer (11) through a fixing member.

2. A thermosetting powder coating cooling mechanism according to claim 1, characterized in that: Both ends of the conveyor belt (5) are mounted on a transmission shaft (10), and a motor (6) is mounted on one end of the transmission shaft (10).

3. The cooling mechanism for thermosetting powder coating according to claim 1, characterized in that: The outer side of the waterproof layer (11) is connected to the bottom of the conveyor belt (5), and the waterproof layer (11) is located between the cooling box (3) and the conveyor belt (5).

4. A thermosetting powder coating cooling mechanism according to claim 1, characterized in that: The fixing member comprises a fixing groove (12), the fixing groove (12) being arranged on the upper surface of the cooling box (3), two limiting rods (16) being symmetrically installed in the fixing groove (12), the upper part of the limiting rods (16) being connected to the positioning block (14), one side of the positioning block (14) being installed on the fixing plate (13), and a pressing column (15) being installed at the bottom of the fixing plate (13).

5. A thermosetting powder coating cooling mechanism according to claim 4, characterized in that: The pressing column (15) and the limiting rod (16) have the same height, and the width of the joint of the fixing plate (13) and the two positioning blocks (14) is the same as the width of the fixing groove (12).

6. The thermosetting powder coating cooling mechanism according to claim 1, characterized in that: The cleaning member comprises a positioning base (17), wherein the positioning base (17) is mounted on the protective bin (2) via an insert rod (18), a movable groove (19) is provided above the positioning base (17), a mounting block (20) is installed inside the movable groove (19), a scraper (24) is installed on the top of the mounting block (20), and the top of the scraper (24) is in contact with the conveyor belt (5).

7. A thermosetting powder coating cooling mechanism according to claim 6, characterized in that: A connecting rod (21) is installed at one end of the mounting block (20) located inside the movable groove (19); a nut (23) is fixedly installed at one side of the movable groove (19); one end of the connecting rod (21) is threadedly installed in the nut (23); a rotating disk (22) is installed at one end of the connecting rod (21) away from the nut (23); and the rotating disk (22) is located outside the movable groove (19).

8. The thermosetting powder coating cooling mechanism according to claim 1, characterized in that: Two positioning rings (27) are symmetrically mounted on the bottom of the base plate (1), and the two positioning rings (27) are respectively mounted on both sides of the cleaning port (8). Limiting strips (26) are mounted inside the two positioning rings (27), and the two limiting strips (26) are mounted on the storage box (25).